Abstract: A method and a device for gear cutting a work wheel includes a cutting wheel with cutting teeth, which is rotatably driven on a tool spindle about a tool spindle axis. The cutting teeth engage into the work wheel, which is rotatably driven on a workpiece spindle about a workpiece axis that intersects the tool spindle axis. In rough cuts, tooth spaces between left and right tooth flanks of teeth of the toothing are deepened via a change in axial distance of the tool spindle axis and the workpiece axis. In a first finishing cut, only the left tooth flank is precision machined with a chip removal point moving from top to base of the tooth with gear skiving movement. In a second finishing cut, only the right tooth flank is precision machined with a chip removal point moving from top to base of the tooth with gear skiving movement.

Abstract: A method and a device for machining the tooth edges (23, 25) developed between each end face (22, 24) and the tooth flanks (26, 27) of end-cut work wheels (2). The axis of rotation (20) of the spindle that carries the machining tool (21) is displaced around an orthogonal swivel axis (16) relative to the tool axis of rotation so that the cutting directions are opposite to each other with respect to the work wheel (2) in the machining of the lower tooth edges (23) and the upper tooth edges (25).

Abstract: A method and apparatus for cutting teeth in workpieces, wherein, in a roughing operation, a substantially uncut blank receives rough teeth using a cutting tool having cutting teeth. Operation teeth are produced, the tooth width of which is defined by the spacing between the flanks of the teeth and is greater than the target dimension. In a subsequent deburring operation, a chamfer is incorporated into the end face edge of the tooth flanks, accompanied by the removal of an end face burr. Lastly, in a smoothing operation, the tooth width of the teeth is brought to the target dimension by machining the tooth flanks.

Abstract: The invention relates to a machine tool for machining a work piece having a main spindle unit with a preferably vertical spindle axis, and a machining spindle unit, particularly a hobbing spindle unit that is arranged next to the spindle axis in a direction crosswise to the spindle axis to accommodate a machining tool, with said machining spindle unit being displaceable along a first guiding direction, in particular vertically (Z) by means of a first guide and crosswise, preferably perpendicularly (X) or approximately perpendicularly displaceable to the first guiding direction, particularly the vertical, by means of a second guide, can advance to a work piece clamped in the main spindle unit, and can swivel around a swivel axis (B), preferably perpendicularly to the spindle axis (A) of the machining spindle unit, and with the machining tool having an arbitrary number of helically arranged machining elements, in particular a single- or multi-threaded generating means, adapted to execute generating teeth manufa

Abstract: A method for cutting teeth in workpieces, wherein, in a roughing operation, a substantially uncut blank receives rough teeth using a cutting tool having cutting teeth. Operation teeth are produced, the tooth width of which is defined by the spacing between the flanks of the teeth and is greater than the target dimension. In a subsequent deburring operation, a chamfer is incorporated into the end face edge of the tooth flanks, accompanied by the removal of an end face burr. Lastly, in a smoothing operation, the tooth width of the teeth is brought to the target dimension by machining the tooth flanks.

Abstract: The present invention aims to provide a working device for deburring or chamfering easily, for example on the both sides of a gear, and for desired deburring or chamfering effectively on a large-sized gear, and comprises a base stage, a workpiece hold and rotate device mounted thereon for holding and rotating a workpiece, a working device mounted on the base stage and movable to and from the workpiece and having a working tool for working against obverse and reverse sides of the workpiece, a pressing device for pressing the working device toward the workpiece, and a tracing device on the working means, composed of a workpiece obverse side tracing member corresponding to the obverse side of workpiece, and a workpiece reverse side tracing member corresponding to the reverse side of workpiece, for moving the working device in forward and rearward directions by becoming in contact with and tracing shape of the workpiece.

Abstract: Pneumatic particulate material fill systems and methods are disclosed. A particulate material fill system includes a cyclone separator having an inlet adapted to receive pneumatically conveyed particulate material. The cyclone separator has a first outlet adapted to vent air and a second outlet adapted to discharge solids. The particulate material fill system includes a tank adapted to receive solids discharged from the cyclone separator via the second outlet. The tank is adapted for use at atmospheric pressure.

Abstract: Race grooves and lobe outer surfaces of a constant-velocity race gear centered on a gear axis are finished by engaging a first groove of the race gear with a rotating groove-machining tool and relatively moving the race gear and rotating groove-machining tool arcuately to finish the first groove while holding the race gear against rotation about its gear axis. Then the first groove of the race gear is disengaged from the rotating groove-machining tool while holding the race gear against rotation about its gear axis. Then the race gear is rotated about its gear axis to align a second groove with the rotating groove-machining tool while engaging a first lobe outer surface with a rotating surface-machining tool to finish same. These steps are repeated in the same order to finish the second groove and a second lobe outer surface and so on until all the grooves and lobe outer surfaces of the race gear are finished.

Abstract: The invention relates to a device for green machining bevel gears, including a CNC machining station for gear cutting a wheel blank (K2). The machining station includes a tool spindle which is used to receive a gear cutting tool and a work piece spindle which is used to receive the gear blank (K2). The machining station also relates to a machining station which operates in a vertical manner. The device also comprises a vertical processing station having a tool holder and a work piece spindle which is used to receive a work piece blank (K1). The machining station mechanically forms a functional unit together with the pre-machining station, wherein the work piece blank (K1) undergoes green machining in the pre-machining station, and is transferred as a gear blank (K2) to the first machining station after the first green machining where it is cut into a gear. The machining station and the pre-machining station are linked together in terms of data and control.

Abstract: A milling machine for producing toothed wheels has a workpiece receiver for receiving a workpiece to be toothed, which workpiece receiver can be pivoted relative to a machine frame about a workpiece pivot axis. To produce the tooth system, two machining units with two tool spindles are provided to receive milling tools. A first tool spindle can be moved linearly relative to the workpiece receiver in at least two directions and can be pivoted about a spindle pivot axis, which runs parallel to the workpiece pivot axis. A second tool spindle can be moved linearly relative to the workpiece receiver in at least two directions. The milling machine has high manufacturing productivity and flexibility and, in particular, also allows the production of tooth systems with an uneven number of teeth.

Abstract: A machine tool for processing tooth formations of workpieces, includes a rotary holder which can be rotated about a main axis A, two workpiece spindles which are arranged on the rotary holder, with the workpiece spindles having spindle axes (Sa, Sb) which are orientated parallel with the main axis A, in particular with the workpiece spindles being arranged symmetrically about the main axis A, and a tool holder for a tool for processing a workpiece on one of the workpiece spindles, is characterized in that the main axis A of the rotary holder extends horizontally. With this machine tool, contamination of the rotary holder and tool spindles by removed chips can be reduced and the structural complexity for a relative feed movement of the tool with respect to the workpiece parallel with the spindle axes can be reduced.

Abstract: A gear cutting machine wherein a chamfer/deburr device and tool are fastened to a fixed component of the gear cutting machine. In this way, it is possible to adjust the chamfering/deburring tool into the working position in a simple and dependable manner to remove the edges from a gear. The device preferably has a linear track as well as a pivot axis, which can position the tool into the optimum position for the chamfering and/or deburring of the gear.

Abstract: A device (10) for soft machining of bevel gears, having a receptacle (12) for receiving a bevel gear blank (K1) and having a tool spindle (13.1) for receiving a cutter head (13.2). The device comprises a machining arm (11) having a pivot axis (A1) which has the tool spindle (13.1) for receiving the cutter head (13.2) on a first side and has a tool spindle (14.1) for receiving an end-milling cutter (14.2) on a second side. A CNC controller (S) puts the end-milling cutter (14.2) into rapid rotation to cut a predefined number of tooth gaps on the bevel gear blank (K1). After the machining arm (11) is pivoted, the cutter head used as the bevel gear finishing tool (13.2) is used. It is put into slower rotation to machining the bevel gear blank (K1) using the bevel gear finishing tool (13.2) in a post-machining process.

Abstract: A method and tool arrangement for producing straight bevel gears and the like on a multi-axis computer controlled machine wherein a single tool is utilized in the machining process.

Abstract: A method and tool arrangement for producing straight bevel gears and the like on a multi-axis computer controlled machine wherein a single tool is utilized in the machining process.

Abstract: A method for processing a gear set through a lapping operation that includes: providing a lapping machine tool having a first spindle and a second spindle, the second spindle being rotatable about an axis that is generally perpendicular to a rotational axis of the first spindle, the lapping machine tool having a loading zone for loading the first and second spindles; providing a robot with an end effector; loading a first gear set to a first end of the end effector, the first gear set having a ring gear and a pinion gear; moving the first end of the end effector into the loading zone; and loading the first gear set to the lapping machine tool without removing the end effector from the loading zone such that the ring gear is loaded onto the first spindle and the pinion gear is loaded onto the second spindle. An end effector is also provided.

Abstract: A method for the manufacture of a toothed gear from a gear blank wherein the gear blank loaded into a machine tool and rotationally driven is machined by a hobbing cutter disposed on a rotationally driven tool shaft and the rough-hobbed gear, once produced, is subsequently cleared of burr by means of a rotationally driven deburring tool by causing it to chamfer the front-end edges of the inter-teeth grooves, wherein the number of revolutions of said deburring tool and rough-machined gear has a constant ratio, wherein the removal of burr is performed on said rough-machined gear invariably loaded on said machine tool in a continuous pass by using a deburring tool which is similar to a side milling cutter, has cutting teeth, and is fixedly disposed for rotation on the shaft of said hobbing cutter, wherein the front-end edges of the inter-teeth grooves are successively machined in the way of a gear hobbing process, and wherein said shaft is changed from the gear hobbing setting over to a burr removal setting.

Abstract: A finishing wheel holding mechanism for a gear finishing apparatus using a finishing wheel having internal teeth, which permits simple and quick fitting or replacement of a finishing wheel is provided. The finishing wheel holding mechanism comprises a head frame 21 having at the center an opening portion for holding a finishing wheel, and an annular finishing wheel holder portion 22 for fitting finishing wheels A1 (A2), supported rotatablly within the opening portion of the head frame 21; and the finishing wheel holder comprises a support gear 50 having an open end portion 53 for finishing wheel insertion and an accepting portion 54 for fixing the finishing wheel, an annular shifting body 55 within the open end portion 53, a projection 57 contacting the finishing wheel to serve as a stopper, a pressing collar 58 inserted into the shifting body 55 to fix the finishing wheel by sliding the shifting body toward the finishing wheel, and an actuator 60 for driving the shifting body 55 toward the accepting portion.

Abstract: An apparatus is provided for manufacturing a gear component. The apparatus includes a plurality of tooling stocks movable relative to a base. The tooling stocks function to retain a component, as well as operably driving a combination hob/shaver tool and a combination chamfer/debut tool. The apparatus reduces the number of machines required to complete the gear component as well as reducing the cycle time for complete component manufacture. In this way, a more efficient manufacturing system is provided, whereby capital investment and operational costs are reduced.

Abstract: A machine for deburring and fine machining of the tooth flanks of toothed workpieces with a gear-shaped fine machining tool, preferably, a shaving wheel, which is in rolling engagement with a workpiece, comprising a tool spindle, a motor for driving the tool spindle, a workpiece spindle with a clamping device for the workpiece, a motor for driving the workpiece spindle, a sensor correlated with the workpiece spindle for determining the angular position of the teeth of the workpiece relative to the axis of the workpiece and an electronic gear coupling the drive motors of the tool spindle and of the workpiece spindle which, as a function of the signal of the sensor, rotates the fine machining tool and the workpiece such relative to one another that tooth and gap are aligned.

Abstract: An apparatus is provided for manufacturing a gear component. The apparatus includes a plurality of tooling stocks movable relative to a base. The tooling stocks function to retain a component, as well as operably driving a combination hob/shaver tool and a combination chamfer/debur tool. The apparatus reduces the number of machines required to complete the gear component as well as reducing the cycle time for complete component manufacture. In this way, a more efficient manufacturing system is provided, whereby capital investment and operational costs are reduced.

Abstract: This invention is directed to a method of using a two spindle Hurth-Module multi-spindle (or similar) cutting machine to accomplish face hobbing of hypoid and spiral bevel gear sets. A first cutter mounted on a first spindle would rough cut the gears and a second cutter mounted on a second spindle would finish the gears with both cutters using a face hobbing process. According to this process, multiple cutters are used for a single gear, but on a single machine, thereby reducing cutter wear, increasing cutter life, and raising production output of the multi-spindle machine by utilizing both spindles. In one embodiment, a fine pitch cutter is used to create the initial rough-cut of the gear, and a second coarse pitch cutter is used to create the finish cut of the gear.

Abstract: A base member such as an elevation pipe of a photographic tripod is severed and rack teeth are formed thereon in a single operation while the base member remains clamped in a V-block. The first rack tooth on each side of the location where the base member is severed includes half of a trough portion between adjacent rack teeth. Additional trough portions forming the remainder of the teeth are formed, either in the same severing and shaping operation, or in a later shaping operation. The formation of the inner half trough portions ensures that, when the two severed ends of the base member are brought together, a smooth transition will exist between the two rack portions. In addition, since the two severed ends always include half troughs immediately adjacent thereto, weaknesses and chipping resulting from the presence of partial rack teeth in these locations is avoided.

Abstract: A gear finishing apparatus having a construction in which a support gear supported by a finishing wheel holding section can support and fix a plurality of finishing wheels in parallel, wherein a finishing wheel holding section makes it possible to move an operating portion for holding and rotating the finishing wheel in a direction parallel to the axis of the finishing wheel and to fix it at predetermined positions within the extent of the movement. If the plurality of finishing wheels are attached to the support gear and the positions thereof are adjusted in advance, a new finishing wheel in an adjusted position can be brought into a processing position by moving and fixing the operating portion of the finishing wheel holding section when one of the attached finishing wheels is worn out, thereby obtaining a rapid and continuous finish processing. Further, if different kinds of finishing wheels are attached in advance, the time required for finishing different kinds of gears to be processed can be reduced.

Abstract: An involute external tooth profile is cut into the periphery of a gear blank by positioning a rotating milling cutter with its cutting path perpendicular to the plane of action of the desired base surface of revolution within the gear blank so as to penetrate the plane of action from the side thereof opposite to the base surface and with a predetermined line of intersection which generates the involute profile as the base surface rolls upon the plane of action. The rolling action causes the generating line to traverse the blank between its addendum surface and a depth sufficient to provide the desired length of active profile.

Abstract: Apparatus for milling a gear for a double enveloping worm gear drive. A rotating milling cutter is advanced toward a workpiece spindle to mill a flank of a gear tooth by tilting the milling cutter supporting frame about an axis that passes through the axis of rotation of the workpiece spindle to form a predetermined change in the helix angle from the top to the root of the tooth. The initial tilt setting of the cutter is adjusted to suit the root helix angle.