Axially Tapering Tool Patents (Class 407/57)
  • Patent number: 11633257
    Abstract: The invention provides a dental milling tool for milling dental materials in the making of dental prostheses. The dental milling tool is a ball-nose end mill having three helical flutes, each flute being associated with a cutting edge, each cutting edge having chip breakers along the curved edges of the ball. The dental milling tool may be formed from a hard material such as carbide based material, ceramic, cermet, superhard materials including polycrystalline diamond (PCD) and cubic boron nitride (CBN), and diamond composite. Alternatively, the dental milling tool may be coated with a hard coating such as diamond coating, diamond-like-carbon (DLC), nitride based coating such as titanium aluminium nitride (TiAlN), aluminium titanium nitride, (AlTiN), and titanium nitride (TiN), and ceramic coating.
    Type: Grant
    Filed: May 3, 2019
    Date of Patent: April 25, 2023
    Inventors: Wan Tsin Goh, Graham Handbury
  • Patent number: 10040126
    Abstract: The present invention provides a cutting tool which comprises a cutting tool insert with a tip portion of cBN material having a cutting edge formed therein and a base portion forming a sintered composition with the tip portion, and a body portion coupling the cutting tool insert with a shank of the cutting tool, wherein the cutting tool insert has a rake face and a first flank face defining the cutting edge. The rake face has a negative rake angle relative to an axis parallel to a center axis of the body portion. A second flank face defining a further edge with the first flank face is formed such that the cutting edge and the further edge do not have a common vertex. The second flank face is tilted with respect to an axis parallel to a center axis of the body portion by an angle greater than 0°.
    Type: Grant
    Filed: June 23, 2014
    Date of Patent: August 7, 2018
    Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.
    Inventors: Christoph Zeiner, Makoto Abe
  • Patent number: 8672579
    Abstract: Expansion joint system of a concrete slab arrangement, comprising an expansion joint reinforcement to be arranged between a first and a second concrete slab (1, 2), the expansion joint reinforcement comprising at least two local dowels (3)transferring loads perpendicular to the slab plane. The dowels comprise a dowel plate (4) and a casing part (5). The dowel plate (4) and the casing part (5) are attached to the concrete slabs on different sides of the joint. The casing part (5) prevents the dowel plate from adhering to the concrete slab and allows the dowel plate (4) to move inside the casing part and thus allows the movements of the slabs (1, 2) in the horizontal direction. The dowels (3) are installed alternately relative to the joint so that the casing parts (5) of the adjacent dowels (3) are always installed on different sides of the joint.
    Type: Grant
    Filed: January 20, 2009
    Date of Patent: March 18, 2014
    Assignee: Peikko Group Oy
    Inventors: Topi Laiho, Trent Davis
  • Patent number: 8573898
    Abstract: A method of manufacturing a multi-tooth fir-tree or bulbous form milling cutter, by the grinding of a blank with a grinding wheel, wherein, a flat clearance angle ? of between 0° and 20° is generated on each tooth (13) by the path (14) of the grinding wheel (10), with each tooth (13) having a width (X) from tip to point of maximum clearance (see FIG. 5), calculated as follows: —X={[(R tan ?)cos ?] cos ?}±0.25% (being calculation (A)) where R=radius of cutter, and where ?=clearance angle measured from a tangent to the tooth tip, and furthermore, wherein, each tooth (13) has a variable depth (Y) around the cutter, calculated as follows: —Y={[?D]/[180/?]}0.5±0.2. (being calculation (B)) where D=maximum diameter of the form at any given point along the form. The invention also includes fir tree and bulbous milling cutters produced by the above defined method.
    Type: Grant
    Filed: September 21, 2010
    Date of Patent: November 5, 2013
    Assignee: Rolls-Royce PLC
    Inventors: Christopher Peter Ralph Hill, Mark Kirby
  • Patent number: 8186914
    Abstract: There is provided an exceptionally practical rotary cutting tool allowing the life of the tool to be prolonged. The rotary cutting tool has a plurality of helically shaped swarf discharge flutes (2) formed on a periphery of a tool body (1) from a leading end towards a trailing end, and a peripheral blade (4) formed on an intersecting ridgeline of a rake surface (3) of the swarf discharge flutes (2) and the peripheral surface of the tool body (1). A back taper part (B), on which an outside diameter (D1) of the peripheral blade (4) and an inside diameter (D2) of the tool body (1) gradually decrease from the leading end of the tool towards the trailing end, is provided to the leading end of the tool body (1).
    Type: Grant
    Filed: February 14, 2008
    Date of Patent: May 29, 2012
    Assignee: Union Tool Co.
    Inventors: Makoto Matsunaga, Munehiro Nakamura, Shoichi Takahashi
  • Publication number: 20110129311
    Abstract: In cutting processes of a tree-shaped groove, in a rough cutting process, by using a rough cutting tool (20), as well as cutting a tapered groove (2), cutting is performed in a first narrow portion (11), a second narrow portion (12), and a third narrow portion (13) of a planned groove shape 10 such that a specified cutting allowance is left. In the following semi-finishing process, by using a semi-finishing tool, cutting is performed for portions other than the three narrow portions (11 to 13) that have already been cut. Because a work material 1 does not come in contact with three reduced diameter portions, of the semi-finishing tool formed in an upside-down Christmas tree shape, corresponding to the three narrow portions (11 to 13), a load is not imposed on the three reduced diameter portions, which are weak against shock among all portions of the semi-finishing tool, and the cutting feed can therefore be faster. Further, by performing a finishing process, the tree-shaped groove can be efficiently cut.
    Type: Application
    Filed: July 30, 2008
    Publication date: June 2, 2011
    Applicant: OSG CORPORATION
    Inventor: Tasuku Itoh
  • Publication number: 20110091293
    Abstract: In a rough cutting cutter, square tips and rectangular tips are disposed in a staggered pattern in an axial direction in second to fourth step portions, so a cutting edge is formed by a pair of one of the square tips and one of the rectangular tips. It is therefore possible to effectively reduce a frequency of contact with a blade root. Furthermore, in the second to a fifth step portions, ARs (rake angles in the axial direction) and RRs (rake angles in a radial direction) of the square tips and the rectangular tips gradually increase in order from a tip end to a back end of a tool body. It is therefore possible to suppress chatter vibration during machining and is possible to reduce roughness of a cut surface of a work material.
    Type: Application
    Filed: November 13, 2008
    Publication date: April 21, 2011
    Applicant: OSG CORPORATION
    Inventors: Tasuku Itoh, Yasuo Hamatake, Katsutoshi Watanabe
  • Publication number: 20100122752
    Abstract: An adjustable router or shaper cutter assembly that facilitates the formation of an edge contour such as a rounded over contour on work-pieces of differing thicknesses.
    Type: Application
    Filed: November 12, 2009
    Publication date: May 20, 2010
    Applicant: LEE VALLEY TOOLS, LTD.
    Inventor: Robin C. Lee
  • Publication number: 20100032216
    Abstract: An earth bit includes an earth bit body and a lug and cutting cone carried by the earth bit body, wherein the cutting cone is rotatably mounted to the lug. A plurality of cutters are carried by the earth bit body, wherein the cutters include a cutter body and a plurality of curved teeth extending between opposed ends of the cutter body. The curved teeth are positioned so that one end of a tooth overlaps an opposed end of an adjacent tooth. The curved teeth of a first cutter extend in a direction around its corresponding cutter body and the curved teeth of a second cutter extend in an opposed direction around its corresponding cutter body.
    Type: Application
    Filed: August 8, 2008
    Publication date: February 11, 2010
    Inventor: Andrew J. Osborne, JR.
  • Patent number: 6893195
    Abstract: For producing forked roots of turbine blades, the turbine blades are, in a first step, roughed-in and smoothed (finished) on their outer faces in a single operation with two rigidly coupled disk milling cutters that are provided hard metal cutter inserts. In a second step, the forked root is formed with fingers by a set of rigidly coupled disk milling cutters that are provided with hard metal cutter inserts. The disk milling cutters form slots in the forked root. All of the slots are simultaneously opened (roughed-in) and smoothed (finished), the slots having parallel walls.
    Type: Grant
    Filed: September 23, 2003
    Date of Patent: May 17, 2005
    Assignee: Walter AG
    Inventor: Markus Wetli
  • Patent number: 6742968
    Abstract: A milling cutter comprising at least one cutting end and a cutter shank. The at least one cutting end including a core of cutter material having a cutter axis. The core includes a plurality of cutting edges extending therefrom, wherein the total cross-sectional area of the cutter material, taken at right angles to the cutter axis, increases gradually from the cutting end towards the cutter shank.
    Type: Grant
    Filed: May 3, 2000
    Date of Patent: June 1, 2004
    Assignee: Kennamtal Inc.
    Inventor: Vladimir Volokh
  • Patent number: 6715966
    Abstract: A rotary cutting tool which is to be rotated about an axis thereof for cutting a workpiece, including: a generally cylindrical body portion having (a) at least one flute each of which is formed in the cylindrical body portion and each of which extends from an axially distal end of the cylindrical body portion toward an axially proximal end of the cylindrical body portion, and (b) at least one cutting edge each of which is provided by one of widthwise opposite edges of the flute, wherein each of at least one cutting edge includes a corrugated edge portion having a corrugated shape, and wherein at least one of a pitch and a depth of the corrugated shape is increased with an increase in a diameter of the cylindrical body portion whose outer circumferential surface is defined by a rotary trajectory of an envelope passing through crests of the corrugated shape.
    Type: Grant
    Filed: January 25, 2002
    Date of Patent: April 6, 2004
    Assignee: OSG Corporation
    Inventors: Kiyoshi Tsuzuki, Naomi Tatebe, Satoru Kamata
  • Publication number: 20020106252
    Abstract: A rotary cutting tool which is to be rotated about an axis thereof for cutting a workpiece, including: a generally cylindrical body portion having (a) at least one flute each of which is formed in the cylindrical body portion and each of which extends from an axially distal end of the cylindrical body portion toward an axially proximal end of the cylindrical body portion, and (b) at least one cutting edge each of which is provided by one of widthwise opposite edges of the flute, wherein each of at least one cutting edge includes a corrugated edge portion having a corrugated shape, and wherein at least one of a pitch and a depth of the corrugated shape is increased with an increase in a diameter of the cylindrical body portion whose outer circumferential surface is defined by a rotary trajectory of an envelope passing through crests of the corrugated shape.
    Type: Application
    Filed: January 25, 2002
    Publication date: August 8, 2002
    Applicant: OSG Corporation
    Inventors: Kiyoshi Tsuzuki, Naomi Tatebe, Satoru Kamata
  • Patent number: 6168355
    Abstract: The present invention provides an end-mill tool which includes a shank, a point, and a main body portion located intermediate the shank and the point. A first flute is formed on the main body portion along a first helix. A second flute is formed on the main body portion along a second helix. The first and second flutes preferably extend helically along the body of the tool. Two distinct helical cutting surfaces are defined by the first flute and the second flute. The point of the tool includes two additional cutting edges formed by ears extending outward from the point of the tool adjacent the first flute and the second flute.
    Type: Grant
    Filed: May 11, 1999
    Date of Patent: January 2, 2001
    Inventor: Lon J. Wardell
  • Patent number: 6149354
    Abstract: A tool and method for cutting a seat in a setting of jewelry for receiving a gemstone having a crown, a girdle, and a pavilion. The tool has a cylindrical shank portion having a smooth outer surface and a bur cutting portion attached to said shank portion at one end for conjoint rotation therewith. The bur cutting portion has cutting surfaces disposed for rotation about a longitudinal axis of the shank portion and includes first and second generally conical cutting surfaces and a generally cylindrical cutting surface located between the conical cutting surfaces. The cutting surfaces are constructed to cut into the setting of the jewelry upon rotation of the tool about the longitudinal axis of the shank portion to form the seat in the setting. The notch that is cut has at least three distinct surfaces, each being complementary to a corresponding profile surface of the gemstone.
    Type: Grant
    Filed: December 16, 1998
    Date of Patent: November 21, 2000
    Inventor: Jayce P. Walters
  • Patent number: 5873681
    Abstract: A cutter plate (20) for a milling tool (10), has a top surface (26) with fastening hole and a bottom surface (28) with a thread cutting profile. Between these two faces (24, 26) and at a side surface (28), a cutting edge (32) is formed which is adjoined in the top surface (24) by a chip guide groove (34) with chip outlet edge (36). The cutting edge (32) and the chip outlet edge (36) are disposed on helicoidal paths (38, 40) which diverge in top view. Tooth edges (42) on the side surface form angles (b) with the top surface (24). The cutter plate (20) can be installed obliquely to the tool axis, for example the shaft of the tool in order to achieve a soft first cut, which has a higher degree of quiet running, longer tool life, and a lower cutting pressure of the tool and to effect higher stability of the tool, in particular with small shaft diameters.
    Type: Grant
    Filed: July 25, 1997
    Date of Patent: February 23, 1999
    Assignee: Zettl GmbH CNC Prazisions-und
    Inventors: Franz Pfob, Horst Nespeta
  • Patent number: 5201619
    Abstract: A tapered slot end mill comprising a shank and a tapered section having a polygonal shape and disposed at the end of the shank, the tapered section being adapted such that the edge formed at each vertex of the polygonal shape along the axis of the end mill is tapered to have a smaller diameter at the end of the end mill and has a helix form, a pair of end cutting edges formed symmetrically at the ends of the edges, with a part of the edge included in the end cutting edge, and a pair of peripheral cutting edges are respectively provided adjacent to the end cutting edges via rake angle surfaces, and the end mill being characterized in that the helix is formed in the direction opposite to the rotating direction of the end mill.
    Type: Grant
    Filed: January 27, 1992
    Date of Patent: April 13, 1993
    Assignee: Hitachi Tool Kabushiki Kaisha
    Inventor: Shigeyasu Yodoshi
  • Patent number: 5188488
    Abstract: An end mill is disclosed which includes a tool body having a shaft-like shape. The tool body has a cutting edge portion formed at one end thereof. The cutting edge portion has a plurality of circumferential cutting edges formed on the circumference thereof along the longitudinal axis of the tool body. The end mill is characterized in that the cutting edge portion has the circumferential surface thereof which includes rake faces and flanks. Each of the rake faces adjoins one of two adjacent circumferential cutting edges. Each of the flanks intersects with one of the rake faces at one end and adjoins the other of the two adjacent circumferential cutting edges at the other end. The rake faces have a rake angle arranged between a range of 5.degree. to -45.degree. at a cross section perpendicular to the axis of the tool body. The flanks have a relief angle arranged between a range of 20.degree. to 45.degree. at a cross section perpendicular to the axis of the tool body.
    Type: Grant
    Filed: July 10, 1992
    Date of Patent: February 23, 1993
    Assignee: Mitsubishi Materials Corporation
    Inventors: Masaaki Nakayama, Masayuki Okawa, Keiichi Nishiyama
  • Patent number: 5116166
    Abstract: A miter undercutter bit is provided which is functional to make a 45 degree angled miter. The assembly includes a rotatable shaft having a cutter mounted thereon. The cutter comprises a pair of 45 degree angle arms which upon rotation thereof make the miter. A bearing having a diameter substantially equal to that of the base of the cutter is utilized.
    Type: Grant
    Filed: November 6, 1990
    Date of Patent: May 26, 1992
    Inventor: Glenn Rinas
  • Patent number: 5085540
    Abstract: The shank of a cutting tool incorporates a longitudinal notch along the outer shank surface. The notch extends from the outer shank end to the relief area of flute zones. The shank is inserted into a coolant-supplying adapter. The coolant is directed from the adapter to the flutes, via the notches. The result is delivery of high pressure lubrication to a work zone. The efficient delivery of lubricant increases machine efficiency by thoroughly flushing the cutter tool with lubricant. In an alternate embodiment, a normal cutting tool may be used with an adapter which has notches formed along the interior diameter surface thereof.
    Type: Grant
    Filed: July 5, 1991
    Date of Patent: February 4, 1992
    Assignee: Grumman Aerospace Corporation
    Inventor: Joseph A. Pagliaccio
  • Patent number: 5030040
    Abstract: The cutting edges (16) of a 3-toothed countersink bit (10) lead slightly in the direction of rotation by an amount (t). The rear face (38) of the head (40) of a detachable pilot (30) is concave so as to fit snugly over the forward end of the bit (10). Lubricant is supplied via a bore (28), flats (44) on the pilot shank (32), a chamber (42) at the mesal end of the shank (32) and notches (46) in the tip of the bit to the spaces between the teeth (14).
    Type: Grant
    Filed: June 29, 1990
    Date of Patent: July 9, 1991
    Assignee: Rotabroche Limited
    Inventor: Brian H. Wood
  • Patent number: 4893968
    Abstract: An improved end mill which is less subject to breakage in that its helical flutes in the cutting protion are tapered in depth from a maximum proximate the cutting tip to a minimum proximate the transition to the end mill's shank portion.
    Type: Grant
    Filed: March 15, 1988
    Date of Patent: January 16, 1990
    Inventor: Zadok H. Levy
  • Patent number: 4678380
    Abstract: A deburring tool for reaming inner and outer diameter end portions of tube and pipe-like workpieces includes a cast housing having an integrally formed conical support member therein. The conical support member has a base portion disposed adjacent one end of the housing and an apex area spaced toward the other end of the housing. Radially disposed apertures having a predetermined width dimension divide the conical support member into a plurality of wedge portions. A blade assembly is comprised of a plurality of separate blades which are fixedly secured to each other in a pattern identical to the pattern of apertures in the support member. The blades have a thickness dimension which is greater than the width dimension of the apertures in order that the blade assembly will be retained in the conical support member by a press-fit relationship established between the blades and apertures.
    Type: Grant
    Filed: January 17, 1986
    Date of Patent: July 7, 1987
    Assignee: Crawford Fitting Co.
    Inventors: Emery J. Zahuranec, James C. Musil
  • Patent number: 4635407
    Abstract: The abrasive surface of the roller has the shape of a continuous helix with variable pitch constituted by a succession of single abrasive plugs of similar characteristics and size.
    Type: Grant
    Filed: April 5, 1984
    Date of Patent: January 13, 1987
    Inventor: Ermanno Pacini
  • Patent number: 4359299
    Abstract: A circular cutter having side milling teeth formed on curves that continuously change from a zero or positive rake to a greater and greater negative rake, the curves being generally convex.
    Type: Grant
    Filed: September 11, 1980
    Date of Patent: November 16, 1982
    Assignee: Ilco Unican Corp.
    Inventor: John Sagarian
  • Patent number: 4285618
    Abstract: The milling cutter of the invention comprises a cutting section having a plurality of blades positioned on the surface and separated one from the other by flutes. At least two blades have one or more smooth segments, exhibiting an even and unbroken land and cutting edge, interspersed with one or more serrated segments containing a row of cutting teeth. The positions of the smooth and serrated segments are staggered from blade to blade so that in the course of one complete revolution of the cutter, each point along a surface being worked by the cutter will be contacted by at least one smooth segment and at least one serrated segment.
    Type: Grant
    Filed: October 12, 1979
    Date of Patent: August 25, 1981
    Inventor: Stephen E. Shanley, Jr.
  • Patent number: 4252481
    Abstract: A rotary cutting tool is formed in the shape of a wheel in which the spokes extend arcuately and downwardly to a central hub with the lower edge of these spokes having a cutting edge formed thereon or attached thereto. The spokes in addition to extending downwardly in the direction of the workpiece are curved in the vertical direction to form an upwardly slanting surface along which the material sheared off by the cutting edge may ride and be discharged between the spokes. The hub of the tool is connected to a shaft which may be rotated by a hand-held electric drill or similar device.
    Type: Grant
    Filed: June 21, 1979
    Date of Patent: February 24, 1981
    Assignee: Widder Corporation
    Inventor: Adrian H. Krieg
  • Patent number: 4179228
    Abstract: An arrangement for machining surfaces with a numerically controlled tool in which the tool is provided with a parabolic profile to obtain a substantially smooth surface finish. The workpiece to be machined is moved relative to the cutting tool in substantially a plane of the workpiece. After milling a contour along that plane, the workpiece or the tool is incremented to an adjacent parallel plane for the purpose of milling another contour on the workpiece. The slope of the surface element on the workpiece between the adjacent planes is computed, and the cutting tool is oriented so that the portion of the tool in contact with the workpiece along that surface element, possesses the computed slope. The cutting tool may be formed with cutting edges having straight-line segments interconnected and directed substantially along a parabolic surface. The slopes on the cutting edges of the tool vary in magnitude from substantially zero to infinity.
    Type: Grant
    Filed: July 21, 1978
    Date of Patent: December 18, 1979
    Assignee: Solid Photography Inc.
    Inventors: Joseph A. Ross, Howard K. Stern
  • Patent number: 4176992
    Abstract: An arrangement for machining surfaces with a numerically controlled tool in which the tool is provided with a parabolic profile to obtain a substantially smooth surface finish. The workpiece to be machined is moved relative to the cutting tool in substantially a plane of the workpiece. After milling a contour along that plane, the workpiece or the tool is incremented to an adjacent parallel plane for the purpose of milling another contour on the workpiece. The slope of the surface element on the workpiece between the adjacent planes is computed, and the cutting tool is oriented so that the portion of the tool in contact with the workpiece along that surface element, possesses the computed slope. The cutting tool may be formed with cutting edges having straight-line segments interconnected and directed substantially along a parabolic surface. The slopes on the cutting edges of the tool vary in magnitude from substantially zero to infinity.
    Type: Grant
    Filed: May 31, 1977
    Date of Patent: December 4, 1979
    Assignee: Solid Photography Inc.
    Inventors: Joseph A. Ross, Howard K. Stern