With Slots Or Holes To Guide Flux Patents (Class 310/156.57)
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Patent number: 8004140Abstract: An internal permanent magnet (IPM) machine is provided. The IPM machine includes a stator assembly and a stator core. The stator core also includes multiple stator teeth. The stator assembly is further configured with stator windings to generate a stator magnetic field when excited with alternating currents and extends along a longitudinal axis with an inner surface defining a cavity. The IPM machine also includes a rotor assembly and a rotor core. The rotor core is disposed inside the cavity and configured to rotate about the longitudinal axis. The rotor assembly further includes a shaft. The shaft further includes multiple protrusions alternately arranged relative to multiple bottom structures provided on the shaft. The rotor assembly also includes multiple stacks of laminations disposed on the protrusions and dovetailed circumferentially around the shaft.Type: GrantFiled: April 30, 2009Date of Patent: August 23, 2011Assignee: General Electric CompanyInventors: James Pellegrino Alexander, Ayman Mohamed Fawzi EL-Refaie, Murtuza Lokhandwalla, Manoj Ramprasad Shah, Jeremy Daniel VanDam
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Publication number: 20110140562Abstract: A motor having a rotor and a stator is disclosed. The rotor is a consequent-pole rotor having a rotor core, a plurality of magnets, and a plurality of salient poles. The stator includes a plurality of teeth. A first auxiliary groove is formed in a surface of each salient pole that is opposed to the teeth. Each first auxiliary groove has first and second side surfaces facing each other in the circumferential direction. The first side surface is closer to a circumferential center of the salient pole than the second side surface. When the angle from the circumferential center line to the first side surface of each salient pole about the axis of the rotor is represented by KC1, the opening angle between the circumferential ends of the distal end of each tooth about the axis is represented by KA, and the opening angle between the circumferential ends of each salient pole about the axis is represented by KB, the following expression is satisfied: KC1=KA?KB/2.Type: ApplicationFiled: October 5, 2010Publication date: June 16, 2011Applicant: ASMO CO., LTD.Inventors: Shigemasa Kato, Seiya Yokoyama, Yoji Yamada, Yoshiaki Takemoto, Keisuke Koide, Shinji Santo
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Patent number: 7960886Abstract: A rotating electric machine includes a stator having a plurality of winding phases formed by distributed winding, a rotor having a plurality of magnetic poles and an outer circumference facing the stator, a first groove formed in the outer circumference of the rotor, a second groove formed in a position opposite to reference magnetic poles closest to the first groove, of the magnetic poles, with respect to the first groove, and a protrusion positioned between the first groove and the second groove and defined by the first and second grooves, and a ratio of a width half the width of the protrusion in a circumferential direction of the rotor to a width of the first groove and the second groove in the circumferential direction of the rotor is not smaller than 0.37 and not greater than 6.Type: GrantFiled: June 10, 2008Date of Patent: June 14, 2011Assignee: Toyota Jidosha Kabushiki KaishaInventors: Tetsuya Miura, Yoshiyuki Hisamatsu
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Patent number: 7939985Abstract: In a rotor unit of a motor, field magnets are inserted into respective magnet holding holes of a rotor core. End plates are arranged on the upper and lower end surfaces of the rotor core to cover the magnets holding holes. Each of the end plates preferably has three bent portions extending perpendicular or substantially perpendicular to the radial direction, the three bent portions being arranged circumferentially. The bent portions are preferably formed through press working such that they are protruded toward the rotor core. The rotor core includes end plate fixing holes. End plates are preferably fixed to the rotor core by press-fitting the bent portions into the respective end plate fixing holes while allowing side surfaces of the bent portions to make contact with inner surfaces of the end plate fixing holes. Accordingly, the end plates can easily be fixed to the rotor core without increasing the axial size of the rotor unit.Type: GrantFiled: March 11, 2009Date of Patent: May 10, 2011Assignee: Nidec CorporationInventor: Yosuke Yamada
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Patent number: 7923881Abstract: An electric machine includes a stator and a rotor core positioned adjacent the stator and rotatable about a longitudinal axis. The rotor core includes a plurality of bar apertures, a plurality of elongated flux barriers separate from the bar apertures and positioned radially inward of the bar apertures, and a plurality of magnet slots separate from the bar slots and positioned radially inward of a portion of the bar apertures. The electric machine also includes a plurality of magnets, each positioned in one of the magnet slots. A plurality of conductive bars are each positioned in one of the bar apertures and includes a first end and a second end. A first end ring is coupled to the first end of each of the bars and a second end ring is coupled to the second end of each of the bars.Type: GrantFiled: May 2, 2008Date of Patent: April 12, 2011Assignee: A.O. Smith CorporationInventors: Dan M. Ionel, Stephen J. Dellinger, Alan E. Lesak, Jeremiah Mattingly
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Patent number: 7919897Abstract: An axial gap type motor 10 includes: a rotor 11 having a rotor core 13, the rotor core 13 including: multiple main magnet pieces 41 respectively magnetized in a direction of the rotation axis O of the rotor, and multiple main magnet piece storing hole portions 15 respectively for holding associated main magnet pieces; and a pair of stators 12 to be mounted onto the rotor 11, wherein the rotor core 13 is structured by winding a tape-shaped magnetic plate 14, and includes a first winding layer and a second winding layer; and in portions of the first and second winding layers that are situated in the same phase from the center of rotation of the rotor core 13, the first winding layer includes an outside magnetic flux short preventive portions 62, and the second winding layer includes an outside connecting portions 61.Type: GrantFiled: October 9, 2009Date of Patent: April 5, 2011Assignee: Honda Motor Co., Ltd.Inventors: Shigeru Tajima, Keiichi Yamamoto
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Patent number: 7915771Abstract: The invention relates to a salient-pole machine comprising at least one field coil that extends in an axial direction of the salient-pole machine and is located below a pole shoe on a rotor body. Said machine is characterized in that the field coil is pressed against the pole shoe by means of at least one spring that is provided between the field coil and the rotor body and that an axial cooling channel is created in the gap between the field coil and the rotor body that is formed by the spring. The spring is configured in particular as a bent plate spring.Type: GrantFiled: February 1, 2005Date of Patent: March 29, 2011Assignee: Siemens AktiengesellschaftInventors: Haiko Adolf, Günther Hautke, Jens Möbius
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Patent number: 7915776Abstract: A permanent magnet type electric rotary machine includes a stator including a stator core having teeth and slots, and a rotor provided with permanent magnets as magnet poles in a rotor core. A pole core portion which between each of the permanent magnets and an outer surface of the rotor core is provided with a plurality of pole slits. A region of the pole core portion is defined by concave portions provided on q-axes to be interpolars on both sides of the pole core portion, and thereby configured that a gap between the outer surface on the q-axis of the rotor core and an inner surface of the stator core is larger than a gap between the outer surface on the d-axis of the pole core portion and the inner surface of the stator, so that magnetic fluxes from the permanent magnet pass through the pole core portion concentrately.Type: GrantFiled: June 15, 2010Date of Patent: March 29, 2011Assignee: Hitachi Industrial Equipment Systems Co., Ltd.Inventors: Ryoichi Takahata, Satoshi Kikuchi, Shinichi Wakui, Keiji Noma, Masaharu Senoo
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Patent number: 7911091Abstract: A cooling structure of a rotating electrical machine including a stator and a rotor, the cooling structure including magnet accommodating holes provided in a rotor core of the rotor, the magnet accommodating holes extend between axial core end faces of the rotor core, wherein permanent magnets are accommodated in the magnet accommodating holes; a plurality of voids, which prevent leakage flux, in contact with the permanent magnets and extending between the axial core end faces; and a rotor cooling-liquid supply passage that supplies cooling liquid to one core end face, wherein the cooling liquid supplied from the rotor cooling-liquid supply passage is introduced into the voids to prevent leakage flux, and the permanent magnets are cooled by the cooling liquid flowing through the voids.Type: GrantFiled: July 11, 2008Date of Patent: March 22, 2011Assignees: Aisin AW Co., Ltd., Toyota Jidosha Kabushiki KaishaInventors: Masayuki Takenaka, Hiroaki Sanji, Tomohiko Miyamoto, Ryuta Ishida
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Patent number: 7906882Abstract: Permanent magnets 52a1, 52a2 are inserted into magnet insert holes 51a1, 51a4 formed in a main magnetic pole 50A of a rotor 50. An outer circumferential surface of the rotor includes a first outer circumferential surface portion 50a which intersects with a d-axis and second outer circumferential surface portions 50da, 50ab which intersect with a q-axis. A radius R2 of curvature of the second outer circumferential surface portions 50da, 50ab is larger than a radius of curvature of the first outer circumferential surface portions 50a. Recesses 50a1, 50a2 are formed in the second outer circumferential surface portions 50da, 50ab and in a position to face end walls 51a2, 51a5 of the magnet insert holes 51a1, 51a4 which are adjacent to the outer circumferential surface of the rotor.Type: GrantFiled: September 8, 2009Date of Patent: March 15, 2011Assignee: Aichi Elec Co.Inventors: Shigeru Okuma, Shinji Doki, Mutsuo Tomita, Mitsuhiko Sato, Seiichi Kaneko
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Patent number: 7902712Abstract: A magnetic member with an annular outer periphery and an inner periphery includes first portions and second portions alternately disposed in its circumferential direction. The first portions and second portions are magnetically separated in the circumferential direction by gaps, which block magnetic fluxes from flowing in the circumferential direction between the first portion and second portion. The first portions respectively have holes extending almost in the circumferential direction. The gaps are provided at both ends of the holes in the circumferential direction between the outer periphery and inner periphery. An interior permanent magnet type rotor can be structured by inserting field magnets into the holes.Type: GrantFiled: February 2, 2006Date of Patent: March 8, 2011Assignee: Daikin Industries, Ltd.Inventors: Shin Nakamasu, Yoshinari Asano
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Patent number: 7880357Abstract: A sintered magnet and a rotating machine equipped therewith are disclosed, which include: crystal grains of a ferromagnetic material consisting mainly of iron, and a fluoride compound or an oxyfluoride compound, containing at least one element selected from the group consisting of an alkali metal element, an alkaline earth metal element, and a rare earth element, the fluoride compound or the oxyfluoride compound being formed inside some of the crystal grains or in a part of a grain boundary part. The oxyfluoride compound or the fluoride compound contains carbon, and a grain boundary width of the ferromagnetic material is smaller than a grain boundary width of the ferromagnetic material in which the fluoride compound or the oxyfluoride compound is formed.Type: GrantFiled: August 18, 2009Date of Patent: February 1, 2011Assignee: Hitachi, Ltd.Inventors: Hiroyuki Suzuki, Takao Imagawa, Yuichi Satsu, Matahiro Komuro, Takashi Yasuhara, Yutaka Matsunobu
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Patent number: 7876018Abstract: A synchronous reluctance motor comprises a stator and a rotor, the rotor comprising: a rotation shaft; a first core having a shaft hole for inserting the rotation shaft at a center thereof, and having a plurality of first flux barrier groups arranged along a circumferential direction of the shaft hole and spacing from each other; and a second core having a receiving hole larger than the shaft hole at a center thereof, and stacked at one side of the first core in an axial line direction. A length of the rotor protruding from a supporting portion can be decreased without reducing a stacked thickness thereof, and a vibration occurrence in a horizontal direction with respect to the rotation shaft can be reduced, thereby enhancing a reliability of the synchronous reluctance motor.Type: GrantFiled: November 1, 2006Date of Patent: January 25, 2011Assignee: LG Electronics Inc.Inventors: Jae-Yoon Oh, Kyung-Hoon Lee, June-Hee Won, Gil-Su Lee, Hyun-Hun Shin, Dal-Ho Cheong, Jun-Ho Ahn
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Patent number: 7876014Abstract: Disclosed is a rotor of a generator or motor having an auxiliary coil provided around a rotor body, thereby preventing the distortion of output voltage waveforms according to the variation of load, and thereby allowing the fine adjustment of the output voltages of the generator by the control of the current flowing to the auxiliary coil. The rotor of a generator or motor includes: a rotor body adapted to axially rotate together with a rotor shaft; at least one set of N-polar and S-polar permanent magnet groups arranged along the circumferential direction of the rotor body at predetermined intervals; and a plurality of magnetic flux-increasing elements formed on the lines of magnetic force formed by the N-polar and S-polar permanent magnet groups around one side of the rotor body.Type: GrantFiled: April 26, 2007Date of Patent: January 25, 2011Assignee: Sun Tech Generator Co., Ltd.Inventor: Sun-Hyu Lee
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Patent number: 7868502Abstract: A BLDC motor is provided. The BLDC motor includes a stator having a plurality of teeth formed at an inside thereof, a plurality of coils, each of the plurality of coils being wound around a corresponding tooth of the stator, a rotor located at the inside of the stator, a plurality of magnets located at an edge portion of the rotor, a plurality of magnet placement portions located on the rotor, each magnet placement portion having a first and second barrier formed at opposite ends of the magnet placement portion, the first barrier and second barrier of adjacent magnet placement portions being separated by a gap portion, each of the plurality of magnets being inserted into a corresponding magnet placement portion, and at least one of the gap portions includes a third barrier located therein. A rotor and fan motor including a plurality of barriers formed on the rotor are also provided.Type: GrantFiled: January 16, 2009Date of Patent: January 11, 2011Assignee: LG Electronics Inc.Inventor: Kyung Hoon Lee
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Patent number: 7868503Abstract: In an embedded magnet motor, radial magnets and first inclined magnets form north poles. The radial magnets and second inclined magnets form south poles. Core sheets each include preformed radial accommodating slots the number of which is expressed by P/2. Some of the preformed radial accommodating slots are short slots and the rest are long slots. The short slots are located at some parts of each radial accommodating slot along the axial direction. Radially inner ends of the short slots restrict the radial magnets from moving radially inward.Type: GrantFiled: August 23, 2010Date of Patent: January 11, 2011Assignee: Asmo Co., Ltd.Inventors: Takahiro Nakayama, Hirotaka Itoh, Yoshiyuki Takabe
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Patent number: 7863793Abstract: A field element core has field magnet through holes and connecting portions. The field magnet through holes are circumferentially arranged in a circumferential direction around a given direction, and are adjacent each other in the circumferential direction to form pairs. Seen from the given direction, field magnet through holes forming the same pair both extend along a certain one direction determined for each pair. A connecting portion is provided between the field magnet through holes of the same pair, and has the ends as its sides. The sides of the connecting portion are curved in a concave shape as a whole. Specifically, seen from the given direction, a tangent to the side is along the direction of extension of the connecting portion only at a certain one position between both ends of the side. The same holds true for the side.Type: GrantFiled: May 21, 2007Date of Patent: January 4, 2011Assignee: Daikin Industries, Ltd.Inventor: Kiyotaka Nishijima
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Patent number: 7851960Abstract: A synchronous reluctance motor is described. The synchronous reluctance motor includes a core configured to rotate about a central axis and having first and second groups of flux barriers formed therein. Each flux barrier is defined as an opening in the core. Each of the first and second groups includes a first flux barrier and a second flux barrier with the second flux barrier disposed outside the first flux barrier in a radial direction from the central axis of the core. Each of the second flux barriers of the first and second groups has at least two connection parts crossing the opening of the second flux barrier.Type: GrantFiled: November 20, 2007Date of Patent: December 14, 2010Assignee: LG Electronics Inc.Inventors: Kyung Hoon Lee, Jun Ho Ahn
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Patent number: 7851958Abstract: An electric machine is disclosed herein comprising a stator and a rotor opposing the stator. A plurality of slots are formed in the rotor, each of the plurality of slots including a stator side and an opposing side. Each of the plurality of slots further include a central magnet retaining portion positioned between two opposing end portions of the slot. The central magnet retaining portion is defined by at least one protrusion formed on the stator side of the slot. The at least one protrusion forms a neck in the slot and separates the magnet retaining portion from one of the end portions. A magnet is positioned in the magnet retaining portion of the slot. The two opposing end portions of the slot are empty, providing voids at the ends of the slot.Type: GrantFiled: June 12, 2007Date of Patent: December 14, 2010Assignee: Remy International, Inc.Inventors: Wei Cai, David Fulton
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Patent number: 7851959Abstract: A magnetic gap is provided between a permanent magnet of a rotor and an auxiliary magnet pole portion which is arranged adjacent to the permanent magnet in a peripheral direction. A gradual change in a magnetic flux density distribution of a surface of the rotor is obtained and a cogging torque and a torque pulsation are restrained. By obtaining a reluctance torque according to the auxiliary magnetic pole, a permanent magnet electric rotating machine in which the cogging torque and the torque pulsation are restrained can be obtained and further an electromotive vehicle having the permanent magnet electric rotating machine can be provided.Type: GrantFiled: March 12, 2009Date of Patent: December 14, 2010Assignees: Hitachi, Ltd., Hitachi Car Engineering Co., Ltd.Inventors: Fumio Tajima, Yutaka Matsunobu, Shouichi Kawamata, Suetaro Shibukawa, Osamu Koizumi, Keiji Oda
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Patent number: 7847462Abstract: A magnetic gap is provided between a permanent magnet of a rotor and an auxiliary magnet pole portion which is arranged adjacent to the permanent magnet in a peripheral direction. A gradual change in a magnetic flux density distribution of a surface of the rotor is obtained and a cogging torque and a torque pulsation are restrained. By obtaining a reluctance torque according to the auxiliary magnetic pole, a permanent magnet electric rotating machine in which the cogging torque and the torque pulsation are restrained can be obtained and further an electromotive vehicle having the permanent magnet electric rotating machine can be provided.Type: GrantFiled: March 12, 2009Date of Patent: December 7, 2010Assignees: Hitachi, Ltd., Hitachi Car Engineering Co., Ltd.Inventors: Fumio Tajima, Yutaka Matsunobu, Shouichi Kawamata, Suetaro Shibukawa, Osamu Koizumi, Keiji Oda
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Patent number: 7843101Abstract: A rotary shaft 60 having an outside diameter larger than the bore diameter of a rotary shaft insert hole 59 of a rotor 50 is inserted into the rotary shaft insert hole 59. A magnet insert hole 51a1 is provided in a main magnetic pole [a] of the rotor 50. Permanent magnets 52a1 to 52a3 are inserted into the magnet insert hole 51a1 such that a gap is formed between the permanent magnets 52a1 to 52a3 and the magnet insert hole 51a1. A semi-tubular rivet insert hole 55a and interlocks 57a1, 57a2 elongated in the radial direction of the rotor are disposed radially outward of the magnet insert hole 51a in the rotor. A semi-tubular rivet 56a is inserted into the semi-tubular rivet insert hole 55a such that a gap is formed between the semi-tubular rivet 56a and the semi-tubular rivet insert hole 55a. Passage holes 58ab, 58da are provided in the auxiliary magnetic poles [ab], [da].Type: GrantFiled: November 27, 2006Date of Patent: November 30, 2010Assignee: Aichi Elec Co.Inventors: Isao Ito, Masashi Kuroko, Mitsuhiro Suzuki, Shoji Mano
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Patent number: 7843100Abstract: An internal permanent magnet machine (“IPM machine”) of the type used, for example, with traction motors and hybrid electric vehicles, includes a rotor having a plurality of ferrite magnets arranged in one or more layers, wherein at least one of the layers includes rare earth magnets (e.g., NdFeB magnets) adjacent to the ferrite magnets to prevent or reduce demagnetization.Type: GrantFiled: March 18, 2009Date of Patent: November 30, 2010Assignee: GM Global Technology Operations, Inc.Inventors: Rolf Blissenbach, Jonathan Bird
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Patent number: 7834505Abstract: Disclosed is a rotary device of a generator or motor which includes: a stator having a hollow portion formed at the inside thereof and a plurality of slots formed to wind coils therearound, each of the plurality of slots being skewed at a predetermined angle; a rotor shaft formed of a nonmagnetic material; a cylindrical rotor body adapted to axially rotate together with the rotor shaft; a plurality of N-polar and S-polar permanent magnet groups insertedly coupled radially along the outside of the center portion of the rotor body in an alternating arrangement; a plurality of magnetic flux-increasing magnets insertedly coupled along the inside of the rotor body and arranged on the lines of magnetic force formed by the N-polar and S-polar permanent magnet groups, for increasing magnetic flux; and a rotor adapted to be rotatably inserted into the hollow portion of the stator.Type: GrantFiled: April 26, 2007Date of Patent: November 16, 2010Assignee: Sun Tech Generator Co., Ltd.Inventor: Sun-Hyu Lee
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Patent number: 7825560Abstract: A motor that reduces a cogging torque and rotates at a high speed is presented. The motor comprises: a shaft, a plurality of core blocks coupled to the shaft, a plurality of permanent magnets inserted into each of the core blocks, and an aligning unit, coaxial with the shaft, and disposed between the shaft and the core blocks. The core block includes a plurality of core sheets each having at least a pair of flux barriers formed to be symmetrical to each other about a line of symmetry. A first rib lies along the line of symmetry and a separate anti-deformation rib is positioned within each of the pair of flux barriers. Accordingly, a skew process for a rotor is facilitated. An anti-deformation rib within the flux barrier provides structural integrity for the core block. Accordingly, when the rotor is rotated with a high speed, a bridge is prevented from being deformed.Type: GrantFiled: September 28, 2007Date of Patent: November 2, 2010Assignee: LG Electronics Inc.Inventors: Sung-Ho Lee, Jae-Hak Choi, Jin-Soo Park
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Patent number: 7808144Abstract: A magnetic gap is provided between a permanent magnet of a rotor and an auxiliary magnet pole portion which is arranged adjacent to the permanent magnet in a peripheral direction. A gradual change in a magnetic flux density distribution of a surface of the rotor is obtained and a cogging torque and a torque pulsation are restrained. By obtaining a reluctance torque according to the auxiliary magnetic pole, a permanent magnet electric rotating machine in which the cogging torque and the torque pulsation are restrained can be obtained and further an electromotive vehicle having the permanent magnet electric rotating machine can be provided.Type: GrantFiled: March 12, 2009Date of Patent: October 5, 2010Assignees: Hitachi, Ltd., Hitachi Car Engineering Co., Ltd.Inventors: Fumio Tajima, Yutaka Matsunobu, Shouichi Kawamata, Suetaro Shibukawa, Osamu Koizumi, Keiji Oda
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Patent number: 7800272Abstract: In an embedded magnet motor, radial magnets and first inclined magnets form north poles. The radial magnets and second inclined magnets form south poles. Core sheets each include preformed radial accommodating slots the number of which is expressed by P/2. Some of the preformed radial accommodating slots are short slots and the rest are long slots. The short slots are located at some parts of each radial accommodating slot along the axial direction. Radially inner ends of the short slots restrict the radial magnets from moving radially inward.Type: GrantFiled: November 25, 2008Date of Patent: September 21, 2010Assignee: ASMO Co., Ltd.Inventors: Takahiro Nakayama, Hirotaka Itoh, Yoshiyuki Takabe
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Patent number: 7795772Abstract: A motor is basically provided with a stator, a rotor, a low permeability layer and a current control device. The stator includes a magnetic stator core and a stator winding. The rotor includes a rotor core and a plurality of permanent magnets arranged to form N and S poles of the rotor. The low permeability layer has a lower magnetic permeability than the rotor core and extends between each of the N and S poles in a direction generally parallel to the magnetic flux paths of the permanent magnets such that the permanent magnets and the low permeability are arranged to obstruct the magnetic flux between the N and S poles to provide a forward salient pole characteristic. The current control device produces a current whose phase is shifted such that the magnetic flux of the permanent magnets intensifies.Type: GrantFiled: May 16, 2008Date of Patent: September 14, 2010Assignee: Nissan Motor Co., Ltd.Inventors: Minoru Arimitsu, Kan Akatsu
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Patent number: 7786641Abstract: In the present invention, since gaps respectively provided at one ends of a field magnet through-hole respectively extend toward the other ends passing on the side of a periphery with respect to the field magnet through-hole, the radial dimension of the magnetic member in this portion can be made smaller than the center of magnetic poles, so that the difference in thickness of the magnetic member in the radial direction between the border of magnetic poles and the magnetic poles can be reduced. Accordingly, the asymmetry of the configuration of a rotor is not absolutely necessary, and the outer surface does not need to be depressed for reducing the torque ripple.Type: GrantFiled: February 1, 2006Date of Patent: August 31, 2010Assignee: Daikin Industries, Ltd.Inventor: Kiyotaka Nishijima
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Patent number: 7777391Abstract: An armature including magnetic cores arranged on a surface of a plate, coils provided around the magnetic cores, and a magnetic material plate having a plurality of first magnetic members is characterized in that the magnetic material plate is attached to a surface on the opposite side to a surface where the magnetic cores and the plate come in contact, a gap is provided between each of the first magnetic members adjacent to each other, and the area of a surface where the first magnetic members come in contact with the magnetic cores is larger than the area of a surface where the magnetic cores come in contact with the first magnetic members.Type: GrantFiled: December 19, 2005Date of Patent: August 17, 2010Assignee: Daikin Industries, Ltd.Inventor: Yoshinari Asano
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Patent number: 7777382Abstract: A motor includes a rotor core, permanent magnets and non-magnetic layers. The permanent magnets are embedded in the rotor core with each of the permanent magnets defining a pole of the rotor having a pole center and a peripheral edge section, with the peripheral edge section located in a vicinity between the poles and a vicinity of the rotor surface. The non-magnetic layers are located in a vicinity of the rotor surface at a pole center side position with respect to the peripheral edge section of each of the permanent magnets. The peripheral edge sections and the non-magnetic layers are positioned to cancel 5-th or 7-th order harmonics of an induction voltage. The poles are disposed at every approximately constant interval, varying in a constant angle. The peripheral edge sections and the non-magnetic layers are independent from one another, and the rotor core is interposed between them.Type: GrantFiled: April 23, 2009Date of Patent: August 17, 2010Assignee: Daikin Industries, Ltd.Inventors: Keiji Aota, Kiyotaka Nishijima, Akio Yamagiwa
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Patent number: 7772735Abstract: A plurality of magnets are arranged in accommodating holes each extending in a radial direction. A rotor core is provided with an extension portion in a circumferential direction extending further outward in the circumferential direction with respect to the magnet from at least one of a radially outer end and a radially inner end in the accommodating hole, and a radial regulating portion regulating a movement of the magnet in the radial direction. The radial regulating portion extends in the radial direction so as to correspond to a center in the circumferential direction of the accommodating hole. The dimension in the circumferential direction of a portion of the radial regulating portion that is brought into contact with the magnet is smaller than the dimension in the circumferential direction of the magnet.Type: GrantFiled: April 17, 2007Date of Patent: August 10, 2010Assignee: ASMO Co., Ltd.Inventors: Hideaki Nishiura, Seiya Yokoyama, Yoshiaki Takemoto
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Patent number: 7772736Abstract: The inventive self-initiated permanent magnet synchronous motor has a rotor that has two-pole permanent magnets, as well as magnetic substances in a peripheral direction between the magnetic poles of the permanent magnets. The present invention provides a high-efficiency, high-torque permanent magnet synchronous motor with an improved power factor, its rotor, and a compressor using the permanent magnet synchronous motor, without a reduction in the maximum torque and an increase in costs.Type: GrantFiled: June 5, 2007Date of Patent: August 10, 2010Assignee: Hitachi Appliances, Inc.Inventors: Akeshi Takahashi, Haruo Koharagi, Satoshi Kikuchi, Tomio Yoshikawa, Baiying Huang
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Patent number: 7768172Abstract: A permanent magnet type electric rotary machine includes a stator including a stator core having teeth and slots, and a rotor provided with permanent magnets as magnet poles in a rotor core. A pole core portion which between each of the permanent magnets and an outer surface of the rotor core is provided with a plurality of pole slits. A region of the pole core portion is defined by concave portions provided on q-axes to be interpolars on both sides of the pole core portion, and thereby configured that a gap between the outer surface on the q-axis of the rotor core and an inner surface of the stator core is larger than a gap between the outer surface on the d-axis of the pole core portion and the inner surface of the stator, so that magnetic fluxes from the permanent magnet pass through the pole core portion concentrately.Type: GrantFiled: July 19, 2007Date of Patent: August 3, 2010Assignee: Hitachi Industrial Equipment Systems Co., Ltd.Inventors: Ryoichi Takahata, Satoshi Kikuchi, Shinichi Wakui, Keiji Noma, Masaharu Senoo
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Patent number: 7750523Abstract: A rotor of an embedded magnet type motor is disclosed. A rotor core of the motor includes first accommodation holes and V-shaped accommodation holes. The first accommodation holes extend in radial directions, and the V-shaped accommodation holes protrude radially outward. The rotor core has grooves at positions corresponding to the first accommodation holes on the outer periphery of the rotor core. Each groove has a width as a dimension in the circumferential direction when viewed from the axial direction. Each first magnet has a width as a dimension in the circumferential direction when viewed from the axial direction. The width of the grooves is larger than the width of the first magnets.Type: GrantFiled: February 12, 2008Date of Patent: July 6, 2010Assignee: ASMO Co., Ltd.Inventors: Takahiro Nakayama, Yoshiyuki Takabe, Hirotaka Itoh
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Patent number: 7732965Abstract: An embedded magnet type motor is disclosed. The rotor core of the motor has radially extending first accommodation holes and V-shaped accommodation holes. Each V-shaped accommodation hole includes a second accommodation hole and a third accommodation hole. A first gap is formed in each first accommodation hole. The first gap is not occupied by the corresponding first magnet. A second gap is formed in each second accommodation hole. The second gap is not occupied by the corresponding second magnet. A third gap is formed in each third accommodation hole at a radially outer portion. The third gap is not occupied by the corresponding third magnet. Each second gap and the adjacent third gap form one V-shaped gap. The angular width ?a of each first gap and the angular width ?b of each V-shaped gap are determined to satisfy the expression: 0.60<?a/?b<1.60.Type: GrantFiled: April 23, 2008Date of Patent: June 8, 2010Assignee: ASMO Co., Ltd.Inventors: Takahiro Nakayama, Hirotaka Itoh, Yoshiyuki Takabe, Keisuke Koide, Yoshihito Nishikawa
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Patent number: 7719153Abstract: A method and apparatus in which a stator (11) and a rotor (12) define a primary air gap (20) for receiving AC flux and at least one source (23, 40), and preferably two sources (23, 24, 40) of DC excitation are positioned for inducing DC flux at opposite ends of the rotor (12). Portions of PM material (17, 17a) are provided as boundaries separating PM rotor pole portions from each other and from reluctance poles. The PM poles (18) and the reluctance poles (19) can be formed with poles of one polarity having enlarged flux paths in relation to flux paths for pole portions of an opposite polarity, the enlarged flux paths communicating with a core of the rotor (12) so as to increase reluctance torque produced by the electric machine. Reluctance torque is increased by providing asymmetrical pole faces. The DC excitation can also use asymmetric poles and asymmetric excitation sources. Several embodiments are disclosed with additional variations.Type: GrantFiled: December 20, 2006Date of Patent: May 18, 2010Assignee: UT-Battelle, LLCInventor: John S. Hsu
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Patent number: 7705504Abstract: A rotor of an embedded magnet type motor has a plurality of magnets forming magnetic poles, the number of which is represented by P. A rotor core includes first accommodation holes, the number of which is represented by P/2, extending in a radial direction, and V-shaped accommodation holes, the number of which is represented by P/2, having a V shape protruding outward in a radial direction. The first accommodation holes and the V-shaped accommodation holes are alternately arranged in a circumferential direction. The V-shaped accommodation holes include a second accommodation hole and a third accommodation hole corresponding to two straight lines forming the V shape. The first accommodation hole is adjacent to the second accommodation hole at one side in the circumferential direction, and is adjacent to the third accommodation hole at the other side.Type: GrantFiled: November 7, 2006Date of Patent: April 27, 2010Assignee: ASMO Co., Ltd.Inventors: Takahiro Nakayama, Yoshiyuki Takabe, Keisuke Koide, Yoshihito Nishikawa
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Patent number: 7683518Abstract: A motor includes a stator formed of a stator iron-core having salient pole iron-cores and windings, and a rotor having a rotor iron-core in which permanent magnets are buried. A magnetic pole centerline connecting a rotary center of the rotor to a magnetic pole center crosses an external shape of the rotor iron-core at end point X, and the magnetic-pole boundary line connecting the rotary center to a magnetic pole boundary point crosses the external shape of the rotor iron-core at end point Z. A straight line angled at a given angle ?a from the magnetic pole centerline has end point A. Then a sectional view of the rotor iron-core shows an arc drawn between the end points X and A, and the arc's center is the rotary center. The end points A and Z are connected by one or more than one straight lines in series.Type: GrantFiled: February 28, 2007Date of Patent: March 23, 2010Assignee: Panasonic CorporationInventors: Yuichi Yoshikawa, Kiyomi Kawamura, Hiroshi Murakami, Hideharu Hiwaki, Yasushi Kamada, Hiroki Sato
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Patent number: 7667363Abstract: Outer circumference of a rotor is alternately provided with a plurality of circumferential portions and a plurality of convex portions. Straight lines each connecting a rotational axis to one of circumferential centers of circumferential portions are referred to as radial lines. Straight lines each bisecting one of convex portions are referred to as bisectors. A plurality of magnetic flux blocking regions are located on a rotor. One of the magnetic flux blocking region is located in a range between the radial line and the bisector adjacent to and preceding the radial line in the rotation direction. Therefore, a permanent magnet embedment rotating electric machine is capable of preventing decreases in torque and suppressing torque ripple.Type: GrantFiled: April 20, 2007Date of Patent: February 23, 2010Assignee: Kabushiki Kaisha Toyota JidoshokkiInventors: Taku Adaniya, Tatsuya Horiba, Taizo Hirano, Kensuke Ikai, Minoru Mera
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Patent number: 7667365Abstract: A magnetic gap is provided between a permanent magnet of a rotor and an auxiliary magnet pole portion which is arranged adjacent to the permanent magnet in a peripheral direction. A gradual change in a magnetic flux density distribution of a surface of the rotor is obtained and a cogging torque and a torque pulsation are restrained. By obtaining a reluctance torque according to the auxiliary magnetic pole, a permanent magnet electric rotating machine in which the cogging torque and the torque pulsation are restrained can be obtained and further an electromotive vehicle having the permanent magnet electric rotating machine can be provided.Type: GrantFiled: July 18, 2008Date of Patent: February 23, 2010Assignees: Hitachi, Ltd., Hitachi Car Engineering Co., Ltd.Inventors: Fumio Tajima, Yutaka Matsunobu, Shouichi Kawamata, Suetaro Shibukawa, Osamu Koizumi, Keiji Oda
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Patent number: 7652405Abstract: A plurality of convex portions are located inside of a virtual circumferential surface. Each convex portion connects an adjacent pair of circumferential portions with each other. Each convex portion is an arcuate curve bulging radially outward. Each convex portion defines a minimum radius. A difference between a radius R and the minimum radius is a depth Dh. Dhr=Dh×25.5/R. A range of an angular width A in relation to circumferential portion and a range of the depth Dh are set by the following expression, (5.6×Dhr+11.3)°×6/p?A<35°×6/p and A<[360/p?2×arccos]°??(1) Therefore, decrease in torque is prevented. Torque pulsation is suppressed.Type: GrantFiled: February 27, 2007Date of Patent: January 26, 2010Assignee: Kabushiki Kaisha Toyota JidoshokkiInventors: Taku Adaniya, Minoru Mera, Kiyoshi Uetsuji, Ai Saeki, Masatoshi Kobayashi, Hiroshi Fukasaku
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Patent number: 7605510Abstract: Permanent magnets 52a1, 52a2 are inserted into magnet insert holes 51a1, 51a4 formed in a main magnetic pole 50A of a rotor 50. An outer circumferential surface of the rotor includes a first outer circumferential surface portion 50a which intersects with a d-axis and second outer circumferential surface portions 50da, 50ab which intersect with a q-axis. A radius R2 of curvature of the second outer circumferential surface portions 50da, 50ab is larger than a radius of curvature of the first outer circumferential surface portions 50a. Recesses 50a1, 50a2 are formed in the second outer circumferential surface portions 50da, 50ab and in a position to face end walls 51a2, 51a5 of the magnet insert holes 51a1, 51a4 which are adjacent to the outer circumferential surface of the rotor.Type: GrantFiled: November 27, 2006Date of Patent: October 20, 2009Assignee: Aichi Elec Co.Inventors: Shigeru Okuma, Shinji Doki, Mutsuo Tomita, Mitsuhiko Sato, Seiichi Kaneko
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Publication number: 20090224624Abstract: A rotor structure for an interior permanent magnet (IPM) electromotive machine is provided. The rotor structure includes at least one rotor lamination including a first group of slots and a second group of slots arranged to form a magnetic pole. The first group of slots may be arranged to form a magnetic flux along a direct axis of the magnetic pole resulting from the first and second group of slots. At least some of the first group of slots is arranged to receive a respective permanent magnet. The second group of slots is arranged to provide a separation for the magnetic flux from adjacent magnetic poles and lying along a quadrature axis of said magnetic pole. At least some of the second group of slots is arranged without a permanent magnet. The rotor structure further includes a magneto-mechanical barrier arranged to reduce a peak level of mechanical stress occurring by the first and/or the second group of slots and/or impede a flow of magnetic flux through the barrier.Type: ApplicationFiled: March 3, 2009Publication date: September 10, 2009Inventors: AJITH KUTTANNAIR KUMAR, Ramasamy Anbarasu, Anshuman Tripathi, Arvind Kumar Tiwari, Roy David Schultz, Patrick Lee Jansen, Rammohan Rao Kalluri, Shishir Chandrasekhar Menon
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Patent number: 7579733Abstract: A motor has a rotor core with a plurality of first non-magnetic layers and a plurality of second non-magnetic layers. The rotor core has a plurality of magnets. The first and second non-magnetic layers are positioned to cancel n-th order harmonics. Therefore, a specific order, for example 5-th order and 7-th order, harmonics component of a magnetic flux distribution waveform (induction voltage waveform) is reduced and unnecessary radial force and thrust force is prevented from occurrence, while sufficient magnetic flux is maintained.Type: GrantFiled: July 5, 2004Date of Patent: August 25, 2009Assignee: Daikin Industries, Ltd.Inventors: Keiji Aota, Kiyotaka Nishijima, Akio Yamagiwa
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Patent number: 7560842Abstract: A rotor core is provided with a plurality of slits extending in the rotation shaft direction, independently of openings. The first slit is arranged at the center of the magnetic pole of the rotor core to be capable of absorbing stress acting on an inner circumferential surface of each opening in a direction normal to a main surface of a permanent magnet. The second slit is arranged between the magnetic poles of the rotor core to be capable of absorbing stress acting in parallel with the main surface of the permanent magnet. Thus, the rotor core is prevented from deforming in a radial outward direction. Further, by forming the first and second slits each in a form not interfering the magnetic path of the magnetic flux by the stator passing inside the rotor core, the motor performance is ensured.Type: GrantFiled: August 1, 2006Date of Patent: July 14, 2009Assignee: Toyota Jidosha Kabushiki KaishaInventor: Hiroyuki Hattori
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Publication number: 20090174275Abstract: A magnetic gap is provided between a permanent magnet of a rotor and an auxiliary magnet pole portion which is arranged adjacent to the permanent magnet in a peripheral direction. A gradual change in a magnetic flux density distribution of a surface of the rotor is obtained and a cogging torque and a torque pulsation are restrained. By obtaining a reluctance torque according to the auxiliary magnetic pole, a permanent magnet electric rotating machine in which the cogging torque and the torque pulsation are restrained can be obtained and further an electromotive vehicle having the permanent magnet electric rotating machine can be provided.Type: ApplicationFiled: March 12, 2009Publication date: July 9, 2009Applicants: Hitachi, Ltd., Hitachi Car Engineering Co., Ltd.Inventors: Fumio TAJIMA, Yataka Matsunobu, Shouichi Kawamata, Suetaro Shibukawa, Osamu Koizumi, Keiji Oda
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Publication number: 20090174276Abstract: A magnetic gap is provided between a permanent magnet of a rotor and an auxiliary magnet pole portion which is arranged adjacent to the permanent magnet in a peripheral direction. A gradual change in a magnetic flux density distribution of a surface of the rotor is obtained and a cogging torque and a torque pulsation are restrained. By obtaining a reluctance torque according to the auxiliary magnetic pole, a permanent magnet electric rotating machine in which the cogging torque and the torque pulsation are restrained can be obtained and further an electromotive vehicle having the permanent magnet electric rotating machine can be provided.Type: ApplicationFiled: March 12, 2009Publication date: July 9, 2009Applicants: Hitachi, Ltd., Hitachi Car Engineering Co., Ltd.Inventors: Fumio TAJIMA, Yataka Matsunobu, Shouichi Kawamata, Suetaro Shibukawa, Osamu Koizumi, Keiji Oda
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Publication number: 20090174274Abstract: A magnetic gap is provided between a permanent magnet of a rotor and an auxiliary magnet pole portion which is arranged adjacent to the permanent magnet in a peripheral direction. A gradual change in a magnetic flux density distribution of a surface of the rotor is obtained and a cogging torque and a torque pulsation are restrained. By obtaining a reluctance torque according to the auxiliary magnetic pole, a permanent magnet electric rotating machine in which the cogging torque and the torque pulsation are restrained can be obtained and further an electromotive vehicle having the permanent magnet electric rotating machine can be provided.Type: ApplicationFiled: March 12, 2009Publication date: July 9, 2009Applicants: Hitachi, Ltd., Hitachi Car Engineering Co., Ltd.Inventors: Fumio TAJIMA, Yutaka Matsunobu, Shouichi Kawamata, Suetaro Shibukawa, Osamu Koizumi, Keiji Oda
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Patent number: 7550889Abstract: An interior permanent magnet electric motor. A lobed rotor comprising composite slots and non-composite slots radially spaced from its longitudinal axis of rotation extending parallel to the axis. Ferrite magnets are positioned in both the composite and non-composite slots and neo magnets are positioned in the composite slots only.Type: GrantFiled: November 30, 2006Date of Patent: June 23, 2009Assignee: Emerson Electric Co.Inventor: Gary E. Horst