Abstract: An electric machine includes a rotor, rotatable about an axis of rotation defining an axial direction, and a stator having stator windings, a coolant distribution chamber and a coolant collection chamber arranged axially at a distance thereto. The coolant distribution chamber fluidically communicates with the coolant collection chamber with a cooling channel through which a coolant can flow. The cooling channel and the stator winding are embedded in a plastic mass made of a plastic for thermal coupling to the coolant. The stator has stator teeth extending along the axial direction and spaced apart from one another along a circumferential direction and carrying the stator windings. The plastic mass is arranged together with the cooling channel and the stator winding in an intermediate space formed between two stator teeth arranged adjacent in the circumferential direction and sections of cooling channel are configured as a tube body within the intermediate space.

Abstract: An electromagnetic generator comprises one or more flux assembly having at least one coil and at least one magnetic field source separated by a gap. An interference drum has a sidewall at least partially positioned inside the gap and comprising at least one magnetic field permeable zone and at least one magnetic field impermeable zone. The interference drum is movable relative to the at least one coil and to the at least one magnetic field source to alternatively position the at least one magnetic field permeable zone and the at least one magnetic field impermeable zone of the sidewall inside the gap. When the interference drum is moved, magnetic flux is created in the coil, and induces electrical current to flow into the coil. The coil may be connected to an external circuit, such that the electrical current may flow through the external circuit.

Abstract: The invention relates to an electric machine (10) comprising a stator (11) which comprises a plurality of slots (14) and is adjacent to an air gap (17). The electric machine (10) further comprises a first material (15) having a first electrical conductivity, wherein the first material (15) in each case fills the slots (14) partially, and a second material (16) having a second electrical conductivity that is lower than the first electrical conductivity. The second material (16) exclusively fills an edge region (20) of the slots (14) and the edge region (20) is located in the slots (14) on the side facing the air gap (17). The first material (15) in the slots (14) is electrically conductively interconnected on a first side of the stator (11). The invention furthermore provides an electric machine (10) having a rotor (12).

Abstract: A wedge for a wound rotor includes a wedge body. The wedge body has a first layer and one or more second layers interfused with one another to provide structural support and limit resistive heating of the wedge from current flow within the wedge body by windings spaced apart by the rotor wedge. Generator rotors and methods of making generator rotors are also described.

Abstract: The efficiency of inserting a coil conductor into a slot of a stator core is improved in the present invention. Included are a rotor and a stator. The stator includes a stator core formed with a plurality of slots formed at a predetermined depth in a radial direction and arranged while spaced apart from each other in a circumferential direction and stator winding having a coil conductor inserted in each of the slots. A plurality of protrusions are formed in each of the slots of the stator core toward a space into which the coil conductor is inserted.

Abstract: A rotor assembly for an electric machine includes a core having at least one post and a cap wherein electrical windings are wound about the rotor assembly to define a pole. The rotation of the rotor and rotor pole relative to a stator generates a current supplied from the electric machine to a power consuming device.

Abstract: A generator rotor system having various features is disclosed. The generator rotor system has at least one main stage generator rotor with winding-pole sets spaced annularly about the rotor. The tendency of the windings to distort and or displace under the centrifugal force of the spinning rotor is ameliorated by a winding retention member disposed axially outboard of the winding-pole sets. The winding retention member may also have a one or more cooling oil routing hole to enhance the flow of cooling oil among the windings.

Abstract: An armature winding includes a plurality of distributed winding bodies that are each produced by winding a single conductor wire that is insulated, jointless, and continuous, and that has a constant cross-sectional area perpendicular to a longitudinal direction, the conductor wires include first through third coil end portions that link first through fourth rectilinear portions and first through fourth rectilinear portions, and are formed such that radial widths w? of the first through fourth rectilinear portions are wider than radial widths w of the first through third coil end portions, and first gaps are formed between radially adjacent coil end portions to allow a cooling medium to pass through the first gaps.

Abstract: A rotor is disclosed, which includes a plurality of axially extending slots disposed about the rotor; a plurality of conductors radially stacked within each of the axial slots; and an axially extending subslot at a radially inward end of each of the slots. In each slot, a cooling path is provided, extending radially outward from the subslot. The cooling path includes at least one manifold, each manifold including at least one ingress passage, at least one egress passage axially distanced from the ingress passage, and a plurality of axially extending passages in fluid connection at a first end with one of the at least one ingress passages, and at a second end with one of the at least one egress passages. Each of the plurality of axially extending passages is disposed at a different radial depth in the slot from each other axially extending passage.

Abstract: A system for heating a stator segment includes a first frame member, a plurality of arms extending radially from the first frame member, and a heater releasably connected to each arm. The system further includes a biasing element for biasing each heater away from the first frame member.

Abstract: A laminated rotor for an electric machine is disclosed. In an embodiment, the rotor comprises a plurality of stacked laminations. Each lamination includes a plurality of radially extending slots arranged about a circumference thereof, and a first chamfer on a surface of each of the slots, wherein the surface mates with a wedge. The first chamfer connects the surface and a first face of the lamination. A stud member passes longitudinally through a hole in the lamination stack, a first end flange member on a first end of the lamination stack, and a second end flange member on a second end of the lamination stack. A first fastener is affixed to a first end of each of the at least one stud member; and a second fastener affixed to a second end of each of the at least one stud member.

Abstract: A laminated rotor for an electric machine is disclosed. In an embodiment, the rotor comprises a plurality of stacked laminations. Each lamination includes a plurality of radially extending slots arranged about a circumference thereof, and a first chamfer on a surface of each of the slots, wherein the surface mates with a wedge. The first chamfer connects the surface and a first face of the lamination. A stud member passes longitudinally through a hole in the lamination stack, a first end flange member on a first end of the lamination stack, and a second end flange member on a second end of the lamination stack. A first fastener is affixed to a first end of each of the at least one stud member; and a second fastener affixed to a second end of each of the at least one stud member.

Abstract: An amortisseur assembly comprises an end winding amortisseur. The end winding amortisseur comprises a body, at least one finger element, and a stop block. The body comprises a first edge. The finger element extends from the first edge of the body, and comprises a first surface. The stop block can attached to the first surface. The amortisseur assembly can further comprise a slot amortisseur so that the stop block abuts an end of the slot amortisseur. The amortisseur assembly can be assembled on a radial-flow cooled rotor. A method of forming an amortisseur assembly for a rotor comprises providing one or more slot amortisseurs and one or more of the end winding amortisseurs. The slot amortisseurs can be provided by shortening existing slot amortisseurs. The slot springs can replace existing slot springs, and the one or more slot springs can be longer than the existing slot springs.

Abstract: Described herein is a ball joints universal rotary motor, a manufacturing method and a working mechanism thereof. The ball joints universal rotary motor comprises a housing, a spherical-cap shaped stator body, and a rotor body configured to be secured within the stator body. The stator body is made from a permanent magnet. The rotor body comprises multiple layers of armatures and multiple spacer layers. The multiple layers of armatures are symmetrically distributed along the axis of the rotor body. A spacer layer is provided between two adjacent layers of armatures. The multiple layers of armatures and multiple spacer layers are securely connected by a bolt. The bolt and the rotor body are axially connected. The rotor body is of a spherical shape. Each layer of the armatures is wound with two layers of coils: a first layer and a second layer. The motor as provided is configured to realize movement in multiple directions.

Abstract: An electric machine is provided including a rotor having a plurality of magnets retained on the rotor. The plurality of magnets are retained via a sleeve. The sleeve is retained via a band. The band includes a stacked plurality of washer laminations. Each of the plurality of washer laminations is electrically insulated from an adjacent washer lamination.

Abstract: A method for establishing a wind turbine generator with one or more Permanent Magnet (PM) rotors. The method comprises the steps of: manufacturing a generator prepared for taking one or more PM rotors, manufacturing one or more rotors comprising a plurality of holding means prepared for retaining PM material, mounting substantially non-magnetized PM material prepared for magnetization in said holding means before or after said one or more rotors are mounted in said generator, connecting a magnetization system for magnetizing said PM material in the generator, and magnetizing said PM material with said magnetization system. The invention also relates to a wind turbine nacelle, a wind turbine comprising said wind turbine nacelle and use of a wind turbine.

Abstract: A method for establishing a wind turbine generator with one or more Permanent Magnet (PM) rotors. The method comprises the steps of: manufacturing a generator prepared for taking one or more PM rotors, manufacturing one or more rotors comprising a plurality of holding means prepared for retaining PM material, mounting substantially non-magnetized PM material prepared for magnetization in said holding means before or after said one or more rotors are mounted in said generator, connecting a magnetization system for magnetizing said PM material in the generator, and magnetizing said PM material with said magnetization system. The invention also relates to a wind turbine nacelle, a wind turbine comprising said wind turbine nacelle and use of a wind turbine.

Abstract: An electric machine system includes an electric machine and a companion device. The electric machine has a stationary member and a movable member that, by interaction of magnetic fields, at least one of moves relative to the stationary member or generates electricity when moved relative to the stationary member. One of the stationary member and the movable member includes a permanent magnet. The companion device is coupled to the electric machine to communicate mechanical movement with the movable member. In certain instances, the electric machine system has adaptations for operation of the electric machine system subsea and/or in a corrosive environment.

Abstract: A high-speed sleeveless rotor for an electric machine is provided. The rotor includes a shaft rotatable about a longitudinal axis, and a rotor core circumscribing at least a portion of the shaft wherein the rotor core includes an axially oriented slot. The slot includes a radially outer slot opening, a radially inner slot floor, and a slot sidewall extending therebetween. The slot floor includes a topstick attachment member extending radially outward from the slot floor and configured to engage a topstick positioned in the slot opening and the slot sidewall includes a shoulder configured to engage the topstick, preventing radially outward movement of the topstick.

Abstract: A midlength balanced rotor comprises a rotor assembly for rotation about an axis of rotation defining at least one of an axially extended, radially concentric, centerline borehole; an array of radially or tangentially distributed, axially extended pockets; and a series of radially or tangentially distributed, axially extended slots. At least one balance weight is positioned within at least one of the axially extended, radially concentric, centerline borehole, the array of radially or tangentially distributed, axially extended pockets, or the radially or tangentially distributed, axially extended slots to balance the rotor assembly. Alternatively, at least one balance correcting mass is removed from at least one of the axially extended, radially concentric, centerline borehole, the array of radially or tangentially distributed, axially extended pockets, or the radially or tangentially distributed, axially extended slots to balance the rotor assembly.

Abstract: A rotor core assembly for an electric motor includes a stack of laminations and first and second end plates disposed at opposite ends of the stack of laminations. A plurality of concentric fastener holes extend through the laminations and the end plates for receiving stainless steel pins. Each pin has a head against one of the end plates, and each pin has spaced apart grooves thereon extending from the other end plate. A stainless steel collar engages each of the pins and contacts one of the end plates. Each collar has a deformed portion in at least one of the grooves of the pin.

Abstract: A high-torque electric motor having a rotor supported by an elongated torque arm comprising a pair of frustoconical-shaped support members. The rotor has a spherical-shaped outer surface and a complementarily shaped stator cavity. The spherical magnetic elements and the conical support members cooperate to brace the rotor against deflection along its rotational axis.

Abstract: In a rotary electric machine, for ensuring a cooling air flow between a rotor iron core and a stator iron core without enlarging a rotor, a separation preventing device is provided at a position between adjacent slots so as to correspond to each other at a shrink-fitting position where a retaining ring is shrink-fitted to a rotor iron core. Since a separation preventing position of the retaining ring is located at the shrink-fitting position, it is possible to reduce a length of the retaining ring itself so as not to be adjacent to the end portion of the stator iron core. Accordingly, a gap between the rotor iron core and the stator iron core does not reduce. As a result, it is possible to ensure a cooling air flow between the rotor iron core and the stator iron core without enlarging the rotor.

Abstract: A rotary apparatus, in which a rotor can rotate stably when it rotates at a high speed, can rotate at a relatively high speed by the torque of a highly reliable induction motor. The rotary apparatus comprises a rotor shaft and an induction motor. The induction motor includes a motor rotor core fixed to the rotor shaft, conductors disposed in the motor rotor core and a motor end ring for assembling and connecting the conductors, and can rotate the rotor shaft at a high speed by the torque. The rotor shaft is provided with a member that covers the motor end ring.

Abstract: A rotor core assembly for an electric motor includes a stack of laminations and first and second end plates disposed at opposite ends of the stack of laminations. A plurality of concentric fastener holes extend through the laminations and the end plates for receiving stainless steel pins. Each pin has a head against one of the end plates, and each pin has spaced apart grooves thereon extending from the other end plate. A stainless steel collar engages each of the pins and contacts one of the end plates. Each collar has a deformed portion in at least one of the grooves of the pin.

Abstract: A rotor assembly for a high speed electric machine and associated methods are provided. The rotor assembly includes a shaft, a plurality of laminations positioned along an axial extent of the shaft forming a lamination stack, a pair of end plates each positioned on one of the respective ends of the lamination stack, and an internal clamping tube substantially surrounding major portions of the axial extent of the shaft, positioned between the shaft and inner portions of the lamination stack, and contacting the pair of endplates to provide clamping of the lamination stack.

Abstract: A rotor structure for an electric motor includes a cylindrical rotor core assembly and a plurality of permanent magnets disposed on an outer circumference of the rotor core assembly. Wrapped around the rotor core assembly is a bandage to secure the permanent magnets in place, wherein the bandage has a bandage edge arranged in proximity of an end surface of the rotor core assembly. In order to securely fix the bandage edge in place, a securing ring is disposed radially over the bandage edge of the bandage to hold the bandage against the rotor core assembly.

Abstract: An improved generator rotor (30) and a method of repairing an existing generator rotor (12) are disclosed. Methods consistent with the present invention provide techniques for repairing existing stress-damaged rotors (12) to remove stress-induced cracks (29), without requiring new retaining rings (16), to significantly extend the useful life of a generator without the cost and complexity of conventional repair techniques. Improved generator rotors (30) consistent with the present invention provide a tooth-top design that is more resistant to stress-induced cracking than conventional designs, resulting in new generators with longer useful lives.

Abstract: According to one embodiment, the present invention provides a rotor assembly. The exemplary rotor assembly includes a plurality of rotor laminations, which cooperate to form a rotor core, capped at each end by end members. Extending through the rotor core and the end members, a plurality of rotor channels is configured to receive electrically conductive members therethrough. Each of the electrically conductive members has external portions, which extend beyond the rotor channel, and an interior portion that is housed within the rotor channel. By flexing the external portions, a compression force that secures the laminations and the end members with respect to one another may be provided. Advantageously, the external portions may be fused to one another and/or to the end members. As one example, the external portions may be fused through the introduction of a molten metal into the end member.

Abstract: A rotor assembly for use in an electric motor or generator where the mass of the rotor assembly is reduced with respect to conventional rotor assemblies. In addition, the rotor assembly is configured to be scalable to different sized electric motors. Within the rotor assembly, the rotor hub, the shaft, and the permanent magnets can independently or collectively be modified to have a reduced mass. In one aspect, a portion of the rotor hub adjacent to the shaft is configured with passages and spokes. In another aspect, an intermediate hub with lightening holes is provided between the shaft and the rotor hub. In yet another aspect, a large diameter hollow shaft replaces a portion of the rotor hub. In yet another aspect, the permanent magnets are configured to have an arc-shape, which permits the thickness of the magnets to be reduced without reducing the efficiency of the magnets.

Abstract: An rotor assembly (30) for an imaging X-ray tube (32) is provided. The imaging X-ray tube rotor assembly (30) includes at least partially a magnetic non-corrosive material. A method of producing the imaging tube X-ray rotor assembly (30) is also provided including forming a rotor core (52) at least partially from a magnetic non-corrosive material.

Abstract: A rotor core and winding assembly including: separable rotor core sections assembled to form the rotor core, where the core sections each have a substantially circular perimeter and are axially aligned when assembled as the core, and the winding assembly includes a pre-assembled superconducting field winding and a winding support, wherein the winding support extends between adjacent core sections in the assembled rotor core.

Abstract: A coil retention system for a rotor of an electrical generator, such as an aircraft generator, that includes one or more components made of a high strength, lightweight composite material. By making one or more of the coil retention system components of a high strength, lightweight composite material, the generator can rotate at relatively high speeds, and can be built with a relatively small space between the generator rotor and stator. This allows the generator to supply greater output power without increasing the generator's size and/or weight.

Abstract: A rotor with wedges and a method of retaining wedges in a rotor are disclosed. The rotor includes a shaft, first and second poles extending radially from the shaft, and first and second coils of windings respectively wrapped around the first and second poles. Each coil includes a respective outer face including two end portions and two side portions, and a respective inward-facing edge including two end sections and two side sections. The rotor further includes a first outer wedge positioned between neighboring side portions of the first and second coils, and a first inner wedge positioned between neighboring side sections of the first and second coils. The first inner wedge is coupled to the first outer wedge so that the first outer wedge is at least partly retained from moving radially outward away from the shaft.

Abstract: A magnetic shield assembly for confining rotor windings in a generator includes a substantially cylindrical tubular shield of two or more part-annular segments adapted to enclose the rotor windings; a plurality of axially spaced rings located on the tubular shield; and a plurality of annular spacers radially between the tubular shield and the plurality of rings and axially between adjacent rings to thereby present physical barriers to axial migration of the plurality of rings.

Abstract: Grooves are formed in the pole faces of a multi-pole rotor body. Spacers are provided for insertion into the grooves and have radial outward projections for engaging between shield segments and enclosure rings. By providing spacers with variable width projections, the axial gap between adjacent enclosure rings and shield segments is adjusted to adjust the ventilation flow from within the rotor body.

Abstract: Locking strips secure winding modules to a rotor. The locking strips have paired deep and shallow recesses along a long edge and are disposed in a groove along the rotor. Upon assembly of the winding module, the deep recesses of the locking strips are aligned, enabling the winding supports of the winding module to engage in the deep recesses. The strips are then axially displaced in opposite directions relative to one another to engage portions of the strips within grooves of the winding supports and edges of the shallow recesses to straddle the winding supports. Pins are received in aligned holes of the locking strips in the locked configuration. Consequently, the modular winding is retained against axial and peripheral movement and outward displacement along a parallel face of the rotor shaft.

Abstract: The invention relates to a rotary electric machine including a stator, powered by a polyphase current, having a magnetic circuit with teeth forming intervening slots for receiving electrical conductors. The magnetic circuit is made up of an assembly of sectors defining air-gaps intersecting the teeth at half-width.

Abstract: A high-speed rotor, in particular a permanent-magnet rotor (1) for dynamoelectric machines of high power density, and also its production are proposed. The permanent-magnet rotor (1) comprises a spindle (2) and armouring (4) coaxial with the spindle (2), a number of ceramic permanent magnets (3a-3d) that are distributed between the spindle (2) and the cylindrical sheath (4), and also a gap-filling filling compound. Said filling compound made of filled polymers seals the gaps in the permanent-magnet rotor (1) by injection moulding. Due to the remanent pretension, the permanent magnets (3a-3d) remain permanently rigidly joined even against high centrifugal forces.

Abstract: A rotor configuration for an electric machine includes a rotor shaft and a multi-pole rotor core secured to the rotor shaft. A plurality of field winding modules are respectively disposed over each pole of the multi-pole rotor core. An enclosure is disposed over the field winding modules for containing the field winding modules over the rotor core. A magnetic shield is disposed over the field winding modules between the field winding modules and the enclosure. The simplified construction reduces manufacturing time and costs.

Abstract: A winding module for an electric machine is provided wherein the winding module comprises a flat field winding that is angled at an end turn and wherein a vertex of the flat field winding is aligned with an axis of rotation. The vertex provides a predetermined axial offset so as to compensate for a radial expansion of the flat field winding when it is disposed to a centrifugal force.

Abstract: A rotor with wedges and a method of retaining wedges in a rotor are disclosed. The rotor includes a shaft, first and second poles extending radially from the shaft, and first and second coils of windings respectively wrapped around the first and second poles. Each coil includes a respective outer face including two end portions and two side portions, and a respective inward-facing edge including two end sections and two side sections. The rotor further includes a first outer wedge positioned between neighboring side portions of the first and second coils, and a first inner wedge positioned between neighboring side sections of the first and second coils. The first inner wedge is coupled to the first outer wedge so that the first outer wedge is at least partly retained from moving radially outward away from the shaft.

Abstract: An interconnecting assembly for a rotor assembly of a dynamoelectric machine is provided. The interconnecting assembly may be part of a conductive path generally extending from a radially inward section of the rotor assembly to a winding located at a radially outward section of the rotor assembly. The interconnecting assembly may be made up of a flexible member (44) comprising a bend (50). The interconnecting assembly may be further made up of a connector (70) connected to the flexible member to pass axial and radial forces that develop during operation of the machine. The positioning of the connector relative to the flexible member may be arranged so that an effect of an axial force on a radius of curvature of the bend and an effect of a radial force on that radius of curvature are opposed to one another. This leads to lower peaks of mechanical stress at the flexible member (44) (e.g.

Abstract: An electrical motor/generator is provided with at least one of a superconducting rotor, a stator including dovetailed winding dividers, and a stator cooling arrangement with at least one cooling tube per winding slot positioned such that each armature winding is thermally coupled to at least one cooling tube.

Abstract: A rotor with wedges and a method of retaining wedges in a rotor are disclosed. The rotor includes a shaft, first and second poles extending radially from the shaft, and first and second coils of windings respectively wrapped around the first and second poles. Each coil includes a respective outer face including two end portions and two side portions, and a respective inward-facing edge including two end sections and two side sections. The rotor further includes a first outer wedge positioned between neighboring side portions of the first and second coils, and a first inner wedge positioned between neighboring side sections of the first and second coils. The first inner wedge is coupled to the first outer wedge so that the first outer wedge is at least partly retained from moving radially outward away from the shaft.

Abstract: A superconducting rotor assembly includes an axial shaft and a winding support structure. A torque tube is connected to this winding support structure. An interconnection assembly mechanically couples the torque tube to the axial shaft. This interconnection assembly is configured to convert a torsional torque load experienced by the torque tube to a tangential torque load which is provided to the axial shaft.

Abstract: A coil support wedge for a high speed generator is integrally constructed and includes a plurality of flow passageways. Because it is integrally formed, the support wedge is substantially fluid tight. Thus, it is less susceptible to cooling fluid leakage from the flow passageways, which increases the overall reliability of the generator into which the wedge is installed.

Abstract: A method of constructing a rotor for use in a high speed controlled-pole electric machine includes the steps of positioning an inner layer of remagnetizable permanent magnetic material over substantially an entire circumference of a rotor core exterior surface, and positioning a outer layer of remagnetizable permanent magnetic material positioned over substantially an entire circumference defined by said inner layer of remagnetizable permanent magnetic material. The inner layer of permanent magnetic material can have a first set of magnetic properties and the outer layer of permanent magnetic material can have a distinct second set of magnetic properties. The layers of remagnetizable permanent magnetic material can be formed from a plurality of magnetic blocks. The method can include the step of binding the layers of remagnetizable permanent magnetic material to the rotor using high strength wire.

Abstract: A rotor is disclosed for a super-conducting synchronous machine comprising: a rotor core; a super-conducting coil extending around at least a portion of the rotor core, said coil having coil side sections on opposite sides of said rotor core; a vacuum housing covering at least one of said coil side sections, and a conductive shield over said vacuum housing and coil side sections.

Abstract: The engine (2) has a rotor (5) rotationally mounted about a rotational axis (A) and is provided with a superconductive winding (10) arranged in a winding support (9). In order to fix the winding support inside an external rotor housing (7), a rigid connecting device (8a) having a hollow cylindrical connecting element (12c) made of fiber reinforced plastic is provided on the torque transmitting side (AS). The connecting element (12c) is configured as a single piece and consists of end parts located on the front face and a central part located between the latter, wherein the end parts are corrugated in peripheral direction and are non-corrugated in the central part. The end parts of the connecting element (12c) are connected to and engage with one another in a non-positive fit manner in groovelike recesses of flangelike end pieces (12a, 12b) made of metal.