Means To Remove Flash Or Burr Patents (Class 409/140)
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Patent number: 7104559Abstract: A knuckle 1 has a through hole 3 provided in a fitting hole 4 thereof. A cutting tool 9, which has a diameter being larger than that of the through hole 3 and also has a cutting part having a hemispherical leading end portion, is caused to go into the through hole 3 at an angle at which the tool 9 does not touch the remaining part of the knuckle 1. Then, a burr formed at a fitting-hole-side open end portion 7 of the through hole 3 is removed by rotating the cutting tool 9 while the leading end portion thereof is made to obliquely abut against the open end portion 7 of the through hole 3.Type: GrantFiled: August 18, 2003Date of Patent: September 12, 2006Assignee: Nissin Kogyo Co., Ltd.Inventors: Toru Shimosato, Tsutomu Suzuki, Kazuhiro Kobayashi
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Patent number: 6974286Abstract: A robotic deburring tool having a housing. Mounted within the housing is a pneumatic motor that includes a backwall and a drive shaft. Secured to the terminal end of the drive shaft is a deburring tool. A pivot-bearing is mounted in the housing adjacent the backwall. A connector extends from the backwall of the pneumatic motor and connects to the pivot bearing, thereby permitting the pneumatic motor to freely articulate radially in any direction while preventing free rotation about the bearing's longitudinal axis. A compliance device extends around the pneumatic motor at a location between the backwall and the deburring tool secured to the drive shaft. The compliance device restricts the movement of the pneumatic motor while applying a compliance force to the pneumatic motor as the pneumatic motor moves with the pivot bearing.Type: GrantFiled: July 25, 2003Date of Patent: December 13, 2005Assignee: ATI Industrial Automation, Inc.Inventor: Douglas K. Lawson
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Patent number: 6932548Abstract: A surface compensating shaving apparatus (24) has been provided for removing a plurality of pins (12) from a surface of a pinmat (14). The apparatus (24) includes a rotary member (28) and a surface compensating member (32) that is fixedly coupled to the rotary member (28) in a rotational direction and slidably coupled to the rotary member (28) in an axial direction. The surface compensating member (32) has a plurality of cutting members (34) extending therefrom for cutting the pins (12). The surface compensating member (32) and the cutting members (34) are intended to move in the axial direction in response to the contour of the surface (26) of the pinmat (14). In this regard, the cutting members (34) can shear the pins (12) at the surface (26) of the pinmat (14).Type: GrantFiled: February 28, 2003Date of Patent: August 23, 2005Assignee: The Boeing CompanyInventor: Kevin L. Obrachta
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Patent number: 6863597Abstract: In a chip collecting apparatus for a tip dresser of the present invention, a chip pickup case mounted on a dresser main body is divided into an upper case and a lower case, and the lower end of an arm admission port formed in the upper case is opened downward. During teaching operation, the lower case is rotated to open the lower end of the upper case, through which the insertion of a first gun arm into a lower chamber can be visually checked, and thus an electrode tip provided at the end thereof and a dressing body for dressing the end of the electrode tip are guided such that the central axes thereof conform to each other.Type: GrantFiled: June 18, 2002Date of Patent: March 8, 2005Assignee: Fuji Jukogyo Kabushiki KaishaInventors: Shouichi Sunaga, Yuichiro Haruyama
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Patent number: 6796754Abstract: In a chip collecting apparatus for a tip dresser of the present invention, the outer periphery of a dressing body is covered with a chip pickup case for taking hold of chips generated while electrode tips are dressed. A chip discharge port provided at the bottom of the chip pickup case is normally closed with a lid. The chips generated during the dressing operation accumulate on the bottom of the chip pickup case. When collecting the chips, an operator carries a chip collection vessel, opens the lid of the chip pickup case, and collects the dropped chips into the chip collection vessel. Even when a plurality of chip dressers is mounted, the chips can be collected together into the one chip collection vessel.Type: GrantFiled: June 25, 2002Date of Patent: September 28, 2004Assignee: Fuji Jukogyo Kabushiki KaishaInventors: Hirokatsu Kobayashi, Kiyotaka Shibata
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Patent number: 6773204Abstract: An apparatus for resurfacing a pair of guide plugs includes a turntable rotatably mounted on a frame having cutting tools Interacting with resurfaceable guide plugs mounted on a reciprocating slide assembly which includes a guide support block adapted for reciprocating motion with respect to the cutting tools. The block has a pair of saw guides selectively attached thereto so as to be parallel to each other so that parallelism is maintained during the resurfacing process.Type: GrantFiled: January 23, 2003Date of Patent: August 10, 2004Inventors: James Emter, James Emter, Jr.
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Patent number: 6761516Abstract: A method of generating holes in fiber-reinforced metal laminate material is provided, including creating a first bore 18 by passing a cutting element 16 from a first side 24 of the fiber-reinforced metal laminate material 10 to a second side 26, the first bore 18 including first bore sidewalls 19 at least a portion of which includes a taper 28 having a taper diameter 33 and a taper depth 32; passing the cutting element 16 through the first bore 18; moving the cutting element 16 outward of the taper diameter 33; and retracting the cutting element 16 through the first bore 18 to create a second bore 34 having straight second bore sidewalls 36.Type: GrantFiled: October 11, 2002Date of Patent: July 13, 2004Assignee: The Boeing CompanyInventor: Doan D. Pham
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Patent number: 6725515Abstract: Using machines, equipment and devices for mechanical scarfing off of oxygen cutting burr from workpieces of steel, the deburring will be safer with a better deburring ratio, lower cost and with better, advantageous maintenance and wear part situations. The scarfing process performs even if limited, step by step continuously, following in every height level of the cutting oxygen burr with a tool continuously moving from down to up with a suitable adjustment.Type: GrantFiled: July 6, 2001Date of Patent: April 27, 2004Assignee: Gega CorporationInventor: Horst Karl Lotz
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Patent number: 6722004Abstract: A welding gun electrode reshaping device includes a head with satellites supported by a satellite holder to identify between them opposing seats for the gun electrode tip. The satellite holder is powered to be rotated around the seats to move the satellites around the electrode tip zone and cause reshaping of the electrode tip. In the seats there is a support member for the electrode tip with a surface designed for simultaneous smoothing of a ‘lense’ zone on the electrode tip. A movement mechanism enables positioning of the head in an operational zone.Type: GrantFiled: August 6, 2002Date of Patent: April 20, 2004Assignee: Advanced Technologies s.r.l.Inventor: Antonio Recupero
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Patent number: 6695552Abstract: A hand-driven deburring and assembly tool for deburring and assembly of fasteners in a minimal amount of time. The hand-driven deburring and assembly tool includes a housing assembly including a housing having top, bottom, front, back, side walls and an open side; and also includes a drive assembly being mounted to the housing; and further includes assembly and deburring tool support members being mounted to the drive assembly.Type: GrantFiled: February 15, 2002Date of Patent: February 24, 2004Inventors: Jason A. Kays, Kenneth R. Weber
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Patent number: 6666631Abstract: In the electrode tip dressing apparatus, the upper surface and the lower surface of a dressing body is covered with an upper chip capturing case and a lower chip capturing case so that the chips generated when electrode tips are dressed by polishing or grinding are prevented from scattering to the outside, whereby a chip collection efficiency can be increased.Type: GrantFiled: August 31, 2001Date of Patent: December 23, 2003Assignee: Fuji Jukogyo Kabushiki KaishaInventors: Teruhiko Yajima, Kensuke Sakai, Kenji Oda
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Patent number: 6648564Abstract: A burr located at an edge of a steel piece is cut by disposing a cutter such that the flank of the cutter is substantially in parallel with the surface of the steel piece and the angle between the cutting edge of the cutter and the edge of the steel piece which the burr intersects is at least 45°. The cutter is relatively moved toward the outside of the steel piece along the lengthwise direction of the burr, or the cutter is disposed with the flank of the cutter substantially in parallel with the surface of the steel piece and the angle between the cutting edge of the cutter and the edge of the steel piece is at least 90°. The burr located at the edge of the steel piece is cut by relatively moving the cutter perpendicularly to the lengthwise direction of the burr.Type: GrantFiled: February 21, 2003Date of Patent: November 18, 2003Assignees: NKK Corporation, JP Steel Plantech Co.Inventors: Koji Yamashita, Hiromasa Hayashi, Susumu Okawa, Koji Okushima
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Publication number: 20030041428Abstract: A welding gun electrode reshaping device of a comprises a head (11) with satellites supported by a satellite holder to identify between them opposing seats (17) for the gun electrode tip. The satellite holder is powered to rotated around said seats to move the satellites around the electrode tip zone and cause reshaping of the electrode tip. In the seats there is a support member for the electrode tip with a surface designed for simultaneous smoothing of a ‘lense’ zone on the electrode tip. A movement mechanism (12) enables positioning of the head in an operational zone.Type: ApplicationFiled: August 6, 2002Publication date: March 6, 2003Inventor: Antonio Recupero
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Publication number: 20030002945Abstract: In a chip collecting apparatus for a tip dresser of the present invention, a chip pickup case mounted on a dresser main body is divided into an upper case and a lower case, and the lower end of an arm admission port formed in the upper case is opened downward. During teaching operation, the lower case is rotated to open the lower end of the upper case, through which the insertion of a first gun arm into a lower chamber can be visually checked, and thus an electrode tip provided at the end thereof and a dressing body for dressing the end of the electrode tip are guided such that the central axes thereof conform to each other.Type: ApplicationFiled: June 18, 2002Publication date: January 2, 2003Applicant: Fuji Jukogyo Kabushiki KaishaInventors: Shouichi Sunaga, Yuichiro Haruyama
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Patent number: 6499921Abstract: A powered rotary drive unit for dressing electrodes that has two handles. The operator places the cutters between the electrodes and applies clamping pressure. The operator then activates the motor to dress the electrodes. The cutter is designed to cut the electrodes to the proper shape so that the tips cannot be over-dressed. Moreover, the two handles insure that the cutters remain level during the entire dressing operation. Finally, the cutters are ground to a specific angle that improves the performance of the welder by flattening the tips to an optimum angle.Type: GrantFiled: September 19, 2001Date of Patent: December 31, 2002Inventor: Robert A Frasher
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Patent number: 6402441Abstract: In a burr removing method and apparatus of the present invention, a burr located at an edge of a steel piece is cut with a cutter by disposing the cutter such that the flank of the cutter is substantially in parallel with the surface of the steel piece on which the burr exists and the angle between the cutting edge of the cutter and the edge of the steel piece which the burr intersects is at least 45° and piece along the lengthwise direction of the burr; or by disposing the cutter such that the flank of the cutter is substantially in parallel with the surface of the steel piece on which the burr exists and the angle between the cutting edge of the cutter and the edge of the steel piece which the burr intersects is at least 90° and cutting the burr located at the edge of the steel piece by relatively moving the cutter perpendicularly to the lengthwise direction of the burr.Type: GrantFiled: May 24, 2001Date of Patent: June 11, 2002Assignee: NKK CorporationInventors: Koji Yamashita, Hiromasa Hayashi, Susumu Okawa, Koji Okushima
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Publication number: 20020044847Abstract: In the electrode tip dressing apparatus, the upper surface and the lower surface of a dressing body is covered with an upper chip capturing case and a lower chip capturing case so that the chips generated when electrode tips are dressed by polishing or grinding are prevented from scattering to the outside, whereby a chip collection efficiency can be increased.Type: ApplicationFiled: August 31, 2001Publication date: April 18, 2002Applicant: Fuji Jukogyo Kabushiki KaishaInventors: Teruhiko Yajima, Kensuke Sakai, Kenji Oda
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Publication number: 20020013988Abstract: Apparatus for removing a burr from an aperture in a workpiece, using a rotating deburring tool having a flexible or partly flexible shaft, an abrasive mechanism that rotates on the shaft and a collar that protects the workpiece from abrasion when the abrasive mechanism is being positioned for deburring. Optionally, the shaft and abrasive mechanism move laterally as they rotate. Optionally, a shaft holder includes a protective surrounding sleeve to catch or deflect any fragment of the shaft holder that might fly off. Optionally, the shaft and the workpiece rotate independently of each other. Two or more different abrasive mechanisms can be simultaneously attached to the shaft. The cross-sectional shape of the abrasive mechanism may be curvilinear and/or polygonal, depending upon shape of the workpiece surface. Optionally, a shaft restrictor receives the shaft and limits lateral motion of the rotating shaft.Type: ApplicationFiled: May 7, 2001Publication date: February 7, 2002Inventor: Michael Kapgan
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Patent number: 6309152Abstract: A tool unit is guided by a handling unit movable in several planes for cutting out recesses or bores and de-burring the work-pieces in one operational step. A de-burring cutter is mounted in a support arm for the tool which is movable about a central axis and is engaged by two spring arrangements disposed on opposing sides of the support arm and is returned to the original position following displacement. The springs of the spring arrangement can be replaced to adjust the spring pressure to various work materials and work-pieces. The cutting angle of the tool cutter is set automatically via the pressing force. Radial movement of the cutter is possible as are resilient deflection and precise return. A spring pressure pin arrangement is provided for balancing the cutter.Type: GrantFiled: February 25, 2000Date of Patent: October 30, 2001Inventor: Johanna Prösl
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Patent number: 6210082Abstract: A method of repairing a diametral surface of a mold of the type used in manufacturing glass containers by an I.S. machine, after a repair procedure that causes or can cause an out-of-roundness condition in the diametral surface. The method, which is applicable to the frusto-conical baffle match surface of a parison mold and to a compound cylindrical and frusto-conical bottom plate engaging surface of a blow mold, involves positioning a mold set with its separable semi-circular molds in end to end contact and contacting the diametral surface to be repaired, while the mold set is stationary, with a rotating reaming tool the tips of the removable blades of which define a surface that is complemental to the surface to be repaired.Type: GrantFiled: May 13, 1999Date of Patent: April 3, 2001Assignee: Owens-Brockway Glass Container Inc.Inventors: Donald J. Connors, Sr., Mark E. Keister
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Patent number: 6195859Abstract: In the present invention, in cutting the top and bottom surfaces of a hot-rolled sheet by the rotation of milling cutters holding the sheet therebetween in the thickness direction of the sheet in the running process of the hot-rolled sheet, the cutting resistance determined by the cutting conditions including the type of hot-rolled sheet, the temperature in cutting, and the cut depth is controlled by the adjustment of cut depth, and cutting is performed by making the tension produced on the hot-rolled sheet by the cutting resistance lower than the breaking strength of the joint portion to prevent the breakage of hot-rolled sheet.Type: GrantFiled: June 7, 1999Date of Patent: March 6, 2001Assignees: Kawasaki Steel Corporation, Mitsubishi Jukogyo Kabushiki KaishaInventors: Shigefumi Katsura, Hideyuki Nikaido, Shigeru Isoyama, Takeshi Hirabayashi, Atsushi Yuki, Masuto Shimizu, Toshiaki Amagasa, Kanji Hayashi, Shozo Tashiro, Tetsuo Ichikizaki, Mitsuhiro Takagi, Tadashi Nakagawa, Motofumi Kuroda
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Patent number: 6106203Abstract: An electrode tip dresser includes a cutting tool to dress an electrode; the cutting tool having a cutter blade assembly with an opening through which passes material that is removed from an electrode; and a vacuum orifice disposed to catch the material near the tool opening.Type: GrantFiled: March 18, 1998Date of Patent: August 22, 2000Assignee: Semtorq, Inc.Inventors: Nicholas A. Asmis, Charles R. Balog, Joseph P. Seme, Jr.
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Patent number: 6101915Abstract: A case trimming apparatus is provided having a hollow, longitudinally extending housing which is open at both ends, receiving and securing a cutting tool at one end and enclosing the cutting edge of that tool while rotatably receiving the open end of a case at its other end and retaining the case in alignment with the cutting edge. The end of the housing which receives the open end of the case includes a ledge to engage the shoulder of the case rather than engage the case by its diameter. The ledge can be removably mounted in the housing. The housing includes a chamber for retaining shavings and may include an opening from that chamber to remove shavings during trimming. Manual actuation is accomplished by rotation of the case relative to the housing while applying pressure to the case toward the cutting edge. An adapter is provided for connecting the housing to a standard power tool, such as a conventional electric hand drill, in order to provide an alternative rotary power source.Type: GrantFiled: February 23, 1998Date of Patent: August 15, 2000Inventor: Eric Sinclair
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Patent number: 6086295Abstract: This invention is of an automated flash removal apparatus which features counter-rotating trimming wheels which are positioned against the molded flexible urethane part or the molded flexible polyvinyl chloride part. The force of the trimming wheels against the part undergoing the flash removal process is adjustable and is controlled by opposing tension springs. The trimming wheels may by set at any angle to the part so as to enhance the flash removal characteristics. The trimming wheels are guided along the sides of the part by interchangeable guide bars which may be profiled to accommodate parts which present surfaces that are not substantially straight. The trimming wheels utilize a textured pattern which operate to abrade the flash from the part, thereafter polishing the part on the return pass.Type: GrantFiled: June 30, 1997Date of Patent: July 11, 2000Inventors: Norm Novak, Eric Bailey
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Patent number: 6024521Abstract: A system and method for monitoring the operating condition of an electrode dresser for an automated spot welder includes a sensor for sensing an operating characteristic of the dresser. The output produced by the sensor is analyzed by a data acquisition system to determine the operating condition of the dresser. Various types of sensors may be employed including a current sensor which senses current flowing through the dresser motor, a flux sensor which senses leakage flux produced by the dresser motor, and a vibration sensor which senses vibration produced during operation of the dresser. Operating characteristics determined by the data acquisition system include whether the electrode dresser is operational, whether the dresser has been engaged by the electrodes of the welder, the amount of time that the welder electrodes were in dress, and the quality of the dress.Type: GrantFiled: October 23, 1997Date of Patent: February 15, 2000Assignee: CSI Technology, IncInventor: Gregory Swaggerty
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Patent number: 6006408Abstract: A vinyl weld seam cleaner having a fixed support head and a movable support head. The movable support head accommodates windows of varying widths. Each support head has an upper and lower machine head that houses a tool head. The tool heads have interchangeable tools. The machine head and tool head cooperate together to allow tools on the tool heads to move in three dimensions. The tools can clean and machine at a 45.degree. angle along a weld seam or at a 90.degree. angle relative to the top, sides and bottoms of a window frame. The window frame is engaged by an inner conveyor belt that moves the frame into and out of a first cleaning position for cleaning and machining the top corners of the window frame, and into and out of a second cleaning position for cleaning and machining the bottom corners. The inner conveyor includes fixed and movable fences, tabletop back fences, and clamps. The top corners are simultaneously cleaned and the bottom corners are simultaneously cleaned.Type: GrantFiled: March 6, 1998Date of Patent: December 28, 1999Assignee: Wegoma, Inc.Inventor: Gunar Rogat
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Patent number: 5993125Abstract: The present invention provides a tip dresser for cutting and repairing spot welding electrode tips of a pair of electrodes. The tip dresser includes a rotative member having opposite sides and rotatable around centerline of M--M passing through the opposite sides by a driving means, and cutters respectively provided on the opposite sides of the rotative member for cutting edge surfaces of the electrode tips. The cutters are electrically isolated from one another.Type: GrantFiled: June 23, 1998Date of Patent: November 30, 1999Inventor: Toshiaki Shimada
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Patent number: 5921729Abstract: A double surface machining system for machining both side surfaces of a workpiece comprises, in an operational state, a pair of upper and lower spindle heads to be vertically positioned and driven, respectively, a pair of upper and lower spindles provided for the upper and lower spindle heads, respectively, in parallel to each other, to be rotatable about horizontal axes thereof, the upper and lower spindles having front ends to which tools are mounted, respectively, a pair of upper and lower workpiece supports for supporting the workpiece therebetween, which are vertically positioned and driven on one side of the upper and lower spindle heads as viewed from a workpiece feed direction, respectively, and another pair of upper and lower workpiece supports for supporting the workpiece therebetween, which are vertically positioned and driven on another one side of the upper and lower spindle heads as viewed from a workpiece feed direction, respectively.Type: GrantFiled: June 24, 1997Date of Patent: July 13, 1999Assignees: Kabushiki Kaisha Toshiba, Japan Atomic Energy Research InstituteInventors: Mitsuru Kikuchi, Koya Watanabe, Yutaka Noda, Masanao Shibui
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Patent number: 5860774Abstract: A device for resurfacing the valve face of a poppet valve in which the pressure between a cutting surface and the valve face is controllable by the operator during the surfacing operation. A bearing case is rotatably attached to a base which is attached to a pair of gripping blocks. A cutting head is rotatably mounted on the bearing case. The cutting head, the bearing case, the base and the gripping blocks define a passage into which a valve stem is inserted. The gripping blocks are clamped in a vise which in turn clamps the valve stem in the device. When the bearing case is rotated, pressure between the cutting surface and the valve face is increased. When the cutting head is rotated, the valve face is resurfaced.Type: GrantFiled: December 22, 1997Date of Patent: January 19, 1999Assignee: Neway Manufacturing, Inc.Inventor: Boris R. Teper
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Patent number: 5725340Abstract: In order to prevent an electrode tip 8 from being burred during dressing process, thereby attaining high quality and stability of the electrode tip, a tip dresser features a screw-threaded circumference 5 formed around the rotatable cutter holder 1 for securing a one- or two-piece formed cutter element 2, for permitting the holder 1 to be rotated in one direction A manually or by a suitable driver. Frusto-conical recesses are symmetrically formed in both sides of the holder 1 for receiving the electrode tips, allowing the cutter element 2 to be mounted so as to slightly extend by a predetermined amount beyond the conically recessed surface.Type: GrantFiled: November 21, 1995Date of Patent: March 10, 1998Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Toshiharu Nakajima, Tadashi Goto, Satoru Machimura, Shinji Hoshino, Hiroshi Ohtani
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Patent number: 5651722Abstract: A machine for working the butt weld seam of a band belt, preferably having a toothed edge, includes various stations disposed successively along a feed path. The stations are a milling device, a grinding device, two ridge milling devices and a band advance device. In the milling device the welding beads are milled off on both broad sides of the band belt to form flat bases which are subsequently surface-ground in the grinding device. The succeeding milling device removes the ridge on the back of the band belt and the other milling device removes the ridge in the toothed space. The milling device for the toothed edge comprises a sensing element which is guided along a tooth of a template corresponding to the tooth space contour or another tooth space of the same band belt.Type: GrantFiled: May 21, 1996Date of Patent: July 29, 1997Assignee: George Kesel GmbH & Co. KGInventor: Heine Werner
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Patent number: 5445481Abstract: In an electrode tip dressing apparatus, a relatively weak pressure is applied on an electrode tip at the electrode setting, then a strong pressure is applied at finishing, and finally a lowered pressure is applied after a predetermined time period. The blade holder is provided with a clearance over the entire length of the blade for discharging the chips produced during machining of the electrode tip, thereby preventing blinding of blades caused by cutting chips.Type: GrantFiled: July 29, 1993Date of Patent: August 29, 1995Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Toshiharu Nakajima, Tadashi Goto, Shinji Hoshino
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Patent number: 5425605Abstract: A stand-alone deburring apparatus greatly facilitates accurate deburring of difficult-to-access burrs located inside tubes, and does so in a manner which eliminates the need to tie up another more cumbersome and costly piece of machinery, such as a drill press. The apparatus includes a base plate, a motor with a horizontal shaft mounted to the base plate and a deburring body mounted vertically, adjacent the end of the shaft. The shaft coacts with toothed gears inside the body to rotatably drive the gears and a horizontally-oriented countersink coupled thereto. An adjustable collar provides a support surface or platform for supporting a tube to be deburred in alignment with the axis of the vertical body. With the vertically-oriented body, the horizontally-oriented countersink and the adjustable collar, the inside of a tube may be easily deburred while held in vertical orientation.Type: GrantFiled: July 29, 1994Date of Patent: June 20, 1995Assignee: Ace Manufacturing Co.Inventor: Wolfgang Fullbeck
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Patent number: 5415670Abstract: An apparatus for deburring a cartridge inside and outside comprising a base plate having an upper surface and a lower surface adapted to be positioned on a work surface, an upstanding interior housing secured to the upper surface of the base plate interiorly at its edges to define therewithin a chamber, a motor located within the interior chamber with a power generating drive shaft extending therefrom to within the exterior chamber for rotation upon energization of the motor, a driven gear rotatable on a horizontal axis having external drive teeth on the periphery thereof, a pair of driven shafts mounted about parallel, horizontal axis above the motor and drive shaft and rotatably secured adjacent to their ends to the interior housing, a driven gear mounted on each driven shaft at a common elevation within the exterior housing above the motor and power shaft at laterally spaced locations, each driven gear being in driving engagement with the drive gear for counter rotating with respect to each other and a paiType: GrantFiled: January 14, 1994Date of Patent: May 16, 1995Inventor: Delbert L. Schmidt
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Patent number: 5403131Abstract: An improved worktable for cutting and machining operations, and particularly for removing flash from plastic parts, includes a floating work surface. The floating work surface is slidably supported on a lower fixed surface by a cushion of air. Four guides, one on each side of the floating work surface, permit translational movement of the floating surface during deflashing of a plastic part, while inhibiting rotational movement of the surface and part.Type: GrantFiled: December 14, 1993Date of Patent: April 4, 1995Assignee: Thermwood CorporationInventor: Kenneth J. Susnjara
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Patent number: 5401127Abstract: The present invention is directed to presenting rotative cutting tool of tip dresser. The blade to cut and repair side surface and/or edge surface of welding electrode tip is mounted in the holder with first tapered portion having the same angle of the blade to cut side surface of the electrode tip and second tapered portion having angle a little different from the first tapered angle in a recess of frustconical shape of the holder, said holder being provided with empty space so as to expel every cut powder of electrode tips generated in cutting and repairing operation from the recess of frustconical shape of the holder and tip of the blade has a small roundness or chamfer finishing.Type: GrantFiled: July 28, 1993Date of Patent: March 28, 1995Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Toshiharu Nakajima, Tadashi Goto, Shinji Hoshino
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Patent number: 5333975Abstract: A method of and apparatus for dressing tips for welding machines equipped with tips which are advanced toward a dresser body so as to be dressed by the cutters of the dresser body at a pressurized state. The method comprises the steps of driving to rotate the cutters before the tips are brought into contact with the cutters, pressing the tips to the cutters so that the dressing of the tips starts by being cut by the cutters while the tips are brought into contact with the cutters at a given time, moving the tips away from the cutters while the cutters keep to rotate, and completing the dressing of the tips by gradually reducing the application of the pressure to the tips. The Apparatus comprises elements to embody the method.Type: GrantFiled: October 15, 1992Date of Patent: August 2, 1994Assignee: Obara CorporationInventor: Toshihiro Nishiwaki
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Patent number: 5332342Abstract: A cutter for use in an electrode tip dresser, which has a cutter holder for holding the cutter and dresses an electrode tip for a resistance welding apparatus, has a rising portion which has a cutting tooth for cutting a front peripheral portion of the electrode tip and a flat portion which faces a front end surface of the electrode tip. The flat portion has a single cutting tooth for cutting the front end surface of the electrode tip. The single cutting tooth extends from that central point of the cutter as and origin which coincides with an axis of rotation of the cutter holder towards a predetermined radial direction. An origin portion of the single cutting tooth further extends beyond the central point towards a direction which is opposite to the radial direction.Type: GrantFiled: March 25, 1992Date of Patent: July 26, 1994Assignee: Honda Giken Kogyo Kabushiki KaishaInventors: Hiroyuki Kizaki, Kazuo Arai, Sadao Kamei, Toyoji Yamada, Takeshi Okubo, Kenji Takahashi, Yukihiro Yaguchi, Tadashi Takeo, deceased
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Patent number: 5288185Abstract: The invention relates to a process and a device for dressing truncated conical tips of electrodes in a spot welding gun, press or the like. According to the process, each electrode tip is dressed both on its truncated conical lateral surface on its end surface. In a first machining step, the electrode tip is inserted into a cavity in a first tool for machining the lateral surface or the end surface until the other of these two surfaces comes into contact with an abutment, whereafter the electrode tip in a second machining step is inserted into a cavity in a second tool for machining the end surface of the lateral surface until the surface which has been machined in the first machining steps comes into contact with an abutment. The device according to the invention comprises a motor driven, rotary tool for machining the truncated conical lateral surface and a second motor driven, rotary tool form machining the end surface of the electrode tip.Type: GrantFiled: August 13, 1992Date of Patent: February 22, 1994Assignee: AB VolvoInventor: Karl-Erik Mattsson
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Patent number: 5277529Abstract: The invention relates to a sensor-system for metal workpieces, especially cast components (casting cleansing), and a cutting sensor for its implementation, and is intended to improve deburring quality rationally and effectively. To this end, relatively coarse burrs are cut off to a predetermined height and the remaining burrs and also the relatively small ones are removed by sensor control in a single pass by a combined tool having sensor cutter and a burr pre-cutter.Type: GrantFiled: June 30, 1992Date of Patent: January 11, 1994Assignee: INPRO Innovationsgesellschaft fur fortgeschrittene Produktions-systeme in der Fahrzeugindustrie mbHInventors: Michael Anders, Ralf Sikora
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Patent number: 5261768Abstract: The disclosure is directed to an apparatus and method for automated edge finishing using hybrid position/force control of an XY table. The disclosure is particularly directed to learning the trajectory of the edge of a workpiece by "guarded moves". Machining is done by controllably moving the XY table, with the workpiece mounted thereon, along the learned trajectory with feedback from a force sensor.Type: GrantFiled: September 23, 1992Date of Patent: November 16, 1993Assignee: Sandia National LaboratoriesInventors: Clifford S. Loucks, Gregory P. Starr
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Patent number: 5179772Abstract: Apparatus for removing burrs which develop on semifinished metallic produ in the course of a flame cutting operation has a shaft which is driven to rotate about a horizontal axis and carries an array of round, polygonal and/or oblong cutting tools which extend radially beyond its peripheral surface. The shaft is movable up and down adjacent the path of movement of metallic products with the burrs located at the undersides of the products. When a burr is moved to a position above the shaft, the latter is lifted and is set in rotary motion so that its axially staggered tools remove and simultaneously fragmentize the burr. The shaft is then lowered and the product is advanced to move another burr of the same product to an optimum position for removal of the burr or to provide room for transport of another product to the deburring station. The tools can be used for removal of burrs from straight or curved metallic products.Type: GrantFiled: April 26, 1991Date of Patent: January 19, 1993Assignee: Plakoma Planungen und Konstruktionen von maschinellen Einrichtungen GmbHInventors: E. Braun, Jurgen Wojciechowski
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Patent number: 5174700Abstract: The present invention is a device for contouring blocking burrs for a milling cutter. The penumatic broach or spindle is equipped with a tachometer, which controls the reversal of the supply of a pneumatic jack connecting the spindle to the wrist or handle of the robot as soon as the rotation speed of the cutter drops below a threshold value. The blocking burrs are then cut off by means of successive passes.Type: GrantFiled: July 11, 1990Date of Patent: December 29, 1992Assignee: Commissariat A l'Energie AtomiqueInventors: Frederic Sgarbi, Michel Ferard
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Patent number: 5113677Abstract: In conventional fabrication manufacture the thickness of the steel plates are often determined by the metal section required at the weld joints. The subject apparatus and method overcomes this problem by selectively forming a thickened edge along the edge of a thinner steel plate which can now be limited to the thickness required to withstand the stresses on the fabrication. The thickened edge is produced by passing a plate supported on a table through a forming apparatus having a forming roller. The table is movable in an oblique direction relative to the plate so that the shape of the thickened edge may be varied. The forming apparatus and table are automatically controlled to produce a thickened edge of a desired shape intermittently or continuously along a linear or non-linear edge of the plate.Type: GrantFiled: May 9, 1991Date of Patent: May 19, 1992Assignee: Caterpillar Inc.Inventors: Dennis L. Blunier, Phillip J. Shankwitz, Maurice L. Caudill, Paul D. Andreson, Richard R. Kazmierzak, Joel C. Schweisberger
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Patent number: 5112170Abstract: An apparatus for removing a casting fin created on the tire-mounting surface of an aluminum wheel comprises: a chuck for positioning the center of the aluminum wheel at a predetermined position in the apparatus and positioning the casting fin on a predetermined line passing through the predetermined position; a stylus for movement following the profile of the tire-mounting surface of the aluminum wheel; and a cutter having a rotary shaft parallel to the center axis of the aluminum wheel and moved to a casting fin removing position along a line passing through the predetermined position at an angle with respect to the predetermined line for removing the casting fin of the aluminum wheel in accordance with the profile movement of the stylus.Type: GrantFiled: January 25, 1991Date of Patent: May 12, 1992Assignee: Endo Kogyo Co., Ltd.Inventor: Hitoshi Sasaki
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Patent number: 5072514Abstract: A scraper tool particularly useful for hand deburring internal rounded corners, holes an concave surfaces includes a scraper blade integrally formed with a front part having a scraping edge, and a back part joined to a shank at the back end fixed to the handle. The front face of the front part is of circular configuration and is cut at an oblique angle to the plane passing perpendicularly to the scraper blade to define a continuous oblong scraping edge.Type: GrantFiled: September 4, 1990Date of Patent: December 17, 1991Assignee: Vargus Ltd.Inventors: William Jubran, Andre Carossino
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Patent number: 5062189Abstract: A profiling tool is mounted on a tool slide which can be moved radially towards the electrode roller (10) by means of a feed drive. A feeler slide which carries a feeler can move parallel to the tool slide and is biassed towards the electrode roller. Relative movements of the tool slide with respect to the feeler slide, and thus the depth of feed of the profiling tool into the electrode roller, are limited by an adjustable limit stop (76). The tool slide can be stopped by means of a clamping device as soon as the predetermined depth of feed of the profiling tool is reached. The setting of the profiling tool automatically adapts to the diameter of the electrode roller, which decreases with repeated profiling.Type: GrantFiled: March 12, 1991Date of Patent: November 5, 1991Assignee: Elpatronic AGInventor: Hans Aebersold
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Patent number: 4979283Abstract: A flash removing method is provided for cutting off flash with a reamer which is freely movable while in contact with a polymeric molded product within a predetermined range of pressing forces. The reamer is provided with blades having normal clearance angles of substantially zero degree and the flanks of the blades follow the flash-forming region. The reamer is controlled in radial position according to the shape of the polymeric molded product, so that the reamer always receives a constant radial load from the product to leave even traces after the flash removal. A solidified gate is cut off before the flash removal. A flash removing apparatus for performing the method is also disclosed.Type: GrantFiled: April 27, 1989Date of Patent: December 25, 1990Assignee: Toyoda Gosei Co., Ltd.Inventors: Toshinori Kurita, Masaaki Enomoto, Hidetoshi Nagamatsu
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Patent number: 4979854Abstract: A flash removing method is provided for cutting off with a reamer which is freely movable while in contact with a polymeric molded product within a predetermined range of pressing forces. The reamer is provided with blades having normal clearance angles of substantially zero degrees and the flanks of the blades follow the flash-forming region. The reamer is controlled in radial position according to the shape of the polymeric molded product, so that the reamer always receives a constant radial load from the product to leave even traces after the flash removal. A solidified gate is cut off before the flash removal. A flash removing apparatus for performing the method is also disclosed.Type: GrantFiled: April 27, 1989Date of Patent: December 25, 1990Assignee: Toyoda Gosei Co., Ltd.Inventors: Toshinori Kurita, Masaaki Enomoto, Hidetoshi Nagamatsu
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Patent number: 4966504Abstract: An electrode tip dresser which is comprised of a pair of interlocking cutter blades. A rotatable holder is provided for assisting in securing the blades to each other. A clamping mechanism is provided to releasably secure both the blades and the rotatable holder in such a manner that they may be driven by a power source. The blades, when interlocked, expose two cutting and two burnishing edges on each side of the holder and blade assembly. The clamping mechanism is designed to lock the holder and blade assembly in place for rotation by employing a locking cam clamp which is engaged when a toggle is overthrown.Type: GrantFiled: November 30, 1988Date of Patent: October 30, 1990Assignee: Sem-Torq, Inc.Inventors: Joseph P. Seme, Jr., Charles R. Balog, Robert Janashak