Abstract: A hob for a cutting apparatus including a hollow body of a sintered hard metal composition and a cavity located within the body, the cavity having a volume in the range of about 10% to about 90% of the volume of the body.

Abstract: This cylindrical cutter for skiving comprises a plurality of cutting edge parts in the circumferential direction by having tooth grooves be formed between circumferentially adjoining cutting edge parts with the tooth grooves being formed into a helical shape twisting in the axial direction. Cutting edge grooves are each formed in the cutting edge parts so as to divide the cutting edge parts into multiple sections in the length direction of the tooth grooves.

Abstract: A gear hobbing apparatus for producing a gear from a blank according to one example of the present disclosure can include a hob, a first series of hob teeth and a second series of hob teeth. The hob can have a cylindrical hob body. The first series of hob teeth can extend from the cylindrical hob body and have a first whole depth. The second series of hob teeth can alternately extend from the cylindrical hob body with the first series of hob teeth and have a second whole depth. The first and second whole depths are distinct and configured to create a gear from the blank that has adjacent teeth having distinct outer diameters.

Abstract: There is provided a tool for efficiently cutting a face gear to be meshed with a helical gear. When a circular tooth thickness of a tooth tip of a cutting edge portion is represented as SatSC, a circular tooth thickness on a virtual outside diameter of a tooth profile of the helical gear in a cross-sectional view perpendicular to an axis is represented as Sat, a helix angle on the virtual outside diameter of the tooth profile of the helical gear in a cross-sectional view by a plane perpendicular to the axis is represented as ?a, and a face width of the cutting edge portion is represented as bsc, b SC ? s at - s atSC tan ? ? ? a is satisfied.

Abstract: A cutting insert is removably mountable on an insert seat formed in a peripheral of a tool body rotated around an axis O and of substantial disc shape. The cutting insert includes a substantially planar insert body of a substantially square shape in plan view, a flank at an upper face of the body, a rake face at a side of the body intersecting with the flank, and a cutting edge at an intersection ridge between the rake face and the flank. The cutting edge is a substantial involute in side view of the body, the rake face is inclined to an inside of the body from an upper toward a lower face, and at least a front end arranged in a peripheral of the tool body is concave constituting a part of a substantially conical side face.

Abstract: A milling cutter tool including a basic body and a replaceable cutting body. The cutting body includes a set of teeth which are situated with a uniform partition along one of a pair of opposite sides of the cutting body. The cutting body is fixed in a pocket having a support surface against which the underside of the cutting body is mounted. The support surface of the pocket, and the underside of the cutting body, are tipped at a negative axial angle ? of at least 0.5° in relation to a center axis (C1) of the basic body such that the teeth of the cutting body are located along a common, phantom helical line (X), which is concentric with the center axis (C1) of the basic body and has an even pitch which corresponds to the partition between the teeth.

Abstract: The compact, all-gear full-traction differential includes meshing pairs of side-gear worms and worm-wheel balance gears having a “hybrid” design. Preferably, the teeth of each side-gear worm have an involute profile but are cut with only plunge feed, while the teeth of the worm-wheel portions of the balance gears are helicoid worms having tip and root modifications made by a concave-shaped cutter. The side-gear worm teeth have a helix angle equal to or greater than 45° and significantly chamfered ends, and the gears are designed to provide a gear ratio between 1.5:1 and 2.5:1. The numbers of teeth in the spur-gear portion and worm-wheel portion of each balance gear and in each side-gear worm are all divisible by 2 or by 3, preferably by both 2 and 3.

Abstract: The present invention relates to a method and a cutting insert for threading. The method aims to produce a thread in a rotary work piece. The threading insert has a polygonal basic shape including at least one cutting corner. The cutting corner has two cutting tips with different projections which cutting tips each comprises a cutting edge, which is provided to form a thread top substantially between the cutting tips. The total projected length of the cutting edge is smaller than two thread pitches.

Abstract: A hob cutter (4) for machining face or crown gears comprises a disc-like cutter body having an axis of rotation (6) and a number of hob teeth groups (1, 2, 3, . . . ) which are uniformly distributed over the circumference and which are each bounded at the front by a cutting face (S) and at the cirumferential side by a clearance face (V). The cutting face and the clearance face of each hob teeth group intersect one another in a cutting edge (9) which determines the shape of the face gear to be machined. The clearance face of each hob teeth group is made up of a number of generatrices (L, m) which are each situated in a machining plane which is determined by a line which intersects or crosses the axis of rotation (6) perpendicularly and intersects the generatrix at the position of the cutting edge. The extensions of the generatrices (L, m) determining the clearance face run at a minium spacing over the outside of the downstream hob teeth group.

Abstract: A pair of complimentary gear cutting hobs including a convex hob having a plurality of hob teeth, with each hob tooth defining on opposite sides thereof cutting edges having a convex shape. The convex shape is defined by an arc with a center of radius which lies in the plane of the bottoms of the teeth. The complimentary hob is a concave hob having a plurality of hob teeth, with each hob tooth defining, on opposite sides thereof, cutting edges having a concave shape which is defined by an arc with a center of radius which lies in the plane of the tops of the teeth.

Abstract: A cutter blade for use with a face hob type cutter for producing the teeth of spiral bevel and hypoid gear members by a continuous index, face hobbing process comprises a cutter blade shank having a cutting member provided at one end thereof. The cutting member includes a tooth cutting edge having a given axial pressure angle, and a relief edge adjacent the tooth cutting edge having an axial pressure angle greater than the axial pressure angle of the tooth cutting edge. The relief edge of the cutting member simultaneously forms a relief on the tip of the tooth of the gear member as the tooth is cut by the tooth cutting edge of the cutting member.

Abstract: A finishing gear hob whose shape is of a worm includes a working side with cutting edges K, which are in the form of a continuous equally-rising spaced cylindrical helix, and edges K are formed by the intersection of the rake faces A, i.e. the top surfaces of the worm, and the flanks B, i.e. the working sides of the worm. The number of cutting edges K equals to the thread number i of the worm, where i is a positive integer. The normal pitch P.sub.n of the working side of the worm is equal to the normal base pitch t.sub.b of the machined gear .pi.m.sub.n COS.alpha..sub.n where m.sub.n is the normal module of the machined gear; and .alpha..sub.n is the normal pressure angle at the reference circle of the machined gear. The lead angle .lambda. of the helix cutting edge is calculated by the formula Sin.lambda.=(im.sub.n COS.alpha..sub.n)/2R where R is the radius of cylindrical helix cutting edge K, and the helix lead P of the helix cutting edge P=(i.pi.m.sub.n COS.alpha..sub.n)/COS.lambda..

Abstract: A hobbing tool made of cermet composed of 70 to 97 percent by weight of hard phase and a binder phase. The hard phase is made of a composite carbonitride of transition metals including titanium and tungsten, and at least one other element. The binder phase contains nickel and/or cobalt and inevitable impurities. The ratio between nitride atoms and carbon atoms and the ratio between titanium atoms and the atoms of transition metals other than titanium in the hard phase should be within specific ranges. The cermet having the above composition has an increased toughness and an excellent resistance to heat and wear and is difficult to weld.

Abstract: A method for simultaneously cutting and chamfering involute gears. The pressure angle .alpha..sub.1 and module M of the teeth of a hob for cutting the teeth are selected with respect to the nominal pressure angle .alpha..sub.0 and nominal module m of the gear to be cut according to the following equation: m cos .alpha..sub.0 =M cos .alpha..sub.1. According to the present invention, a single hob cutter is sufficient to cut gears having a wide range of numbers of teeth.

Abstract: A spherical hob for generation of a gear comprises a symmetrical frustospherical body in the form of a sphere truncated at two opposed extremities thereof, the body having an axis of symmetry perpendicular to the extremities. A hole passes through the body coaxially with the axis. Formed spirally about the axis on the peripheral surface of the body are projections having a section in a plane including the axis in the form of an involute tooth profile. Formed on the peripheral surface of the body, across the projections is a plurality of equidistantly arranged spaces dividing the projections into a plurality of spirally continuous hob blades, each having an involute tooth profile.

Abstract: A gear shaper cutter for generating rough shapes has an undulating cutting edge profile to leave alternating heavy and light sections of material to be removed from the rough shape in a finishing operation. Chips are, as a result, more easily broken during the subsequent finishing operation to provide better heat dissipation and longer finishing tool life.

Abstract: The compact, all-gear full-traction differential includes meshing pairs of side-gear worms and worm-wheel balance gears having a “hybrid” design. Preferably, the teeth of each side-gear worm have an involute profile but are cut with only plunge feed, while the teeth of the worm-wheel portions of the balance gears are helicoid worms having tip and root modifications made by a concave-shaped cutter. The side-gear worm teeth have a helix angle equal to or greater than 45° and significantly chamfered ends, and the gears are designed to provide a gear ratio between 1.5:1 and 2.5:1. The numbers of teeth in the spur-gear portion and worm-wheel portion of each balance gear and in each side-gear worm are all divisible by 2 or by 3, preferably by both 2 and 3.