Brush Affixed To Pivoted Arm Patents (Class 310/244)
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Patent number: 6809455Abstract: The invention concerns a commutator device (1) for electric motor, comprising a housing part (2) and commutator brushes (3) housed in the housing part, each brush comprising a contact surface (8) designed to be pressed in contact against a commutator of the rotor of the electric motor, and a spring part (9) connected to the contact part (7) so as to exert a force on said contact part towards the rotor commutator. The device further comprises a damping element (14) arranged to absorb the vibrations or movements of the contact part of the brushes. The damping element (14) is a thixotropic lubricant.Type: GrantFiled: September 10, 2002Date of Patent: October 26, 2004Assignee: API PortscapInventor: Bernard Vaucher
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Patent number: 6768243Abstract: A small-size motor has a case cover 11 formed with three voids, and electric elements such as chip capacitors are contained in the three voids. A first electric element is mechanically fixed between a pair of brush units in a first void and is electrically connected. The remaining two second and third electric elements are located on both sides of the first electric element and are pressed on a brush base in a motor shaft direction by a body earth terminal 14 in second and third voids, so that the body earth terminal 14 is fixed to the case cover 11 and the two electric elements are mechanically fixed and electrically connected. A sufficient space is secured in the motor case cover made of synthetic resin, so that three electric elements such as chip capacitors can be incorporated together with their wiring and support arrangement.Type: GrantFiled: June 22, 2001Date of Patent: July 27, 2004Assignee: Mabuchi Motor Co., Ltd.Inventors: Hiroshi Yamazaki, Hiroshi Kimura
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Publication number: 20040113499Abstract: The present invention provides a mechanical encoder device for use in a miniature motor, which encoder can provide, for each revolution of the motor, a plurality of pulses whose duty ratio does not change with time. A rotary contact portion 12 is provided on a rotor shaft 1, and a pair of rotation-detecting brushes 14 in sliding contact with the rotary contact portion 12 are provided on a brush holder 29 of an end cap 6. A plurality of rotary contact pieces 13 are arranged on the outer circumferential surface of the rotary contact portion 12 such that slits are formed therebetween. The paired rotation-detecting brushes 14 are each formed of a resilient metal and each assume the shape of a cantilever plate or wire spring whose side surface portion is subjected to sliding contact.Type: ApplicationFiled: September 17, 2003Publication date: June 17, 2004Inventors: Masaaki Ikawa, Hisashi Ogino, Wataru Sakurai
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Patent number: 6707220Abstract: A brush holder 10 is provided for holding a hammer brush 12 of an electric motor. The brush holder includes a single piece of wire bent to define a brush-engaging portion 14 define an opening 15, and a torsion spring structure 16 connected to and spaced from the brush-engaging portion. The brush-engaging portion is constructed and arranged to prevent rotation of the hammer brush when coupled therewith.Type: GrantFiled: April 3, 2003Date of Patent: March 16, 2004Assignee: Siemens VDO Automotive, Inc.Inventors: Bryan Todd Fisher, Stan Simpson, Eric Bartlett
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Patent number: 6700290Abstract: An electric motor with brush assembly supporting two separately formed brushes. A fractional horsepower direct current motor has a brush assembly supporting two separately formed brushes and side by side and connected electrically in parallel. This reduces the effective current density required for each brush without increasing the size of the brushes required and affecting the dynamic behavior.Type: GrantFiled: May 17, 1991Date of Patent: March 2, 2004Assignee: Johnson Electric S.A.Inventor: Roger Frederick Baines
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Patent number: 6441533Abstract: An electric motor comprising a commutator and lever brushes which resiliently press thereagainst and are pivotable about a pivot axis, a connection line which extends in a direction perpendicular to the pivot axis between the center point of a brush contacting surface and the pivot axis being tangential to the outer surface of the commutator. Such a brush assembly is to be made smaller in size. Each lever brush comprises a bearing bush rotatably arranged to be coaxial to the pivot axis, as well as a shaped body which is made from a conductive material and is firmly connected to the bearing bush. The shaped body forms the brush contacting surface and has a connection point which is in direct electrical contact with the brush contacting surface for electrically connecting the lever brush. The bearing bush is made from a material which is more stable than the shaped body.Type: GrantFiled: November 24, 2000Date of Patent: August 27, 2002Assignee: Interelectric AGInventors: Reimar Grosskopf, Frank Neumann
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Patent number: 6376962Abstract: An electric drive unit for vehicle systems, such as power windows and windshield wipers, having a commutator motor that has a commutator and at least two commutator brushes. The electric drive unit includes electrical components of an electronic system for the motor. To reduce production costs and simplify assembly, the electrical components are electrically secured to a lead frame that makes the electrical connection between the components and the commutator motor and the commutator brushes are embodied as hammerhead brushes, whose carrier plates are bent in one piece out of the lead frame.Type: GrantFiled: October 13, 2000Date of Patent: April 23, 2002Assignee: Robert Bosch GmbHInventors: Detlef Lauk, Ernst Fischer, Hansjoerg Karcher, Juergen Herp, Erik Maurer, Andreas Wiegert, Bernd Bock, Richard Hurst
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Patent number: 6175179Abstract: A motorized reduction gear includes a slip-ring housing having a pivot and a ramp to guide a spring slidably fitted on the pivot as far as its base. The ramp is preferably formed on a boss of the slip-ring housing which extends on each side of the associated pivot and partially surrounds it. In a final position, one branch forces a brush against the slip ring and the other branch bears against a slit at the foot of the ramp to provide an improved assembly that avoids soldering.Type: GrantFiled: July 26, 1999Date of Patent: January 16, 2001Assignee: Meritor Light Vehicle Systems FranceInventor: Laurandel Herv{acute over (e)}
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Patent number: 6011342Abstract: A carbon brush for an electric machine, resiliently acting on a collector, is arranged within a guideway so as to be movable radially to the collector and is inflexibly connected with a bending leg. The carbon brush allows easy and cost-saving assembly in a motor and electric contacting. The bending leg serves the resilient advance of the carbon brush towards the collector, on the one hand, and the electric power supply, on the other hand.Type: GrantFiled: June 11, 1998Date of Patent: January 4, 2000Assignee: ITT Manufacturing Enterprises, Inc.Inventor: Bernd Walther
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Patent number: 5977666Abstract: An ultra quiet electric motor includes a drive shaft, bearing structure rotatably supporting the drive shaft, and an armature assembly and commutator each fixed on the drive shaft. A motor housing is disposed around the armature assembly and has an open end portion. A permanent magnet structure is disposed between the motor housing and the armature. Brush structure is provided having a pair of brush support arms each guiding a generally crescent-shaped brush. Each of the brushes contacts the commutator. A noise absorbing housing is defined by a plurality of walls and is disposed generally around the brush structure. Noise absorption material covers at least a portion of at least one of the walls of the noise absorbing housing. An end cap is fixed to the motor housing to close the open end portion thereof. The structure of the motor is such that during operation, a decibel rating of approximately 32 dbA is generated.Type: GrantFiled: June 23, 1998Date of Patent: November 2, 1999Assignee: Siemens Canada LimitedInventors: Marek Horski, Haran K. Periyanthamby, Peter A. Kershaw
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Patent number: 5907207Abstract: The present invention offers a commutation assembly for an electrical motor, whereby a constant optimal pressure is maintained upon the commutator of the motor.Type: GrantFiled: November 7, 1997Date of Patent: May 25, 1999Assignee: Ryobi, Ryobi North America, Inc.Inventors: David Peot, Weldon Clark
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Patent number: 5780952Abstract: A brush assembly for an electric motor comprises a brush for making sliding contact with a commutator, the brush being fitted to an end of an elongate resilient electrically conductive brush arm fixed to a brush mounting plate. The brush and brush arm are arranged to ensure that the brush contacts the commutator at a single point in the vicinity of a side face of the brush so that the resilient urgings of the brush arm causing the brush to bear on the commutator surface creates a lateral twist in the elongate brush arm.Type: GrantFiled: May 16, 1996Date of Patent: July 14, 1998Assignee: Johnson Electric S.A.Inventor: James Ching Sik Lau
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Patent number: 5777405Abstract: The present invention provides a damping member constituted of a viscoelastic member and a constraint member, each of which is formed on a brush made of thin metal plate, in a dc minimotor, the viscoelastic member comprising adhesive mass containing a copolymer of alkyl acrylate and acrylic acid. The present invention further provides a brush constituted of the above damping member and a dc minimotor equipped with the brush.Type: GrantFiled: October 3, 1995Date of Patent: July 7, 1998Assignees: Matsushita Electric Industrial Co., Ltd., Nitto Denko CorporationInventors: Seiji Kurozumi, Yukio Honda, Kazuaki Sato, Masao Nakamura, Nobuharu Suzuki, Tokio Fujita, Hitoshi Matsuoka
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Patent number: 5363005Abstract: A miniature motor comprising a housing made of a metallic material, formed into a bottomed hollow tubular shape and having a permanent magnet fixedly fitted to the inner circumferential surface thereof, a rotor consisting of an armature facing the permanent magnet and a commutator, an end cap engaged with an open end of the housing, and having brushes making sliding contact with the commutator and a pair of terminals electrically connected to the brushes; the rotor being rotatably supported by bearings provided on the bottom part of the housing and the end cap, in which a flat groove including a plane parallel to the axial line of the motor and opening toward the housing is provided on the end cap; the terminals being disposed to face the side of the groove, a chip laminated capacitor and a spring made of an electrically conductive material and formed into a substantially U shape in planar projection being disposed in the groove so as to come into contact with each other and also with the terminals.Type: GrantFiled: January 10, 1994Date of Patent: November 8, 1994Assignee: Mabuchi Motor Co., Ltd.Inventors: Hisashi Shibata, Norihiro Sasaki, Yoshiaki Egawa
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Patent number: 5329198Abstract: In order to be able to ensure with low outlay a slip ring or commutator motor having a high level of freedom from noise and good running quality at maximum power, despite unavoidable deviations from circularity of the slip ring or commutator ground by the brushes abutting thereon, it is proposed according to the invention that the brushes (6; 7; 8) be supported such that they can pivot about an axis which runs radially in the vicinity of the surface and axially essentially in the axial direction of the commutator (1) or slip ring; that, according to one embodiment, the axis be formed by a guide pin (31; 41), which is retained in a brush housing (2) at least partially embracing the brush (6; 7) in the vicinity of the surface of the commutator (1) or the slip ring, and which is plugged axially through a guide slot (61; 71) running in the compression direction of the brush and open towards the surface of the slip ring or commutator (1), or that the brush (6) be tangentially embraced externally by the brush comprType: GrantFiled: January 10, 1992Date of Patent: July 12, 1994Assignee: Siemens AktiengesellschaftInventors: Helmut Schmidt, Kurt Schmidt
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Patent number: 5285125Abstract: A short-circuiting and brush-lifting device comprises a rotatable actuating ring having with brush-actuating rods levers cause the brushes of the motor to lift up via the rotating actuating after the slip rings have been short-circuited as a result of the axial displacement of a short-circuiting ring. To make the device wear-resistant and insensitive to contamination, the actuating ring supports three rollers, with which it abuts in the starting position on the spring-loaded short-circuiting ring. The actuating ring is guided exactly in parallel by three axial guide rods, which are disposed perpendicularly to the brush-actuating rods. The configuration of all articulated joints of these rods is adjusted so as to allow the points of maximum excursion of the deflection of the articulated joint of the axial guide rods and the brush-actuating rods are exhibited at staggered times.Type: GrantFiled: November 23, 1992Date of Patent: February 8, 1994Assignee: Siemens AktiengesellschaftInventor: Karl Lang
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Patent number: 5053665Abstract: The present invention offers a retaining structure of a brush spring of an electric motor, whereby a brush spring is allowed to be mounted in a normal direction only, thus avoiding abrasion of a brush or unexpected halt of the electric motor.Type: GrantFiled: August 8, 1990Date of Patent: October 1, 1991Assignee: Asmo Co., Ltd.Inventors: Mineo Yamaguchi, Tetsuro Sato
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Patent number: 5013952Abstract: A small-sized electric motor includes a terminal with a positioner, complementary to a positioner on a brush holder equipped with a brush, for fastening the brush holder to the terminal by deformation of one positioner relative to the other, and a projection with a bendable piece for securing the terminal to a holder base by bending the bendable piece after it is inserted into a terminal hole.Type: GrantFiled: February 21, 1990Date of Patent: May 7, 1991Assignee: Jidosha Denki Kogyo K.K.Inventors: Shuji Sekine, Takeo Furuya, Naoto Harada
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Patent number: 4983872Abstract: An electric motor has a casing having two opposed planar side walls and two opposed curved walls. A permanent magnet is located inside each curved wall and a wound armature is mounted in the casing. A commutator is connected to the winding and two brush arms are supported by a holder at one end of the casing. Each brush arm informed by two electrically conductive strips forming, respectively, a terminal part and a more resilient brush supporting part. The terminal parts extend out of one end of the casing in a plane of symmetry of the casing thereof and the brush supporting parts are secured to respective terminal parts at positions which are offset from the plane of symmetry, on opposite sides thereof.Type: GrantFiled: May 30, 1989Date of Patent: January 8, 1991Assignee: Johnson Electric S.A.Inventor: Georg Strobl
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Patent number: 4800312Abstract: A small electric motor includes a wound rotor or armature, a segmented commutator and brushes biased lengthwise against the commutator for providing a circuit through which the armature is energized. Each brush is part of an assembly that also includes a conducting brush tube from which the brush extends, and an insulating tube in which the brush tube is frictionally held. Aligned pivot projections extend transversely from opposite sides of the insulating tube and are received by recesses in the motor frame. The recess walls provide bearing formations that are engaged by the pivot projections to cooperate therewith so that during mounting of the insulating tube and elements assembled therewith, the insulating tube is pivoted from an oblique intermediate position to a final operating position. A single screw threadably engaged in the motor frame locks the insulating tube in this final operating position.Type: GrantFiled: May 21, 1987Date of Patent: January 24, 1989Assignee: Shop-Vac CorporationInventors: Rudolph W. Wacek, R. Lent Crevling, Jr.
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Patent number: 4758757Abstract: A vibration-damping device for miniature motor brushgear comprising brush arms having sliding parts at the tips of a plurality of fork-like prongs, terminals and brush bases; the brush bases are supported by a motor case cover and the brush arm sliding parts make sliding contact with a motor commutator by the resiliency of the brush arm in which a soft photo-setting resin is applied on areas at the tips of the brush arms, other than the sliding parts, in such a manner that the fork-like prongs and/or gaps between the prongs are covered by the soft photo-setting resin. The fork-like prongs are individually and separately movable by controlling the flexibility of the soft photo-setting resin, by setting the coating weight or hardness after cure of the soft photo-setting resin to a predetermined value, or by applying soft photo-setting resin having different hardness values in multiple layers.Type: GrantFiled: November 20, 1986Date of Patent: July 19, 1988Assignee: Mabuchi Motor Co., Ltd.Inventor: Takeshi Okumura
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Patent number: 4749899Abstract: Miniature rotary machinery with brushgear comprising two arm guides, to which power supply voltage is fed, provided on the inside of a motor case cover; and brush arms having brushes at the tip thereof and brush arm eyes, for rotatably engaging with the arm guides, at the other end thereof, and spring receptacles, made of an insulating material, at the center thereof; both ends of an arc-shaped leaf spring being engaged with the spring receptacles to impart pushing force to the brushes by the resiliency thereof; the brush arm eyes being disposed so as to make contact with the arm guides at a predetermined angle; each of the brush arm eyes having a formed portion whose crosssection includes two mutually intersecting tangent lines making contact with the circular crosssection of the arm guide so that two-point contact is established between the formed portion and the arm guide, when viewed in the crosssectional direction; and if necessary projections or ridges provided on the outer circumferential surface of thType: GrantFiled: December 2, 1986Date of Patent: June 7, 1988Assignee: Mabuchi Motor Co. Ltd.Inventors: Eisuke Ishizawa, Takeshi Akiyama
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Patent number: 4746829Abstract: An improved brush gear assembly for use in a miniature motor. The brush gear assembly is mounted within the interior of the end cap of the motor and basically consists of three parts: a terminal element or fitting, a brush leaf element, and a brush. The terminal element consists of a generally planar brass part, a major part of which is defined as an elongated rectangular portion. One end of the rectangular portion defines a bending end. Near the bending end are disposed three staggered projections arranged generally in line adjacent to a transverse bending line formed on the rectangular portion. The leaf spring is formed from a substantially elongated planar copper strip, which has one end terminating in a bending portion. The remainder of the strip constitutes a spring portion and terminates at its other end in a brush receiving portion, which is reinforced by bending the sides in an upward direction.Type: GrantFiled: July 30, 1986Date of Patent: May 24, 1988Assignee: Johnson Electric Industry Manufactory, LimitedInventor: Georg Strobl
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Patent number: 4741677Abstract: An electrical compressor for motor vehicle horns, free from water seepage and simple construction wise comprises, all in axial alignment relationship, an electric motor having a stator, a pair of brushes, and a shaft provided with a rotor winding and a commutator, an air compressor having a casing by said shaft, and a bowl-type shell wherein said electric motor and air compressor are mounted coaxially adjacent to the bowl bottom and bowl opening, respectively.Type: GrantFiled: November 12, 1985Date of Patent: May 3, 1988Assignee: Fiamm Componenti Accessori S.p.A.Inventor: Domenico Frigo
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Patent number: 4638203Abstract: An attachment structure for brush holder springs in a motor includes a motor bracket mounted on a motor frame. The bracket has a pair of diametrically opposite projections on inner peripheral wall surfaces thereof. A pair of brush holder springs each supporting on one end portion thereof a brush for sliding contact with a motor commutator have on an opposite end portion thereof a dovetail-shaped gripping members fitting complementarily over each projection, respectively, under resilient force.Type: GrantFiled: June 21, 1985Date of Patent: January 20, 1987Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Yohji Maki, Norio Umezawa
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Patent number: 4595851Abstract: A commutator motor specifically designed for incorporation into portable machine tools such as a hand drill includes a stator winding arranged in a machine housing, and a rotor winding including a rotor shaft with a commutator ring journalled in the housing. Electrical connection between the commutator and current supply is ensured by multiple pairs of diametrically opposed carbon brushes of opposite polarity, the brushes being supported in the machine housing such that each respective pair of brushes can be separately brought into contact with the commutator by a lever capable of engaging the respective pairs of brushes. Various holder configurations support the brushes.Type: GrantFiled: October 26, 1984Date of Patent: June 17, 1986Assignee: Skil Nederland B.V.Inventors: Jan P. Houben, Antonie J. Moolenaar
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Patent number: 4368398Abstract: A small electric motor having brushes comprising brush bases supported by brush supporting portions provided on a motor casing and bent portions which are formed by bending a part of each brush so that commutator slide portions of the brushes come in elastic contact directly with a commutator at a predetermined angle, and characterized in that rigidity reinforcing portions for giving rigidity to the bent portions are provided and/or auxiliary supporting portions for supporting the lower sides of the brush bases at the bent portions are provided on the brush supports.Type: GrantFiled: February 6, 1980Date of Patent: January 11, 1983Assignee: Mabuchi Motor Co. Ltd.Inventor: Takaichi Mabuchi
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Patent number: 4344008Abstract: A dynamoelectric machine (1), having brushes which contact an armature contact surface such as commutator (6) or slip rings, is provided with a plurality of independent, individually removable brush holders (10, 100). Each brush holder is provided with either a removable pin (102) to allow brushes to contact the armature contact surface after the brush holder (10, 100) has been installed, or with a clamping bolt (40), retaining brushes (8) in a predetermined position for insertion of the brush holder, and removal of the brush holder, the brush holder being tilted or cocked to avoid contact between it and the armature contact surface. Bolting the brush holder (10, 100) into place makes electrical contact between the dynamoelectric machine and the brush holder by means of an insulated, conductive threaded aperture (34) on the exterior service of the machine, a mounting bolt (24) inserted into this aperture (34) urging a conductive portion (20) of the brush holder into electrical contact.Type: GrantFiled: April 30, 1980Date of Patent: August 10, 1982Assignee: Eltra CorporationInventors: Jeffrey T. Major, Nelson S. Gibson, III, Jerry L. Young
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Patent number: 4308480Abstract: Electromagnetic or solenoid means responsive to load current to automatically shift the brushes of a motor or generator a proper amount so as to maintain satisfactory commutation from light to full load, the brush shifting means including electric solenoid means carrying machine load current, movable brush holding means mounted on antifriction bearings, and mechanically connecting the electric solenoid means mounted on a machine frame means to brush holder means so as to shift brushes in conformity to changing load conditions.Type: GrantFiled: February 7, 1980Date of Patent: December 29, 1981Inventor: Warren E. Moody
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Patent number: 4088912Abstract: A brush device for a miniature electric motor of a construction, in which a brush comprising a brush main body and a brush head part having a smaller size than the brush main body is forcibly inserted into an opening of a substantially corresponding size shape to the brush head part which is perforated in one part of a brush holder made of a leaf spring in a strip of narrow breadth, and an electrically conductive adhesive agent is applied to a fitted portion of the brush head part and the perforated opening, depending on necessity, stages or shelves formed at the boundary of the brush head part and the brush main body due to difference in size therebetween serving as stopper means which stops further insertion of the brush upon full, forced insertion of the brush head part into and through the perforated opening.Type: GrantFiled: August 27, 1976Date of Patent: May 9, 1978Assignee: Aupac Kabushiki KaishaInventor: Makoto Yoshida