Abstract: A machining system and method is provided wherein a hydraulic motor of the gear-type where high RPMs are desired, or a piston or GEROLER-type motor where high torque and lower RPMs are desired is mounted to a spindle forming a spindle assembly mountable to a robotic manipulator or other machine tool. Significantly, cutting tools or bits mounted in the spindle are provided with cutting edges having neutral or negative angles, which have been found to greatly facilitate machining operations in composite and other esoteric aerospace and aeronautical materials.

Abstract: An integral cutting tool (10) for trimming a flash portion (12) from a peripheral edge (14) of a blow-molded plastic part (16). The cutting tool (10) has a main section (18) which has a circular cross-section. The cutting tool (10) also has a cutting tip (20) with a distal end (22) and cutting edges (24). Between the main section (18) and the cutting tip (20) is an intermediate contoured section (26) which has a smooth surface. The cutting edges (24) on the cutting tip (20) extend from the end (22) of the cutting tip (20) up to the smooth contoured section (26). The contoured section (26) engages the shape of the part (16) to position the cutting tip (20) relative to the part (16) during the cutting of the flash (12).

Abstract: A rotary cutting tool such as an endmill includes a coating on its radial relief surfaces for enhancing damping of vibratory motion of the tool at speeds which permit the relief surfaces to rub on the workpiece being machined. The coating has a hardness substantially less than that of the remainder of the tool. In a preferred embodiment, the tool is made of tungsten carbide, steel, or ceremet, and the coating is aluminum or an alloy thereof, having a thickness of about 0.0015 inch for tools with cutting diameters of about 1/4 inch to about 1 inch.

Abstract: A cutting tool including a cutting tool body having a peripheral surface formed with a plurality of recesses each adapted to receive an insert receiving cartridge. Each cartridge has transversely directed first and second side surfaces with an imaginary bisector plane therebetween defining a leading cartridge portion associated with the side surface and a trailing cartridge portion associated with the side surface. The leading cartridge portion includes a chip clearance wall and the trailing cartridge portion includes an insert receiving pocket with a cutting insert having a peripheral cutting edge which protrudes in respect of the peripheral surface. Each recess has leading and trailing surfaces converging away from the peripheral surface and against which abut the side surfaces of its associated cartridge received therein. Both the side surfaces are co-extensive with the leading and trailing surfaces.

Abstract: Both a device and method for adjusting the position of a cutting insert relative to the body of a cutting tool such as a milling cutter are provided. The device includes a cantilevered wall integrally connected to the tool body, that forms a portion of the pocket in the tool body that supports a side of the insert, and a wedge mechanism for elastically flexing the cantilevered wall to adjust the position of a cutting edge of the insert relative to the tool body. The wedge mechanism may take the form of a screw threadedly engaged to the tool body that has a conical head engaged against the cantilevered wall such that when the screw is turned, the conical wedge formed by the screw head flexes the cantilevered wall a small distance. The device advantageously allows fine adjustments to be made in the position of the cutting edge of an insert by the simple turning of a single screw.

Abstract: A milling cutting insert including a substantially prismatic body portion having an upper surface, a lower surface and at least two pairs of adjacent side surfaces; a pair of spaced apart co-planar abutment surfaces formed along a first side of a first of the pairs of side surfaces and at least one planar abutment surface formed along a second side of the first pair of side surfaces; and a cutting corner defined between the side surfaces of a second pair of side surfaces and including a front cutting edge protruding outwardly with respect to a first side of the other pair of side surfaces opposite the first side of the first pair of side surfaces, the front cutting edge being parallel to the spaced apart co-planar abutment surfaces.

Abstract: A high-speed end-milling router for ramping entry into a workpiece has plate-like hard metal cutting inserts fitted in pockets milled in chip gullet surfaces to present the insert at a desired axial rake angle and with radially inwardly and outwardly facing cutting edges. Each insert is secured in its pocket by two countersink headed machine screws whose holding power against centrifugal dislodgement of the insert is reinforced by an interfitting boss integral with and upstanding from the seating surface of the pocket extending into a blind recess molded in the undersurface of the insert.

Abstract: A thread milling cutter including a shank and a milling region adjoining the shank at a front end of the shank and including at least two rows of teeth and extending parallel to each other, with the teeth of both rows having the same height and forming each two flanks, with the respective teeth of both rows being associated with respective circumferential planes, and with one flank of a respective tooth of one of the rows being shifted, viewed in a circumferential direction, in an axial direction, forward with respect to one flank of a respective tooth of another of the rows, or another flank of the respective tooth of the another of the rows being shifted viewed in a circumferential direction, in the axial direction, backward with respect to another flank of the respective tooth of the one of the rows, the one flank forming a front offset and another flank forming a rear offset, with front and rear offsets alternating with each other.

Abstract: A milling tool (1) has at least one insert seat (14) which is adjustable in the axial direction. Provided for this purpose as an insert seat is a cartridge (47) which is received in a groove (41) but does not have a supporting face for the bottom face of the insert (25). The insert (25) consequently rests on a side wall (42) of the groove (41). As a result, the insert seat (14) is formed by a combination of the plane face of the tool body (2) and bearing faces (51, 52) of the cartridge (47). This achieves a particularly small installation space (close tooth spacing) and rigid mounting of the insert (25).

Abstract: A milling cutter using a wedge to secure an insert within a pocket of the milling cutter wherein the wedge is tapered in both the axial direction and the radial direction. A screw urges the wedge within a tapered cavity to press the insert within the pocket along the axial wedge angle while rotation of the cutter creates centrifugal forces urging the wedge radially outward, thereby forcing the wedge against the radial wedge surface to further compress the insert within the pocket. The insert pocket may be extended to radially encompass the insert, thereby providing additional support against centrifugal forces for the insert.

Abstract: A three dimensional mill capable of plunging, ramping, circle interpolating and other milling processes while providing a finished surface not in need of finish grinding. The milling cutter includes cutting inserts of a modified design including flats separating rounded corners of a two radius design. Each insert also includes a rail that is secured to the milling cutter along a longitudinal surface that is radial to the axis of the milling cutter at any cross sectional plane.

Abstract: A high-speed milling cutter is provided that includes a hub rotatable about an axis, a plurality of radially extending arms, and a plurality of cutting inserts, each of which is connected to a distal portion of one of the arms. The arms are tapered with respect to both the horizontal and vertical planes in such a manner that centrifugally induced tensile stresses are substantially equal at all points between the proximal and distal ends. The cross-sectional area of each arm increases at each point radially inwardly so that the ratio of tensile strength to the amount of centrifugal force generated by the cumulative, peripheral mass of the arm at that point remains substantially constant throughout the length of the arm.

Abstract: A cutting tool insert holder apparatus comprising a milling cutter body with at least one flute and a clamp to secure the insert in the holder and dimensioned to be held by a metal cutting milling machine. The flute is disposed at one end of the body and comprises a pocket dimensioned to accept a rhomboid-shaped cutting insert having a top rake angle and a substantially flat surface in the clamping area, a threaded hole dimensioned to accommodate a clamp screw, a pivot cavity dimensioned to accommodate a pivot of a clamp, and dimensioned to allow tipping of the clamp.

Abstract: A cutting tool including a toolholder for releasably receiving a plurality of quadrilateral cutting inserts in which adjacent cutting inserts are partially nested for their greater compaction and whereby their operative cutting edges overlap so as to present an effectively continuous cutting edge. The cutting inserts each having upper and lower surfaces, a side surface associated with a cutting edge and a pair of opposite side surfaces directed transversely thereto, the insert having an upper and base insert edges defined by the respective intersections of the upper and lower surfaces and a first of the opposite side surfaces, at least one of the surfaces associated with the insert base edge having a recessed portion of varying depth relative to the upper insert edge along imaginary lines parallel to the major cutting edge in a bottom view of the cutting insert, the depth being maximal remote from the major cutting edge.

Abstract: Finishing throwaway ball endmill has a blade tip adapted to make a firm attachment to a body thereof with easy.

Abstract: A high-speed end-milling router for ramping entry into a workpiece has plate-like hard metal cutting inserts fitted in pockets milled in chip gullet surfaces to present the insert at a desired axial rake angle and with radially inwardly and outwardly facing cutting edges. Each insert is secured in its pocket by two countersink headed machine screws whose holding power against centrifugal dislodgement of the insert is reinforced by a projection from the seating surface of the pocket extending into a blind recess molded in the undersurface of the insert.

Abstract: A rotary milling cutter body includes a plurality of inserts positioned at a positive axial angle and a negative radial angle. Shims are disposed behind respective inserts. One of the shims is thinner than the other shims (e.g., by 20-150.mu.m) so that the insert associated with the thinner shim has a greater axial projection than the other inserts. If shims are not used, one of the inserts could be thinner than the other inserts to achieve the same effect.

Abstract: A cutting mill kit includes a basic body formed with a plurality of peripheral recesses which receive respective cassettes and cutting inserts and an annular support element which is provided with at least one formation receiving a respective gib. The gib provides an axial support for the cassette and has a width lesser than a width of the cassette.

Abstract: A disposable tip clamp mechanism capable of simplifying the mounting operation of a disposable cutting tip to produce an improved effect for preventing the dislocation of the tip is described. A screw member 36 having a screw hole 36a in the head 36c thereof is connected with the mounting screw hole 33 of a tip mounting seat 32, with the head portion 36c projecting from the tip mounting seat 32 and a disposable tip 37 is seated on the tip mounting seat 32 such that the engaging portion 37f thereof engages the head portion 36c of the screw hole-containing screw member 36.

Abstract: A rotary cutter includes an elongate body portion, a shank provided at one end of the body portion; a cutting head provided at the other end of the body portion, the head being fluted in one direction only by at least one flute of relatively short length provided in the cutting head, the flute having same-hand cutting and fluting directions; a relief providing transition surface located at a trailing end, relative to the shank, of a cutting portion of the at least one flute; a first gash face extending inwardly from a terminal end of a leading part of the at least one flute; and the first gash face being extended by a contiguous, secondary gash face on a rear face of the at least one flute.

Abstract: A milling cutter is provided with a base body that can be driven in a rotating manner around its longitudinal axis. Support bodies are distributed over the surface of the base body and are supported from centrifugal forces by a base body stopper and are positioned in tension against the base body stopper. The base body has an end face with a central area and a peripheral area around the central area, which central area is recessed with respect to the peripheral area. The central area and peripheral area together forming a step which acts as the base body stopper. The support bodies comprise a counter-step which can interlock with the base body, and a mounting plate is positioned at the end face to support the support bodies.

Abstract: A plunge milling cutter is shown which displays an unusually high cutting edge density with positive cutting geometry derived from the configuration of the rake surfaces of its hard metal cutting inserts, notwithstanding their generally parallelepiped form.

Abstract: A rotary cutting tool includes three complexly-configured, equally-spaced cutting edges. In a first embodiment, which may generally be characterized as an angle milling cutter or countersink, the cutting edges are defined by the intersection of right circular cylinders, offset from the axis of the countersink, with the frustum of a cone. The axes of the cylinders are displaced from the cone axis a distance greater than their radii. The second embodiment, which may generally be characterized as an end mill, also includes three flutes and three cutting edges. Rather than a frustum of a cone, however, the end mill includes a circumferentially radiused edge defining a quarter section of a torus disposed coaxially about the cutter axis. The cutting edges are thus defined by the inter-section of the flutes defined by offset right circular cylinders and the circumferentially radiused edge. A third embodiment is similar to the first embodiment but comprehends a conical milling cutter which converges to a vertex.

Abstract: An improvement to a friction stir welding tool having a rotating member, the improvement including an attachable cutting tool (30) having one or more radial cutting edges (32). A first embodiment of a cutting tool including one or more cutting inserts (42), each cutting insert having a lower end cutting edge; a like number of insert-engaging grooves (44); a collar (46) sized to closely engage around the rotating member with engaged inserts; a collar attachment arrangement for securing the collar (46) to the rotating member (38); and a number of set screws (48) for anchoring the cutting inserts (42) to the member (38).

Abstract: A cutting tool is disclosed having an annular array of V-shaped pockets formed in the body thereof for receiving complimentary shaped tool cartridges. Threaded fasteners are provided to selectively retain one of the cartridges in each of the pockets.

Abstract: A metal cutting including a tool head, a cutting plate, and a snap-locking arrangement for securing the cutting plate to the tool head and formed of a projection, extending from the cutting plate or the bottom of the cavity, which is formed in tool head for receiving the cutting plate, into a hole formed, respectively, in the bottom of the tool head cavity or in the cutting plate, and a snap-action locking element located in the hole for engaging the projection and retaining it in the hole.

Abstract: A ball end mill and an insert for use in the cutting tool. The insert has a constant angle maintained along the entire clearance face.

Abstract: A cartridge-type milling cutter is provided having a cartridge mounting mechanism that resists the centrifugal load applied to the cartridges at high rotational speeds. The milling cutter includes a generally cylindrical cutter body, at least one replaceable tool cartridge having a trailing face, and a leading face having a cutting insert for cutting a workpiece, and a mounting mechanism for detachably securing the tool cartridge onto the cutter body. The mounting mechanism includes a recess in the cutter body for receiving the cartridge that includes a radially canted wall for providing dovetail-type resistance to radial movement of the cartridge, and at least one compressively loaded set screw in the cutter body for compressively engaging the leading face of the cartridge in order to seat and retain it within the recess. During the operation of the cutter, the centrifugal load is substantially borne by the combination of the radially canted wall and the set screw.

Abstract: An indexable insert for milling includes a metal base made of cemented carbide, and a cutting edge consisting of a sintered CBN compact and a flat drag type cutting edge which are brazed to the metal base or bonded thereto by integral sintering. A subcutting edge angle (.beta.), a negative land angle (.theta.) and a negative land width (L) are set at 30.degree. to 60.degree., 30.degree. to 45.degree. and 0.05 to 0.40 mm respectively, while the subcutting edge has a straight shape. Due to this structure, the indexable insert has excellent cutting performance particularly in face milling of parts which are made of gray cast iron, and the tool life can be extended.

Abstract: A fly cutter wheel has at least one projecting tooth at a distance from its rotation axis and a chip breaker forward of said tooth in its rotation direction. Applications include the machining of synthetic material ophthalmic lenses.

Abstract: A small diameter endmill and cutting insert therefor especially adapted to endmills of small diameter, e.g., three inches or less, by virtue of a cylindrically convex flank surface of radius of curvature preferably greater than the radius of the cutting path of the endmill.

Abstract: A cutting bit formed as a round plate for a material removal tool has a base body, which is defined by a bottom face, a top opposite it and spaced apart from it, and a side face between them. The side face, with a chip face located on the top, defines a circular cutting edge. For securing the bit, a central opening which can receive a securing screw, for instance, is provided. To secure the cutting bit in a tool body in a manner fixed against relative rotation, a plurality of depressions, for instance, are provided on the top of the cutting bit and can be engaged by a clamping claw supported on the tool body. Circumferential forces engaging the cutting bit are diverted by way of these depressions, thus preventing torsion or twisting of the cutting bit.

Abstract: A cutting tool having a cutting plate with at least one blade and a central axial hole through which a head screw can be used to connect the cutting plate to a holder having an axial bore through its center for receiving the screw and a recess around the bore for receiving a complimentary projection located around the central hole of the cutting plate which is longer than the recess is deep. Alternate embodiments are provided in which the projection is located on the holder and the recess in the face of the cutting plate. In all embodiments, the recess and projection have contacting surfaces which substantially eliminate axial forces on the head screw.

Abstract: It is an object of the invention to provide an economical milling cutter for T shaped groove.This invention is a milling cutter for T shaped groove comprising at least three cutting edge mounting seats distributed peripherally on a body one end flange of the milling cutter, on the first cutting edge mounting seat a first cutting edge for cutting remotest part from the cutting machine being mounted, on the second cutting edge mounting seat a second cutting edge for cutting nearest part from the cutting machine being mounted, on the third cutting edge mounting seat located between the first and second seats a third round or polygonal cutting edge being mounted, and the third cutting edge projecting radially outwardly from the rotation center line of the body between and from two portions cut by the first and second cutting edges.

Abstract: A milling cutter body of basically cylindrical shape has a plurality of grooves of a circular cross-section each of which intersects the envelope surface of the cutter body. These grooves receive insert-carrying cartridges of a corresponding circular cross-section. Each cartridge is adjustably rotatable about an axis of its respective groove and is also axially adjustable along such axis. The groove axes are not parallel to the axis of rotation of the cutter body but are inclined to it. A precise positioning of the parallel land angle of the cutting edges is obtained by turning the cartridge about the groove axis and/or axially adjusting the cart ridge along that axis.

Abstract: A front-loading rotary ring cutter for face milling or face hobbing processes wherein the cutter ring is secured to the cutter head by means which eliminate the need to remove the entire cutter assembly from the spindle of a machine tool when changing cutter rings. Preferably the cutter ring includes a radially inward extending base portion through which mounting screws may pass to engage the cutter head for securing the cutter ring to the cutter head. The cutter assembly may also include an adapter plate for attaching the rotary cutter to a machine spindle.

Abstract: A cutting insert for milling tools comprises upper and lower, opposite surfaces (2, 3) of which at least the lower (3) is substantially plane in order to form a base surface to be supported by a cooperating supporting surface of the milling tool, opposite first and second side surfaces (6, 6') and opposite third and fourth side or gable surfaces (7, 7') which each forms a main cutting edge along an edge line that is distanced from the base surface (3), which main cutting edge at its opposite ends joins secondary cutting edges (10, 10', 10", 10'"). Each of the two side surfaces (6, 6') is inclined and forms an obtuse angle with the base surface (3). The two secondary cutting edges joining a common main cutting edge are located in a common plane that forms an obtuse angle with each imaginary plane being parallel with the base surface. The corner angle between a secondary cutting edge and the adjacent main cutting edge is equal at at least two diametrically opposite cutting corners (9).

Abstract: A substantially square-shaped exchangeable milling insert for mounting in a cylindrical milling cutter tool for millint 90.degree. recesses in a workpiece and having four indexable cutting edges from respective side edges of said base and intersecting said rake surface, each cutting edge comprising first, second and third successive angularly disposed portions being such that during cutting, the first and second portions of a cutting edge cut an upright surface of a substantially 90.degree. recess in a workpiece with a third portion of an adjacent cutting edge serving as a wiper for a base surface of the recess, at least the first and second portions of each cutting edge being so located that all points thereon lie on a cylindrical envelope generated by a line parallel to a rotary axis of the cutting tool and rotating with respect to the rotary axis at a radius equal to the cutting radius of the cutting tool.

Abstract: An apparatus machines a workpiece by a rotating cutting tool having at least one coolant channel extended toward the free end thereof with high-pressure coolant jetting onto the free end of the cutting tool. The coolant has sufficient pressure and flow rate to remove the heat and the chips generated during the machining. The cutting tool is fed in a path suitable for each machining operation with the cutting edges being advanced into the workpiece in a reverse direction to the feed direction. The apparatus can machine a workpiece of a material having high hardness and high toughness.

Abstract: There is now provided a tool for chipforming machining of metals and similar materials comprising a high speed steel core and a cover of more wear resistant material than the core. If the material in the core has a carbon content 0.05-0.25% lower than the conventional carbon content for the high speed steel in question, improved properties can be obtained.

Abstract: The invention relates to a method for producing a cylindrical body comprising at least one stud having a cylindrical base portion projecting from its rotating surface in which a cylindrical body blank is produced comprising a peripheral collar of external diameter equal to that of the stud or studs to be obtained, and of width greater than the diameter of the base of the stud or studs to be obtained.

Abstract: The invention relates to a sensor-system for metal workpieces, especially cast components (casting cleansing), and a cutting sensor for its implementation, and is intended to improve deburring quality rationally and effectively. To this end, relatively coarse burrs are cut off to a predetermined height and the remaining burrs and also the relatively small ones are removed by sensor control in a single pass by a combined tool having sensor cutter and a burr pre-cutter.

Abstract: The milling tool, in one form, has a shank having a shank rotation axis, a first cutting-edge carrier having at least one cutting edge and at least two arched areas and a second cutting-edge carrier having at least one cutting edge and at least two arched areas. The arched areas are shaped and positioned to form a tubular socket in which the shank is attached with both cutting-edge carriers radially projecting in a lobe-like manner from the shank and being rotatable about the shank rotation axis. The at least two arched areas of both cutting-edge carriers are spaced from each other axially, have surfaces normal to the shank rotation axis, arch in the same direction and are displaced from and parallel to the shank rotation axis so that the first and second cutting-edge carriers mutually overlap to form the tubular socket for the shank so that, when the shank is attached in the tubular socket, the cutting-edge carriers are locked against each other.

Abstract: This invention relates to a nicked cutting tool suitable for cutting fiber-reinforced composite materials. It has an even number of twisted grooves and lands on the cutting part and the lands have nicks thereon. The nicks are preferably designed so as to incline to the longitudinal axis of the tool, and the nicks on two lands adjacent to each other in the circumferential direction incline in opposite directions to the longitudinal axis of the tool. It is possible to design the nicks so as to incline with regard to the tangent of the helix line of the twisted grooves, and in this case, the nicks on two lands adjacent to each other in the circumferential direction incline in opposite directions with regard to the helix line. In the rotation of the tool, the lands having nicks inclining in opposite directions contact alternately with the workpiece, and the fibers of the workpiece are thereby cut securely, and the shavings are discharged smoothly. The heat generated when cutting can also be dispersed.

Abstract: A nicked cutting tool enables high speed cutting in cutting process of advanced materials such as compound materials. The nicked cutting tool has a cylindrical main body with one end forming a cutting part and the other end a shank part to be mounted on a rotary driving means, and its base body is of cemented carbide. The cutting part comprises an even number of spiral twisted grooves formed on the circumferential face, lands formed between the twisted grooves, cutting edges along one edge of each land which are of sinter of high hardness nad high wear resistance and fitted and unified by sintering to the base body, plural nicks disposed on the lands and sharp outer edges formed between the nicks on the lands.

Abstract: A router bit body has an open center space that permits plunge cutting and that facilitates the ejection of chips from the router bit body. The knife is screwed to a sloping knife-supporting plane surface that underlies and reinforces the knife and that reduces the stresses in the mounting screw. The knife-supporting plane surface lies in a plane through which the angle of rotation passes obliquely.

Abstract: A scroll member is formed using a scroll profile cutter including a first portion generating a diameter equal to the desired width between scroll involute flanks, where the first portion also is of a length determined by a distance between the tip of the cutter and a second portion of greater diameter. The length of the first portion determines the scroll wrap height. Radii are provided at both ends of the first portion of the scroll profile cutter so that a fillet is generated at the base of the corresponding scroll wrap and a radius is generated at the edges of the scroll wrap tip to improve the strength of the scroll wrap and to remove sharp corners which could burr or interfere with the base of the opposing scroll wrap.

Abstract: A cutting tool and method for cutting multidirectional cuts in a workpiece. The cutting tool has a body portion having a generally cylindrical outer wall and inner periphery. A plurality of cutting teeth are spaced circumferentially around the lower end and a plurality of flutes extend upwardly around the outer periphery from the lower end. The cutting teeth include a plurality of generally radially extending cutting edges positioned about the face of the cutting tool, a plurality of inside diameter cutting edges formed at the line of intersection of the radially extending cutting edges and the inner periphery of the cylindrical wall, and a plurality of outside diameter cutting edges formed at the line of intersection of the radially extending cutting edges and the outer periphery of the cylindrical wall.

Abstract: A carbide tipped cutting tool adapted to shape the edge surface of a counter top which opens about a sink or bowl mounted therebeneath. The cutting tool is provided with a plastic follower adapted to engage the side wall of the sink or bowl to facilitate cutting and shaping of the edge portion of the counter top. The plastic follower is formed of nylon or Delrin and captively holds a ball bearing member therein.

Abstract: An end mill having an insert blade utilizing polycrystalline diamond cutting edges along the insert lateral and end edges wherein side milling, surface milling and pocket milling may be achieved with extraordinary tool life.