Face Or End Mill Patents (Class 407/53)
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Patent number: 8905690Abstract: A milling cutter for milling a groove into a blade footing of a turbine blade made from a superalloy. The milling cutter comprises a shaft part and a cutting part connected to the shaft part in the longitudinal direction. The cutting part has flutes and, when viewed in cross section perpendicular to the longitudinal direction, has several cutting teeth distributed about the periphery. The cutting teeth are designed as scraping teeth with negative cutting geometry.Type: GrantFiled: July 7, 2011Date of Patent: December 9, 2014Assignee: Kennametal Inc.Inventor: Uwe Hobohm
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Publication number: 20140341661Abstract: A milling cutter employed to mill top and bottom edges of a workpiece comprises a handle and a cutting head formed on an end of the handle. The cutting head comprises a first processing end coupled to the handle and a second processing end formed on an end of the first processing end away from the handle. The first processing end comprises a first cutting portion extending along a clockwise direction for chamfering the top edge of the workpiece, and the second processing end comprises a second cutting portion extending along a counterclockwise direction for chamfering the bottom edge of the workpiece.Type: ApplicationFiled: May 19, 2014Publication date: November 20, 2014Applicants: HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD., HON HAI PRECISION INDUSTRY CO., LTD.Inventors: GANG LIN, JIAN-FENG PI, LIN-HE ZOU, HAI-SONG HU, QIONG-GANG CHENG, YAN-JIE AN, XING XING
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Publication number: 20140334888Abstract: A method for milling a threading of a screw or tapped hole. The threading has a cross section in the shape of a triangle with a truncated crest. The method includes milling a first flank (V1) of at least one spire of the thread by a first comb (A) of a milling tool (F). The teeth of the first comb (A) are spaced in relation to one another by a first pitch (P1). Then milling a second flank (V2) of at least one other spire of the thread by a second comb (B) of the milling tool (F), wherein the teeth of the second comb (B) are spaced in relation to one another by a second pitch (P2) equal to the first pitch (P1) and offset from the teeth of the first comb (A) by a phase displacement (DP). Then milling a truncated portion (V3) of the crest by a third comb (C) of the milling tool (F).Type: ApplicationFiled: May 1, 2014Publication date: November 13, 2014Applicant: DC SWISS SAInventor: Beat Kaufmann
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Patent number: 8882406Abstract: The milling cutter, in particular a round-head milling cutter, has a tool head, which extends along an axial direction and has a number of cutting teeth that each have a cutting edge. Chip flutes are located between each of the cutting teeth. The cutting teeth each have a front-side radial portion and a circumferential axial portion. The respective cutting edge and the chip flute are disposed such that they are inclined in opposite directions with respect to the axial direction such that the cutting tooth widens towards a foot region. In another embodiment, the tool head has two parts: a carrier part made of a tool steel, and a cutting part made of hard metal fastened to the carrier part. The milling cutter is distinguished by a long service life with a high cutting rate and a high quality of machining.Type: GrantFiled: February 15, 2012Date of Patent: November 11, 2014Assignee: Kennametal Inc.Inventors: Uwe Hobohm, Heinrich Georg Manner, Werner Zitzmann
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Patent number: 8870498Abstract: A ball end mill in which a ball end cutting edge (3) has a convex shape in a tool rotation direction with respect to a line connecting a rotation center (O) and a radially outer end (3o) of the ball end cutting edge (3), in a front view of the tool. In the ball end mill, a rake angle (?) of each portion of the ball end cutting edge (3) is set in a range from ?10° to 0°, and the negative value of the rake angle (?) is increased from a tip of the ball end cutting edge (3) and a radially outer end (3o) of the ball end cutting edge (3) toward a middle point in the radial direction, and is maximized at approximately the middle point in the radial direction.Type: GrantFiled: October 21, 2009Date of Patent: October 28, 2014Assignee: Sumitomo Electric Hardmetal Corp.Inventors: Kazuo Maeda, Kouji Tominaga
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Patent number: 8858128Abstract: A corner radius end mill includes a blended gash extending along a cutting edge. The blended gash is formed in a corner sector of the end mill. The corner sector has a first half-sector and a second half-sector defined on opposite sides of an imaginary bisection line of the corner sector, the first and second half-sectors subtending equal angles about the imaginary bisection line. The blended gash extends from a first extremity located in the second half-sector in a direction away from the first half-sector. The blended gash blends an end gash surface and flute rake surface of the corner radius end mill.Type: GrantFiled: November 14, 2012Date of Patent: October 14, 2014Assignee: Iscar, Ltd.Inventors: Eliyahu Budda, Alexander Khina
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Patent number: 8827600Abstract: Provided is a long life carbide end mill which can perform stable cutting in high-efficiency machining such as die machining and parts machining. A cutting method using such an end mill is also provided. When a certain wavy or nicked peripheral cutting edge is considered a reference peripheral cutting edge with reference phases in a pitch of the reference peripheral cutting edge, wherein the distance of each reference phase is an amount corresponding to a value obtained by dividing the pitch of the nicks or waveform of each peripheral cutting edge by the number of the cutting edges; and the phase of at least one of the remaining peripheral cutting edges is deviated in the direction of the tool axis from the corresponding reference phase by an amount corresponding to 5% or less (excluding 0%) of the pitch.Type: GrantFiled: April 21, 2010Date of Patent: September 9, 2014Assignee: Hitachi Tool Engineering, Ltd.Inventors: Katsutoshi Maeda, Gang Han
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Patent number: 8826512Abstract: Golf club heads with patterned face plates described herein. Other examples, embodiments and related methods are also disclosed herein.Type: GrantFiled: August 12, 2011Date of Patent: September 9, 2014Assignee: Karsten Manufacturing CorporationInventor: Bradley D. Schweigert
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Patent number: 8813353Abstract: A dielectric structure including a metal foil, a dielectric layer and a conductor layer provided in this order, wherein the metal foil has a thickness of from 10 to 40 ?m, the dielectric layer has a thickness of from 0.3 to 5 ?m, and the conductor layer has a thickness of from 0.3 to 10 ?m. The dielectric structure has plural vias which are separated from each other, and which penetrate through both of the dielectric layer and the conductor layer. The vias of the dielectric layer have different diameters which are in a range of from 100 to 300 ?m, a diameter of each of the vias of the conductor layer is larger than a diameter of a corresponding via of the dielectric layer by 5 to 50 ?m, and a minimum via pitch is from 100 to 350 ?m.Type: GrantFiled: May 21, 2010Date of Patent: August 26, 2014Assignee: NGK Spark Plug Co., Ltd.Inventors: Yasuhiko Inui, Takamichi Ogawa, Seiji Ichiyanagi, Jun Otsuka, Manabu Sato
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Patent number: 8807882Abstract: A face milling cutter has a shank portion adjoining a cutting portion. The cutting portion terminates in a plurality of cutting edges extending in a radial direction from a central axis of the face milling cutter. The cutting edges are convexly curved at least along a part of their length. A portion of the cutting edges proximate the central axis is nearer in an axial direction to the shank portion than a point, X, on the cutting edges that is farthest away from the shank portion. A distance Y, between the point, X, and the central axis is between 20% and 40% of a diameter, D, of the face milling cutter, and a central portion extends the distance, Y, and has a radius of curvature of about 110% of the diameter, D.Type: GrantFiled: October 3, 2008Date of Patent: August 19, 2014Assignee: Hanita Metal Works, Ltd.Inventors: Vladimir Volokh, Sergei Boulakhov, Shay Zeidner, Leonid Sharivker
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Publication number: 20140193219Abstract: A rotary cutting tool, in particular a drill or milling cutter for heavy-duty cutting applications, is provided, said rotary cutting tool having at least one cutting edge and a shank having a free end. The shank has in its circumferential surface a groove for receiving a pull-out prevention element, wherein the groove extends axially and at the same time at least partially along the circumference of the shank and, starting at a distance from the free end of the shank, in the direction of the opposite free end. Also provided is a tool unit for a rotary cutting tool.Type: ApplicationFiled: December 28, 2013Publication date: July 10, 2014Applicant: Kennametal Inc.Inventor: Josef K. Herud
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Publication number: 20140147220Abstract: A method for milling a planar surface, during which a milling cutter, an axis of rotation of which is perpendicular to a surface to be machined, is moved in a direction parallel to the plane of the surface, to machine the surface in a single machining operation, over a predetermined layer of material, using a single milling head, and the milling cutter, in a same axial position relative to the surface to be machined, simultaneously carries out rough working, at least one intermediate finishing operation, and a finishing operation over a same layer of material.Type: ApplicationFiled: February 3, 2014Publication date: May 29, 2014Applicant: RENAULT s.a.s.Inventors: Gerard Cheronneau, Arnaud Baudry
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Publication number: 20140126968Abstract: A milling tool (21) includes a tool body (23) having a longitudinal axis (A) and a first end (25), a plurality of flutes (27) provided in the tool body (23) and extending to the first end (25) of the tool body (23), and a plurality of cutting edges (29r, 29u), each cutting edge being associated with a respective one of the plurality of flutes (27), each cutting edge being substantially identical to each other one of the plurality of cutting edges except that at least one but not all of the cutting edges is a recessed cutting edge (29r) and at least one but not all of the cutting edges is a non-recessed cutting edge (29u), each recessed cutting edge (29r) beginning at a non-zero distance from the first end (25) of the tool body (23) and each non-recessed cutting edge (29u) extending to the first end (25) of the tool body (23).Type: ApplicationFiled: June 27, 2012Publication date: May 8, 2014Applicant: SECO TOOLS ABInventor: Wilco Van Den Boogard
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Patent number: 8714885Abstract: In a rough cutting cutter, square tips and rectangular tips are disposed in a staggered pattern in an axial direction in second to fourth step portions, so a cutting edge is formed by a pair of one of the square tips and one of the rectangular tips. It is therefore possible to effectively reduce a frequency of contact with a blade root. Furthermore, in the second to a fifth step portions, ARs (rake angles in the axial direction) and RRs (rake angles in a radial direction) of the square tips and the rectangular tips gradually increase in order from a tip end to a back end of a tool body. It is therefore possible to suppress chatter vibration during machining and is possible to reduce roughness of a cut surface of a work material.Type: GrantFiled: November 13, 2008Date of Patent: May 6, 2014Assignee: OSG CorporationInventors: Tasuku Itoh, Yasuo Hamatake, Katsutoshi Watanabe
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Publication number: 20140119843Abstract: Disclosed is a PCD milling cutter for lens processing. The PCD milling cutter includes a shaft having one axial end portion rotatably coupled with a driving unit of a milling unit for lens processing, a rotary head coupled with the axial end portion of the shaft and having a plurality of installation protrusions which protrude outward along a circumference thereof about a rotation center and have outer circumferential surfaces rounded in an axial direction of the shaft, and a plurality of PCD tips coupled with installation surfaces of the installation protrusions positioned in a rotation direction, provided at outer end portions thereof with rounded cutting blades sharply processed in the axial direction of the shaft, and provided in inner end portions thereof, which are opposite to the cutting blades, with cutting grooves formed in a concave shape to increase a welding force.Type: ApplicationFiled: December 20, 2012Publication date: May 1, 2014Inventors: In-Sun Cha, Soo-Il Cha, Dong-Bin Jang
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Patent number: 8690492Abstract: In the tip section of an end mill body, a plurality of end cutting edges are formed. In the outer peripheral section of the end mill body, a plurality of peripheral cutting edges are formed. Some of the plurality of end cutting edges are long end cutting edges. The angle which is formed by the straight line that connects the axis to a peripheral cutting edge continuous with a long end cutting edge and by the straight line that connects the axis to a peripheral cutting edge continuous with the end cutting edge positioned in forward of the long end cutting edge in the end mill rotation direction, is larger than the angle which is formed by the tangent lines at the inner ends of the long end cutting edge and the end cutting edge positioned in forward of the long end cutting edge in the end mill rotation direction.Type: GrantFiled: September 10, 2010Date of Patent: April 8, 2014Assignee: Mitsubishi Materials CorporationInventor: Takayuki Azegami
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Publication number: 20140076117Abstract: A cutting insert of an embodiment of the present invention includes an upper surface, a lower surface, a side surface connected to each of the upper surface and the lower surface, and an upper cutting edge located at an intersection of the upper surface and the side surface. The lower surface includes a mount part having alternately three first top portions spaced a distance a away from a central axis extending between the upper and lower surfaces and three second top portions spaced a distance b away from the central axis in a bottom view. The mount part further has a concave part including at least the central axis. The second top portions are located closer to the upper surface than the first top portions. A cutting tool with the cutting insert, and a method of manufacturing a machined product by using the cutting tool are also provided.Type: ApplicationFiled: April 27, 2013Publication date: March 20, 2014Inventor: Masahiro Shibata
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Patent number: 8647025Abstract: End mills are disclosed which may be made monolithically of ceramic or other materials. The cutting portions of the end mills have lengths of cut that are no more than twice their cutting diameters and cores which are at least 0.7 times their cutting diameters. Their axial blades have cutting edges with negative radial rake and are separated by helical flutes. Their cutting ends have negative axial rake and are gashed ahead of center and have radial cutting edges with negative rake. Such end mills also have radiused corners and gashes transitioning from radial to axial at a flute. Methods of milling materials using such ceramic end mills are also disclosed.Type: GrantFiled: January 17, 2011Date of Patent: February 11, 2014Assignee: Kennametal Inc.Inventors: Danny R. Davis, Sean E. Landwehr, Russell L. Yeckley
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Publication number: 20130315681Abstract: The present invention relates to a rotary cutting tool consisting of a shank and at least one cutting section comprising a plurality of cutting teeth, the cutting section being conceptionaly and functionally divided into several sub-sections along the tool axis (“zones” for brevity), wherein each zone has its own core form and its own cutting edges, its own teeth land form and its own zone cutting length, these being selected according to the perceived task for which each zone of the tool is to be optimized.Type: ApplicationFiled: February 15, 2012Publication date: November 28, 2013Inventor: Vladimir Volokh
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Patent number: 8585329Abstract: This aims to provide a ball end mill capable of preventing the occurrence of a ‘pluck’ off a work face. The ball end mill (10) is equipped with two cutting edges (11 and 12) formed at its spherical tips. The rake face (11a) of the cutting edge (11) has its inner circumference end arranged at a position offset farther forward of a rotating direction than a spindle. The rake face (11a) of the cutting edge (11) has its inner circumference end arranged at a position protruding by a predetermined distance from the spindle to the opposite side of the cutting edge forming side in the radial direction. The portion of the cutting edge (11) from a connecting portion (11f), which is formed midway of a ridgeline (11c) or a boundary line between the rake face (11a) of the cutting edge (11) and a flank (11b), to the outer circumference end of the cutting edge (11) is a main cutting edge (11m).Type: GrantFiled: November 4, 2008Date of Patent: November 19, 2013Assignees: Toyota Jidosha Kabushiki Kaisha, Hitachi Tool Engineering, Ltd.Inventors: Haruhisa Higasayama, Yoshimitsu Nagashima
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Patent number: 8573898Abstract: A method of manufacturing a multi-tooth fir-tree or bulbous form milling cutter, by the grinding of a blank with a grinding wheel, wherein, a flat clearance angle ? of between 0° and 20° is generated on each tooth (13) by the path (14) of the grinding wheel (10), with each tooth (13) having a width (X) from tip to point of maximum clearance (see FIG. 5), calculated as follows: —X={[(R tan ?)cos ?] cos ?}±0.25% (being calculation (A)) where R=radius of cutter, and where ?=clearance angle measured from a tangent to the tooth tip, and furthermore, wherein, each tooth (13) has a variable depth (Y) around the cutter, calculated as follows: —Y={[?D]/[180/?]}0.5±0.2. (being calculation (B)) where D=maximum diameter of the form at any given point along the form. The invention also includes fir tree and bulbous milling cutters produced by the above defined method.Type: GrantFiled: September 21, 2010Date of Patent: November 5, 2013Assignee: Rolls-Royce PLCInventors: Christopher Peter Ralph Hill, Mark Kirby
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Patent number: 8573897Abstract: A cutting tool includes a tool body and at least one double-sided cutting insert mounted in an insert pocket of the tool body. The at least one double-sided cutting insert includes: an elliptical top surface; an elliptical bottom surface; first and second side surfaces connecting between both side ends of the top and bottom surfaces, respectively; a pair of corners connecting between both side ends of the first and second side surfaces, respectively; first and second cutting edges formed at a boundary portion between the top surface and the first side surface and a boundary portion between the bottom side surface and the second side surface and having a curved shape, respectively.Type: GrantFiled: November 27, 2008Date of Patent: November 5, 2013Assignee: TaeguTec, Ltd.Inventor: Hee Seok Kim
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Patent number: 8529164Abstract: A multilayer cutting insert includes a first layer made of a first material and a second layer made of a second material. The first material is harder than the second material. The cutting insert has opposing first and second major side surfaces and a peripheral side surface which extends therebetween. The first major side surface is formed in the first layer and includes a non-uniform relief surface. The peripheral side surface is formed in the two layers and includes a non-uniform rake surface. The rake surface and the relief surface intersect at an edge, at least portion of which is a curved major cutting edge. The rake surface is formed in at least the first layer, and the relief surface is formed only in the first layer.Type: GrantFiled: May 16, 2011Date of Patent: September 10, 2013Assignee: Iscar, Ltd.Inventor: Yaron Degany
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Patent number: 8511949Abstract: In cutting processes of a tree-shaped groove, in a rough cutting process, by using a rough cutting tool (20), as well as cutting a tapered groove (2), cutting is performed in a first narrow portion (11), a second narrow portion (12), and a third narrow portion (13) of a planned groove shape 10 such that a specified cutting allowance is left. In the following semi-finishing process, by using a semi-finishing tool, cutting is performed for portions other than the three narrow portions (11 to 13) that have already been cut. Because a work material 1 does not come in contact with three reduced diameter portions, of the semi-finishing tool formed in an upside-down Christmas tree shape, corresponding to the three narrow portions (11 to 13), a load is not imposed on the three reduced diameter portions, which are weak against shock among all portions of the semi-finishing tool, and the cutting feed can therefore be faster. Further, by performing a finishing process, the tree-shaped groove can be efficiently cut.Type: GrantFiled: July 30, 2008Date of Patent: August 20, 2013Assignee: OSG CorporationInventor: Tasuku Itoh
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Publication number: 20130209184Abstract: A cutter element (100) for a rotary machine tool having an axis of rotation, the cutter element comprising a plurality of cutting edges (110) defined by at least one cutter structure (120) comprising superhard material, consecutive cutting edges being spaced apart by at most 10 mm and configured operable to cut a body when moved in a direction that is substantially non-aligned with the axis of rotation.Type: ApplicationFiled: June 13, 2011Publication date: August 15, 2013Applicant: Element Six LimitedInventors: John James Barry, Robert Fries, Maweja Kasonde
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Patent number: 8496413Abstract: End mill, primarily for coarse machining, has even number of main flutes spiraling around the periphery of the mill, the flutes having a relatively smaller and a relatively larger helix angle relative to the axis of the mill and wherein uneven-numbered main flutes are defined in that they include the smaller helix angle with the axis. Directly at the end face, distances between peripheral angles of successive main flutes in the direction of rotation are smaller between uneven-numbered main flutes and subsequent even-numbered main flutes than the distances between peripheral angles between even-numbered main flutes and subsequent uneven-numbered main flutes. The end mill is better able to prevent vibrations of the tool due to intermittent engagement with a work piece by having all distances between peripheral angles at the end face of the mill different from one another.Type: GrantFiled: March 30, 2009Date of Patent: July 30, 2013Assignee: Sandvik Intellectual Property ABInventor: Maurizio Tardivo
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Publication number: 20130177362Abstract: A method for plunge milling a workpiece. The method includes rotating a cutting head while advancing the cutting head along a direction towards the workpiece; removing material from the workpiece with frontal teeth disposed on a frontal face of the cutting head; bending a tool holder configured to lead the cutting head inside the workpiece; stopping the advancing of the cutting head along the direction towards the workpiece when the cutting head has reached a predetermined depth inside the workpiece; and retrieving while rotating the cutting head from the inside of the workpiece such that side teeth of the cutting head remove material from the inside of the workpiece due to the bending of the tool holder.Type: ApplicationFiled: December 16, 2010Publication date: July 11, 2013Inventor: Emanuele Cigni
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Patent number: 8475088Abstract: A device and a method of making thereof includes a milling cutter body that is connectable to a rotatable spindle or holder. The milling cutter body is provided with at least one series of a plurality of tangentially spaced-apart cutting edges or a plurality of tangentially spaced-apart seats intended for milling inserts having at least one cutting edge. The cutting edges or seats of the series are arranged such that, within the series, a first angle between a radius that intersects a first cutting edge and a radius that intersects another cutting edge, which is situated closest to the first cutting edge in a direction of rotation around the rotation axis, is smaller than a second angle between the radius that intersects the first cutting edge and a radius that intersects another cutting edge, which is situated closest to the first cutting edge in a direction opposite the direction of rotation.Type: GrantFiled: December 14, 2010Date of Patent: July 2, 2013Assignee: Sandvik Intellectual Property ABInventor: Tord Engström
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Publication number: 20130051935Abstract: A machining tool includes a holder and a cutting head which can be screwed into the holder. The cutting head includes a cutting-edge region and a coupling region. The coupling region includes a flat contact area facing the holder, a cylindrical thread carrier with an external thread adjoining the flat contact area, and a clamping cone adjoining the thread carrier. The holder includes a planar counter-contact area disposed adjacent the flat contact area of the coupling region, a cylindrical internal thread adjoining the planar counter-contact area, and a hollow-conical cone contact area next to the internal thread.Type: ApplicationFiled: January 13, 2011Publication date: February 28, 2013Applicant: KENNAMETAL, INC.Inventors: Michael Schuffenhauer, Rene Xylander
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Publication number: 20130051940Abstract: The milling cutter, in particular a round-head milling cutter, has a tool head, which extends along an axial direction and has a number of cutting teeth that each have a cutting edge. Chip flutes are located between each of the cutting teeth. The cutting teeth each have a front-side radial portion and a circumferential axial portion. The respective cutting edge and the chip flute are disposed such that they are inclined in opposite directions with respect to the axial direction such that the cutting tooth widens towards a foot region. In another embodiment, the tool head has two parts; a carrier part made of a tool steel, and a cutting part made of hard metal fastened to the carrier part. The milling cutter is distinguished by a long service life with a high cutting rate and a high quality of machining.Type: ApplicationFiled: February 15, 2012Publication date: February 28, 2013Applicant: KENNAMETAL INC.Inventors: Uwe Hobohm, Heinrich Georg Manner, Werner Zitzmann
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Publication number: 20130051939Abstract: A method of machining an airfoil includes the steps of providing first and second cutting tools respectively having first and second cutting contours that are different than one another. A blank is cut with the first cutting tool to provide a first airfoil surface on a first blade. The blank is cut with the second cutting tool to provide a second airfoil surface on a second blade. An airfoil is produced having the first and second blades. A cutting tool for machining the airfoil includes a shank. A cutting surface adjoins the shank and provides a cutting contour corresponding to an airfoil surface. The cutting surface extends along a cutting length axially from a nose to near a cutting boundary. The cutting length is configured to be greater than the blade length.Type: ApplicationFiled: August 29, 2011Publication date: February 28, 2013Inventor: Chung Y. Wu
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Publication number: 20130045059Abstract: The face miller is equipped with a plurality of plate-shaped hard material cutting inserts that are distributed over the circumference. The hard material cutting inserts are located on a graduated circle in pockets of a blade carrier and have a main cutting edge, which is adjusted at a cutting edge angle smaller than 90° relative to the working plane of the miller. In order to ensure maximum machining performance at a good service life, the cutting edge angle is selected to range between 10° and 30°, wherein the main cutting edge at the same time has a slightly convex design. The main cutting edge transitions into the secondary cutting edge via a transition radius having a value that ranges between 0.5 and 1.5 mm. The axial rake angle ranges between 20 and 30°. According to an advantageous further development, the radial rake angle ranges between ?6° and ?10°.Type: ApplicationFiled: August 23, 2012Publication date: February 21, 2013Applicant: GUEHRING OHGInventor: Lutfi BOZKURT
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Patent number: 8366354Abstract: A rotary cutting tool with a longitudinal axis includes a shank portion, a cutting portion, and a plurality of chip-breaking features. The cutting portion includes a plurality of blades and a plurality of flutes. The blades and flutes extend substantially along the length of the cutting portion and have unequally-indexed spacing. The flutes have a tapered depth along the longitudinal axis. Each blade includes a leading face, a trailing face, and a land surface that extends between the leading face and the trailing face. A plurality of chip-breaking features having a multi-radius profile are disposed in the land surfaces of the blades and are distributed in an offset chip breaker pattern among the blades such that each chip-breaking feature on one blade is not directly behind the chip-breaking features on immediately adjacent blades. The chip-breaking features on each blade are equidistant from each other.Type: GrantFiled: February 20, 2009Date of Patent: February 5, 2013Assignee: Kennametal Inc.Inventor: Danny Ray Davis
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Patent number: 8348557Abstract: A milling head for a milling machine for producing synthetic spectacle lenses, comprising a rotational axis, a coupling part for tensioning into a milling spindle chuck, a shoulder which connects to the coupling part with a contact surface for the milling spindle chuck, a shaft which is connected to the shoulder and a blade collar with an outer diameter D which is connected to the shaft and which comprises several cutting plates with a radius R, wherein between the blade collar at the height of the outer diameter D and the contact surface, a free length L is provided. The measurement of the free length L in relation to the measurement of the outer diameter D and the measurement of the radius R fulfills the following condition: lLl=0.18 (lDl?2lRl)+54±a, with a maximum deviation a of 3.Type: GrantFiled: March 4, 2010Date of Patent: January 8, 2013Assignee: Schneider GmbH & Co. KGInventors: Gunter Schneider, Helwig Buchenauer, Klaus Krämer
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Publication number: 20120282043Abstract: A cutter comprises a cutter handle, a cutter neck and a cutter head. The cutter neck interconnects the cutter handle and the cutter head. The cutter head comprises a connecting side surface adjoining the cutter neck, an outer annular surface, a distal end surface opposite to the connecting side surface and away from the cutter neck, and at least one cutting edge formed on the outer annular surface extending from the junction of the connecting side surface and the cutter neck toward the distal end surface, and at least one cutting trough formed on the cutter head adjacent to the at least one cutting edge extending from the junction of the connecting side surface and the cutter neck toward the distal end surface.Type: ApplicationFiled: October 27, 2011Publication date: November 8, 2012Applicants: HON HAI PRECISION INDUSTRY CO., LTD., FU TAI HUA INDUSTRY (SHENZHEN) CO., LTD.Inventors: ZI-MING TANG, MING-FU LUO, FA-GUANG SHI
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Publication number: 20120282044Abstract: A rotary cutting tool formed from a blank, the rotary cutting tool comprising at least one tooth having a root, a cutting edge formed of veined PCD, and a face disposed between the root and the cutting edge. The face, as viewed in a cross-section perpendicular to an axis of the cutting tool, includes a first curved surface proximate the cutting edge and a second curved surface proximate the root and the first curved surface. For each cutting edge, the blank is provided with a respective groove having a leading surface that corresponds in shape to the first curved surface of the respective tooth.Type: ApplicationFiled: August 16, 2010Publication date: November 8, 2012Inventors: Vladimir Volokh, Leonid Sharivker
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Patent number: 8277152Abstract: An end mill having a gash formed in a top portion of a flute. In a cross-section perpendicular to an intersecting ridgeline between an end cutting edge rake face and a gash bottom face of the gash, the gash bottom face and the end cutting edge rake face, and the gash bottom face and the gash wall face are respectively connected together by first and second connecting faces. The connecting faces have a form which either is a concave curve or a substantially concave curve formed with straight lines. A radius of curvature of the concave curve or the radius of a circle inscribed within straight lines forming the substantially concave curve about the front connecting face is larger than a radius of curvature of the concave curve or the radius of a circle inscribed within the straight lines forming the substantially concave curve about the second connecting face.Type: GrantFiled: March 17, 2010Date of Patent: October 2, 2012Assignee: Mitsubishi Materials CorporationInventor: Takayuki Azegami
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Patent number: 8272816Abstract: Composite articles, including composite rotary cutting tools and composite rotary cutting tool blanks, and methods of making the articles are disclosed. The composite article includes an elongate portion. The elongate portion includes a first region composed of a first cemented carbide, and a second region autogenously bonded to the first region and composed of a second cemented carbide. At least one of the first cemented carbide and the second cemented carbide is a hybrid cemented carbide that includes a cemented carbide dispersed phase and a cemented carbide continuous phase. At least one of the cemented carbide dispersed phase and the cemented carbide continuous phase includes at least 0.5 percent by weight of cubic carbide based on the weight of the phase including the cubic carbide.Type: GrantFiled: May 12, 2009Date of Patent: September 25, 2012Assignee: TDY Industries, LLCInventor: Prakash K. Mirchandani
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Publication number: 20120224928Abstract: A milling cutter includes a cutting portion including a depression portion and a sidewall surrounding the depression portion, wherein an exterior surface of the sidewall is a cylindrical surface, each of two parts of an internal surface of the sidewall is a slanted surface, so as to form two teeth. The cutting portion is a cylinder with a free end cut off by two virtual surface whose sectional view is V-shaped to form two teeth symmetrical with each other, and the depression portion is defined in the free end.Type: ApplicationFiled: May 15, 2012Publication date: September 6, 2012Applicants: HONG HAI PRECISION INDUSTRY CO., LTD., HONG FU JIN PRECISION INDUSTRY (ShenZhen) CO., LTD .Inventor: Hai-Bo Yu
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Patent number: 8142119Abstract: A method of orbital milling is performed using an orbital end mill, which has a cutting bit designed for orbital end milling. The abstract of the disclosure is submitted herewith as required by 37 C.F.R. §1.72(b). As stated in 37 C.F.R. §1.72(b): A brief abstract of the technical disclosure in the specification must commence on a separate sheet, preferably following the claims, under the heading “Abstract of the Disclosure.” The purpose of the abstract is to enable the Patent and Trademark Office and the public generally to determine quickly from a cursory inspection the nature and gist of the technical disclosure. The abstract shall not be used for interpreting the scope of the claims. Therefore, any statements made relating to the abstract are not intended to limit the claims in any manner and should not be interpreted as limiting the claims in any manner.Type: GrantFiled: September 28, 2007Date of Patent: March 27, 2012Assignee: Hanita Metal Works LtdInventor: Vladimir Volokh
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Patent number: 8096215Abstract: In a method for cutting freeform surfaces, a workpiece is cut by a cutting tool such that a desired freeform surface may be achieved, the cutting tool for cutting purposes being moved along at least one defined cutting path relative to the workpiece. A cutting tool is used, the tool head of which has a greater radius than a tool shank of the cutting tool.Type: GrantFiled: April 17, 2004Date of Patent: January 17, 2012Assignee: MTU Aero Engines GmbHInventors: Arndt Glaesser, Stefan Heinrich
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Publication number: 20110299947Abstract: A cutting tool includes a body having a working end and a plurality of cutting edges at the working end of the body. Each cutting edge includes a radial cutting edge component. Each radial cutting edge component is oriented at an angle to a radius extending from an axis of rotation of the tool.Type: ApplicationFiled: March 1, 2010Publication date: December 8, 2011Inventor: Jan-Willem Van Iperen
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Publication number: 20110265616Abstract: Systems and methods that use a single-crystal boule SiC sharpened into a cutting tool for ultra-precision machining of ferrous alloys are disclosed. Conventional ultra-precision machining uses single-crystal natural diamond. Despite the exceptional mechanical properties of diamond, its chemical properties have inhibited the extension of ultra-precision machining to iron-containing (ferrous) alloys. A single-crystal SiC cutting tool can be used to cut many materials for which diamond cutting tools are conventionally used. Additionally, a single-crystal SiC cutting tool can be used to cut materials for which diamond cutting tools are inappropriate, such as ferrous metals or nickel.Type: ApplicationFiled: April 29, 2011Publication date: November 3, 2011Applicant: University of Pittsburgh-Of the Commonwealth System of Higher EducationInventors: Wolfgang J. Choyke, Robert P. Devaty, Brian D'Urso, Fei Yan
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Patent number: 8047747Abstract: A rotary cutting tool is provided having an axis of rotation, a shank section, a fluted section, and a plurality of helical teeth. The shank section and the fluted section both extend along the axis of rotation. The fluted section has a first end integrally attached to the shank section, a second end, and an outer surface extending between the first and second ends. A plurality of helical teeth is disposed along the outer surface, each having a cutting edge and an undulating geometry. The helical teeth are arranged so that rotationally successive cutting edges are sufficiently dissimilar relative to one another to inhibit a detrimental periodic response in the rotary cutting tool.Type: GrantFiled: February 23, 2007Date of Patent: November 1, 2011Assignee: Dauphin Precision Tool, LLCInventor: Clifford Flynn
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Patent number: 8007209Abstract: A milling tool for the processing of workpieces by cutting is provided with multiple cutting flanks (3) and flutes (4) arranged in between these. The cutting flanks (3) have cutting edges (6) along the cutting side (5) of which bezels (10) are provided. At least one bezel (10) extending along a cutting edge (6) has an effective cutting angle (y2) that differs from the effective cutting angles (y2?, y2?, . . . ) of the bezels (10) extending along the further cutting edges (6). This asymmetric arrangement of the bezels (10) in a tool results in a calmer running of the tool which impacts the surface quality of the processed surface and results in a better serviceable life of the tool.Type: GrantFiled: August 28, 2007Date of Patent: August 30, 2011Assignee: Fraisa Holding AGInventors: Josef Maushart, Tiziano Sichi
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Publication number: 20110182679Abstract: The invention relates to a shaft tool for machine tools, comprising a shaft, a tool head disposed at a shaft end and equipped with at least one cutting element, and comprising a coupling element disposed at the other shaft end for direct or indirect connection to a machine spindle. A unique feature of the invention is that the shaft comprises a peripheral groove that extends along the circumference of the shaft and is open radially, and at least one spreading element that engages in the peripheral groove and can be radially adjusted therein, resulting in the exertion of spreading and bending forced onto the groove flanks. The peripheral groove is filled with a filler material at least in the area of the spreading element, the filler material having both a sealing function against contaminants and a damping function. The filler material also acts as a rotation prevention for the spreading elements.Type: ApplicationFiled: August 20, 2009Publication date: July 28, 2011Inventors: Wolfgang Bierl, Bastian Hilty
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Patent number: 7976249Abstract: Side milling cutter for manufacturing a stone or rock drill in which the cutting inserts each have a bearing lug with sloped sides, as well as a method of manufacturing a stone or rock drill with such a side milling cutter, and a cutting insert therefor having a bearing lug with sloped sides.Type: GrantFiled: January 5, 2007Date of Patent: July 12, 2011Assignee: Kennametal Inc.Inventors: Franz Priller, Alfred Sladek
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Patent number: 7959382Abstract: A center or non-center cutting end mill for orbital drilling includes a shank having a shank diameter; a neck having a neck diameter; a cutting head having a cutting diameter; a corner radius; a dish angle; and a longitudinal axis, the cutting head including a forward cutting end having a convexly curved section located between the longitudinal axis and the corner radius, wherein the convexly curved section causes material removed from a workpiece to flow radially outward from an initial contact area toward the corner radius, thereby minimizing the accumulation of material in a central portion of the forward cutting end.Type: GrantFiled: January 21, 2009Date of Patent: June 14, 2011Assignee: Kennametal Inc.Inventors: Vladimir David Volokh, Sergei Vladimir Boulakhov, Leonid Boris Sharivker, Shay Zeidner, Wangyang Ni, Vladimir Galipko
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Patent number: 7934890Abstract: A plurality of chip discharge flutes are located on an outer periphery of a tip portion of the end mill body which rotates on its axis. Helix angles between the axis and the cutting edges in the chip discharge flutes, of which are at least one or more; are different from others. A cross-section perpendicular to the axis shows that a flute bottom face in a main flute portion forms a concavely curved shape from the rake face to a point where the flute bottom face, touches a web thickness circle of the end mill body, forms a linear shape, and goes toward the end mill rotating direction; and a flute bottom face in a sub-flute portion forms a linear shape, intersects with the flute bottom face in the main flute portion at an obtuse angle, goes further toward the end mill rotating direction.Type: GrantFiled: March 9, 2009Date of Patent: May 3, 2011Assignee: Mitsubishi Materials CorporationInventors: Yuji Takagi, Seiichiro Kitaura
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Patent number: 7927189Abstract: A tool for use in an abrasive machining process has a body extending along a central longitudinal axis from a first end to a tip end. An abrasive material is located on the tip end. A central recess is formed in the tip end.Type: GrantFiled: August 16, 2004Date of Patent: April 19, 2011Assignee: United Technologies CorporationInventors: Daniel F. Grady, Jon C. Hammett, Stephen G. Roseberry, Brian J. Schwartz