Abstract: A vacuum process chamber component comprising two separate pieces with an o-ring between the pieces and solder bonded together is described. The component may be an electrostatic chuck comprising a ceramic electrostatic puck and a metal baseplate with at least one o-ring therebetween and joined by a solder bond is described. Methods of making and using vacuum process chamber component are also described.

Abstract: A hydrogen purifier utilizing a hydrogen permeable membrane, and a gas-tight seal, where the seal is uses a low temperature melting point metal, which upon heating above the melting point subsequently forms a seal alloy with adjacent metals, where the alloy has a melting point above the operational temperature of the purifier. The purifier further is constructed such that a degree of isolation exists between the metal that melts to form the seal and the active area of the purifier membrane, so that the active area of the purifier membrane is not corrupted. A method of forming a hydrogen purifier utilizing a hydrogen permeable membrane with a seal of the same type is also disclosed.

Abstract: A weld joint includes low and high alloy steel components. A weld bead between the low and high alloy steel components includes a first weld wire in contact with the low alloy steel component, a second weld wire in contact with the high alloy steel component, and a third weld wire between the first and second weld wires. The third weld wire has a higher percentage of chromium than the first weld wire and a lower percentage of chromium than the second weld wire. A method for welding includes applying a first weld wire to a low alloy steel component, applying a second weld wire to a high alloy steel component, and applying a third weld wire between the first and second weld wires. The third weld wire has a higher percentage of chromium than the first weld wire and a lower percentage of chromium than the second weld wire.

Abstract: A brazed joint between a cooling fluid box and an armature bar can comprise a cooling fluid box, a plurality of conductor strands, at least one side wall spacer, and at least one middle spacer. Each side wall spacer can have a tapered width and can be wedged between the plurality of conductor strands and an interior side wall of the cooling fluid box. Each middle spacer can have a tapered width and can be wedged between two columns of the conductor strands. The side wall spacers can taper in a direction opposite the taper of the middle spacers. In one embodiment, the cooling fluid box can move around the conductor strands. Each side wall spacer can be positioned against an interior surface of the cooling fluid box. Each middle spacer can be positioned between columns of conductor strands. The cooling fluid box can be withdrawn to a final position.

Abstract: A welded joint improved in fatigue strength, a steel deck using the welded joint, and a process of producing the steel deck are provided. A steel deck 3 includes a steel plate 10 having a paving surface 11 on which a pavement is placed, and stiffeners 20 welded to a lower surface 12 of the steel plate opposite the paving surface. Single bevel grooves 22 are formed at respective edges 21 of each stiffener brought into contact with the steel plate, and a weld metal 30 is deposited in each single bevel groove 22. The weld metal is a low transformation-temperature welding material whose martensitic transformation occurs in a predetermined low temperature range. The groove angle ? of the single bevel grooves 22 and welding conditions are set based on data acquired so as to obtain a fixed dilution ratio of the weld metal 30 through control of penetration rate.

Abstract: A deposition is gradually formed by molding a product main body, removing a defect periphery including a defect generated on a surface to be treated of the product main body by molding so that a recess portion is formed on the surface to be treated of the product main body, employing a molded electrode composed of a molded body molded from a powder of a metal or the molded body processed with a heat treatment, and generating a pulsing electric discharge between the recess portion periphery including the recess portion and the molded electrode in an electrically insulating liquid or gas so that a material of the molded electrode or a reaction substance of the material carries out deposition and such at the recess portion periphery by energy of the electric discharge.

Abstract: A welded joint includes a cross member, a web having an extruded hole that extends through a thickness of the web and conforms to a cross sectional shape of the cross member, a collar surrounding the hole, formed from material extruded from the web in a direction such that the collar extends along the cross member and away from the web, the cross member extending through the hole and into the collar, and a weld for mutually connecting the collar and the cross member.

Abstract: A three-dimensional joint structure of a support frame for vehicles can include two hollow profiles, of which the first hollow profile has at least one planar side and is cut through around its circumference except for a web lying in this planar side and is bent around this web. The second hollow profile has at least two planar sides that press against the ends of the first hollow profile resulting from the cutting and bending. The two hollow profiles are integrally joined to one another at the edge region of the ends.

Abstract: Under one step of one embodiment of a solid state method for joining structures, angled edges of at least two structures are disposed adjacent to one another. In another step, a plurality of angled joining members are disposed adjacent to one another between the adjacent angled edges of the at least two structures. In still another step, the angled joining members are welded between the adjacent angled edges of the at least two structures. In yet another step, at least one hole is formed into and extended between adjacent edges of the welded angled joining members. In an additional step, a plug member is forced at least partially into the at least one hole.

Abstract: A shaft assembly includes a metallic portion and a ceramic portion. In a disclosed example, a ceramic shaft has a generally conical end that is at least partially received within a generally conical recess in one end of a metallic shaft. The recess has a first portion that has an inner surface that is received directly against a corresponding outer surface on a section of the ceramic shaft conical portion. A second portion of the recess is radially spaced from the ceramic shaft and provides a controlled gap within which a braze alloy is maintained. In one example, the second portion has an axial length that is more than twice a radial depth of the second portion. In another example, a transition surface between the first and second portions of the recess has a linear profile.

Abstract: Friction-welded connection between a sheet metal element and a therein inserted rotation body. The sheet metal element is provided with a protruding, circular annular wall as a pressure face, which pressure face is adapted to be engaged by the rotation body with a counter-pressure face. At least one pressure face is of such conicity that the insertion of the rotation body loads the annular wall with increasing pressure, there being formed a friction-welded connection between rotation body and annular wall as a result of rotation of the rotation body.

Abstract: A connecting member for structural sandwich plate members comprises a prismatic metal body having one, or preferably two, tapered edges which provide landing surfaces and weld preparations for the face plates of the structural sandwich plate members.

Abstract: In a peripheral connecting region of two sheets including two overlapping flanges of the sheets, the sheets are connected to each other such that they cannot be displaced relative to each other. In order to be able to connect high-strength sheets or other sheets which can be difficult to weld to each other, the sheets are connected in the connecting region by a strip-shaped fastening element. The strip-shaped fastening element encloses the outer contour of the flanges and rests with some sections of its inner side on mutually remote surfaces of the two flanges. A method for producing the connecting region is also proposed.

Abstract: A knee joint assembly for an agricultural implement or a vehicle includes a relatively short knee casting with an apertured end of rectangular cross section which is inserted in a mating steel knee tube. The apertures in the casting end align with beveled apertures in the side walls of the knee tube. Steel pins of length approximately equal to the spacing of the side walls are pressed into the casting through the beveled apertures. Groove welds then secure the steel pins to the knee tube. The casting is relatively small and does not require any welding. Inexpensive ductile iron and common steel tubes can be used for most or all of the assemblies on a machine. The apertured end of the casting includes concave walls to accommodate knee tube concavity and weld flash on the inside of the knee tube.

Abstract: A self-centering and self-aligning joint is presented for bonding a first and second wood segment, wherein the joint includes a single tenon extending from the end face of the first segment, and a void disposed within the end face of the second segment. And adhesive is applied to the outer surface of the tenon, or to the inner surface of the void to join the two segments.

Abstract: The present invention provides a structural assembly comprising a first workpiece and a second workpiece. The second workpiece at least partially underlies the first workpiece so as to define an interface therebetween. The assembly includes a friction stir weld joint joining the first and second workpieces. The assembly also includes an interface layer positioned between the first and second workpieces. The interface layer comprises a material having a melting temperature lower than the solidus temperatures of the first and second workpieces. The interface layer at least partially fills the interface proximate to the friction stir weld joint to thereby increase the strength and fracture toughness of the weld joint, as well as other mechanical and chemical properties, including resistance to crack growth and corrosion resistance.

Abstract: An link of a caterpillar which is allowed to maintain stabilized durability for a long period.

Abstract: In the present invention, by the method using a backing material such as copper, which is not melted by a welding heat source, in an end face of a member without using a backing metal or consumable backing material at a joint welding time, overlay welding is performed to increase a plate thickness and a plate width. Thereafter, edge preparation including a member of a designed joint weld location and an overlay weld is performed, and the groove processed portion is placed to an opponent member to provide joint welding in order to obtain an effective throat depth more than a plate thickness and a plate width of the member.

Abstract: A decorative shutter assembly includes a plurality of slats arranged in a row presenting a decorative surface with side flanges projecting rearwardly. At least one cross member overlays each of the slats and presents a decorative cross surface with side cross flanges projecting rearwardly. Each cross slat includes at least one mating member affixed behind the cross slat decorative surface having a mating wall affixed to each of the decorative surfaces for affixing the plurality batten slats to the cross slat. Alternatively, a plurality of primary slats are arranged to present a decorative surface having side flanges projecting rearwardly and at least one end piece is attached to the primary slats the ends of the primary slats are received in the end piece for adjoining and aligning said primary slats, said end piece including a cross member traversing said the primary and having slats and slat ends integrated into the end piece, each of said slats and slat ends aligning with one of the primary slats.

Abstract: A method and article of fabrication is described featuring a solder layer having a serpentine, interrupted, or interdigitated boundary. The non-planar design of the boundary layer increases the fatigue life of the solder joint by limiting the damage caused by micro-cracking. This irregularity of the solder boundary constrains the propagation of cracks by creating obstacles along the crack path, redirecting the crack away from the intermetallic layer, or by increasing the path along which the crack propagates.

Abstract: A process is disclosed for producing a joined article between a ceramic member and another member, which process includes the steps of brazing the ceramic member with another member by using a brazing material composed of 50 to 99 wt % of copper, 0.5 to 20 wt % of aluminum, 0.5 to 5 wt % of at least one kind of active metal selected from the group consisting of titanium, zirconium, hafnium, vanadium and niobium, thereby obtaining a joined body including the ceramic member, another member and a layer of the brazing material, and heating the brazing material layer in an oxidative atmosphere.

Abstract: A novel method is provided for joining substrates made of aluminum nitride series ceramics to each other, which can perform the joining substantially without leaving an intervening third phase other than aluminum nitride series ceramics at the joining interface of the substrates. The method is performed, for example, by providing a joining agent 3 containing at least an aluminum nitride series ceramics and a flux between the substrates 1 and 2, heat treating the joining agent to eutectically melt the aluminum nitride series ceramics and the flux, then precipitating a reprecipitated phase of the aluminum nitride series ceramics at the joining interface of the substrates.

Abstract: An angle joint for chassis parts in a motor vehicle, especially a strut joint, in which a tubular housing, which is cylindrical on the outside, and a shaft, which has a profile adapted to the outer contour of the housing on the front side and partially surrounds the tubular housing, are welded together.

Abstract: A tillage sweep assembly includes a base sweep with a central fore-and-aft slot. A support strap or stem includes a corresponding fore-and-aft extending protrusion which mates with the slot. A filet weld connects the top of the base sweep to the support strap with the weld extending around the strap. A plug weld is added to the underside of the sweep in an offset or lifted portion of the bottom of the base sweep above the cutting plane of the sweep. The extra plug weld adds strength to the existing filet weld joint and significantly reduces the chance of inadvertent base sweep loss. The location of the plug weld above the cutting plane protects the plug weld from wear. The strap or step of the sweep assembly is slotted for ease of pitch adjustment, and the base sweep has wings with substantial fore-and-aft extending end portions to retain working width over the life of the sweep.

Abstract: An improvement is proposed relating to an optical isolator for bonding of the polarizer and analyzer of polarizing glass to the respective holder rings for position adjustment. The improvement comprises: (a) forming a metallized layer of a specific composition over at least two of the side surfaces of each of the polarizer and analyzer on the area of the surface excepting for the linear areas of 50 to 150 .mu.m width from the top and bottom surfaces of the polarizer or analyzer; and (b) bonding the polarizer and analyzer to the respective holder rings by soldering using a solder alloy with intervention of the metallized layer between the polarizer or analyzer and the holder ring. The invention further provides an optical part having, on at least one of the surfaces, a heat-resistant anti-reflection coating film which is a double-layered film consisting of a thin film of the titanium oxide TiO.sub.x (x=1.9 to 2.

Abstract: A metallic connector (48) secures the terminal end (50) of a first metallic tubular member (28) to an intermediate portion (52) of a second metallic tubular member (30). The connector (48) includes an end connection portion (54) having an opening (56) that receives the terminal end (50) of the first tubular member (28) and also includes a saddle portion (58) that extends from the end connection portion and receives the intermediate portion (52) of the second tubular member (30). Opposite ends (60) of the saddle portion (58) each includes a pair of spaced clamp attachers (62) for securing a clamp to permit the assembly by a connection (64) that includes a filler alloy (66) that is preferably a brazing material. The first and second tubular members (28,30) as well as the connector (48) are preferably made from stainless steel.

Abstract: A method of braze joining a copper member to a substrate of metal or ceramic material is disclosed according to which a diffusion barrier coating as defined is applied to the substrate alone, and a selected brazing alloy is interposed between copper member and substrate, followed by a two-step heating treatment. In the first step the assembly is heated at a temperature and for a time sufficient to melt the brazing alloy and cause a bond to form between the brazing alloy and the copper member and between the brazing alloy and the substrate. In the second step the temperature is raised and maintained in the range from about 600.degree. C. to about 950.degree. C. in a "solutionizing heat treatment" (as defined) for a time sufficient to allow the brazing alloy to form an "extended solid solution" (as defined) with copper in a controlled fashion to convert the bond to a strong joint which is resistant to thermal stress.

Abstract: A joint structure includes an extrudate member and an elongated mating member, in which the extrudate member has a closed sectional structure portion and has its one end joined to the elongated mating member such that the longitudinal axis of the extrudate member intersects the longitudinal axis of the elongated mating member. The one end of the extrudate member includes an integral joint portion of a shape matched to the shape of an outer surface of the mating elongated member so as to encircle at least a portion of the elongated mating member. The joint portion is bonded to the outer surface of the mating member at its longitudinally intermediate portion by brazing, spot-welding or the like.

Abstract: The present invention pertains to an apparatus useful in semiconductor processing. The apparatus can be used to provide a seal which enables a first portion of a semiconductor processing chamber to be operated at a first pressure while a second portion of the semiconductor processing chamber is operated at a second, different pressure. The sealing apparatus enable processing of a semiconductor substrate under a partial vacuum which renders conductive/convective heat transfer impractical, while at least a portion of the substrate support platform is under a pressure adequate to permit heat transfer using a conductive/convective heat transfer means. The sealing apparatus comprises a thin, metal-comprising layer, typically in the form of a strip or band, brazed to at least two different surfaces within said processing chamber, whereby the first and second portions of the semiconductor processing chamber are pressure isolated from each other.

Abstract: The present invention pertains to an apparatus and method useful in semiconductor processing. The apparatus and method can be used to provide a seal which enables a first portion of a semiconductor processing chamber to be operated at a first pressure while a second portion of the semiconductor processing chamber is operated at a second, different pressure.The sealing apparatus and method enable processing of a semiconductor substrate under a partial vacuum which renders conductive/convective heat transfer impractical, while at least a portion of the substrate support platform is under a pressure adequate to permit heat transfer using a conductive/convective heat transfer means. The sealing apparatus comprises a thin, metal-comprising layer, typically in the form of a strip or band, brazed to at least two different surfaces within said processing chamber, whereby the first and second portions of the semiconductor processing chamber are pressure isolated from each other.

Abstract: A method for manufacturing a structural component includes forming a groove in an outer surface of a fiber reinforced body. Molten metal is introduced to an exposed surface of the groove and to a predetermined portion of the outer surface of the body. The metal is cooled in a controlled manner to thermally alter sufficient resin to create a secure interconnection of the metal on the body. The metal adjacent the groove is sized so that it will fail prior to separation of the metal from the body under excessive tensile loads. A portion of the metal remains on the body so that elongation of the component significantly exceeds ultimate elongation of the fiber reinforced body and the cast metal.

Abstract: A stud for use in end welding and having a cylindrical portion with a welding flux and a square portion. The square portion has planar faces through bores. A wire hanger using the cylindrical and square stud with a support leg are secured to the stud and tiers are secured to the support leg for supporting wires, pipes, ducts or other objects spaced from overhead or a bulkhead.

Abstract: A fastener for splicing wires and the like is mace by forming a tubular sleeve of spring material such as phosphor bronze. In its unrestrained shape, the tubular sleeve is too small to receive the wires, but the tubular sleeve is expanded elastically and held expanded by solder, so that the wires can be inserted. Upon the application of heat the solder melts, flowing into the joint and allowing the sleeve to spring back to its original size or at least to the diameter of the wires. The fastener can be mounted on a stud to provide a replacement for the familiar solder cup terminal. An expanded sleeve can be placed around a piece of heat shrinkable tube. When heated, the tube and the sleeve contract, the sleeve reinforcing the tube giving a much greater compressive force during shrinking. The sleeve then becomes a metallic protector for the tube.

Abstract: An improvement in process for reinforcing a structure against fatigue failure and the resulting structure are set forth. The structure comprises joined weldable structural portions having adjoining surfaces which meet at a junction and diverge therefrom to form a gap between each other. A brace with weldable terminal feet spans the gap. Each such foot rests against a structural portion, and the brace is plug-welded to at least one of the structural portions through a hole in a foot, or a hole in a structural portion or holes in each such portion where they interface. The invention is especially efficient for bracing an air chamber bracket that is designed for automotive use. A preferred rigid structure has the feet welded at both ends.

Abstract: A system is provided for adhesively attaching a first member to a generally planar portion of a second member. The system includes an attachment clip having a first, generally planar portion and a second portion remote from the first portion adapted for attachment to the first member. A generally planar base is sandwiched between the planar portion of the attachment clip and the planar portion of the second member. An adhesive is located between the base and the planar portion of the second member. A weld is provided between the base and the planar portion of the attachment clip. Therefore, "peel" stresses are eliminated between the base and the planar portion of the second member, as the weld develops a tensile load between the base and the planar portion of the attachment clip.

Abstract: A reservoir for the introduction of a preform of solid brazing filler metal is formed by a recess in the outer wall of an electronic component package and opens into a package through-hole. A lead-wire and bushing are placed within the through-hole with allowance for a clearance space so as to permit liquefaction and capillary diffusion of the filler metal within the space.

Abstract: A first tube of rectangular cross section is joined to a second tube by notching the first tube on two sides to assure that the top and bottom walls of the first tube touch the rounded corner of the second tube at a central location to define a weld receiving groove and to eliminate the gap between the abutted tubes for repeatable, well defined welds. To avoid large fixtures and structural locators adjacent a weld location, a small tab is provided in the notched end of the first tube. An oversized laser-cut slot in the side of the second tube receives the tab and has one slot boundary precisely located with respect to a reference point on the second tube. The first tube is urged in the direction to force the tab against the boundary and positively locate the first tube with respect to the reference point.

Abstract: A metal connector for a building includes a pipe-shaped frame having a plurality of axial slits at its both ends, a wedge member fitted at each end of the frame, and a connecting member directly passed through the frame or passed through a box-shaped anchor loosely fitted over the outer periphery of the frame. The wedge member is fitted to each end of the frame to secure the frame to a wooden member, while neighboring wooden members are joined together by the connecting member.

Abstract: A tubular reinforcement element between two hollow tubular members includes an internal lug located internally of the open end of the one hollow tubular member. The internal lug includes a slotted side wall of the same configuration as, and bonded to the inner face of, the open end of one hollow tubular member, and a concave end wall integrally formed with the side wall and extending across the open end of the one hollow tubular member. The end wall of the internal lug has a concave surface complementary and bonded to the curved external surface of the second tubular member.

Abstract: An expandable holding device for holding a component in which the clamping force is brought about by the solidification and expansion of a fusible alloy. The alloy is contained in an expansion chamber defined in part by a thin-walled, expansion sleeve. The alloy has a low melting point and expands when it solidifies. The pressure caused by expansion of the fusible alloy radially expands the expansion sleeve causing the expansion sleeve to grip the component. To release the component, the alloy is heated and liquified so that the expansion sleeve returns to an unexpanded condition.

Abstract: A connecting head for scaffold systems, with the connecting head including a connecting zone having centering lobes and an annular contact surface as well as a conical surface arranged so as to provide for favorable welding conditions.

Abstract: An assembly of parts forming an angle between facing surfaces of the parts and a process for producing an assembly is described. The parts (2, 4) are provided with contact elements or pads (6, 8, 10, 12) for connection to one another by means of a relatively low melting point metallic soldering material. The surface of each of the pads is wettable by the low melting point metallic material in the molten state, while areas surrounding the pads are not wettable. The contact pads of one of the parts are covered with flat coils or wafers (10, 12) of the low melting point metallic material. The wafers have the same thickness, but different volumes. The contact pads of the other part are placed on the corresponding wafers. The wafers' thickness, volumes, and spacing are chosen so that when the wafers are heated to the molten state and form truncated spherical drops due to surface tension, the parts form between them a predetermined angle. The invention has particular application to the manufacture of mirrors.

Abstract: In the pump piston for axial piston pumps which comprises a ceramic piston and a drive member of metallic material the ceramic piston has an end face of which from 20 to 80% is in the form of a joint surface for a soldered connection to the drive member.

Abstract: A composite metal-ceramic article comprising a metal shaft and a ceramic ball bearing attached thereto. The shaft is tapered in such a manner to reduce the stress exerted on the ball.

Abstract: In a joining structure of a turbine in which a shaft portion of a ceramic turbine rotor is joined to a metal shaft in the through bore of a metal sleeve by brazing, the joining structure of this invention comprises a first flange formed on the metal sleeve, the first flange extending toward the axis of the through bore, a second flange formed on the metal shaft, the second flange extending outward and the outside diameter thereof being larger than the inner diameter of the first flange, wherein side surfaces of the first and the second flanges are engaged and brazed with each other. An intermediate layer may be interposed between the bottom end of the shaft portion of the turbine rotor and the bottom end of the metal shaft for reinforcement. The intermediate layer is made of one or more than one metal selected from the group consisting of Ni, Cu, Fe, Ag, KOVAR, Fe-Ni Alloy, and W alloy.

Abstract: A metal-ceramic joined, composite body comprises a metallic member and a ceramic member. The metallic member and the ceramic member are provided with a recess and a projection, respectively, and are integrally joined by inserting the projection into the recess. The recess of the metallic member is provided with a stepped portion to increase an inner diameter of the recess at an opening portion thereof, and a brazing metal is interposed at least in a gap between the stepped portion and the projection of the ceramic member. Alternatively, a groove is provided over substantially the entire periphery of the projection of the ceramic member in vicinity of an end of a joined portion between the metallic member and the ceramic member, and a brazing metal is interposed at least between an edge of the groove and the recess of the metallic member. Besides the above, the axial length L.sub.

Abstract: A connector for connecting wooden beams to one another, in which the capacities of a conventional toothed plate to transfer tensile and compressive forces have been improved by securing one or several toothed plates (3, 4, 5) to a mutual frame plate (2).

Abstract: Two sheet metal panels are joined together to form a closed box section structure. The two panels are individually stamped from a blank and each has a flange along one edge and a toothed edge of alternating notches and tabs along the opposite edge. The two panels are assembled in box section forming relationship with the flanges of the two panels abutting with one another and the toothed edges abutting with one another with the tabs of the one panel interdigitating with the tabs of the other panel. Clamps are applied to the panels and urge the interdigitating tabs into tight fitting relationship. Then the panels are welded together at the interdigitating tabs and also at the abutting flanges to form the closed box section structure.

Abstract: A joint structure for joining a ceramic member to a metallic member where the two members have substantially cylindrical end portions. The end portions are place in an abutting relationship and joining member adherent to both connect the two members. A sleeve member covers the joint and is affixed at least to the surface of the end portion of the device having a composition most like the sleeve member. Where the sleeve member is metallic, the surface of the sleeve member is affixed to the metallic portion of the device.

Abstract: Butt joints between materials having different coefficients of thermal expansion are prepared having a reduced probability of failure of stress facture. This is accomplished by narrowing/tapering the material having the lower coefficient of thermal expansion in a direction away from the joint interface and not joining the narrow-tapered surface to the material having the higher coefficient of thermal expansion.