Specific Pressure Or Lack Or Pressure Recited Patents (Class 419/39)
  • Publication number: 20080107238
    Abstract: In some embodiments, an X-ray target includes a target cap formed of a substrate material and a focal track layer of emitting material, and at least one of the substrate material and the emitting material has a density greater than about 95.0% of theoretical density. In some embodiments, a method of manufacturing an X-ray target includes forming an intermediate target cap form of substrate material and a focal track layer of emitting material, and compacting the intermediate target cap form by application of gas pressure at elevated temperature to form a final target cap form, and at least the substrate material is dense substrate material having a final density greater than an intermediate density or the emitting material is dense emitting material having a final emitting material density greater than an intermediate emitting material density.
    Type: Application
    Filed: November 2, 2006
    Publication date: May 8, 2008
    Applicant: GENERAL ELECTRIC COMPANY, A NEW YORK CORPORATION
    Inventors: Gregory Alan Steinlage, Thomas Carson Tiearney, Michael Scott Hebert, Paul Alfred Siemers, Kirk Alan Rogers, Ray Alden Henrichsen
  • Patent number: 7341689
    Abstract: The invention concerns a new pre alloyed steel powder comprising in addition to iron and inevitable impurities, by wt %, 1.3-1.7% by weight of Cr, 0.15-0.3% by weight of Mo, 0.09-0.3% by weight of Mn, not larger than 0.01 by weight of C, not larger than 0.25% of O.
    Type: Grant
    Filed: December 27, 2005
    Date of Patent: March 11, 2008
    Assignee: Höganäs AB
    Inventors: Ulf Engström, Sigurd Berg
  • Patent number: 7309465
    Abstract: A sintered sprocket for a silent chain is obtained from a material with few addition elements by a simple densifying method. The sintered sprocket is made of an ferrous material having an ovarall composition containing Cu at 1 to 2%, C at 0.5 to 0.8%, Mn as an inevitable impurity at 0.10% or less, and balance of Fe and other inevitable impurities by mass and has a density of 7.1 Mg/m3 or higher, 65 HRA or higher as a hardness in the gear teeth, and a martensite, sorbite, bainite, or their mixed structure as a cross-sectional microscopic structure in at least the gear teeth and the peripheral area of the gear teeth.
    Type: Grant
    Filed: April 5, 2006
    Date of Patent: December 18, 2007
    Assignees: Nissan Motor Co., Ltd., Hitachi Powdered Metals Co., Ltd.
    Inventors: Akira Fujiki, Yukihiro Maekawa, Yutaka Mabuchi, Takashi Murata, Takashi Suzuki, Jyun-ichi Yamada, Tadayuki Tsutsui, Kei Ishii
  • Patent number: 7217390
    Abstract: The present invention relates to a method of fabricating ultra-fine grain cermet alloys with a homogenous solid solution grain structure. More particularly, the invention relates to a method of fabricating an ultra-fine TiC-base cermet alloy with a homogenous solid solution structure which does not comprise a core-rim structure in the carbide grain. The object of the present invention is to provide a method of fabricating a TiC-base cermet alloy without the core-rim structure. The above objects of the present invention could be achieved by employing a conventional sintering process (vacuum sintering) of (Ti,TM)C carbide obtained from a mechano-chemical synthesis (high energy ball-milling) from milling the powders of Ti, TM, Ni and Co metals.
    Type: Grant
    Filed: October 8, 2003
    Date of Patent: May 15, 2007
    Assignee: Korea Institute of Science and Technology
    Inventors: Jae Hyeok Shim, Jong Ku Park, Young Whan Cho
  • Patent number: 7153339
    Abstract: Metallurgical powder compositions of the present invention include an iron based powder combined with a master alloy powder, as a mechanical property enhancing powder. The addition of master alloy powders has been found to enhance the mechanical properties of the final, sintered, compacted parts made from metallurgical powder compositions, especially at low sintering temperatures. Metallurgical powder compositions include at least about 80 weight percent of an iron-based metallurgical powder and from about 0.10 to about 20 weight percent of a master alloy powder. Master alloy powders include iron and from about 1.0 to about 40 weight percent chromium, and from about 1.0 to about 35 weight percent silicon, based on the weight of the master alloy powder.
    Type: Grant
    Filed: April 6, 2004
    Date of Patent: December 26, 2006
    Assignee: Hoeganaes Corporation
    Inventors: Bruce Lindsley, Patrick King, Christopher T. Schade
  • Patent number: 7037355
    Abstract: An object of the present invention is to provide a niobium sintered body free of reduction in the CV value, a niobium powder for use in the manufacture of the niobium sintered body, and a capacitor using the niobium sintered body. A niobium powder of the present invention has niobium and tantalum, where the tantalum is present in an amount at most of about 700 ppm by mass. A sintered body and a capacitor each is manufactured using the niobium powder.
    Type: Grant
    Filed: December 9, 2003
    Date of Patent: May 2, 2006
    Assignee: Showa Denko Kabushiki Kaisha
    Inventors: Kazumi Naito, Kazuhiro Omori
  • Patent number: 6827557
    Abstract: A method of manufacturing an amorphous alloy core including the steps of mixing an amorphous alloy powder with a solution made by dissolving a polyimide/phenolic resin binder in an organic solvent, evenly coating the binder in liquid phase on the surface of the alloy powder to make a powder of composite particles, molding the power of composite particles, and performing a heating treatment thereon.
    Type: Grant
    Filed: January 7, 2002
    Date of Patent: December 7, 2004
    Assignees: HumanElecs Co., Ltd.
    Inventor: Kyu-Jin Kim
  • Publication number: 20040191108
    Abstract: A method of manufacturing a sintered body, in which a material powder composed of metallic powder or alloy powder, a getter material having a higher oxidation potential than that of the material powder, and a hydride, which constitutes a hydrogen source, are sealed under reduced pressure in a metallic container, and subjected to pressurized sintering while being heated. The pressurized sintering is performed by keeping the metallic container at pressure not higher than 50 MPa and at temperature not lower than 500° C. for 1 to 50 hours, and then sintering the metallic powder and the alloy powder at pressure higher than 50 MPa and at temperature not higher than 1340° C.
    Type: Application
    Filed: March 29, 2004
    Publication date: September 30, 2004
    Applicant: HITACHI METALS, LTD.
    Inventors: Gang Han, Tomonori Ueno, Eiji Hirakawa, Shujiro Uesaka
  • Publication number: 20040123696
    Abstract: The invention concerns a powder composition including an iron or iron based powder and a lubricating amount of an alkylalkoxy or polyetheralkoxy silane, wherein the alkyl or polyether group has between 8 and 30 carbon atoms and the alkoxi group includes 1-3 carbon atoms.
    Type: Application
    Filed: October 22, 2003
    Publication date: July 1, 2004
    Inventors: Mikhail Kejzelman, Paul Skoglund, Hilmar Vidarsson, Per Knutsson
  • Publication number: 20040123697
    Abstract: The present invention concerns a process for the preparation of high density green compacts comprising the steps of providing an iron-based powder essentially free from fine particles; optionally mixing said powder with graphite and other additives; uniaxially compacting the powder in a die at a compaction pressure of at least about 800 MPa and ejecting the green body. The invention also concerns the powder used in the method.
    Type: Application
    Filed: October 22, 2003
    Publication date: July 1, 2004
    Inventors: Mikhail Kejzelman, Paul Skoglund, Hilmar Vidarsson
  • Patent number: 6719947
    Abstract: A composite porous media for either gas or liquid flow is strong and efficient, and can readily be formed in or into a wide range of different shapes and configurations. In particular, the porous media is a composite of a metal, aerogel or ceramic foam (i.e., a reticulated inter-cellular structure in which the interior cells are interconnected to provide a multiplicity of pores passing through the volume of the structure, the walls of the cells themselves being substantially continuous and non-porous, and the volume of the cells relative to that of the material forming the cell walls being such that the overall density of the intercellular structure is less than about 30 percent theoretical density) the through pores of which are impregnated with a sintered powder or aerogel. The thickness, density, porosity and porous characteristics of the final composite porous media can be varied to conform with what is demanded by the intended use.
    Type: Grant
    Filed: May 24, 2000
    Date of Patent: April 13, 2004
    Assignee: Mott Metallurgical Corporation
    Inventors: Sunil C. Jha, Kenneth L. Rubow, Cathy L. Cowan, Mark R. Eisenmann
  • Publication number: 20030211001
    Abstract: The process includes (a) mixing a titanium hydride powder having a particle size of ≦150 &mgr;m with alloying metal powders (master alloys or elemental metal powders) having a particle size in the range of {fraction (1/15)}-⅖ of the maximal particle size of titanium hydride powder, (b) compacting the resulting powder mixture by molding at the pressures of 400-1000 MPa, (c) heating up to the sintering temperature of the predetermined alloy composition at variable pressures in a furnace chamber: initial heating to 400° C. in vacuum of less than 10−2 Pa, then, heating to a temperature range of 400-900° C. with the pressures up to 104 Pa, which is controlled by hydrogen being emitted by the decomposition of titanium hydride contained in the compacted powdered alloy, and finally, heating to over 900° C. to the sintering temperature at the pressure continually decreasing to the starting vacuum level, and (d) sintering.
    Type: Application
    Filed: May 13, 2002
    Publication date: November 13, 2003
    Applicant: Advanced Materials Products, Inc.
    Inventors: Orest M. Ivasishin, Dmitro G. Savvakin, Victor A. Drozdenko, Anatoli M. Petrunko, Vladimir S. Moxson, Francis H. Froes
  • Patent number: 6639787
    Abstract: Pressed material such as anodes are described and formed from oxygen reduced oxide powders using additives, such as binders and/or lubricants. Methods to form the pressed material are also described, such as with the use of atomizing, spray drying, fluid bed processing, microencapsulation, and/or coacervation.
    Type: Grant
    Filed: November 6, 2001
    Date of Patent: October 28, 2003
    Assignee: Cabot Corporation
    Inventors: Jonathon L. Kimmel, Randall V. Redd
  • Patent number: 6610245
    Abstract: A method of manufacturing a friction member by mixing powders of copper/tin-contained metal, ceramic and graphite, and performing high pressure molding and sintering. This manufacturing method produces a high-performance friction member of copper/tin-contained metal, in which segregation of tin is suppressed. Basically, the friction member manufacturing method includes the steps of: mixing powders of copper/tin-contained metal, ceramic, and graphite with each other to form a powder; molding the mixed powders under a pressure larger than 3 MPa; and sintering a molded object.
    Type: Grant
    Filed: March 2, 2001
    Date of Patent: August 26, 2003
    Assignee: Exedy Corporation
    Inventor: Jyunji Kanaoka
  • Patent number: 6472459
    Abstract: A method is provided for fabricating metallic microstructures, i.e., microcomponents of micron or submicron dimensions. A molding composition is prepared containing an optional binder and nanometer size (1 to 1000 nm in diameter) metallic particles. A mold, such as a lithographically patterned mold, preferably a LIGA or a negative photoresist mold, is filled with the molding composition and compressed. The resulting microstructures are then removed from the mold and the resulting metallic microstructures so provided are then sintered.
    Type: Grant
    Filed: January 16, 2001
    Date of Patent: October 29, 2002
    Assignee: Sandia Corporation
    Inventors: Alfredo M. Morales, Michael R. Winter, Linda A. Domeier, Shawn M. Allan, Dawn M. Skala
  • Patent number: 6338907
    Abstract: The invention relates to an abrasive tool comprising a support body and at least one abrasive element connected thereto. Said abrasive element has an abrasive grain which is joined by a sintered metal. The sintered metal used for joining is copper-coated iron and is alloyed with metal borides, metal carbides and/or metal silicides and also with tin.
    Type: Grant
    Filed: April 3, 2000
    Date of Patent: January 15, 2002
    Assignee: Tyrolit Schleifmittelwerke Swarovski K.G.
    Inventor: Wolfgang Strelsky
  • Patent number: 6338747
    Abstract: A method for producing a material includes providing a metallurgical powder including iron, 1.0 to 3.5 weight percent copper, and 0.3 to 0.8 weight percent carbon. At least a portion of the powder is compressed at 20 tsi to 70 tsi to provide a compact, and subsequently the compact is heated at high temperature and then cooled at a cooling rate no greater than 60° F. per minute to increase the surface hardness of the compact to no greater than RC 25. The density of at least a region of the sintered compact is increased, by a mechanical working step or otherwise, to at least 7.6 grams/cc. The sintered compact is then re-heated to high temperature and cooled at a cooling rate of at least 120° F./min. so as to increase the surface hardness of the compact to greater than RC 25, and preferably at least RC 30. Material made by the method of the invention also is disclosed.
    Type: Grant
    Filed: August 9, 2000
    Date of Patent: January 15, 2002
    Assignee: Keystone Investment Corporation
    Inventor: John C. Kosco
  • Patent number: 6332906
    Abstract: Aluminum-silicon alloys having high stiffness are used in forming computer memory disks and actuator arms. Disks formed with the alloy have low flutter and can be spun at 12,000 RPM or greater with a flutter of 10 Å or less.
    Type: Grant
    Filed: March 24, 1998
    Date of Patent: December 25, 2001
    Assignee: California Consolidated Technology, Inc.
    Inventors: Tom Haynes, Kevin Anderson
  • Patent number: 6325964
    Abstract: A method of manufacturing a high-density titanium alloy article is disclosed. The method comprises a mixing and granulating step, a high-pressure molding step, and a high-temperature sintering step. Moreover, by means of selecting proper size of titanium raw powder and granulating the titanium raw powder and other metallic powder into titanium-based grains, a titanium alloy article having a high density is obtainable.
    Type: Grant
    Filed: September 18, 2000
    Date of Patent: December 4, 2001
    Assignee: New Century Technology Co., Ltd.
    Inventors: Jean Chan, Chin-Liang Cheng
  • Patent number: 6312494
    Abstract: A thin arc segment magnet made of a rare earth sintered magnet substantially comprising 28-33 weight % of R and 0.8-1.5 weight % of B, the balance being substantially Fe, wherein R is at least one rare earth element including Y, and T is Fe or Fe and Co, which has an oxygen content of 0.3 weight % or less, a density of 7.56 g/cm3 or more, a coercivity iHc of 1.1 MA/m (14 kOe) or more at room temperature, and an orientation Br/4&pgr;Imax of 96% or more in an anisotropy-providing direction at room temperature can be produced by using a slurry mixture formed by introducing fine alloy powder of the above composition into a mixture liquid comprising 99.7-99.99 parts by weight of a mineral oil, a synthetic oil or a vegetable oil and 0.01-0.3 parts by weight of a nonionic surfactant and/or an anionic surfactant.
    Type: Grant
    Filed: July 5, 2000
    Date of Patent: November 6, 2001
    Assignee: Hitachi Metals, Ltd.
    Inventors: Hisato Tokoro, Kimio Uchida, Kazuo Oda, Tsukasa Mikamoto
  • Patent number: 6277326
    Abstract: The use of liquid phase sintering for manufacturing a high density multiple component material is disclosed herein. The preferred weighting material is a multiple component material that includes a high-density component, a binding component and an anti-oxidizing component. A preferred multiple component material includes tungsten, copper and chromium. The liquid phase sintering process is preferably performed in an open air environment at standard atmospheric conditions.
    Type: Grant
    Filed: May 31, 2000
    Date of Patent: August 21, 2001
    Assignee: Callaway Golf Company
    Inventors: Kenneth S. Vecchio, Uday V. Deshmukh
  • Patent number: 6126894
    Abstract: A method of producing Iron-Silicon high density sintered articles of intricate design comprising: (a) the blending of compressible iron or low-carbon steel powder, silicon alloyed iron or silicon powder, or combination of silicon alloyed iron and silicon powder, and lubricant, (b) cold pressing said blended mixture with pressures of less than 50 tsi to form the structure of said article with the density up to 88% of the theoretical value and with uniformly distributed hard powder consisting of silicon and/or silicon alloyed particles among ductile iron powder, (c) low temperature stress relieving heat treatment of said formed article at the temperature range of 360-800.degree. C. followed by a cooling rate of less than 120.degree. C.
    Type: Grant
    Filed: April 5, 1999
    Date of Patent: October 3, 2000
    Assignee: Vladimir S. Moxson
    Inventor: Vladimir S. Moxson
  • Patent number: 6123895
    Abstract: A member for semiconductor devices comprising a composite alloy of aluminum or an aluminum alloy and silicon carbide, wherein silicon carbide grains are dispersed in aluminum or the aluminum alloy in an amount of from 10 to 70% by weight, the amount of nitrogen in the surface of the member is larger than that in the inside thereof, and the ratio of aluminum or the aluminum alloy to silicon carbide is the same in the surface and the inside. The member is produced by mixing powdery materials of aluminum or an aluminum alloy and silicon carbide, compacting the mixed powder, and sintering the compact in a non-oxidizing atmosphere containing nitrogen gas, at a temperature between 600.degree. C. and the melting point of aluminum. The member is lightweight and has high thermal conductivity as well as thermal expansion coefficient which is well matches with that of ceramics and others. Therefore, the member is especially favorable to high-power devices.
    Type: Grant
    Filed: February 24, 1999
    Date of Patent: September 26, 2000
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Shin-ichi Yamagata, Osamu Suwata, Chihiro Kawai, Akira Fukui, Yoshinobu Takeda
  • Patent number: 6089843
    Abstract: An outer rotor and an inner rotor are formed of sintered aluminum alloy. The sintered aluminum alloy contains 0.5 wt % to 11 wt % of aluminum nitride. Porosity of the sintered aluminum alloy for outer rotor is 3 vol % to 15 vol %. Porosity of the sintered aluminum alloy for inner rotor is 2 vol % to 10 vol %. Outer rotor and inner rotor are set in a pump case. A rotary driving shaft formed of steel is inserted to a through hole of inner rotor. A press fit member is inserted at a press fit surface of inner rotor and rotary driving shaft. Accordingly, sliding members formed of sintered aluminum alloy which reduces seizure and abrasive wear of the inner and outer rotors can be provided, and in addition, an oil pump of which wear and damage at the inner rotor inner diameter surface is suppressed, can be provided.
    Type: Grant
    Filed: September 10, 1998
    Date of Patent: July 18, 2000
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventor: Katsuyoshi Kondoh
  • Patent number: 6063314
    Abstract: Shaped article replicas which are proportionately accurate replicas of a shaped article and which are equal, greater or smaller in size than said shaped article are made by preparing a swellable polymer replica of said shaped article; immersing said swellable polymer replica in a swelling agent system under conditions which will enlarge said polymer replica to a predetermined extent; forming a casting mold of such enlarged polymer replica; making a powder compact in said casting mold and heating said powder compact to produced a proportionately accurate solid replica of a predetermined size.
    Type: Grant
    Filed: May 21, 1998
    Date of Patent: May 16, 2000
    Assignee: Den-Mat Corporation
    Inventor: Thomas Chadwick
  • Patent number: 6045631
    Abstract: A method of making a light metal-rare earth metal alloy includes mixing a light metal powder, such as aluminum powder, with a finely divided rare earth metal-containing compound, such as scandium oxide, creating a billet by subjecting the mixture to cold isostatic compaction. The billet formed from the mixture of aluminum powder and rare earth metal-containing compound is preferably sintered at a temperature of about 600.degree. C. to 800.degree. C. and preferably about 640.degree. C. to 680.degree. C., and subsequently feeding the billet to a molten aluminum bath. This method facilitates conversion of in excess of 95% of the rare earth metal oxide to the aluminum-rare earth metal alloy. The rare earth metal may be scandium.
    Type: Grant
    Filed: October 2, 1997
    Date of Patent: April 4, 2000
    Assignee: Aluminum Company of America
    Inventors: Gary P. Tarcy, Michael L. Slaugenhaupt
  • Patent number: 6042780
    Abstract: A method for producing high performance components by the consolidation of powdered materials under conditions of hot isostatic pressure. The method uses the inclusion of reactive materials mixed into pressure-transmitting mold materials and into the powder to be consolidated to contribute to in-situ materials modification including purification, chemical transformation, and reinforcement. The method also uses encapsulation of the mold in a sealed container to retain the mold material in position, and to exclude air and contaminants.
    Type: Grant
    Filed: December 15, 1998
    Date of Patent: March 28, 2000
    Inventor: Xiaodi Huang
  • Patent number: 6033788
    Abstract: In a process for producing powder metallurgy objects containing two or more individually formed pieces, the individual formed pieces or powder compacts which are comprised of powder and a binder are joined together. A polymer compatible with the binder is sandwiched between two such powder compacts. A lamination joint is formed. The polymer is then softened, and a resultant aggregate body is thermally processed to remove the binder and polymer. The resulting object has no residual interface between the original individually formed pieces. There is no discernable boundary at the lamination joint. The final part is homogeneous and uniform with no foreign material or structural imperfections at the joint.
    Type: Grant
    Filed: November 14, 1997
    Date of Patent: March 7, 2000
    Assignee: Case Western Reserve University
    Inventors: James D. Cawley, William H. Glime, Brian D. Kernan
  • Patent number: 5989492
    Abstract: A process for production of a moulded ceramic and/or metallic body from a ductile material comprising one or more ceramic and/or metallic components, which material is fed into the pre-heated mould cavity (1) of a moulding tool. The moulded tool includes at least two mould parts (4, 5) of which at least one wholly or partly consists of a microporous material with communicating micropores. At least one mould cavity (1) comprising at least one mould surface (2, 3) exhibiting closed micropores is arranged in the microporous mould part (4, 5) or in a microporous section (6) thereof. The microporous mould part (4, 5) or the microporous section (6) thereof is pre-heated by supply of warm fluid, such as a heated gas. Said part (4, 5) or section (6) is after terminated moulding cooled by supply of cold fluid, such as a condensed gas. the invention includes in a further aspect a moulded body produced according to the process.
    Type: Grant
    Filed: May 14, 1998
    Date of Patent: November 23, 1999
    Assignee: AGA Aktiebolag
    Inventor: Owe Larsson
  • Patent number: 5930583
    Abstract: This invention relates to a method for forming a titanium alloy by powder metallurgy, which comprises the processes of mixing uniformly a powder of titanium or an alloy thereof with a low-melting point metal or alloy powder, injecting the mixture into a press forming die, then press forming them under heating to a temperature near and over the melting point of the low-melting point metal, or to a temperature between the liquidus and the solidus of the low-melting point alloy, or to a temperature near and over the liquidus to obtain the targeted compact, and holding this compact in the pressurized state to cause the molten low-melting point metal or alloy to infiltrate the powder grain boundary of the titanium or alloy thereof, and then sintering the compact thus obtained in an inert atmosphere or a vacuum to diffuse the titanium or alloy thereof and the low-melting point metal or alloy into each other and to make alloys of them.
    Type: Grant
    Filed: August 25, 1997
    Date of Patent: July 27, 1999
    Assignee: Japan as represented by Director General of Agency of Industrial Science and Technology
    Inventors: Kazuo Yasue, Gongli Yu
  • Patent number: 5930580
    Abstract: A porous material of desired porosity and pore size is made by mixing a piculate material and fungible beads that are thermally decomposable until the desired distribution is attained; compacting the mixed material and beads to form a green body that has sufficient strength to be handled where the beads are undecomposed; and compacting and heating the green body to fuse the material particles and to decompose the beads to gas.
    Type: Grant
    Filed: April 30, 1998
    Date of Patent: July 27, 1999
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventor: Richard K. Everett
  • Patent number: 5881354
    Abstract: A method of making a sintered article of powder metal having a carbon composition in the range of about 0.8% to 2.0% by weight, then spheroidizing the sintered article and then warm forming the sintered article at a temperature between 250.degree. and 700.degree. C. for a time duration selected to form the article to a final shape.
    Type: Grant
    Filed: May 3, 1996
    Date of Patent: March 9, 1999
    Assignee: Stackpole Limited
    Inventors: Rohith Shivanath, Peter Jones
  • Patent number: 5878322
    Abstract: Heatsinks for microcircuit packages are formed by first mold-pressing a composite powder of free-flowing spray-dried particles of copper and at least one other denser material such as tungsten and/or molybdenum breakably agglutinated in nodules grouping sub-nodules of surface alloyed pairs of particles of each metal, the proportions of which are adjusted to match the thermal expansion characteristics of the microcircuit material. The pressed compacts are then heated in a sintering furnace at 1090.degree. C. to 1150.degree. C. in order to effect an homogeneous distribution of the melting copper throughout the structure. The process results in a readily usable component having good thermal conductivity and matched thermal expansion that requires no further machining.
    Type: Grant
    Filed: October 10, 1997
    Date of Patent: March 2, 1999
    Inventor: Frank J. Polese
  • Patent number: 5876481
    Abstract: A steel powder consisting of a combination of purified steel and prealloyed manganese, chromium, molybdenum and nickel. The steel powder is used in the production of metal parts using powder metallurgy. The addition of the prealloyed elements results in a metal part having greater strength and hardness with a low oxygen content and good compressibility.
    Type: Grant
    Filed: June 14, 1996
    Date of Patent: March 2, 1999
    Assignee: Quebec Metal Powders Limited
    Inventors: Fran.cedilla.ois Chagnon, Yves Trudel
  • Patent number: 5864071
    Abstract: Powdered ferrous metal compositions are disclosed which provide for increased corrosion resistance through the admixing of powder aluminum containing compositions with standard ferrous metal compositions prior to forming the powder metal parts. In a preferred embodiment, the aluminum ranges is admixed as an FeAl alloy powder with the standard ferrous metal composition. The present invention further includes a powder metal ferrous part formed from the composition produced by a method including the steps of (i) providing a ferrous powder metal composition, (ii) admixing a powder aluminum containing composition with the ferrous composition to form a blended mixture, and (iii) forming a powder metal part from at least a portion of the blended mixture.
    Type: Grant
    Filed: April 24, 1997
    Date of Patent: January 26, 1999
    Assignee: Keystone Powdered Metal Company
    Inventor: John C. Kosco
  • Patent number: 5842108
    Abstract: A method for producing high density and ultrafine W/Cu bulk material by a mechano-chemical process is disclosed. In the method of this invention, metal salts as start materials are spray-dried and prepare W--Cu precursor powder having uniformly-dispersed tungsten and copper components. The W--Cu precursor powder in turn is subjected to a desalting and milling process, thus preparing W--Cu oxide composite powder. Thereafter, the W--Cu oxide composite powder may be formed into a formed green body prior to reducing and sintering under hydrogen atmosphere.
    Type: Grant
    Filed: August 13, 1997
    Date of Patent: November 24, 1998
    Assignee: Korea Institute of Machinery & Materials
    Inventors: Byoung-Kee Kim, Gil-Geun Lee, Gook-Hyun Ha, Dong-Won Lee
  • Patent number: 5772701
    Abstract: A method for manufacturing tantalum capacitors includes preparing a tantalum compact by cold pressing tantalum powder, placing the compact, along with loose refractory metal powder, in a microwave-transparent casket to form an assembly, and heating the assembly for a time sufficient to effect at least partial sintering of the compact and the product made by the method.
    Type: Grant
    Filed: September 5, 1996
    Date of Patent: June 30, 1998
    Assignee: Lockheed Martin Energy Research Corporation
    Inventors: April D. McMillan, Robert E. Clausing, William F. Vierow
  • Patent number: 5758253
    Abstract: A process for producing sintered titanium-graphite having improved wear resistance and low frictional characteristics is described. The said process which produces titanium-graphite composites having a triphasic structure with controlled porosity and a graphite lubricating film, comprises sintering a mixture of titanium and graphite powders in which the percentage of graphite may vary from 4 to 8 percent at temperatures from about 800.degree. C. to 1600.degree. C., for about 1/2 to 2 hours, under a compaction pressure of 0.17 to 0.62 MPa. The composites have applications in biomedical engineering and other fields of engineering due to their biocompatibility, strength and improved wear resistance.
    Type: Grant
    Filed: October 7, 1996
    Date of Patent: May 26, 1998
    Assignee: National University of Singapore
    Inventors: Swee Hin Teoh, Rajendran Thampuran, James Cho Hong Goh, Winston Kar Heng Seah
  • Patent number: 5728238
    Abstract: An iron-based powder for producing impact-resistant components by powder compacting and sintering contains, in addition to Fe, 0.3-0.7% by weight of P, 0.3-3.5% by weight of Mo, and not more than 2% by weight of other alloying elements. A method of powder-metallurgically producing impact-resistant steel components comprises using an iron-based powder which, in addition to Fe, contains 0.3-0.7% by weight of P, preferably 0.35-0.65% by weight of P, 0.3-3.5% by weight of Mo, preferably 0.5-2.5% by weight of Mo, and not more than 2% by weight, preferably not more than 1% by weight, of other alloying elements; compacting the powder into the desired shape; and sintering the compact.
    Type: Grant
    Filed: September 6, 1994
    Date of Patent: March 17, 1998
    Assignee: Hoganas AB
    Inventors: Per Engdahl, Caroline Lindberg
  • Patent number: 5714700
    Abstract: This invention provides a self-lubricating composite material which has excellent strength and oxidation resistnce at a high temperature and can be used in air and in vacuum, and a production method thereof, the composite material is a Cu--Ni--Sn type composite sintered body containing 20 to 70 vol % of mixed particles of graphite and WS.sub.2 as the solid lubricant components and having a porosity of not greater than 25 vol %, and a matrix is a two-phase alloy comprising Cu--Ni alloy particles and an Sn single phase or an Sn--Ni intermetallic compound dispersed uniformly in the grain boundary of the alloy particles and firmly bonding them, and this matrix encompasses the solid lubricant particles. The matrix consists of 5 to 40 wt % of Ni, 4 to 15 wt % of Sn and the balance of Cu and unavoidable impurities as the alloy composition.
    Type: Grant
    Filed: December 18, 1996
    Date of Patent: February 3, 1998
    Assignee: Nippon Steel Corporation
    Inventors: Tokuhiko Nishida, Shoichi Sekiguchi, Toru Ono, Yuko Tsuya
  • Patent number: 5711866
    Abstract: A metallic composite solid, containing alloys and/or intermetallics, is formed by compacting at moderate pressure a mixture of powder particles, foils or sheets at a temperature close to room temperature, well below the melting temperature of the constituent components and without the addition of low melting metals such as mercury, indium or gallium acting as a sintering agent. This low temperature consolidation of the powder mixture is enhanced by having the surface oxide of the powder particles removed, prior to consolidation, and/or by coating the particles with an oxide-replacing metal such as silver or gold. The coating process may be replacement reactions, autocatalytic reduction or electrolytic reduction. The composite formation is assisted by the addition of a liquid acid such as fluoroboric acid, sulfuric acid, fluoric acid, adipic acid, ascorbic acid, or nitric acid.
    Type: Grant
    Filed: May 9, 1995
    Date of Patent: January 27, 1998
    Assignee: The United States of America as represented by the Secretary of Commerce
    Inventors: David S. Lashmore, Moshe P. Dariel, Christian E. Johnson, Menahem B. Ratzker, Anthony A. Giuseppetti, Frederick C. Eichmiller, Glenn L. Beane, David R. Kelley
  • Patent number: 5710384
    Abstract: The invention provides a magneto-optical recording medium target and a manufacture method thereof which target can produce the leakage magnetic flux in sufficient density and has the high mechanical strength. The target is a sintered body containing 15 to 30 atomic % at least one rare earth metal and the balance at least one transition metal, in which alloy powder having such a composition is sintered so that the original morphology of the alloy powder essentially remains. Specifically, the target has a micro structure in which the alloy powder particles consisted of the rare earth metal and the transition metal are interconnected through grain boundary phases. The target is able to have the deflective strength not less than 50 MPa, the relative density not less than 99%, and the content of oxygen not more than 1000 ppm. Particulate micro structures preferably have a grain size d.ltoreq.250 .mu.m and a volume mean size d.sub.av of 50.ltoreq.d.sub.ad .ltoreq.120 .mu.m.
    Type: Grant
    Filed: March 8, 1996
    Date of Patent: January 20, 1998
    Assignee: Hitachi Metals, Ltd.
    Inventor: Kaoru Masuda
  • Patent number: 5602350
    Abstract: The present invention discloses an improved method for compacting powdered materials, including ferrous alloys, non-ferrous metals or non-metal powders, wherein the improved method includes the use of an improved lubricant during the compaction process. The improved lubricant includes vinyl halides, generally, and polytetrafluroethylene, specifically. In a preferred embodiment of the present invention, 0.2 to 0.6 wt. % of the vinyl halide is added to the powdered form of the compactable material before the compaction and sintering of the compactable material.
    Type: Grant
    Filed: May 15, 1995
    Date of Patent: February 11, 1997
    Assignee: The Penn State Research Foundation
    Inventors: Randall M. German, Anthony Griffo, Tracy Potter
  • Patent number: 5590388
    Abstract: A method of producing a molded ceramic article comprises the first step mixing powdery raw materials and a liquid additive, thereby obtaining a mixed raw material, the second step press-molding the mixed raw material obtained in the first step in a hydrostatically applied condition of pressure, thereby removing an excess of the liquid additive to obtain a preform, and the third step calcining the preform obtained in the second step to obtain a molded ceramic article. The molded ceramic article comprises, as a principal component, copper and, as essential components, Cr and Ni within composition ranges of 0.1.ltoreq.Cr<2 wt. % and 0.1.ltoreq.Ni<10 wt. % and further at least one additive component selected from the group consisting of the following composition ratios: the following composition ratios: 0<Fe<5 wt. %, 0.ltoreq.Co<5 wt. %, 0.ltoreq.Al<10 wt. %, 0.ltoreq.Ti<20 wt. %, 0.ltoreq.Mo<3 wt. %, 0.ltoreq.Si<3 wt. %, 0.ltoreq.V<3 wt. %, 0.ltoreq.Mg<1 wt. %, and 0.ltoreq.
    Type: Grant
    Filed: September 1, 1994
    Date of Patent: December 31, 1996
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Mitsuo Kuwabara, Kiyoshi Ikegami, Teruaki Yoshida, Koji Takahashi, Tamotsu Harada, Takeshi Komiyama, Fumio Hirai, Masamichi Hayashi
  • Patent number: 5590385
    Abstract: A manufacturing method of a target for sputtering comprises the steps of: compressing first and second oxide powders with high permeability to form first and second compressed materials, respectively; sintering the first and the second compressed materials to form a sintered body made of a third oxide crystal; pulverizing the sintered body made of the third oxide crystal to form a third oxide powder; mixing the third oxide powder and titanium powder and compressing the mixed powder to form a third compressed material; and sintering the third compressed material in a vacuum condition to form an oxide target. This manufacturing method produces a target which can stably form oxide thin film with high permeability at high voltage for a long time and can be applied to a direct current sputtering process.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: December 31, 1996
    Assignee: Samsung Electronics Co., Ltd.
    Inventor: Choong-ryul Paik
  • Patent number: 5581798
    Abstract: According to the invention there now is provided a method of producing a sintered titanium based carbonitride alloy with 3-25 weight % binder phase with extremely good properties at intermittent machining of materials difficult to machine. The method relates to the use of a raw material comprising a complex cubic carbonitride containing the main part of the metals from groups IV and V of the periodic system and carbon and nitrogen to be found in the finished alloy whereby said alloy has the composition0.86.ltoreq.X.sub.IV .ltoreq.0.970.44.ltoreq.X.sub.C .ltoreq.0.55where X.sub.IV is the molar ratio of the group IV elements of the alloy and X.sub.C is the molar ratio of carbon.
    Type: Grant
    Filed: May 11, 1995
    Date of Patent: December 3, 1996
    Assignee: Sandvik AB
    Inventors: Gerold Weinl, Rolf Oskarsson
  • Patent number: 5568653
    Abstract: According to the invention there now is provided a method of producing a sintered titanium based carbonitride alloy with 3-25 weight-% binder phase with extremely good properties at semifinishing operations at turning. The method relates to the use of a raw material consisting of a complex cubic carbonitride comprising the main part of the metals from groups IV and V of the periodic system and carbon and nitrogen to be found in the finished alloy whereby said alloy has the composition0.85.ltoreq.X.sub.IV .ltoreq.0.990.58.ltoreq.X.sub.C .ltoreq.0.69where X.sub.IV is the molar ratio of the group IV elements of the alloy and X.sub.C is the molar ratio of carbon.
    Type: Grant
    Filed: May 11, 1995
    Date of Patent: October 22, 1996
    Assignee: Sandvik AB
    Inventors: Gerold Weinl, Rolf Oskarsson
  • Patent number: 5561831
    Abstract: According to the invention there now is provided a method of producing a sintered titanium based carbonitride alloy with 3-25 weight-% binder phase with extremely good properties at fine to medium coarse milling. The method relates to the use of a raw material consisting of a complex cubic carbonitride comprising the main part of the metals from groups IV and V of the periodic system and carbon and nitrogen to be found in the finished alloy whereby said alloy has the composition0.89.ltoreq.X.sub.IV .ltoreq.0.970.52.ltoreq.X.sub.C .ltoreq.0.61where X.sub.IV is the molar ratio of the group IV elements of the alloy and X.sub.C is the molar ratio of carbon.
    Type: Grant
    Filed: May 11, 1995
    Date of Patent: October 1, 1996
    Assignee: Sandvik AB
    Inventors: Ake Ostlund, Rolf Oskarsson
  • Patent number: RE40348
    Abstract: A thin arc segment magnet made of a an R-T-B based, rare earth sintered magnet substantially comprising 28-33 weight % of R and 0.8-1.5 weight % of B, the balance being substantially Fe T, wherein R is at least one rare earth element including Y, and T is Fe or Fe and Co, which has an oxygen content of 0.3 weight % or less, a density of 7.56 g/cm3 or more, a coercivity iHc of 1.1 MA/m (14 kOe) or more at room temperature, and an orientation Br/4?Imax of 96% or more in an anisotropy-providing direction at room temperature can be produced by using a slurry mixture formed by introducing fine alloy powder of the above composition into a mixture liquid comprising 99.7-99.99 parts by weight of a mineral oil, a synthetic oil or a vegetable oil and 0.01-0.3 parts by weight of a nonionic surfactant and/or an anionic surfactant.
    Type: Grant
    Filed: November 5, 2003
    Date of Patent: June 3, 2008
    Assignee: Hitachi Metals, Ltd.
    Inventors: Hisato Tokoro, Kimio Uchida, Kazuo Oda, Tsukasa Mikamoto
  • Patent number: RE36249
    Abstract: A high-porosity metallic membrane element comprising a sintered element having at least about 55% porosity, the sintered element comprising a matrix of substantially interconnected pores, each of the pores being defined by a plurality of dendtritic metallic particles. A preferred form is made from pure nickel, preferably filamentous nickel powder. The high-porosity metallic membrane element, comprising the aforementioned sintered element having at least about 55% porosity, can be sealed within a filter housing to produce a highly porous filter device with a filtered fluid flow path through the metal membrane element. Also disclosed is a method of making the high-porosity metallic membrane element which includes depositing by air-laying techniques a substantially uniform low-density bed of a sinterable dendritic material into a mold suitable for applying compressive force thereto, compressing the low-density bed of sinterable dendritic material to form a green form, and sintering the green form.
    Type: Grant
    Filed: January 30, 1998
    Date of Patent: July 13, 1999
    Assignee: Millipore Investment Holdings, Inc.
    Inventor: Robert S. Zeller