Brushes Patents (Class 310/248)
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Patent number: 11824420Abstract: A brushed motor includes a shaft, an armature around the shaft, a commutator on one side of the armature in an axial direction, a brush card on one side of the commutator in the axial direction, and a housing accommodating a portion of the shaft, the armature, the commutator, and a portion of the brush card. A convex portion positions corresponding to the commutator in the axial direction on a surface of the brush card on one side facing the commutator, which has a main body portion around the shaft and a pin bent from an end of the main body portion on the other side in the axial direction toward an outer side in a radial direction and one side in the axial direction. A distance between the pin and a brush on the brush card is larger than that between the main body portion and the convex portion.Type: GrantFiled: March 29, 2022Date of Patent: November 21, 2023Assignee: NIDEC CORPORATIONInventors: Hui Liu, Chao Li
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Patent number: 11817758Abstract: A fluid pump includes an electric motor having an armature with a commutator and a motor frame which supports a pair of permanent magnets which are located radially outward from the armature. The motor frame has a support stem extending axially in a direction away from the commutator. A pump section is rotationally coupled to the electric motor and pumps the fluid. First and second motor brushes deliver electricity to the commutator and are urged into electrical contact with the commutator by a first and second springs. The first and second springs are mechanically grounded to a brush spring retainer fixed to the motor frame. The brush spring retainer includes a central portion having an opening within which the support stem is received in an interference fit. A support arm extends from the central portion such that the first and second springs are mechanically grounded to the support arm.Type: GrantFiled: September 18, 2020Date of Patent: November 14, 2023Assignee: DELPHI TECHNOLOGIES IP LIMITEDInventors: Conrado Carrillo, Aldo Venegas
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Patent number: 11722030Abstract: A motor according to an embodiment includes a commutator provided to a rotation shaft, a brush in contact with the commutator, a bracket having a wall surface opposing the brush, and a deformable portion in contact with the brush and the wall surface. The bracket includes a protrusion provided on the commutator side with respect to the deformable portion. The protrusion protrudes from the wall surface toward the brush.Type: GrantFiled: October 10, 2019Date of Patent: August 8, 2023Assignee: MINEBEA MITSUMI Inc.Inventors: Koichiro Hirabayashi, Bora In
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Patent number: 11678427Abstract: A discharge device for discharging electrostatic charges from a shaft includes a frame support having a first leg and a second leg and a contact strand for forming a contact surface with the shaft, a first end of the contact strand being clamped on the first leg and a second end of the contact strand being mounted so as to be displaceable on the second leg, a receiving means which is disposed on the frame support, the second end of the contact strand extending at least partly into the receiving means, and a switch, in particular a reed switch, which is disposed in the receiving means or in the contact strand and which is configured so as to be activated as a result of a displacement of the second end of the contact strand, said second end extending at least partly into the receiving means.Type: GrantFiled: March 20, 2019Date of Patent: June 13, 2023Assignee: SCHUNK TRANSIT SYSTEMS GMBHInventors: Helmut Roesser, Peter Hoelscher, Robert Noe' Castellanos, Juergen Spies
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Patent number: 10890226Abstract: Fiber for tribological applications, with the exception of mineral fibers, comprising at least one solid lubricant, with the exception of graphite, or boated with at least one solid lubricant, with the exception of graphite.Type: GrantFiled: October 19, 2016Date of Patent: January 12, 2021Assignee: Tribotecc GmbHInventors: Herbert Kienleitner, Carmen Moser, Juergen Bartlmae, Lorraine Segreto, Rudolf Schrittesser, Peter Faullant, Christian Schmied
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Patent number: 10778070Abstract: An automotive electric motor with a mechanical commutation. The automotive electric motor includes a stiff coil wire comprising a welding portion and an end portion which is arranged adjacent to the welding portion, and a flexible braid wire with a wire end which is electrically and mechanically connected to the stiff coil wire at the welding portion via a welding. The end portion of the stiff coil wire includes an end surface. The end portion of the stiff coil wire is bent in relation to the welding portion so that the end portion is bent away from the flexible braid wire and the end surface of the end portion of the stiff coil wire does not face the flexible braid wire.Type: GrantFiled: July 6, 2016Date of Patent: September 15, 2020Assignee: PIERBURG GMBHInventors: Toni Henke, Enrico Lindner, Mathias Zill
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Patent number: 10605341Abstract: An actuator with switchable releasing speed includes an actuation rod, a screw, and a motor. The motor drives the screw rotating so that the actuation rod axially moves relative to the screw. The motor includes a stator, a rotor, a plurality of commutators, and at least three brushes. The at least three brushes have a positive brush, a negative brush, and at least one auxiliary brush. The positive brush is connected to a positive DC voltage. One of the negative brush and the least one auxiliary brush is adjusted to connect to a negative DC voltage so as to change a rotational speed of the rotor, thereby controlling a movement speed of the actuation rod. Accordingly, the releasing speed of the actuator is switchable.Type: GrantFiled: October 25, 2017Date of Patent: March 31, 2020Assignee: TIMOTION TECHNOLOGY CO., LTD.Inventor: Chou-Hsin Wu
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Patent number: 10566754Abstract: A brush device includes: a first and a second flange disposed side by side, each flange extending radially between a rubbing face intended to rub against a moveable element and a flange head intended to be connected electrically to another moveable element, a first plate rigidly fixed to the first flange only and extending tangentially above the head of the second flange, in such a way as to transmit, when this first plate is loaded by pressure unit, pressure forces on the second flange, a second plate, distinct from the first plate, rigidly fixed to the second flange only and extending tangentially above the head of the first flange in such a way as to bear on the first flange in the event of relative motion of the second flange with respect to the first flange towards the first moveable element.Type: GrantFiled: November 4, 2014Date of Patent: February 18, 2020Assignee: MERSEN FRANCE AMIENS SASInventors: Pascal Lartique, Laurent Lochet
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Patent number: 10559935Abstract: A brush used to contact with a commutator, includes a brush body which includes two opposite axial end faces and a protruding portion projecting from the brush body toward the commutator. The protruding portion includes a first surface, a second surface and at least two teeth. The first surface and the second surface are respectively adjacent to the two axial end faces. Angles formed between the first surface and the second surface and corresponding adjacent axial end faces are obtuse. The teeth is located between the first surface and the second surface, and extends generally along a circumferential direction of the commutator. The ratio of a total width of the at least two teeth in an axial direction of the brush to an axial height of the brush body is in the range of 0.25-0.75. An electric motor including the brush is also provided.Type: GrantFiled: November 21, 2017Date of Patent: February 11, 2020Assignee: JOHNSON ELECTRIC INTERNATIONAL AGInventors: Jingxin Shi, Sijun Zhao, Luyan Bi, Pingman Zhang, Lang Dai, Yunchang Yu, Guiqing Liao, Xionghui Liu, Zhiyu Chen, Cong Lv, He Chi
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Patent number: 10446995Abstract: A device (i.e., a slip-ring or a homopolar motor/generator) (40, 50, 80) is adapted to provide electrical contact between a stator and a rotor (41, 83), and includes: a current-carrying brush-spring (31, 84) mounted on the stator, and having two opposite surfaces; a fibrous brush assembly (35, 69) mounted on the conductor, the brush assembly having a bundle of fibers (36, 71) arranged such that the tips of the fibers will engage the rotor for transferring electrical current between the stator and rotor; a ribbon (33, 85) of superconducting material mounted on each opposite surface of the current-carrying brush-spring and communicating with the stator and the brush assembly; and another ribbon (29, 86) of superconducting material mounted on the rotor.Type: GrantFiled: October 17, 2014Date of Patent: October 15, 2019Assignee: Moog Inc.Inventors: Norris E. Lewis, Barry K. Witherspoon
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Patent number: 10079464Abstract: The present invention uses a traditional electrical motor with a rotor to generate electricity or power. By manipulating the magnetic fields within a rotor, large amounts of electricity are generated by the rotation of the rotor within an external magnetic field. Oppositely charged rare-earth magnets are placed around the rotor to create a strong magnetic field that the rotor can spin or rotate within. A battery or other power source supplies power to the rotor at positive and negative terminals (brushes) that are connected to commutator. The positive and negative terminals contact the commutator close to each other, such that only a few windings or coils are charged or magnetized, and the remaining windings or coils are free to generate electricity within the external magnetic field. The few coils that are charged in combination with the external magnetic fields create sufficient rotation, while enabling the remaining “free” coils to generate electric power.Type: GrantFiled: February 26, 2018Date of Patent: September 18, 2018Inventor: Chris Coody
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Patent number: 10079463Abstract: An electric machine configured to increase resistance between a brush and a commutator of the electric machine at a wear condition of the brush consistent with end of service life.Type: GrantFiled: November 19, 2015Date of Patent: September 18, 2018Assignee: BORGWARNER INC.Inventors: David Fulton, Andrew Dragon
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Patent number: 9941651Abstract: The present invention uses a traditional electrical motor with a rotor to generate electricity or power. By manipulating the magnetic fields within a rotor, large amounts of electricity are generated by the rotation of the rotor within an external magnetic field. Oppositely charged rare-earth magnets are placed around the rotor to create a strong magnetic field that the rotor can spin or rotate within. A battery or other power source supplies power to the rotor at positive and negative terminals (brushes) that are connected to commutator. The positive and negative terminals contact the commutator close to each other, such that only a few windings or coils are charged or magnetized, and the remaining windings or coils are free to generate electricity within the external magnetic field. The few coils that are charged in combination with the external magnetic fields create sufficient rotation, while enabling the remaining “free” coils to generate electric power.Type: GrantFiled: September 25, 2017Date of Patent: April 10, 2018Inventor: Chris Coody
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Patent number: 9172196Abstract: An aspect of the present invention provides a brush in which positional accuracy of elastic contact pieces is enhanced while production cost is reduced by simplifying production, whereby the brush includes a support that is connected to a base and a conductive portion that is integral with the support, such that the conductive portion includes plural elastic contact pieces extending in parallel from a side edge of the support.Type: GrantFiled: July 24, 2013Date of Patent: October 27, 2015Assignee: OMRON CorporationInventors: Yoshinobu Hemmi, Hideaki Ozaki, Hirotada Teranishi
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Patent number: 9160216Abstract: In one aspect, a grounding device for an electric machine having a rotatable shaft is provided. The grounding device includes a wire core having a first end and a second end, and a plurality of conductive fibers coupled to the wire core and extending therefrom. The wire core is configured to couple to the electric machine with at least a portion of the plurality of conductive fibers contacting the shaft such that an electrostatic charge on the shaft is directed through the grounding device to ground.Type: GrantFiled: March 14, 2013Date of Patent: October 13, 2015Assignee: REGAL BELOIT AMERICA, INC.Inventor: Gerald R. Muehlbauer
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Publication number: 20150076958Abstract: A method produces a brush for a commutator motor, in particularly for a motor vehicle fan, for electrically contacting a connected contact lead to a commutator via a spring-loaded contact with a commutator. Accordingly, a brush material, particularly carbon dust, is poured into a cuboid matrix and compressed by a plunger in a contact direction for forming the brush.Type: ApplicationFiled: November 26, 2014Publication date: March 19, 2015Inventors: HERMANN HEHN, MARTIN PFISTER, RAINER SCHOELE
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Patent number: 8933609Abstract: In one implementation, a liquid pump includes a pumping element, an electric motor and a brush housing. The electric motor is coupled to the pumping element to drive the pumping element for rotation, and the motor has a commutator, brushes engaged with the commutator to provide electricity to the commutator and at least one biasing member yieldably biasing the brushes into engagement with the commutator. The brush housing defines brush cavities in which the brushes are received, where the brushes have a first surface engaged with the commutator and a second surface spaced from the first surface and acted upon by said at least one biasing member. The second surface is inclined at an acute included angle relative to the first surface.Type: GrantFiled: August 14, 2012Date of Patent: January 13, 2015Assignee: TI Group Automotive Systems, L.L.C.Inventor: Edward J. Talaski
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Patent number: 8847463Abstract: The embodiments of the invention relate to a carbon brush for transmitting high currents, having a connecting element for connecting an electrical track and a consumable contact element with a contact surface that is designed to lie flush against a commutator device, wherein the connecting element and the contact element are combined in a layer transition zone aligned perpendicularly to the direction of wear of the carbon brush and form a one-piece molded body, wherein the connecting element and the contact element have different compositions, such that a carbon component of the contact element is greater than the carbon component of the connecting element and the contact element has a metal component differing from that of the connecting element.Type: GrantFiled: November 25, 2009Date of Patent: September 30, 2014Assignee: Schunk Kohlenstofftechnik GmbHInventors: Henrik Neuweger, Hans Lippert, Thomas Weber, Andreas Reetz
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Patent number: 8836197Abstract: An apparatus including: a brush holder; a radio frequency identification (RFID) device affixed to the brush holder, the RFID device including: a temperature sensor system for determining temperature(s) at one or more distinct locations on the brush holder; and a transmitter for providing indication of the temperature(s).Type: GrantFiled: March 23, 2012Date of Patent: September 16, 2014Assignee: General Electric CompanyInventors: William Earl Fish, Frank Austin Scalzo, III, Albert Eugene Steinbach
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Patent number: 8816563Abstract: The invention relates to a six-pole DC machine, particularly a DC motor for use in a motor vehicle, having a stator (16) excited preferably by a permanent magnet and a rotor (20) which is rotatably supported in a pole housing (12) and which has a wave winding (23) and a commutator (24), and having a brush carrier (28) for holding the brushes (26) and preferably additional components (30, 31; 32). In contrast to a full equipping, the brush arrangement has less than six brushes (26), which are arranged on the circumference of the commutator (24) at an angular distance of approximately 60° to each other. Thus, the ripple of the rotor current, the torque oscillations, and the noise emission are clearly reduced and free space is created on the brush carrier for accommodating suppressor components (30, 31; 32).Type: GrantFiled: July 17, 2009Date of Patent: August 26, 2014Assignee: Robert Bosch GmbHInventor: Gerald Roos
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Patent number: 8803400Abstract: There is provided an electric motor and a manufacturing method of the electric motor capable of joining a brush and a commutator without placing load on components. An electric motor is formed at a side of a brush holder 13 with a second notch unit 32, and a groove unit 36 is formed on a brush 12 so that it overlaps the second notch unit 32 in the position where the brush 12 stored in the brush holder 13 does not abut against a commutator 8. By doing so, when joining the brush 12 and the commutator 8, the brush 12 may be temporarily fixed with respect to the brush holder 13 by pushing in the brush 12 in the brush holder 13 and coinciding the second notch unit 32 and the groove unit 36, and fixing a jig and the like to the groove unit 36 in this state.Type: GrantFiled: September 10, 2012Date of Patent: August 12, 2014Assignee: Kitashiba Electric Co., Ltd.Inventor: Hiroshi Shirasaka
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Patent number: 8686612Abstract: An electrical machine, in particular an electric motor, has a first number (k) of commutator laminates (10, 12, 14) and brushes (16, 18), wherein the commutator laminates (10, 12, 14) are arranged distributed uniformly in the circumferential direction of a circumference of a laminate support (24). The brushes (16, 18) are arranged such that commutation times are distributed as uniformly as possible in order to reduce current ripple when using a wave winding and a number of brushes (16, 18) which is less than a number of poles (2p) in the electrical machine.Type: GrantFiled: March 19, 2010Date of Patent: April 1, 2014Assignee: Robert Bosch GmbHInventors: Gerald Roos, Pierre Bernard
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Patent number: 8648515Abstract: An electric motor has a pair of brushes for transferring power to windings of a wound rotor by making sliding contact with a cylindrical commutator. Each brush has a body with a pair of end surfaces, and a contact surface extending between the end surfaces and configured to slidingly contact a cylindrical circumferential surface of the commutator. The extending direction of the contact surface is inclined relative to the axial direction of the commutator, and the contact surface is V-shaped when viewed in the extending direction thereof.Type: GrantFiled: March 2, 2010Date of Patent: February 11, 2014Assignee: Johnson Electric S.A.Inventors: James Ching Sik Lau, Duncan Yiu Lung Wong, Chang Lin Jin, Yuen Tung Louie
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Patent number: 8624464Abstract: A brush and brush housing arrangement for use with an electric brushed motor containing viscous fluid. The brush and brush housing arrangement comprises a brush housing and at least one brush. The at least one brush comprising a first end that is in contact with a rotating commutator of the motor when in use and an opposed second end. At least one open-faced channel in a surface of the brush extends from the first end to the second end. The open-faced channel provides an exit for entrained fluid from the brush and brush housing, minimizing or eliminating brush lift caused by fluid being forced between the rotating commutator and the brush. Additional pressure relief channels for allowing escape of entrained fluid may be located in the housing.Type: GrantFiled: September 21, 2010Date of Patent: January 7, 2014Assignee: Schlumberger Technology CorporationInventors: Anthony R. Dopf, Paul L. Camwell, Derek W. Logan, Timothy Neff
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Patent number: 8513853Abstract: The present embodiments relate to a device for establishing an electrical contact between two device elements moving relative to each other. The device includes a plurality of brushes that may be arranged on one of the device elements and establishes contact on the relative movement of the device elements along a slideway provided on the other device element. The brushes are arranged staggered one behind the other relative to a direction of movement determined by the relative movement. The brush arrangement according to the present embodiments is more robust than conventional arrangements with respect to wear and ageing.Type: GrantFiled: December 8, 2010Date of Patent: August 20, 2013Assignee: Siemens AktiengesellschaftInventors: Thomas Luthardt, Helmut Repp
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Publication number: 20130099718Abstract: An electric motor includes at least one first brush and at least one second brush, which are arranged in a stationary fashion and arranged to contact a commutator that rotates with a rotor. The commutator includes at least one cylindrical section with a circumferential surface on which a plurality of segments are arranged with insulating sections interposed between them. In order to detect the rotating speed and position of the rotor, the motor includes brushes with asymmetric circumferential widths or angles or a stator with an uneven magnetization. The motor is arranged to detect only one signal when the rotor rotates for an angle between two adjacent segments.Type: ApplicationFiled: October 19, 2012Publication date: April 25, 2013Applicant: C/O NIDEC MOTORS & ACTUATORS (GERMANY) GMBHInventor: C/O NIDEC MOTORS & ACTUATORS (GERMANY) GMBH
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Patent number: 8421384Abstract: A direct current motor controlling apparatus may include a direct current motor driving unit to apply a driving voltage to a direct current motor and detect a predetermined signal from the direct current motor, and a servo-micom to control the status of the direct current motor using the signal detected by the direct current motor driving unit. Accordingly, the rotational status of the direct current motor is checked to control the direct current motor.Type: GrantFiled: September 17, 2009Date of Patent: April 16, 2013Assignee: SAMSUNG Electronics Co., Ltd.Inventor: Ho-chul Lee
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Patent number: 8421380Abstract: A direct current motor includes a stator and a rotor. The rotor has a shaft; a rotor core fixed to the shaft; a commutator fixed to the shaft; and rotor windings wound about poles of the rotor core and terminated on the commutator. The motor also has a common brush and at least two selectable brushes in sliding contact with the commutator; at least two direct current power sources; and a switching device configured to connect the common brush and a selected one of the selectable brushes with predetermined combinations of the power sources to operate the motor in different speed modes.Type: GrantFiled: July 19, 2010Date of Patent: April 16, 2013Assignee: Johnson Electric S.A.Inventors: James Ching Sik Lau, Chang Lin Jin
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Patent number: 8395297Abstract: An electric machine has at least two pairs of carbon brushes made up of one plus and one minus carbon brush, which interact with a commutator in order to supply current to the rotor, the carbon brushes being mounted with their brush holder on a brush plate via a mount, and the mounts on the brush plate lying across from each other at 180°. The holding part on at least one brush holder is offset from the center, in particular from the axis of symmetry of the brush holder, by an angle relative to the rotor axis so as to realize an asymmetrical placement of the carbon brush, the holding part on the other brush holders being disposed on their axes of symmetry.Type: GrantFiled: May 7, 2009Date of Patent: March 12, 2013Assignee: Robert Bosch GmbHInventors: Michael Bayer, Gerlinde Gerschwitz
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Publication number: 20130049524Abstract: In one implementation, a liquid pump includes a pumping element, an electric motor and a brush housing. The electric motor is coupled to the pumping element to drive the pumping element for rotation, and the motor has a commutator, brushes engaged with the commutator to provide electricity to the commutator and at least one biasing member yieldably biasing the brushes into engagement with the commutator. The brush housing defines brush cavities in which the brushes are received, where the brushes have a first surface engaged with the commutator and a second surface spaced from the first surface and acted upon by said at least one biasing member. The second surface is inclined at an acute included angle relative to the first surface.Type: ApplicationFiled: August 14, 2012Publication date: February 28, 2013Applicant: TI GROUP AUTOMOTIVE SYSTEMS, L.L.C.Inventor: Edward J. Talaski
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Patent number: 8384266Abstract: A brush wear detector system for a dynamoelectric machine is provided. The brush wear detector system includes a brush holder, and at least one brush located within the brush holder. At least one spring is in contact with the brush and the spring operates to force the brush against an electrically conductive member of the dynamoelectric machine. A wireless sensor is configured to detect when a predetermined amount of wear has occurred to the at least one brush, and is also configured to identify the brush having the predetermined amount of wear. The wireless sensor is attached to the at least one brush.Type: GrantFiled: March 29, 2011Date of Patent: February 26, 2013Assignee: General Electric CompanyInventors: William Earl Fish, Jorge Cano Casas, Frank Austin Scalzo, III, Luis Alejandro De Leon Teran, Albert Eugene Steinbach
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Patent number: 8378549Abstract: Each of a plurality of brushes is tilted relative to an imaginary plane that is perpendicular to a rotational axis of an armature and is placed on one axial side of a brush holder, at which an interior of a yoke housing is located. A radial inner end part of each brush has a slide contact surface, which is generally parallel to the rotational axis of the armature and slidably contacts an outer peripheral surface of a commutator. At least a portion of the slide contact surface of each brush is axially disposed outside of an opening of the yoke housing.Type: GrantFiled: June 10, 2010Date of Patent: February 19, 2013Assignee: Asmo Co., Ltd.Inventor: Nobuo Mizutani
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Patent number: 8368281Abstract: A multilayer brush, which essentially contains a composite having a graphite component and having a copper component, and a layered structure, a first layer being furnished with a high copper component and a further layer being furnished with a comparatively low copper component. It is provided that the copper component of the first layer in comparison with the copper component of the second layer corresponds to a ratio of ?3/2.Type: GrantFiled: December 16, 2008Date of Patent: February 5, 2013Assignee: Robert Bosch GmbHInventors: Hans Hoell, Michael Bayer, Sven Hartmann, Gerhard Bachauer
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Patent number: 8362673Abstract: A micro-image acquisition and transmission system is provided. In a preferred embodiment, the system is comprised of an image acquisition chip comprising an electronic imager, control electronics and a micro powered rotary stage comprising a transceiver array that acts as a hub to optically link a group of distributed image acquisition chips. A preferred embodiment is further comprised of a transceiver array chip comprising one or more micro-powered rotary stages having a transceiver array assembly disposed thereon. The micro-powered rotary stage is supported by a micro-brush bearing.Type: GrantFiled: April 1, 2010Date of Patent: January 29, 2013Assignee: ISC8 Inc.Inventor: Ying Hsu
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Patent number: 8288905Abstract: A motor for HVAC applications, has a stator; a motor housing forming a part of the stator; an end cap fixed to the motor housing, and a rotor rotatably mounted confronting the stator. The end cap has an opening formed by a ring-shaped collar, the collar being at least partly disposed inside the motor housing. A plurality of projections on an outer circumferential surface of the collar are received in a plurality of receiving cutouts in the motor housing. Two fingers formed at the opening of each receiving cutout are deformed to lock the received projection inside the respective receiving cutout. At least three of the projections being pressed against the axially inner end of the respective receiving cutout.Type: GrantFiled: November 25, 2009Date of Patent: October 16, 2012Assignee: Johnson Electric S.A.Inventors: Rui Feng Qin, Fa Yun Qi
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Publication number: 20120248929Abstract: A brush wear detector system for a dynamoelectric machine is provided. The brush wear detector system includes a brush holder, and at least one brush located within the brush holder. At least one spring is in contact with the brush and the spring operates to force the brush against an electrically conductive member of the dynamoelectric machine. A wireless sensor is configured to detect when a predetermined amount of wear has occurred to the at least one brush, and is also configured to identify the brush having the predetermined amount of wear. The wireless sensor is attached to the at least one brush.Type: ApplicationFiled: March 29, 2011Publication date: October 4, 2012Inventors: William Earl Fish, Jorge Cano Casas, Frank Austin Scalzo, III, Luis Alejandro De Leon Teran, Albert Eugene Steinbach
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Publication number: 20120133240Abstract: An electrical machine, in particular an electric motor, has a first number (k) of commutator laminates (10, 12, 14) and brushes (16, 18), wherein the commutator laminates (10, 12, 14) are arranged distributed uniformly in the circumferential direction of a circumference of a laminate support (24). The brushes (16, 18) are arranged such that commutation times are distributed as uniformly as possible in order to reduce current ripple when using a wave winding and a number of brushes (16, 18) which is less than a number of poles (2p) in the electrical machine.Type: ApplicationFiled: March 19, 2010Publication date: May 31, 2012Applicant: ROBERT BOSCH GMBHInventors: Gerald Roos, Pierre Bernard
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Patent number: 8177040Abstract: In a disk brake for a vehicle, an electric motor is attached to a caliper body so as to exhibit a power for urging a friction pad toward a disk rotor. The electric motor includes a brush holder for holding brushes which contact a commutator at positions at even distances in a circumferential direction of an armature. Internal feed terminals are disposed in the brush holder so as to provide connection between the brushes and feed wires respectively leading to the brushes. A rotational angle detecting sensor is disposed in the brush holder so as to detect a rotational angle of the electric motor. The rotational angle detecting sensor is disposed in the brush holder on a side opposite from the internal feed terminals with respect to the armature. Thus, it is possible to improve assemblability of the rotational angle detecting sensor to the brush holder, and facilitate operation of connecting the feed wires to the brush holder.Type: GrantFiled: March 14, 2008Date of Patent: May 15, 2012Assignees: Nissin Kogyo Co., Ltd, Honda Motor Co., LtdInventors: Manabu Matsushita, Akihiko Koike
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Patent number: 8167623Abstract: A sliding-contact arrangement or slipring includes a slide-track having a V-shaped groove and also a brush having at least two slide-wires which simultaneously make sliding contact with the V-shaped groove of the slide-track. Furthermore, the two slide-wires have different diameters and contact the slide-track at different angular positions. Thereby an increased tolerance to mechanical vibrations and shocks as well as a reduced contact resistance results.Type: GrantFiled: October 20, 2010Date of Patent: May 1, 2012Assignee: Schleifring und Apparatebau GmbHInventors: Johann Schlichtherle, Raimund Masch
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Patent number: 8089193Abstract: An alternator for generating electric power is mounted on an automotive vehicle. The alternator includes a housing, a stator fixed in the housing, a rotor driven by an engine of the automotive vehicle, and electric components such as a brush holder. The brush holder is mounted on a rear surface of a rear frame constituting the housing and is covered with a rear cover fixed to the rear frame. The rear cover includes a surrounding wall covering the brush device to prevent water from reaching a brush area. The surrounding wall is composed of plural partial walls having respective radiuses from a rotational axis of the rotor. The surrounding wall may be continuously made by the partial walls. Alternatively, openings for draining water may be formed in the partial walls positioned downward of the rotational axis of the rotor.Type: GrantFiled: July 21, 2008Date of Patent: January 3, 2012Assignee: Denso CorporationInventors: Akihiro Tanaka, Hiroshi Ishida
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Patent number: 8084704Abstract: A switch for a brush wear monitoring recording circuit for monitoring wear of at least one brush, the switch having an open and a closed state, comprises a fixed part including a switch plate having a switch face and a moving part including a capacitive flag disposed on a brush so as to move the capacitive flag corresponding to a brush wear movement in a brush wear direction and a capacitive plate having a capacitive face, wherein the capacitive face and the switch face are disposed parallel to each other and provide capacitance to the switch, and further wherein the capacitive flag is disposed on the brush so as to bring the capacitive face and the switch face in proximity to each other so as to face each other and increase capacitance, thereby changing the switch state.Type: GrantFiled: April 24, 2009Date of Patent: December 27, 2011Assignee: Alstom Technology LtdInventors: Bernhard Mark, Max Hobelsberger
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Patent number: 8040016Abstract: The present invention relates to a brush 10 suitable for coming into contact with conducting plates 12 provided on an electric motor commutator 11. According to the invention, the brush has a means 15 for adjusting its pole coverage between the start of life of the motor and its stabilized operation. This is therefore a brush with pole coverage that can be varied over its operating life. Such a brush is more particularly fitted into a motor for a ventilation (air conditioning) system for motor vehicle.Type: GrantFiled: December 13, 2006Date of Patent: October 18, 2011Assignee: Brose Fahrzeugteile GmbH & Co.Inventors: Eric Fournier, Florence Campagne, Maurad Berkouk
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Patent number: 8035272Abstract: A rotating electrical machine, which is a direct current motor, includes carbon brushes. Each carbon brush contains graphite grains, metal particles, and solid lubricant, which are sintered in a dispersed state. The graphite grains are each formed of granulated substance of raw graphite particles, and the particle diameters of the graphite grains are within a range of 60 to 280 ?m. The surface of the granulated substance is coated with amorphous carbon made of carbides of organic binder. A plurality of holes are formed in each carbon brush. The dimension (maximum dimension) of the holes is less than half the average particle diameter of the raw graphite particles.Type: GrantFiled: August 1, 2005Date of Patent: October 11, 2011Assignees: Asmo Co. Ltd., Hitachi Chemical Company Ltd.Inventors: Shouichi Yoshikawa, Fukumi Akatsu
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Patent number: 8011488Abstract: Brushes (20, 21) which come into slidable contact with slip rings (23, 24) having power feeding terminals (51, 53) electrically connected to a power feeding side include extending portions (32, 36) extending in the radial direction of a field core (3). These extending portions (32, 36) are bent in a direction away from a coil bobbin (12). The third bent portions (32c, 36c) located at the ends of the extending portions are electrically connected to the terminal portions (10d) of coil terminals. An outer diameter R1 of a mounting recess portion (3a) which stores a power feeding device (5) of the field core (3) is smaller than an inner diameter R2 of the coil bobbin (12). This makes it possible to position the mounting recess portion (3a) at a distance H from the coil bobbin (12) in the field core (3) in the arrow A direction, thereby reducing the size of the rotating coil type electromagnetic clutch (1) in the arrow A-B direction.Type: GrantFiled: September 1, 2009Date of Patent: September 6, 2011Assignees: Ogura Clutch Co., Ltd., Aisin Seiki Kabushiki KaishaInventors: Takashi Yamaguchi, Masao Imamura, Satoshi Hayashi, Toshihiko Ishida, Tsutomu Takeuchi
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Patent number: 8004143Abstract: An electric motor that includes a rotor; a coil that is wound around the rotor; and a carbon brush that supplies power to the coil, wherein the brush is formed by using a raw material in which artificial graphite whose crystallites are flaky in shape is mixed with natural graphite whose crystallites are squamous or scaly in shape.Type: GrantFiled: November 6, 2006Date of Patent: August 23, 2011Assignees: Mitsuba Corporation, Kunimitsu Carbon Industrial Co., Ltd.Inventor: Iwao Yanagizawa
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Publication number: 20110140568Abstract: The present embodiments relate to a device for establishing an electrical contact between two device elements moving relative to each other. The device includes a plurality of brushes that may be arranged on one of the device elements and establishes contact on the relative movement of the device elements along a slideway provided on the other device element. The brushes are arranged staggered one behind the other relative to a direction of movement determined by the relative movement. The brush arrangement according to the present embodiments is more robust than conventional arrangements with respect to wear and ageing.Type: ApplicationFiled: December 8, 2010Publication date: June 16, 2011Inventors: THOMAS LUTHARDT, Helmut Repp
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Patent number: 7936105Abstract: An electric machine incorporates a brush assembly that provides an audible warning when the brush in the brush assembly approaches the end of its useable length. The brush incorporates a device incorporated into the brush or a brush design which cooperates with the brush holder to generate the noise. The noise provides a warning to the user of the electric machine that the useable length of the brush material is near.Type: GrantFiled: March 30, 2009Date of Patent: May 3, 2011Assignees: DENSO International America, Inc., Denso CorporationInventors: Robert Martin, Seiji Kondo
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Patent number: 7928629Abstract: A stator has four or more magnetic poles. A commutator has a plurality of segments arranged in the circumferential direction and a short-circuit conductor for short-circuiting predetermined segments from among these segments. Each segment has an angular width WS, and there is a gap of an angular width WU between the segments. A substantial angular width WB of each of an anode brush and a cathode brush satisfies (n?1)(WS+WU)+WU<WB<n(WS+WU)+WU, where n is an integer no less than two. A plurality of coils are each connected to the corresponding one of the segments in order to form n closed loops. The closed loops each pass through the corresponding segments and are electrically independent of each other.Type: GrantFiled: October 19, 2007Date of Patent: April 19, 2011Assignee: ASMO Co., Ltd.Inventors: Tomohiro Aoyama, Yasuhide Ito, Toshio Yamamoto
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Patent number: 7919899Abstract: The invention describes an electrical machine having an armature with armature slots for accommodating armature coils. At least one armature coil is formed from two coil elements which are arranged symmetrically with respect to one another in relation to an axis of symmetry, which runs through the center-point of the armature shaft. The coil elements are connected to two adjacent commutator laminates of a commutator. A first brush, a second brush and a third brush bear against the commutator in a manner such that they can slide. The second brush interacts with the first brush or the third brush.Type: GrantFiled: January 18, 2007Date of Patent: April 5, 2011Assignee: Robert Bosch GmbHInventors: Thomas Weigold, Christian Schneider, Andreas Saum
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Patent number: 7915782Abstract: There is described an electrical machine with a rotor shaft, a slip ring, arranged on the rotor shaft, and at least two sliding contacts arranged along the circumference of the slip ring for producing an electrical connection with the slip ring. The electrical machine has one or more extraction devices arranged between the at least two sliding contacts directly via the slip ring and intended for extracting abraded material produced at the slip ring.Type: GrantFiled: September 20, 2006Date of Patent: March 29, 2011Assignee: Siemens AktiengesellschaftInventors: Mark Höfel, Udo Winkelmann