Silicon Containing Patents (Class 420/546)
  • Publication number: 20080181812
    Abstract: Recycle friendly aluminum alloys are described which are variants of AA 3000 and AA 5000 series alloys containing higher than usual amounts of silicon and iron. The alloys contain in percentages by weight, more than 0.6-2.0% silicon, 0.9-2.4% iron, wherein the ratio of the amount of iron to the amount of silicon is in the range of 1.2-1.8:1. Other components of the alloys may include 0-0.4% copper, 0-1.5% manganese, 0-5.0% magnesium, 0-0.5% zinc, 0-3.5% chromium, 0-0.1% titanium and the balance aluminum and incidental impurities.
    Type: Application
    Filed: March 26, 2008
    Publication date: July 31, 2008
    Inventors: Adriano M.P. Ferreira, Sadashiv K. Nadkarni
  • Patent number: 7364630
    Abstract: The present invention provides an Al—Mg—Si alloy sheet in which the production of ridging marks during press forming is noticeably inhibited, and in addition, provides a manufacturing method capable of providing such an aluminum alloy sheet, and an intermediate material in the manufacture thereof. The Al—Mg—Si alloy sheet in accordance with the present invention is characterized by having a prescribed composition, and characterized in that respective textures are present therein with a good balance. Further, in accordance with the manufacturing method, and the intermediate material in the manufacture thereof of the present invention, it is possible to manufacture the alloy with high efficiency.
    Type: Grant
    Filed: March 24, 2004
    Date of Patent: April 29, 2008
    Assignee: Kobe Steel, Ltd.
    Inventors: Katsushi Matsumoto, Yasuaki Sugizaki
  • Patent number: 7347905
    Abstract: An aluminum-silicon lost foam casting alloy having reduced microporosity and a method for casting the same is herein disclosed. A preferred lost foam cast alloy consists essentially of 6 to 12% by weight silicon and preferably 9.0 to 9.5% by weight silicon, 0.035-0.30% strontium, 0.40% maximum iron, 0.45% maximum copper, 0.49% maximum manganese, 0.60% maximum magnesium, 3.0% maximum zinc, and the balance aluminum. Most preferably, the lost foam alloy is free from iron, titanium and boron. However, such elements may exist at trace levels. Most preferably, the alloy is lost foam cast with the process that applies at least 10 atmospheres of pressure during solidification. However, the range may be 5 to 60 atmospheres. The strontium addition is greater than 0.005% by weight and most preferably greater than 0.05% by weight.
    Type: Grant
    Filed: July 5, 2005
    Date of Patent: March 25, 2008
    Assignee: Brunswick Corporation
    Inventors: Raymond J. Donahue, Terrance M. Cleary, Kevin R. Anderson
  • Publication number: 20070280849
    Abstract: The present invention relates to a friction stir welding process for joining two members having different shearing strengths, and a friction stir welded structure fabricated by the process. The friction stir welding process includes the step of positioning a first welded member and a second welded member such that both members overlap each other, thereby defining an overlapped region, and the step of inserting a rotating pin into the overlapped region from a surface of the second welded member, so that the first and second welded members are joined together. In this process, the first welded member has a lower shearing strength than that of the second welded member.
    Type: Application
    Filed: April 25, 2007
    Publication date: December 6, 2007
    Applicant: Honda Motor Co., Ltd.
    Inventors: Fumiaki Fukuchi, Mitsuru Sayama, Tetsuya Miyahara, Eiji Ishida
  • Patent number: 7255756
    Abstract: Disclosed herein is an aluminum alloy composition consisting essentially of, on the basis of total weight of the composition, 13 to 28 wt % of silicon, 1.5 to 5 wt % of a metal element selected from iron and manganese, 3 to 10 wt % of zinc, 0.5 to 1 wt % of magnesium, and aluminum as balance. Also disclosed herein is an aluminum alloy product made from said aluminum alloy composition and exhibiting improved mechanical properties at high temperatures, including excellent wear resistance, hardness and thermal stability.
    Type: Grant
    Filed: July 25, 2005
    Date of Patent: August 14, 2007
    Assignee: National Cheng Kung University
    Inventors: Chi-Yuan Tsao, Yen-Hao Su, Chun-Hsien Chiang
  • Patent number: 7175719
    Abstract: Extruded aluminum alloy which excels in machinability, caulking properties, and wear resistance, the extruded aluminum alloy including 3.0 to 6.0 mass % of Si, 0.1 to 0.45 mass % of Mg, 0.01 to 0.5 mass % of Cu, 0.01 to 0.5 mass % of Mn, and 0.40 to 0.90 mass % of Fe, with the balance being Al and unavoidable impurities.
    Type: Grant
    Filed: May 3, 2005
    Date of Patent: February 13, 2007
    Assignee: Aisin Keikinzoku Co., Ltd.
    Inventors: Nobuyuki Higashi, Kinji Hashimoto
  • Patent number: 6923935
    Abstract: A hypoeutectic aluminum silicon casting alloy having a refined primary silicon particle size and a modified iron morphology. The alloy includes 10 to 11.5% by weight silicon, 0.10 to 0.70% by weight magnesium and also contains 0.05 to 0.07% by weight strontium. On cooling from the solution temperature, the strontium serves to modify the silicon eutectic structure as well as create an iron phase morphology change. Such changes facilitate feeding through the aluminum interdendritic matrix. This, in turn, creates a finished die cast product with extremely low levels of microporosity defects. The alloy may be used to cast engine blocks for marine outboard and stern drive motors. Furthermore, when the magnesium levels are adjusted to approximately 0.10 to 0.20% by weight magnesium, propellers having a highly advantageous ductility may be obtained.
    Type: Grant
    Filed: May 2, 2003
    Date of Patent: August 2, 2005
    Assignee: Brunswick Corporation
    Inventors: Raymond J. Donahue, Terrance M. Cleary, Kevin R. Anderson
  • Patent number: 6921512
    Abstract: An aluminum alloy is disclosed that is suitable for casting and machining cylinder blocks for engines, especially gasoline fuel engines for automotive vehicles. The casting has the strength and wear resistance to piston/seal scuffing for such engines. The alloy comprises, by weight, 9.5 to 12.5% silicon, 0.1 to 1.5% iron, 1.5 to 4.5% copper, 0.2 to 3% manganese, 0.1 to 0.6% magnesium, 2.0% max zinc, 0 to 1.5% nickel, 0.25% maximum titanium, up to 0.05% strontium and the balance aluminum, where the weight ratio of manganese to iron is 1.2 to 1.75 or higher when the iron content is equal to or greater than 0.4% and the weight ratio of manganese to iron is at least 0.6 to 1.2 when the iron content is less than 0.4% of the alloy.
    Type: Grant
    Filed: June 24, 2003
    Date of Patent: July 26, 2005
    Assignee: General Motors Corporation
    Inventor: Herbert William Doty
  • Publication number: 20040213695
    Abstract: Recycle friendly aluminum alloys are described which are variants of AA 3000 and AA 5000 series alloys containing higher than usual amounts of silicon and iron. The alloys contain in percentages by weight, more than 0.6-2.0% silicon, 0.9-2.4% iron, wherein the ratio of the amount of iron to the amount of silicon is in the range of 1.2-1.8:1. Other components of the alloys may include 0-0.4% copper, 0-1.5% manganese, 0-5.0% magnesium, 0-0.5% zinc, 0-3.5% chromium, 0-0.1% titanium and the balance aluminum and incidental impurities.
    Type: Application
    Filed: March 31, 2004
    Publication date: October 28, 2004
    Inventors: Adriano M.P. Ferreira, Sadashiv K. Nadkarni
  • Publication number: 20040155095
    Abstract: A vacuum brazing method is disclosed for joining aluminum stock materials to each other. The typical cladding material utilized includes aluminum and a melting point lowering agent such as silicon. In addition, the cladding material typically includes magnesium to provide for enhanced wetting of the cladding material into the joint area. It has been found that adjusting the ratio of magnesium to calcium to a level of equal to or greater than 625 to 1 provides greatly enhanced brazed joint formation and reliability of the vacuum brazing method.
    Type: Application
    Filed: February 10, 2003
    Publication date: August 12, 2004
    Inventors: Karl Paul Kroetsch, Ange D. Koeppen, Charles K. Rottner
  • Patent number: 6773665
    Abstract: A non-Cu-based cast Al alloy contains substantially no Cu, and has a tensile strength of 305 MPa or more, a 0.2% yield strength of 220 MPa or more, and an elongation of 10% or more. In the heat treatment of the cast Al alloy, the solution treatment is performed using a fluidized bed 18, and the solution treatment is performed by rapid heating up to the solution treatment temperature in 30 minutes, and maintaining the solution treatment temperature in 3 hours or less. Because this method for heat treatment performs solution treatment at an increased speed of heating-up time, with small deviation of temperature, and at a higher temperature, total time for heat treatment can be shortened drastically in comparison with the conventional method. A non-Cu-based cast Al alloy having well-balanced mechanical properties of tensile strength, yield strength, and elongation can be provided.
    Type: Grant
    Filed: March 15, 2002
    Date of Patent: August 10, 2004
    Assignee: Asahi Tec Corporation
    Inventor: Takayuki Sakai
  • Patent number: 6773666
    Abstract: An improved Al—Si—Mg—Mn casting alloy that consists essentially of: about 6.0-9.0 wt. % silicon, about 0.2-0.8 wt. % magnesium, about 0.1-1.2 wt. % manganese, less than about 0.15 wt. % iron, less than about 0.3 wt. % titanium and less than about 0.04 wt. % strontium, the balance aluminum. Preferrably, this casting alloy is substantially copper-free, chromium-free and beryllium-free.
    Type: Grant
    Filed: February 27, 2003
    Date of Patent: August 10, 2004
    Assignee: Alcoa Inc.
    Inventors: Jen C. Lin, Que-Tsang Fang, Carl E. Garesche, Holger Haddenhorst
  • Publication number: 20040151615
    Abstract: There is disclosed a cast-forged product of an aluminum alloy consisting essentially of: 0.6 to 1.8 wt % of silicon; 0.6 to 1.8 wt % of magnesium; 0.8 wt % or less of copper; 0.2 to 1.0 wt % of manganese; 0.25 wt % or less of chromium; 0.0 to 0.15 wt % of titanium; and unavoidably contained impurities. When the product is used as various parts for automobiles formed of aluminum, such as suspension parts, frames, and parts for engines, the product is more superior in mechanical properties such as a tensile strength, proof stress, and elongation, and can be manufactured with a low cost.
    Type: Application
    Filed: October 1, 2003
    Publication date: August 5, 2004
    Applicants: Asahi Tec Corporation, Hoei Industries Co., Ltd.
    Inventors: Kohji Kotani, Masatoshi Watanabe, Daisuke Machino
  • Publication number: 20040035505
    Abstract: A monolithic container having a bottom wall, a sidewall interconnected to the bottom wall and extending upwardly and outwardly therefrom to define an open end of the monolithic container at an upper edge of the sidewall, the sidewall having a peripheral flange extending outwardly from the upper edge. The monolithic container formed from an aluminum alloy feedstock comprising: from about 0.05 to 0.55% by weight silicon, from 0.10 to about 0.50% by weight iron, from less than about 0.60% by weight copper, from about less than about 0.4% by weight manganese, from about 0.9 to about 1.8% by weight magnesium, with the balance being aluminum and impurities.
    Type: Application
    Filed: August 23, 2002
    Publication date: February 26, 2004
    Inventors: Ali Unal, David A. Tomes
  • Patent number: 6676775
    Abstract: A recrystallization-hardenable aluminum cast alloy includes in addition to aluminum the following elements as functional elements: (1) 5 to 10 weight % silicon, (2) 0.2 to 0.35 weight % magnesium, (3) 0.3 to 3 weight % nickel and/or 0.6 to 3 weight % cobalt, and impurities due to manufacturing.
    Type: Grant
    Filed: December 17, 2001
    Date of Patent: January 13, 2004
    Assignee: DaimlerChrysler AG
    Inventors: Andreas Barth, Mohamed Douaoui
  • Patent number: 6656421
    Abstract: An aluminum-beryllium-silicon based alloy is disclosed, which comprises 5.0 to 30.0 mass % of Be, 0.1 to 15.0 mass % of Si and 0.1 to 3.0 mass %, the balance being Al and inevitable impurities. The alloy is useful for producing automobile engine parts, etc.
    Type: Grant
    Filed: October 10, 2001
    Date of Patent: December 2, 2003
    Assignees: NGK Insulators, Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Toshimasa Ochiai, Hiroshi Yamada, Masami Hoshi
  • Publication number: 20030207143
    Abstract: A shock absorbing material comprising an Al—Mg—Si series aluminum alloy having high strength and showing excellent energy absorbing property when compressed in the axial direction of extrusion is obtained. The shock absorbing material of the invention has a hollow cross section, mainly comprises a fibrous structure and can be manufactured by press quenching just after extrusion followed by aging. In the press quenching, press quenching under air-cooling advantageous in view of the dimensional accuracy or the cost can be adopted. Further, the shock absorbing material of the invention has excellent cracking resistance to a compressive load in the lateral direction as well as in the axial direction. The shock absorbing material of the invention is suitable as side members or bumper stays in the frame structures of automobiles.
    Type: Application
    Filed: April 23, 2003
    Publication date: November 6, 2003
    Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd)
    Inventors: Hitoshi Kawai, Shinji Yoshihara, Masakazu Hirano
  • Patent number: 6623570
    Abstract: A casting alloy of the AlMgSi type comprises Magnesium 3.0 to 7.0 wt. % Silicon 1.7 to 3.0 wt. % Manganese 0.2 to 0.48 wt. % Iron 0.15 to 0.35 wt. % Titanium as desired max. 0.2 wt. % Ni 0.1 to 0.4 wt % and aluminum as the rest along with production related impurities, individually at most 0.02 wt. %, in total at most 0.2 wt. %, with the further provision that the magnesium and silicon are present in the alloy in a Mg:Si weight ratio of 1.7:1, corresponding to the composition of the quasi binary eutectic made up of the solid state phases Al and Mg2Si, whereby the deviation from the exact composition of the quasi-binary eutectic amounts to at most −0.5 to +0.3 wt. % for magnesium and −0.3 to +0.5 wt. % for silicon the finely dispersed precipitates of the intermetallic phase Mg2Si results in high ductility.
    Type: Grant
    Filed: February 8, 2002
    Date of Patent: September 23, 2003
    Assignee: Alcan Technology & Management Ltd.
    Inventors: Reinhard Winkler, Gunter Höllrigl, Jürgen Wuest, Klaus Währisch
  • Publication number: 20030143102
    Abstract: A first aluminum alloy of the present invention comprises Mg: 0.3-6 mass %, Si: 0.3-10 mass %, Zn: 0.05-1 mass %, Sr: 0.001-0.3 mass % and the balance being Al and impurities. A second aluminum alloy further contains one or more selective additional elements selected from the group consisting of Cu, Fe, Mn, Cr, Zr, Ti, Na and Ca. Furthermore, a third aluminum alloy comprises Mg: 0.1-6 mass %, Si: 0.3-12.5 mass %, Cu: 0.01 mass % or more but less than 1 mass %, Zn: 0.01-3 mass %, Sr: 0.001-0.5 mass % and the balance being Al and impurities. Furthermore, a fourth aluminum alloy further includes one or more optional additional elements selected from the group consisting of Ti, B, C, Fe, Cr, Mn, Zr, V, Sc, Ni, Na, Sb, Ca, Sn, Bi and In.
    Type: Application
    Filed: July 25, 2002
    Publication date: July 31, 2003
    Applicant: SHOWA DENKO K.K.
    Inventors: Hideaki Matsuoka, Masaki Yamanaka, Hiroki Yoshioka, Yasuo Okamoto, Masakatsu Kitamura
  • Publication number: 20030136477
    Abstract: An aluminum alloy for a die casting, used as the material of parts of an automotive vehicle. The aluminum alloy consists essentially of Si in an amount ranging from 10 to 12% by weight, Mg in an amount ranging from 0.15 to 0.50% by weight, Mn in an amount ranging from 0.5 to 1.0% by weight, Fe in an amount of not more than 0.15% by weight, Ti in an amount of not more than 0.1% by weight, Sb in an amount ranging from 0.05 to 0.20% by weight, B in an amount ranging from 0.005 to 0.02%, and balance consisting of aluminum and inevitable impurities.
    Type: Application
    Filed: January 6, 2003
    Publication date: July 24, 2003
    Applicant: NISSAN MOTOR CO., LTD.
    Inventors: Sanji Kitaoka, Yukio Kuramasu, Shinichiro Sumi, Kenji Tsushima, Hiroshi Kambe, Masahiko Shioda
  • Publication number: 20030029531
    Abstract: A process is described for producing an aluminum alloy sheet having excellent bendability for use in forming panels for automobiles. An aluminum alloy containing 0.50 to 0.75 by weight Mg, 0.7 to 0.85% by weight Si, 0.1 to 0.3% by weight Fe, 0.15 to 0.35% by weight Mn, and the balance Al and incidental impurities, is used and is semi-continuously cast into ingot. The cast alloy ingot is subjected to hot rolling and cold rolling, followed by solution heat treatment of the formed sheet. The heat treated sheet is quenched to a temperature of about 60-120° C. and the sheet is then coiled. This coil is then pre-aged by slowly cooling the coil from an initial temperature of about 60-120° C. to room temperature at a cooling rate of less than 10° C./hr.
    Type: Application
    Filed: May 2, 2002
    Publication date: February 13, 2003
    Inventors: Michael Jackson Bull, David James Lloyd
  • Publication number: 20030015261
    Abstract: A process is described for producing an aluminum alloy sheet having excellent bendability for use in forming panels for automobiles. An aluminum alloy is used containing 0.5-0.75% by weight Mg, 0.7-0.85% by weight Si, 0.15-0.35% by weight Mn and 0.1-0.3% by weight Fe and the remainder Al and incidental impurities. The alloy is formed into ingot by semi-continuous casting and the cast alloy ingot is subjected to hot rolling and cold rolling, followed by solution heat treatment of the formed sheet. The sheet material is pre-aged by rapidly cooling from an initial pre-aging temperature of at least 80° C. to room temperature at a cooling rate of more than 5° C./hour.
    Type: Application
    Filed: May 2, 2002
    Publication date: January 23, 2003
    Inventors: Michael Jackson Bull, Alok Kumar Gupta, David James Lloyd, Pierre Henri Marois, John Sorensen
  • Publication number: 20030008165
    Abstract: A shock absorbing material comprising an Al—Mg—Si series aluminum alloy having high strength and showing excellent energy absorbing property when compressed in the axial direction of extrusion is obtained. The shock absorbing material of the invention has a hollow cross section, mainly comprises a fibrous structure and can be manufactured by press quenching just after extrusion followed by aging. In the press quenching, press quenching under air-cooling advantageous in view of the dimensional accuracy or the cost can be adopted. Further, the shock absorbing material of the invention has excellent cracking resistance to a compressive load in the lateral direction as well as in the axial direction. The shock absorbing material of the invention is suitable as side members or bumper stays in the frame structures of automobiles.
    Type: Application
    Filed: July 9, 2002
    Publication date: January 9, 2003
    Applicant: KABUSHI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd.)
    Inventors: Hitoshi Kawai, Shinji Yoshihara, Masakazu Hirano
  • Patent number: 6485682
    Abstract: A hardened aluminum alloy, for use in the manufacture of printed circuit boards, having elevated levels of manganese and magnesium and produced as a sheet by a cold rolling process to a specified thickness.
    Type: Grant
    Filed: November 6, 2000
    Date of Patent: November 26, 2002
    Inventor: Dieter Backhaus
  • Publication number: 20020155023
    Abstract: An aluminium-based alloy having 6.5-7.5 wt. % silicon and 0.35-0.50 wt. % magnesium as the major alloying elements and a method of manufacturing an article from the alloy are disclosed. The alloy is characterised by a microstructure in which &bgr; phase (Al5SiFe) that forms during heat treatment as a transformation product of &pgr; phase (Al8Si6Mg3Fe) is the sole or predominant iron-containing phase in the alloy.
    Type: Application
    Filed: November 18, 1999
    Publication date: October 24, 2002
    Inventors: JOSEPH GIOVANNI BARRESI, MALCOLM JAMES COUPER, DAVID HENRY ST. JOHN, GEOFFREY ALAN EDWARDS, HAO WANG
  • Patent number: 6440359
    Abstract: An alloy of composition in wt. % (see table (I)) and incidental impurities up to 0.05 each 0.15 total, balance A1. The alloy can be extruded at high speed to provide extruded sections which meet T5 or T6 strength requirements.
    Type: Grant
    Filed: September 22, 1999
    Date of Patent: August 27, 2002
    Assignee: Alcan International Limited
    Inventors: Nicholas Charles Parson, Jeffrey David Hankin, Kevin Paul Hicklin
  • Patent number: 6440583
    Abstract: Disclosed is an Al alloy for a welded construction having excellent welding characteristics, which Al alloy comprises 1.5 to 5 wt % of Si (hereinafter, wt % is referred to as %), 0.2 to 1.5% of Mg, 0.2 to 1.5% of Zn, 0.2 to 2% of Cu, 0.1 to 1.5% of Fe, and at least one member selected from the group consisting of 0.01 to 1.0% of Mn, 0.01 to 0.2% of Cr, 0.01 to 0.2% of Ti, 0.01 to 0.2% of Zr, and 0.01 to 0.2% of V, with the balance being Al and inevitable impurities. Also disclosed is a welded joint having this Al alloy base metal welded with an Al—Mg- or Al—Si-series filler metal.
    Type: Grant
    Filed: October 26, 2000
    Date of Patent: August 27, 2002
    Assignees: The Furukawa Electric Co., Ltd., Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Seizo Ueno, Yoichiro Bekki, Noboru Hayashi
  • Publication number: 20020112797
    Abstract: A population of extrusion billets has a specification such that every billet is of an alloy of composition (in wt. %): Fe <0.35; Si 0.20-0.6; Mn <0.10; Mg 0.25-0.9; Cu <0.015; Ti <0.10; Cr <0.10; Zn <0.03; balance Al of commercial purity. After ageing to T5 or T6 temper, extruded sections can be etched and anodized to give extruded matt anodized sections having improved properties.
    Type: Application
    Filed: February 1, 2002
    Publication date: August 22, 2002
    Inventors: Nicholas Charles Parson, Barry Roy Ellard, Graeme John Marshall
  • Publication number: 20020106300
    Abstract: An aluminum-beryllium-silicon based alloy is disclosed, which comprises 5.0 to 30.0 mass % of Be. 0.1 to 15.0 mass % of Si and 0.1 to 3.0 mass %, the balance being Al and inevitable impurities. The alloy is useful for producing automobile engine parts, etc.
    Type: Application
    Filed: October 10, 2001
    Publication date: August 8, 2002
    Applicant: NGK Insulators, Ltd.
    Inventors: Toshimasa Ochiai, Hiroshi Yamada, Masami Hoshi
  • Publication number: 20020088509
    Abstract: A recrystallization-hardenable aluminum cast alloy includes in addition to aluminum the following elements as functional elements: (1) 5 to 10 weight % silicon, (2) 0.2 to 0.35 weight % magnesium, (3) 0.3 to 3 weight % nickel and/or 0.6 to 3 weight % cobalt, and impurities due to manufacturing.
    Type: Application
    Filed: December 17, 2001
    Publication date: July 11, 2002
    Inventors: Andreas Barth, Mohamed Douaoui
  • Patent number: 6364970
    Abstract: The diecasting alloy based on aluminium-silicon contains 9.5 to 11.5 w. % silicon 0.1 to 0.5 w. % magnesium 0.5 to 0.8 w. % manganese max 0.15 w. % iron max 0.03 w. % copper max 0.10 w. % zinc max 0.15 w. % titanium with the remainder aluminium and for permanent refinement 30 to 300 ppm strontium.
    Type: Grant
    Filed: November 21, 1994
    Date of Patent: April 2, 2002
    Assignee: Aluminium Rheinfelden GmbH
    Inventors: Ulrich Hielscher, Horst Sternau, Hubert Koch
  • Patent number: 6364969
    Abstract: A 6XXX series aluminium alloy containing Mg and Si is disclosed. The 6XXX series aluminium alloy is characterized in that the Mg and Si that is available to form MgSi precipitates is present in amounts such that the ratio of Mg:Si, on an atomic weight basis, is between 0.8:1 and 1.2:1.
    Type: Grant
    Filed: October 12, 1999
    Date of Patent: April 2, 2002
    Inventor: Malcolm James Couper
  • Patent number: 6361741
    Abstract: This invention relates to an aluminum alloy with B-rated or better machineability, said alloy being suitable for using as brazing in the Nocolock® process. The alloy consists essentially of: about 0.5-0.8 wt. % silicon; about 0.4-0.6 wt. % magnesium; about 0.4-0.72 wt. % tin; up to about 0.5 wt. % iron; up to about 0.3 wt. % copper; up to about 0.35 wt. % manganese; up to about 0.15 wt. % chromium; and up to about 0.2 wt. % zinc; the balance aluminum and incidental elements and impurities. This product is preferentially processed into one or more of the following tempers: T1, T5, T6, T651, T6510, T6511, T8, T851, and T9.
    Type: Grant
    Filed: January 31, 2000
    Date of Patent: March 26, 2002
    Assignee: Alcoa Inc.
    Inventors: Thomas J. Klemp, Richard A. Jeniski, Jr., David W. Hohman
  • Patent number: 6355213
    Abstract: A novel aluminum die-cast material having all good properties of high fluidity, good corrosion resistance and high mechanical strength is disclosed. As its Mg content, a factor to increase mechanical strength, is increased to fall between 0.4 and 0.6% by weight, the material has good mechanical properties. As its Cu content, a factor to cause corrosion, is reduced to at most 0.15% by weight, the material has good corrosion resistance to seawater. As its Si content, a factor to increase casting fluidity, is increased to fall between 10.0 and 11.5% by weight, the material has good fluidity.
    Type: Grant
    Filed: September 1, 2000
    Date of Patent: March 12, 2002
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Norimasa Takasaki, Hiroyuki Murata, Yoshiyuki Matsuda, Nobuhiro Ishizaka
  • Publication number: 20020015658
    Abstract: An aluminum-copper-zinc alloy having ancillary additions of lithium. The alloy composition includes from about 5 to 13 wt % zinc and from about 0.01 to 1.0 wt % lithium.
    Type: Application
    Filed: June 3, 1999
    Publication date: February 7, 2002
    Inventors: ROBERTO J. RIOJA, GARY H. BRAY, JAMES T. STALEY, DIANA K. DENZER
  • Publication number: 20020014287
    Abstract: An Al—Mg—Si based aluminum alloy extrusion having large strength, absorbable impact energy and resistance against compressing cracking, wherein the average size of Mg2Si precipitation in the [1 0 0] and [0 1 0] directions of the (1 0 0) plane inside grains is 20 nm or more, the distribution density of the Mg2Si precipitation in the [0 0 1] direction of the (1 0 0) plane is 100 or more per &mgr;m2, and the size of precipitations on grain boundaries is 1000 nm or less. Alternatively, in the Al—Mg—Si based aluminum alloy extrusion, a tensile strength obtained from a tensile test performed at a strain rate of 1000 per second is from 150 to 400 N/mm2 (both inclusive).
    Type: Application
    Filed: October 25, 1999
    Publication date: February 7, 2002
    Inventors: SHINJI YOSHIHARA, HITOSHI KAWAI, MASAKAZU HIRANO
  • Patent number: 6337136
    Abstract: The present invention provides a support for a lithographic printing plate prepared by cold rolling a sheet while intermediate annealing is omitted to save energy and the number of the cold rolling steps are decreased to simplify the sheet production steps and to give a desired strength of the sheet, and by inhibiting precipitation of Si particles in the substrate to give extremely excellent resistance to ink staining in the nonimage areas during printing, and a process for producing a substrate therefore. The production process comprises homogenization heat-treating an aluminum alloy slab comprising 0.10 to 0.40 wt % of Fe, 0.03 to 0.15 wt % of Si, 0.004 to 0.
    Type: Grant
    Filed: July 28, 1999
    Date of Patent: January 8, 2002
    Assignees: Nippon Light Metal Company, Ltd., Fuji Photo Film Co., Ltd.
    Inventors: Hideki Suzuki, Ichiro Okamoto, Kazumitsu Mizushima, Tadashi Asahi, Hirokazu Sawada, Hirokazu Sakaki
  • Patent number: 6309481
    Abstract: An aluminium casting alloy contains: 2.0 to 3.5 w. % magnesium 0.15 to 0.35 w. % silicon 0.20 to 1.2  w. % manganese max. 0.40 w. % iron max. 0.10 w. % copper max. 0.05 w. % chromium max. 0.10 w. % zinc  max. 0.003 w. % beryllium max. 0.20 w. % titanium max. 0.60 w. % cobalt max. 0.80 w. % cerium and aluminium as the remainder with further impurities individually max. 0.02 w. %, total max. 0.2 w. %. The aluminium alloy is particularly suitable for diecasting, thixocasting and thixoforging. A particular application is diecasting for components with high requirements for mechanical properties, as these are present even in the cast state and thus no further heat treatment is required.
    Type: Grant
    Filed: September 30, 1998
    Date of Patent: October 30, 2001
    Assignee: Aluminium Rheinfelden, GmbH
    Inventors: Hubert Koch, Horst Schramm
  • Patent number: 6290785
    Abstract: The present invention provides an improved process for continuously casting aluminum alloys and improved aluminum alloy compositions. The process includes the steps of continuously annealing the cold rolled strip in an intermediate anneal using an induction heater and/or continuously annealing the hot rolled strip in an induction heater. The alloy composition has mechanical properties that can be varied selectively by varying the time and temperature of a stabilizing anneal.
    Type: Grant
    Filed: July 6, 1999
    Date of Patent: September 18, 2001
    Assignee: Golden Aluminum Company
    Inventors: Mark S. Selepack, Theodore E. Blakely
  • Patent number: 6248189
    Abstract: An aluminum-based alloy useful for driveshaft assemblies and method of manufacturing an extruded tube of such alloy. The alloy includes, in weight %, 0.50 to 0.70% Si, up to 0.30% Fe, 0.20 to 0.40% Cu, up to 0.03% Mn, 0.80 to 1.10% Mg, up to 0.03% Cr, balance Al and impurities. In producing extruded tubing, the alloy is extruded, the extruded billet is water quenched, the quenched tube is drawn in a two-stage drawing operation and the drawn tube is given a precipitation hardening treatment.
    Type: Grant
    Filed: June 4, 1999
    Date of Patent: June 19, 2001
    Assignee: Kaiser Aluminum & Chemical Corporation
    Inventors: Thomas J. Shaffer, Joseph E. Diggs
  • Patent number: 6210460
    Abstract: Compositions suitable for use as an inoculant for cast iron. The composition includes granules of intermetallic alloys selected from Al4Sr, Al2Sr, and AlSr. The composition consists essentially of 40 to 81 percent strontium by weight.
    Type: Grant
    Filed: December 18, 1998
    Date of Patent: April 3, 2001
    Assignee: Timminco Limited
    Inventors: Douglas J. Zuliani, Bahadir Kulunk
  • Patent number: 6168675
    Abstract: There is claimed an aluminum alloy composition consisting essentially of: about 12-22 wt % silicon, about 2.5-4.5 wt % nickel, about 0.2-0.6 wt % magnesium, up to about 1.2 wt % manganese, up to about 1.2 wt % iron, and about 0.005-0.015 wt % phosphorus. This alloy composition may further contain up to about 0.25 wt % vanadium, up to about 0.2 wt % zirconium, up to about 0.25 wt % titanium, up to about 2 wt % cerium and/or mischmetal. Because of its high temperature strengths, said alloy is suitable for manufacturing into various cast automotive components, including vehicle disk brake frames and other parts.
    Type: Grant
    Filed: December 15, 1998
    Date of Patent: January 2, 2001
    Assignee: Alcoa Inc.
    Inventors: Que-Tsang Fang, James R. Van Wert
  • Patent number: 6132531
    Abstract: Alloy and cast alloy product ideally suited for use as a component in a vehicle frame or subframe, i.e., body-in-white, comprising an alloy consisting of about 2.80 to 3.60 wt. % magnesium, less than approximately 0.20 wt. % silicon, approximately 1.10 to 1.40 wt. % manganese, less than approximately 0.2 wt. % iron, less than approximately 0.15 wt. % titanium, about 0.0005 to 0.0015 beryllium, the balance substantially aluminum and incidental elements and impurities. The aluminum/magnesium alloy is typically solidified into ingot derived working stock by die casting into a shape suitable for remelt for die casting, which shape is typically an ingot billet. Excellent mechanical properties are obtained from a cast product that is not subjected to heat treating operations subsequent to casting.
    Type: Grant
    Filed: February 11, 1999
    Date of Patent: October 17, 2000
    Assignee: Aluminum Company of America
    Inventors: Que Tsang Fang, Jen C. Lin, Manfred G. Sindel
  • Patent number: 6120623
    Abstract: A process of producing an aluminum alloy sheet product suitable for forming into automotive parts and exhibiting reduced roping effects. The process involves producing an aluminum alloy sheet product by direct chill casting an aluminum alloy to form a cast ingot, homogenizing the ingot, hot rolling the ingot to form and intermediate gauge product, cold rolling the intermediate gauge product to form a product of final gauge, and subjecting the final gauge product to a solutionizing treatment by heating the product to a solutionizing temperature, followed by a pre-aging step involving cooling the product to a coiling temperature above 50.degree. C., coiling the cooled product at the coiling temperature, and cooling the coiled final gauge product from the coiling temperature above 50.degree. C. to ambient temperature at a rate less than about 10.degree. C. per hour to improve T8X temper characteristics of the product.
    Type: Grant
    Filed: February 17, 1998
    Date of Patent: September 19, 2000
    Assignee: Alcan International Limited
    Inventors: Alok Kumar Gupta, David James Lloyd, Michael Jackson Bull, Pierre H. Marois, Daniel Ronald Evans
  • Patent number: 6080360
    Abstract: A coating for a cylinder bore of a reciprocating engine with an iron, aluminum, or magnesium base comprises a hypereutectic aluminum/silicon alloy. The alloy is applied to a cylinder wall by thermal spraying.
    Type: Grant
    Filed: August 3, 1998
    Date of Patent: June 27, 2000
    Assignee: DaimlerChrysler AG
    Inventors: Harald Pfeffinger, Micheal Voit, Tilman Haug, Patrick Izquierdo, Herbert Gasthuber, Wolfgang Reichle, Axel Heuberger, Franz Rueckert, Peter Stocker, Helmut Proefrock
  • Patent number: 6063210
    Abstract: A superplastically formable, aluminum alloy product which consists essentially of about 2-10 wt. % magnesium; at least one dispersoid-forming element selected from the group consisting of: up to about 1.6 wt. % manganese, up to about 0.2 wt. % zirconium, and up to about 0.3 w. % chromium; at least one nucleation-enhancing element for recrystallization selected from: up to about 1.0 wt. % silicon, up to about 1.5 wt. % copper, and combinations thereof. Said alloy product has greater than about 300% elongation at a strain rate of at least about 0.0003/sec and a superplastic forming temperature between about 1000-1100.degree. F. due, in part, to the preferred thermomechanical processing steps subsequently applied thereto. A related method of manufacture is also disclosed herein.
    Type: Grant
    Filed: August 28, 1997
    Date of Patent: May 16, 2000
    Assignee: Aluminum Company of America
    Inventors: Dhruba J. Chakrabarti, Roger D. Doherty
  • Patent number: 6059902
    Abstract: An aluminum alloy containing Si: 1.5-12% (mass % here and hereinafter), Mg: 0.5-6% and, optionally, at least one of Mn: 0.5-2%, Cu: 0.15-3% and Cr: 0.04-0.35% and, further, containing Ti: 0.01-0.1% and the balance of Al and inevitable impurities, in which the average grain size of crystallized grains of Si system compounds is from 2 to 20 .mu.m and an area ratio thereof is from 2 to 12%. The alloy is melted to obtain a cast ingot having DAS (Dendrite Arm Spacing) of 10 to 50 .mu.m, which is then put to a soaking treatment at 450 to 520.degree. C. and then to extrusion molding. The aluminum alloy has excellent machinability with no addition of low melting metals.
    Type: Grant
    Filed: June 23, 1997
    Date of Patent: May 9, 2000
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Shinji Yoshihara, Masakazu Hirano
  • Patent number: 5925199
    Abstract: Solid and liquid phases coexist in a semi-molten casting material. A plurality of composite-solid phases having liquid and solid phase regions and a plurality of single-solid phases exist as the solid phases in a mixed state in an outer layer portion of the semi-molten casting material. If the sectional area of the solid phase region is represented by A, and the sectional area of the solid phase region is represented by B in one of the composite-solid phases, the liquid phase enclosure rate P of the composite-solid phase is defined as being represented by P={B/(A+B)}.times.100 (%). The liquid phase enclosure rate P of the single-solid phase is equal to 0 (%). When two groups are selected from a class of the solid phases, for example, by first and second straight lines so as to include a plurality of the solid phases, average values M.sub.1 and M.sub.2 of liquid phase enclosure rates of, for example, six solid phases in each of the first and second groups are represented by M.sub.1 =(P.sub.1 +P.sub.2 - - - +P.
    Type: Grant
    Filed: November 22, 1996
    Date of Patent: July 20, 1999
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Haruo Shiina, Nobuhiro Saito, Takeyoshi Nakamura
  • Patent number: 5908518
    Abstract: The invention relates to a rolled or extruded AlMgMn aluminum alloy product for welded mechanical construction with the composition (% by weight): 3.0<Mg<65, 0.2<Mn<1.0, Fe<0.8, 0.05<Si<0.6, Zn<1.3, possibly Cr<0.15 and/or one or more of the elements Cu, Ti, Ag, Zr, V at a content of<0.30 each, other elements and inevitable impurities <0.05 each and <0.15 in total, in which the number of Mg.sub.2 Si particles between 0.5 .mu.m and 5 .mu.m, in size is between 150 and 2,000 per mm.sup.2, and preferably between 300 and 1,500 per mm.sup.2. The products according to the invention have good corrosion resistance and are used for structural applications such as for example, boats, offshore structures or industrial vehicles.
    Type: Grant
    Filed: July 25, 1997
    Date of Patent: June 1, 1999
    Assignee: Pechiney Rhenalu
    Inventors: Jean-Luc Hoffmann, Martin Peter Schmidt
  • Patent number: 5891273
    Abstract: The invention relates to a cylinder liner, cast into a reciprocating piston engine, of a highly hypereutectic aluminum/silicon alloy which is free of hard material particles independent of the melt and has such a composition that fine primary silicon crystals and intermetallic phases automatically form from the melt as hard particles. By spray-compacting, a blank of finely sprayed melt droplets is caused to grow, a fine distribution of the hard particles being produced by controlled introduction of small melt droplets. The blank can be transformed by an extrusion step into a form approximating the cylinder liner. After subsequent premachining with chip removal, the running surface is precision-machined and subsequently honed in at least one stage, after which the hard particles located in the running surface are exposed, plateau faces of the particles being formed, which faces protrude from the remaining surface of the matrix structure of the alloy.
    Type: Grant
    Filed: January 29, 1997
    Date of Patent: April 6, 1999
    Assignee: Mercedes-Benz AG
    Inventors: Franz Ruckert, Peter Stocker, Roland Rieger