Abstract: A device for performing strengthening treatment on a tooth root of a gear, a punch driver, a tooth root strengthening treatment device and a punch moving device are provided according to the present application. The device for performing the strengthening treatment on the tooth root of the gear according to the present application can impact a tooth root of a gear to be processed continuously under the action of the punch driver, and has a high efficiency while having a stable effect. The device in the present application is not limited by a complicated geometrical shape and a narrow space of the tooth root. Thus, it may be known that the devices according to the present application can address the issue of a low efficiency and poor effect in a current shot peening technique during performing the strengthening treatment on the tooth root.

Abstract: A cutting tip, a cutting tool and a gear edge cut-off device have greater ease-of-use than the conventional art. The cutting tip has a shaft portion supported linearly movably and forwardly biased in a linearly moving direction, an angular base portion provided at a front end of the shaft portion and having a pair of skirt faces and a ridge portion that extends obliquely with respect to the linearly moving direction, a groove depressed near the ridge portion of the skirt face, a blade edge on the cutting blade, positioned on a border line between the ridge portion and the groove, a rake face provided on the cutting blade and positioned further toward the groove side than the blade edge, and a flank face positioned further toward the ridge portion side than the blade edge and jutting out in the forward direction as it retracts from the blade edge.

Abstract: A power skiving tool for producing multiple tooth gaps by means of a power skiving method on a ring-shaped or disk-shaped workpiece, which has a workpiece axis of rotation is provided. The power skiving tool includes a tool axis of rotation, a skiving conical body, which is in the form of a hyperboloid or truncated cone, and which is arranged rotationally-symmetrically to the tool axis of rotation, and multiple cutting teeth, which protrude essentially radially out of a lateral surface of the skiving conical body. Each of the cutting teeth has a rake face and at least one cutting edge, and all rake faces have a cutting surface normal, which encloses an acute angle, which is less than 40°, with the tool axis of rotation, and wherein the power skiving tool is designed for axially-offset power skiving of the workpiece.

Abstract: A cutting machine for gear shaping or the like is provided. The cutting machine includes a gear shaping head. The gear shaping head has a ram that is guided by and reciprocates along a linear guide mounted between a saddle of the gear shaping head and the ram. At least one linear motor reciprocates the ram along a stroke axis relative to the saddle. The ram also carries a rotary drive and a spindle that reciprocate in unison with the ram. The rotary drive directly drives the spindle to journal the spindle through incremental angular positions during gear shaping.

Abstract: A skiving tool for manufacturing a rotationally symmetrical periodical structure on a work piece by means of a power skiving method. The skiving tool comprises a base body comprising a central rotation axis and a plurality of receiving openings and a plurality of cutter bars, fewer than or equal to the number of receiving openings. Each of the receiving openings has an elongate shape having a longitudinal axis, and the receiving openings can be arranged uniformly around the central rotation axis. The longitudinal axes of the receiving openings are generators of a rotation hyperboloid, which is arranged rotationally symmetrical to the central rotation axis.

Abstract: A variable-tooth-thickness worm-type tool comprises a main body and a spiral blade distributed on the main body and featuring variable tooth thickness. The main body and the spiral blade are respectively described with a rack cutter coordinate system and a tool coordinate system. The vector parameters based on the rack cutter coordinate system are transformed into vector parameters based on the tool coordinate system so as to simulate the main body with a rack cutter and develop the spiral blade to have variable tooth thickness. Thus, when a gear blank is tooled, the distance between the centers of the tool holder and the workpiece holder can be set as a constant, and the feed in the radial degree-of-freedom can be neglected, with twists of tooth flanks being inhibited.

Abstract: Bar cutter head (20) for receiving multiple bar cutters of a first bar cutter set, the bar cutter head (20) having n receptacle openings (25.1-25.6) for receiving n bar cutters of the first bar cutter set, which are all situated along a first concentric cutter head nominal circle having a first cutter head nominal radius (r1). A first spiral-toothed bevel gear (11) can be milled in the single-indexing method in this configuration. The bar cutter head (20) additionally has m receptacle openings (26.1 -26.6) for receiving m bar cutters of a second bar cutter set, which are all situated along a second concentric cutter head nominal circle having a second cutter head nominal radius (r2). A second spiral-toothed bevel gear can be milled in the configuration having the m bar cutters. It is thus a universally-usable cutter head (20).

Abstract: A cutting insert is removably mountable on an insert seat formed in a peripheral of a tool body rotated around an axis O and of substantial disc shape. The cutting insert includes a substantially planar insert body of a substantially square shape in plan view, a flank at an upper face of the body, a rake face at a side of the body intersecting with the flank, and a cutting edge at an intersection ridge between the rake face and the flank. The cutting edge is a substantial involute in side view of the body, the rake face is inclined to an inside of the body from an upper toward a lower face, and at least a front end arranged in a peripheral of the tool body is concave constituting a part of a substantially conical side face.

Abstract: Tool arrangement for the production of helical teeth in gear wheels, wherein a roughing hob (20), at least one deburring cutter (16, 18) and a finishing hob (12) can be fastened on a common mandrel (14) in a predetermined rotational position relative to one another, and the teeth of the finishing hob, which are situated along a helical line, each have a different cross section such that the engagement angle of the right or left flanks decreases continuously starting from a maximum value of the first tooth up to the last tooth, and the maximum engagement angle of the right flanks of the first or last tooth coincides with the minimum engagement angle of the left flanks, and vice versa.

Abstract: This invention provides a surface-coated cutting tool which exhibits excellent fracture resistance and wear resistance in high-speed cutting, such as high-speed gear cutting, high-speed milling, and high-speed drilling. The surface-coated cutting tool includes a hard coating layer composed of an alternately laminated layer structure of at least a thin layer A and a thin layer B formed on the surface of a tool substrate, such as a cemented carbide substrate, a cermet substrate, and a high-speed tool steel substrate. The thin layer A is an (Al, Cr, Si)N layer which satisfies a compositional formula: [AlXCrYSiX]N (0.2?X?0.45, 0.4?Y?0.75, 0.01?Z?0.2, and X+Y+Z=1 in terms of atomic ratio). The thin layer B is an (Al, Ti, Si)N layer which satisfies a compositional formula: [AlUTiVSiW]N (0.05?U?0.75, 0.15?V?0.94, 0.01?W?0.1, and U+V+W=1 in terms of atomic ratio).

Abstract: An arrangement for the non-rotational connection between a toothed tool wheel for the machining of end peripheral areas of tooth flanks, having an axis of rotation, and a tool holding fixture that can be rotationally driven around an axis of rotation. Said arrangement has an elastic means with a restoring force against which the direction of the axis of rotation of the tool wheel can be displaced relative to the direction of the axis of rotation of the tool holding fixture.

Abstract: A gear and method for producing the gear. The gear has a gear tooth profile conjugate to a gear basic-cutter tooth-profile having an addendum with a convex portion having an addendum point proximal to a pitch line and a dedendum with a concave portion having a dedendum point proximal to the pitch line. The convex portion is complementary with a corresponding portion of a mating-gear basic-cutter tooth-profile dedendum. The concave portion is complementary with a corresponding portion of the mating-gear basic-cutter tooth-profile addendum. A transition zone between the addendum point and the dedendum point has a predetermined width. The gear basic-cutter tooth-profile has a predetermined half pitch relief at the pitch line and continuity of profile and continuity of slope at the addendum point.

Abstract: An apparatus is provided for manufacturing a gear component. The apparatus includes a plurality of tooling stocks movable relative to a base. The tooling stocks function to retain a component, as well as operably driving a combination hob/shaver tool and a combination chamfer/debut tool. The apparatus reduces the number of machines required to complete the gear component as well as reducing the cycle time for complete component manufacture. In this way, a more efficient manufacturing system is provided, whereby capital investment and operational costs are reduced.

Abstract: An apparatus is provided for manufacturing a gear component. The apparatus includes a plurality of tooling stocks movable relative to a base. The tooling stocks function to retain a component, as well as operably driving a combination hob/shaver tool and a combination chamfer/debur tool. The apparatus reduces the number of machines required to complete the gear component as well as reducing the cycle time for complete component manufacture. In this way, a more efficient manufacturing system is provided, whereby capital investment and operational costs are reduced.

Abstract: A tool for chamfering and deburring of end face tooth edges of spur and helical gears comprising (1) at least one rolling deburring wheel for machining the tooth edges, arranged at an end face relative to the workpiece and meshing therewith, and (2) a toothed spacer wheel, positioned axially adjacent to the rolling deburring wheel and fixedly connected thereto and meshing with the workpiece. The spacer wheel being formed as a driving wheel about a portion of its periphery and as a smoothing wheel for machining the edge zones of the tooth flanks about the remaining portion of the periphery. The spacer wheel is divided into at least two discs which are connected to one another so as to be rotationally adjustable.

Abstract: A gear hobbing cutter system that includes a cutter head body having a plurality of cartridge-receiving slots arranged in pairs comprising an inside and an outside cartridge-receiving slot. Each pair of inside and outside cartridge-receiving slots are capable of receiving a respective inside and outside cartridge assembly. To ensure that the inside and outside cartridge assemblies are properly positioned within their respective cartridge-receiving slots, one of the dimensions, preferably the length, of the inside cartridge-receiving slot and its respective inside cartridge assembly of a pair is different than the outside cartridge-receiving slot its respective outside cartridge assembly so as to form an error proofing system.

Abstract: A gear and method for producing the gear. The gear has a gear tooth profile conjugate to a gear basic-cutter tooth-profile having an addendum with a convex portion having an addendum point proximal to a pitch line and a dedendum with a concave portion having a dedendum point proximal to the pitch line. The convex portion is complementary with a corresponding portion of a mating-gear basic-cutter tooth-profile dedendum. The concave portion is complementary with a corresponding portion of the mating-gear basic-cutter tooth-profile addendum. A transition zone between the addendum point and the dedendum point has a predetermined width. The gear basic-cutter tooth-profile has a predetermined half pitch relief at the pitch line and continuity of profile and continuity of slope at the addendum point.

Abstract: A gear hobbing cutter system that includes a cutter head body having a plurality of cartridge-receiving slots arranged in pairs comprising an inside and an outside cartridge-receiving slot. Each pair of inside and outside cartridge-receiving slots are capable of receiving a respective inside and outside cartridge assembly. To ensure that the inside and outside cartridge assemblies are properly positioned within their respective cartridge-receiving slots, one of the dimensions, preferably the length, of the inside cartridge-receiving slot and its respective inside cartridge assembly of a pair is different than the outside cartridge-receiving slot its respective outside cartridge assembly so as to form an error proofing system. A deformable area is provided between the cartridge-receiving slot and the cutter head body. The deformable area includes a flex area for controlling an amount of deformation of the deformable area when a clamping member bears against a clamping pad.

Abstract: A cutter blade for use with a face hob type cutter for producing the teeth of spiral bevel and hypoid gear members by a continuous index, face hobbing process comprises a cutter blade shank having a cutting member provided at one end thereof. The cutting member includes a tooth side cutting edge having a given axial pressure angle, and a tooth topland cutting edge. The tooth topland cutting edge of the cutting member simultaneously forms a topland surface of the tooth of the gear member as the tooth is cut by the tooth side cutting edge of the cutting member.

Abstract: A bevel gear is generated using an annular milling cutter having a blade material made of a high-speed tool steel mounted to a main body, the blade material being coated with at least one layer of a film of a composition substantially comprising (Ti(1−x)Alx)(NyC(1−y)) (where, 0.2≦x≦0.85, 0.2≦y≦1.0), and dry cutting is performed at a cutting speed in the range from 20 to 400m/min without using a cutting oil. With this method, teeth can be generated at a greatly improved cutting speed without using any expensive tool such as cemented carbide, thereby realizing efficient production of a bevel gear at a reduced cost.

Abstract: The invention provides a high-speed tool steel gear cutting tool in which fracture or chipping does not occur at the cutting edge, and which realizes excellent cutting performance over long periods. Moreover, a method of manufacturing a gear cutting tool including: a step for quenching a tool material comprising high-speed tool steel and which has been rough processed to a shape corresponding to a final shape of a gear cutting tool, to transform a structure of the tool material into martensite, a step for temperling the tool material after quenching to transform any residual austenite dispersingly distributed throughout a matrix of the martensite structure formed by the quenching, into martensite, and a step for finishing the tool material after tempering to a final shape, is characterized in that the tool material after quenching is subjected to sub-zero treatment involving cooling and holding at a temperature of less than −150° C.

Abstract: Cutting blade and system that allows all the freedoms of the three-side-ground cutting blade while using a two-side-ground cutting blade. A new cutting edge can be defined on the two-side-ground cutting blade that will duplicate the tooth surface cut by the three-side-ground cutting blade with different hook and side rake angles. The new cutting edge of the two-side-ground cutting blade is determined by a plurality of points, each point corresponding to a point on the three-side-ground cutting blade, such that when cutting, each point along the cutting edge of a two-side ground cutting blade will lie on the same epicycloid generated by the corresponding points on a three-side-ground cutting blade with different hook and side rake angles.

Abstract: A gear shaper effects a gear shaper cutting method by dry cutting, using a pinion cutter made of high-speed tool steel at a high efficiency. The pinion cutter of the gear shaper is coated, at least on the flank thereof, with at least one layer of film having a composition comprising: (Ti.sub.(1-x) Al.sub.x)(N.sub.y C.sub.(1-y) ), wherein 0.2.ltoreq.x.ltoreq.0.9 and 0.2.ltoreq.y.ltoreq.1.0. Gear shaper cutting is performed at a cutting speed of 300 m/min or less.

Abstract: A cutter head including a cutter body portion having a first outer surface and a second outer surface located inward of the first outer surface. Both first and second outer surfaces are interrupted by a plurality of blade receiving slots which extend inward into the cutter body portion. The first and second outer surfaces are arranged such that an annular projection is formed protruding from the second outer surface and extending to the first outer surface. The annular projection is also interrupted by the plurality of cutting blade slots thus forming a plurality of individual projections. The cutter head additionally includes a clamping ring extending about the cutter body and secured to the annular projection.

Abstract: A round bar cutting tool (10) and a cutter head (8) provided especially for the same are provided. The cutting tool has a shank with a generally round cross-section for being fixed by clamping means (28, 30) in a cutting tool receiving bore (12) of the cutter head (8). A substantially planar positioning surface (38) which serves as an engagement surface for the clamping means (28, 30) is located along the shank length in an extension of a cutting face (43) formed on the cutting end (40) of the round bar cutting tool (10), parallel to the longitudinal cutting tool axis. The cutting face (43) and the positioning surface (38) lie in the same plane parallel to the longitudinal cutting tool axis. The cutting face is not reground during sharpening and can therefore have a coating which increases the serviceable life of the cutting edge.

Abstract: In the production of a crown wheel which can mesh with a cylindrical pinion if the axes of rotation of the crown wheel and the pinion are not parallel, the workpiece from which the crown wheel is produced and a generating tool rotate at a ratio in the speed of rotation which corresponds to the proportion of the number of passes of the tool and the number of teeth of the crown wheel to be produced, and the tool is brought into engagement with the workpiece and is moved in such a way along the workpiece in a direction parallel to the axis of rotation of the cylindrical pinion that the tool works the tooth flanks of the crown wheel to be produced. When the center point of the tool is moved in a direction parallel to the axis of rotation of the cylindrical pinion which can mesh with the workpiece, and the teeth of which form an angle .beta.

Abstract: A cutter for producing face gears, comprising a disc-shaped cutter body with cutting teeth (23) fitted on the periphery. The cutting edge (24) of each cutting tooth lies in a surface of revolution which is produced by turning an imaginary gear wheel of infinitely low thickness about the axis (20) of the cutter and simultaneously about its own axis. Each cutting tooth (23) of the cutter is of such a shape that the cutting tooth is re-grindable, without the shape of the cutting edge of the cutting tooth changing as a result. This is achieved through the fact that the profile of each cutting tooth shifts in planes (22, 22a, 22b...) from the cutting edge (24) of the cutting tooth to the rear side thereof in the direction of the axis (20) of the cutter.

Abstract: A gear cutting tool has a series of separate cutter inserts removeably clamped to the front ledge of a holder block. Each cutter insert has a forward cutting edge that extends beyond the ledge and a rear positioning portion that includes a central projection extending rearwardly from side faces. The central projection mates with a respective one of a series of parallel tracks formed in the holder block and the rear faces mate with upright front walls at the rear of the ledge on either side of the track. The arrangement precisely locates the cutter insert in the holder block. The holder block may be formed of a single piece or may be built up of identical interlocking block elements.

Abstract: An annular milling cutter for machining bevel gears is disclosed, which has a set of cutter blades including an inner blade and an outer one. A blade point width and a radius of curvature of a corner of a head of the outer blade are larger than the counterparts of the inner blade.

Abstract: For machining the tooth flanks of a hardened workpiece having pre-formed teeth two cutting blades or plates are secured to a cutting blade or plate holder. The cutting blades or plates are provided with a base member or backing formed of a hard metal and a cover layer sintered thereon which is formed of cubic boron nitride. Each cutting blade forms a cutting surface and a clearance surface. Each individual cutting blade or plate is arranged at the cutting blade or plate holder in relation to the direction of the intended cutting movement such that the surface of the cover layer forms the clearance surface and an end face or surface of the cover layer is located in the cutting surface. Consequently, there is achieved the result that the cutting surface can be reground in the same manner as tools which, for example, are made of hardened steel and which are not provided with a cover layer.

Abstract: Two cutting tool inserts are fastened at each side of a cutting tool insert holder to have their active primary cutting edges aligned. A third cutting tool insert is displaced in relation to the other two cutting tool inserts in the cutting direction such that its active primary cutting edge overlaps in extent the active primary cutting edges of the two aligned cutting tool inserts. This produces an effective total length of the cutting edges which corresponds to the sum of the edge lengths of the three cutting tool inserts less the two overlapping regions. Should one of the cutting tool inserts chip or break off in the region of the overlapping active primary cutting edges, the planing or shaping of hardened gear tooth flanks of a roughed-out gear blank or workpiece can nevertheless be continued since such chipping of the cutting edge has no detrimental influence on the workpiece due to the overlapping.