Abstract: A unit cell for an inkjet printhead includes a substrate that defines an ink inlet passage, the substrate incorporating drive circuitry. Side walls are arranged on the substrate. A nozzle plate is arranged on the side walls such that the nozzle plate and the side walls define an ink chamber in fluid communication with the inlet passage. The nozzle plate defines an aperture in fluid communication with the ink chamber. A heater element is connected to the drive circuitry. The heater element is configured to generate a bubble of ink to be ejected from the aperture on receipt of an electrical signal from the drive circuitry. The heater element is suspended in the ink chamber such that, when ink is supplied to the chamber, the heater element is immersed in the ink. The heater element is configured so that a collapse point of the bubble is at a position spaced from the heater element.

Abstract: An ink jet printhead has a plurality of nozzles and a bubble forming chamber corresponding to each of the nozzles respectively. The bubble forming chambers are adapted to contain a bubble forming liquid and a heater element is disposed in each of the bubble forming chambers respectively. The heater elements are configured for thermal contact with the bubble forming liquid and, a pair of electrodes for each of the heater elements are positioned adjacent each other such that the heater element provides a single current path between the electrodes of each pair. Each of the heater elements has a double omega shape in which a smaller, inner omega shape is concentric with, and encircled by, a larger, outer omega shape.

Abstract: An inkjet printhead having an array of ink chambers is disclosed. Each ink chamber has a nozzle and a heater element for generating vapour bubbles to eject ink through the nozzle. The heater element has multiple current paths connected in parallel. Each current path has at least one portion with a reduced cross-section relative to the remainder of the current path. A cross bracing structure is also provided for connecting intermediate portions of the current paths.

Abstract: An inkjet printhead with a resistive heaters for vaporizing ink to eject drops through respective nozzles. The heater is formed from a TiAlX alloy where Ti contributes more than 40% by weight, Al contributes more than 40% by weight and X contributes less than 5% by weight and comprises zero or more of Ag, Cr, Mo, Nb, Si, Ta and W.

Abstract: An inkjet printhead is provided having a substrate defining inlet passages, sidewalls extending from the substrate, and a nozzle plate supported by the sidewalls and defining nozzle apertures. The nozzle plate, the sidewalls and the substrate define chambers. The printhead further has a heater element suspended within each of the chambers. The heater element has a planar structure parallel to the plane of the nozzle plate, and a spacing between the heater element and each sidewall of the chamber is between 0.1 microns and 20 microns. The heater element heats a liquid in the chamber to form a gas bubble. The gas bubble causes the ejection of a drop of the liquid through the nozzle aperture.

Abstract: A printhead nozzle is provided having a plurality of electrodes, a heater having contacts abutting the electrodes, a heater element for heating a quantity of fluid and sloped side portions extending between the heater element and the contacts, and a nozzle spaced from the heater such that the heated fluid is ejected through the nozzle. The heater element has higher electrical resistance than the contacts and the sloped side portions.

Abstract: A printhead is provided having a nozzle plate having a plurality of nozzles defined therethrough and a plurality of adjacently arranged structures on which the nozzle plate is formed. The structures have a plurality of passages for distributing fluid to the nozzles and each structure has elongate apertures to the passages. The long dimension of the elongate apertures in the abutting sides of adjacent structures are angled relative to each other.

Abstract: A unit cell for a thermal inkjet printhead includes a substrate portion that defines an ink supply passage; drive circuitry and interconnect layers positioned on the substrate portion; a nozzle plate defining a nozzle; side walls depending from the nozzle plate and positioned on the substrate portion to define an ink chamber; and a heater element connected to the drive circuitry and positioned intermediate the nozzle plate and the substrate portion, the heater element being suspended in the ink chamber in alignment with the nozzle and being shaped to be symmetrical about two planes that intersect along an axis extending through a centre of the nozzle. The drive circuitry is partially on one side of the ink chamber with a remainder of the drive circuitry on an opposite side.

Abstract: A microheater for heating at least one target area, the microheater comprising a substrate, a resistive material adjacent to the substrate and connector traces connected to the resistive material. The microheater is formed so that when a predetermined current flows through the resistive material, the target area is heated to a substantially isothermal temperature.

Abstract: A droplet discharge head including a nozzle substrate having nozzle openings, a cavity substrate having discharge chambers that communicate with the nozzle openings and discharge droplets from the nozzle openings, a reservoir substrate having a reservoir concave portion that serves as a reservoir which communicates commonly with the discharge chambers. The reservoir substrate is provided between the nozzle substrate and the cavity substrate and a resin thin film is formed on a whole inner face of the reservoir concave portion and on a bottom face of a second concave portion. The second concave portion is provided in a peripheral of the reservoir concave portion and has a depth which is smaller than the depth of the reservoir concave portion. The resin thin film is cut circularly so as to surround the reservoir concave portion, and a part of the resin thin film serves as a diaphragm buffering pressure variation. serves as a diaphragm buffering pressure variation.

Abstract: An ink jet printhead for use in ink jet printing includes a substrate and a nozzle plate. The substrate has an oblong recessed region forming a ceiling and interior side walls of a bubble chamber. The oblong recessed region has a length dimension that is greater than its width dimension. The oblong recessed region has a first end spaced apart from a second end in the length dimension. The substrate has an ink inlet channel passing through the ceiling to form an ink inlet port near the first end of the oblong recessed region. The nozzle plate is attached to the substrate to form a floor of the bubble chamber. The nozzle plate has an ink jet nozzle passing through the nozzle plate. The ink jet nozzle is positioned in fluid communication with the bubble chamber at a location near the second end of the recessed region.

Abstract: A printhead is provided having nozzles and heaters having heater elements and electrodes connecting current from a power source to the heater elements to heat, and form gas bubbles in, liquid within the nozzles which causes ejection of the liquid from the nozzles. The heaters are formed of layers of a single material. A first layer of the single material has portions of different thickness respectively defining the heater elements and electrodes. A second layer of the single material overlaying and spaced from the first layer has a single thickness defining the electrodes.

Abstract: There is disclosed a printhead integrated circuit (IC) which comprises a plurality of nozzles and one or more heater elements 10 corresponding to each nozzle. Each heater element 10 is configured to heat a bubble forming liquid 11 in the printhead to a temperature above its boiling point to form a gas bubble 12 therein. The generation of the bubble 12 causes the ejection of a drop of an ejectable liquid (such as ink) through an ejection aperture 5 in each nozzle, to effect printing. In each nozzle, the heater element 10 requires an electrical pulse with a voltage less than 8 volts and a duration less than 1.5 microseconds, to form the vapor bubble that causes the ejection of the drop. With the realization that drive pulse voltages above, say, 12 volts are not a fixed parameter of printhead design, the benefits of low voltage printhead operation can be incorporated into a design that yields efficiencies that negate the circumstances that created the initial demand for high voltage operation.

Abstract: A nozzle cell of a printhead is provided which has a multi-layer substrate defining a fluid inlet, side walls extending from the substrate around the fluid inlet and comprising walls of silicon nitride encapsulating hardened photoresist, an apertured roof supported by the side walls to define a chamber, and a heater within the chamber, the heater heating the fluid in the chamber so that bubbles are generated therein to cause ejection of the fluid from a nozzle defined with the apertured roof.

Abstract: A unit cell of a printhead is provided having a multi-layer substrate defining an ink inlet, one or more side walls extending from the substrate around the ink inlet, a nozzle plate supported by the side walls to define a chamber in fluid communication with the ink inlet, where the nozzle plate defines an aperture through which ink in the chamber can be ejected, and a looped and elongate heater element suspended within the chamber, which can be heated so that bubbles are generated in ink within the chamber and ink is ejected from the aperture. The nozzle plate defines a protruding rim bounding the aperture.

Abstract: An inkjet nozzle assembly comprises: a nozzle chamber for containing ink, the nozzle chamber having a nozzle opening defined in a roof thereof; and a bubble-forming heater element positioned in the nozzle chamber. The heater element is suspended in the nozzle chamber and parallel with a plane of the roof. The heater element is comprised of solid material having a total mass of less than 10 nanograms.

Abstract: An inkjet printer includes a printhead having a plurality of ink chambers fed be an ink inlet, each ink chamber having a heater element for ejecting drops of ink from a nozzle aperture of each chamber; a plurality of pressure pulse diffusing structure positioned between the plurality of ink chambers fed by the ink inlet, the plurality of pressure pulse diffusing structures for retarding a propagation of pressure waves generated by each ink chamber to adjacent ink chambers; and a controller for receiving print data and generating drive pulses to energize the heater elements in accordance with the print data. The controller increases the drive pulse energy during the printhead lifetime such that the drive pulse energy is never less than that of a preceding drive pulse.

Abstract: A pagewidth printhead includes a printhead controller; a wafer substrate defining a plurality of inlets; and a plurality of micro-electromechanical nozzle arrangements on the wafer substrate and under control of the controller. Each nozzle arrangement includes side walls disposed on the wafer substrate with a roof portion attached to said side walls to define a printing fluid chamber in fluid communication with one inlet, the roof portion defining an ejection port; and at least two heater elements suspended between the side walls in the fluid chamber for forming a vapour bubble in response to electrical actuation energy being applied thereto, whereby a pressure increase in the chamber is effected and fluid in the fluid chamber ejected therefrom via the ejection port. The controller is configured to actuate the at least two heater elements individually to facilitate ejection of weighted ink drop volumes from the nozzle arrangement.

Abstract: An inkjet printhead that has a nozzle layer defining an array of nozzle apertures, each nozzle aperture having an associated heater element positioned for heating the ejectable liquid above its boiling point to form a vapor bubble to eject a drop of the ejectable liquid through the nozzle aperture. The nozzle aperture is less than 5 microns thick in the drop ejection direction.

Abstract: A printhead integrated circuit includes inkjet nozzle assemblies disposed on a substrate. Each nozzle assembly includes a nozzle chamber having a nozzle aperture and an actuator associated with the nozzle chamber. The actuator ejects an ink droplet from the nozzle aperture when a resistive element of the actuator is heated by an electrical current. The resistive element of the actuator is spaced apart from the substrate.

Abstract: An inkjet printhead including a substrate and a plurality of nozzle assemblies disposed on the substrate. Each nozzle assembly includes a nozzle chamber for containing ink and an actuator for ejecting an ink droplet from a nozzle aperture when a resistive element of the actuator is heated by an electrical current. The resistive element of the actuator is spaced apart from the substrate and suspended in ink contained in the nozzle chamber.

Abstract: A printhead IC with an array of nozzles 3. A chamber 7 and a heater 14 correspond to each nozzle respectively. The heater has a heater element 10 extending between a pair of electrodes 15. The heater element 10 is suspended in the chamber 7 by the electrodes 15 to heat printing fluid and generate a vapour bubble to cause a drop of the printing fluid to eject through the nozzle 3. Integrated circuit metalization layers corresponding to each of the nozzles supply electrical energy to the heater 14. The heater 14 and the integrated circuit metalization layers 23 are substantially planar and at least partially overlapping, the metallization layers electrically connected to the heater electrodes 15 by vias, the cross sectional area of all the vias being greater than 50% of the surface area of one side of the heater 14. A relatively large number of vias lowers the electrical resistance between the electrodes and the CMOS metalization layers.

Abstract: The present invention provides an ink jet print head that enables an optimum resistance value to be set for a heating resistor that generates ink ejection energy to allow high-quality images to be printed, as well as a method for manufacturing the ink jet print head. Heating resistors with sheet resistance values differing from each other are formed on the same substrate by heating resistant layers.

Abstract: An inkjet printhead nozzle arrangement includes side walls provided on a wafer substrate and a roof layer deposited on said side walls to define an ink chamber, the roof layer defining a nozzle aperture; an inlet defined in the substrate to supply the ink chamber with printing fluid; and at least one heater element having two opposite sides parallel to a plane of the ejection aperture, the heater element adapted to generate a gas bubble at both of said opposite sides. The heater elements and associated electrodes are arranged in the chamber to be non-coincident and have an annular shape facilitating a point of collapse of the bubble near a center thereof. The heater element has a mass of less than 10 nanograms.

Abstract: An inkjet nozzle assembly includes a nozzle chamber positioned on a substrate and an actuator for ejecting an ink droplet from a nozzle aperture when a resistive element of the actuator is heated by an electrical current. The resistive element of the actuator is spaced apart from the substrate.

Abstract: An inkjet printhead that has a pair of electrodes, a heater having contacts abutting the pair of electrodes, a heater element for generating a vapor bubble in a quantity of ink and sloped side portions extending between the heater element and the contacts and, a nozzle spaced from the heater such that ink is ejected through the nozzle in response to the generation of a vapor bubble. The heater element has higher electrical resistance than the contacts and the sloped side portions.

Abstract: A method of producing an ink jet printhead includes steps of forming a substrate having defined therein a nozzle chamber for receiving and storing a fluid, the chamber fed at one side by an inlet passage; forming a nozzle plate in-situ on the substrate to define a nozzle opening on an opposite side of the nozzle chamber to the inlet passage; and forming first and second heater elements suspended between the nozzle opening and the inlet passage, the heater elements having two opposite planar sides and positioned to be in direct thermal contact with the fluid stored in the nozzle chamber at both opposed planar sides. The first heater element is formed on a different layer to the second heater element. The first heater element is formed with a surface area larger than that the second heater element.

Abstract: A thermal bend actuator comprising: (a) a pair of electrical contacts positioned at one end of the actuator; (b) an active beam connected to the electrical contacts and extending longitudinally away from the contacts, the active beam defining a bent current flow path between the contacts; and (c) a passive beam fused to the active beam. When a current is passed through the active beam, the active beam heats and expands relative to the passive beam, resulting in bending of the actuator. The active beam comprises a resistive heating bar having a relatively smaller cross-sectional area than any other part of the current flow path. Heating of the active beam is concentrated in the heating bar.

Abstract: An inkjet printer that has a plurality of nozzle apertures, each with a nozzle axis normal to, extending through the center of the nozzle aperture. A chamber corresponds to each of the nozzles respectively. An inlet to supply the bubble forming chamber with liquid. A heater element is disposed in each of the bubble forming chambers respectively. The heater element configured as a beam suspended at its ends for immersion in the liquid such that heating the heater element forms a gas bubble that ejects a drop of the liquid through the nozzle corresponding to that heater element. The heater element is a planar structure parallel to the nozzle aperture and nucleates the gas bubble with a bubble centre offset from the nozzle axis towards the inlet. Offsetting the gas bubble towards the inlet reduces the variation in drop trajectories caused by reverse flow out of the inlet when the pressure pulse is generated.

Abstract: Provided is an inkjet nozzle arrangement for an inkjet printhead. The arrangement includes a wafer substrate defining sidewalls and a roof portion to form an ink chamber, the roof portion further defining a nozzle aperture, as well as a heater element suspended inside the ink chamber for thermal expansion and subsequent ejection of ink from the chamber via the nozzle aperture. The arrangement also includes a nozzle rim defined about the aperture on the roof portion, said rim having an inner and an outer lip to facilitate ink drop misdirection during ink ejection to minimise cavitation corrosion of the heater element.

Abstract: An inkjet printer head includes a substrate, an insulating layer having a groove and disposed on the substrate, a heating member having a concavely curved upper surface and disposed on an upper portion of the groove, an electrode to make contact with the heating member to apply electric current to the heating member, a chamber layer disposed on the heating member, and a nozzle layer having one or more nozzles and disposed on the chamber layer. According to the inkjet printer head, the heating member has a curved structure to increase a length of the heating member, so that resistance of the heating member can be increased. Thus, the heating member can stably operate regardless of current variation applied thereto, and the printing work can be performed.

Abstract: A nozzle arrangement is provided for ejecting ink. The nozzle arrangement includes a substrate assembly defining an ink inlet passage. A nozzle chamber structure extends from the substrate assembly to define a nozzle chamber in fluid communication with the ink inlet passage. The nozzle chamber structure defines an aperture through which ink in the nozzle chamber can be ejected. A pair of parallel heater elements extends from the nozzle chamber structure and into the nozzle chamber, and can be supplied with current so that ink in the nozzle chamber is ejected out through the aperture. The nozzle chamber structure defines a protruding rim bounding the aperture and an endless ink collection well surrounding the aperture.

Abstract: A nozzle arrangement is provided for ejecting ink. The nozzle arrangement includes a substrate assembly defining an ink inlet passage. A nozzle chamber structure extends from the substrate assembly to define a nozzle chamber in fluid communication with the ink inlet passage. The nozzle chamber structure defines an aperture through which ink in the nozzle chamber can be ejected. A pair of parallel heater elements extends from the nozzle chamber structure and into the nozzle chamber, and can be supplied with current so that ink in the nozzle chamber is ejected out through the aperture. Each heater element includes an elongate conductor, in turn, having at least one arcuate portion. Each elongate conductor is of substantially uniform diameter and terminates in a pair of enlarged contacts at either end.

Abstract: An inkjet nozzle assembly includes a nozzle chamber comprising a floor and a roof. The roof has a nozzle opening defined therein, and a moving portion moveable towards the floor. The assembly further comprises a thermal bend actuator, defining at least part of the moving portion of the roof, for ejecting ink through the nozzle opening. The thermal bend actuator comprises an upper first beam for connection to drive circuitry and a lower second beam mechanically cooperating with the first beam, such that when a current is passed through the first beam, the first beam expands relative to the second beam resulting in bending of the moving portion towards the floor of the nozzle chamber.

Abstract: An ink jet printhead comprising: a substrate; a plurality of chambers supported by the substrate for receiving therewithin bubble forming liquid; a nozzle aperture formed in a surface of each chamber; a beam suspended within each chamber, the beam comprising at least one respective heater element. The at least one respective heater element heats at least part of the bubble forming liquid to a temperature above its boiling point to form a gas bubble therein, thereby causing ejection of a drop of the bubble forming liquid through the nozzle aperture corresponding to the heater element.

Abstract: A system is provided that includes first means for pre-charging a node to a first potential where the node coupled to a switch configured to control current through a firing resistor and second means for selectively discharging the node to a second potential across a path that has only one transistor between the node and the second potential.

Abstract: An inkjet printhead integrated circuit including a multilayered substrate having drive circuitry and a plurality of nozzle arrangements. Each nozzle arrangement includes: a floor having an ink inlet defined therein; a roof spaced apart from the floor; sidewalls extending between the roof and the floor so as to define a nozzle chamber; and a heater element suspended in the chamber and connected to the drive circuitry. When actuation energy is supplied to the heater element from the drive circuitry, a vapor bubble is formed in ink contained in the nozzle chamber resulting in ejection of ink via the ink ejection port.

Abstract: A process for making a fluid ejector head for a micro-fluid ejection device. In one embodiment, the process comprises depositing a thin film resistive layer on a substrate to provide a plurality of thin film heaters. The thin film resistive layer comprises a tantalum-aluminum-nitride material consisting essentially of AlN, TaN, and TaAl alloys, and containing from about 30 to about 70 atomic % tantalum, from about 10 to about 40 atomic % aluminum and from about 5 to about 30 atomic % nitrogen.

Abstract: A thermal head includes a glass layer having a protruding section formed on one surface and a concave groove section formed on the other surface facing the protruding section, a heat generation resistor provided on the protruding section, and a pair of electrodes provided to both sides of the heat generation resistor, and a part of the heat generation resistor exposed between the pair of electrodes is defined as a heat generation section, the protruding section has a smaller curvature radius in both sides than a curvature radius in a central portion, and a width of the groove section is one of equal to and larger than a length of the heat generation section.

Abstract: An inkjet printhead integrated circuit comprises a silicon substrate having a layer of drive circuitry and a passivation layer over the drive circuitry layer. The passivation layer defines a plurality of vias exposing a plurality of contacts in the underlying drive circuitry. Sidewalls extend from the passivation layer and meet with a nozzle plate spaced apart from the passivation layer. The nozzle plate and the sidewalls together form a plurality of ink chambers, each ink chamber having a nozzle opening defined in the nozzle plate and an ink inlet. A heater element is suspended in each of the ink chambers. Each heater element is electrically connected to a respective pair of contacts in the drive circuitry layer through a respective pair of the vias.

Abstract: An inkjet printer that has a printhead with an array of ejection devices for ejecting drops of liquid onto a media substrate. Each of the ejection devices having a chamber for holding liquid, a nozzle in fluid communication with the chamber and a heater positioned in the chamber for contact with the liquid such that resistive heating of the heater generates a vapor bubble that ejects a drop of the liquid through the nozzle. The printer also has a controller for receiving print data and generating drive pulses to energize the heaters in accordance with the print data. The controller increases the drive pulse energy during the printhead lifetime.

Abstract: An inkjet printhead board and inkjet printhead is provided having a reliable storage element which allows for print without causing damages to an interlayer insulation film and protection film upon printing data unique to the printhead and is free from the restriction in arrangement position. For this purpose, a printing device board uses therein an information storage element formed common in material and process to electro-thermal converter element, the resistance value of which is changed to enable information storage so that information can be read out of the information storage element.

Abstract: A nozzle arrangement for ejecting ink comprises a substrate assembly defining an ink supply passage and incorporating a drive circuitry layer; a heater positioned on the substrate assembly, the heater having a pair of heater elements connected to electrical contacts, which electrical contacts are electrically coupled to the drive circuitry layer; and a nozzle chamber structure extending from said heater to define a nozzle chamber in fluid communication with the ink supply passage and in which the heater element is located, the nozzle chamber structure defining an aperture through which ink in the nozzle chamber is ejected when current is supplied from the drive circuitry layer to the heater element. The electrical contacts each have an enlarged cross-sectional area relative to the cross-section area of the heater element. A first heater element of the pair of heater elements has a surface area larger than that of the second heater element of the pair of heater elements.

Abstract: An inkjet printhead for ejecting drops of a printing fluid onto a media substrate. The inkjet printhead has an array of nozzle apertures defined in a nozzle layer less than 10 microns thick and a heater element adjacent each of the nozzles respectively for heating printing fluid to form a vapor bubble that ejects a drop of the printing fluid through the nozzle aperture corresponding to that heater element. The heater element is a layer of resistive material extending parallel to the nozzle layer and spaced less than 50 microns from the nozzle layer.

Abstract: An inkjet printhead assembly comprises a substrate defining a plurality of ink inlet passages; drive circuitry arranged on the substrate; a plurality of nozzle chamber structures arranged on the substrate and defining (i) nozzle chambers in fluid communication with respective ink inlet passages, and (ii) ink ejection ports in fluid communication with respective nozzle chambers; and a heater element suspended within and spanning each nozzle chamber, the heater element connected to the drive circuitry to heat ink in the nozzle chamber to form a vapor bubble around the heater element, the heater element being positioned within the nozzle chamber such that a distance between a point of collapse of the vapor bubble and respective ink ejection ports is less than 50 microns. The heater element is provided with a double omega configuration having symmetrical gaps at opposed sides thereof, whereby symmetrical formation of the vapor bubble centered on an axis of the nozzle is effected.

Abstract: A MEMS vapor bubble generator includes a chamber for holding liquid; and a heater positioned in the chamber, the heater being formed using a sputtering technique. The heater is formed from a superalloy material. The superalloy material of the heater is in direct contact with the liquid, without any intervening protective coating. The superalloy has a crystalline structure with a grain size less than 100 nano-meters. The superalloy is MCrAlX, where M is one or more of Ni, Co, Fe with M contributing at least 50% by weight, Cr contributing between 8% and 35% by weight, Al contributing more than zero but less than 8% by weight, and X contributing less than 25% by weight, with X consisting of zero or more other elements, preferably including but not limited to Mo, Re, Ru, Ti, Ta, V, W, Nb, Zr, B, C, Si, Y, Hf.

Abstract: Embodiments of a heating element of a fluid ejection device are disclosed.

Abstract: An ink jet recording head includes ejection resistors for generating thermal energy for ejecting ink; warming resistors for generating thermal energy for heating the ink; ejection outlets, provided correspondingly to the ejection resistors, for ejecting the ink; and a recording element substrate provided with ink flow paths provided correspondingly to and for supplying the ink to the ejection outlets, the ejection resistors, the warming resistors, a first ejection outlet array portion including the ejection outlets, and a second ejection outlet array portion including the ejection outlets. An amount of one ink droplet to be ejected from an ejection outlet of the first ejection outlet array portion is different from that from an ejection outlet of the second ejection outlet array portion.

Abstract: An ink jet printhead with an array of nozzles unit cells 1. Each of the unit cells having one or more heaters 10 configured to form a gas bubble 12 in ejectable liquid held in the nozzle chamber. The generation of the bubble 12 causes the ejection of a drop 16 of an ejectable liquid (such as ink) through an ejection aperture 5 in each nozzle 3, to effect printing. The nozzle unit cells 1 are manufactured using semiconductor and micro mechanical techniques such that the spacing between adjacent nozzle apertures 5 in the printhead is less than 100 microns. With the use of semiconductor and micro mechanical manufacturing techniques, the dimension of the nozzles structures can be kept relatively small without significant increases in manufacturing costs. Therefore, the nozzle density in the printhead can be increased for greater printing resolution.

Abstract: An inkjet printhead includes a substrate having an ink feed hole formed therethrough and a plurality of ink drop generators formed on the substrate. The drop generators define a stagger pattern, and the ink feed hole defines a sidewall that is shaped so as to match the stagger pattern. In one embodiment, a support membrane is embedded in the substrate along an edge of the ink feed hole.