Silicon Containing Patents (Class 420/546)
  • Patent number: 5865912
    Abstract: Described herein is an SiC-reinforced aluminum alloy composite material of the type having silicon carbide uniformly dispersed in an aluminum alloy matrix containing magnesium as a strengthening element, characterized in that the composite material contains Al4C3 in an amount smaller than 0.5 wt % and residual oxygen in an amount smaller than 0.4 wt %, and has a modulus of elasticity higher than 9000 kgf/mm.sup.2.
    Type: Grant
    Filed: August 16, 1993
    Date of Patent: February 2, 1999
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Hiroyuki Morimoto, Kenichiro Ouchi, Hiroshi Iwamura
  • Patent number: 5837070
    Abstract: The invention relates to an aluminum alloy sheet heat treated by natural aging, quenching and possibly tempering so as to obtain a yield strength greater than 320 MPa, for use in mechanical, naval, aircraft, or spacecraft construction, with a composition (by weight) of:Si: 6.5 to 11%Mg: 0.5 to 1.0%Cu: <0.8%Fe: <0.
    Type: Grant
    Filed: January 22, 1996
    Date of Patent: November 17, 1998
    Assignee: Pechiney Rhenalu
    Inventors: Pierre Sainfort, Denis Bechet
  • Patent number: 5772799
    Abstract: Can or lid stock and a method for its manufacture in which a low alloy content aluminum alloy is strip cast to form a hot strip cast feedstock, the hot feedstock is rapidly quenched to prevent substantial precipitation and then cold rolled. The can end and tab stock of the invention has strength and formability equal to higher alloy content aluminum alloy.
    Type: Grant
    Filed: September 18, 1995
    Date of Patent: June 30, 1998
    Assignee: Kaiser Aluminum & Chemical Corporation
    Inventors: Tyzh-Chiang Sun, William Betts
  • Patent number: 5728479
    Abstract: The present invention provides a filler alloy for brazing, which includes about 4 to 18 wt. % silicon; about 0.001 to 0.4 wt. % magnesium; about 0.01 to 0.3 wt. % lithium; not more than about 2 wt. % zinc; not more than about 1.25 wt. % manganese; not more than about 0.30 wt. % iron; not more than about 0.10 wt. % copper; not more than 0.15 wt. % impurities; balance aluminum.
    Type: Grant
    Filed: December 18, 1996
    Date of Patent: March 17, 1998
    Inventors: David L. Childree, Edgar G. Eichhorn
  • Patent number: 5665306
    Abstract: There is claimed a sheet or plate structural member suitable for aerospace applications and having improved combinations of strength and toughness. The member is made from a substantially vanadium-free aluminum-based alloy consisting essentially of: about 4.85-5.3 wt. % copper, about 0.5-1.0 wt. % magnesium, about 0.4-0.8 wt. % manganese, about 0.2-0.8 wt. % silver, about 0.05-0.25 wt. % zirconium, up to about 0.1 wt. % silicon, and up to about 0.1 wt. % iron, the balance aluminum, incidental elements and impurities, the Cu:Mg ratio of said alloy being between about 5 and 9, and more preferably between about 6.0 and 7.5. The invention exhibits a typical tensile yield strength of about 77 ksi or higher at room temperature and can be processed into various lower wing members or into the fuselage skin of high speed aircraft.
    Type: Grant
    Filed: December 26, 1995
    Date of Patent: September 9, 1997
    Assignee: Aluminum Company of America
    Inventor: Lynette M. Karabin
  • Patent number: 5643372
    Abstract: An improvement to a process for treating an aluminum alloy for the series AA 2000 or AA 6000 comprising solution heat treating, quenching and natural or artificial aging, in which conventional heat solution heat treating is defined as solution heat treating the alloy at a temperature which is 5.degree. to 10.degree. C. below a known eutectics melting temperature for the alloy. The improvement comprises solution heat treating at a temperature which is 10.degree. to 100.degree. C. below the conventional solution heat treating temperature in order to desensitize the alloy to intercrystalline corrosion.
    Type: Grant
    Filed: August 15, 1994
    Date of Patent: July 1, 1997
    Assignee: Pechiney Rhenalu
    Inventors: Pierre Sainfort, Jean Domeyne, Timothy Warner
  • Patent number: 5624632
    Abstract: An aluminum alloy product for use as a damage tolerant product for aerospace applications, including fuselage skin stock. The aluminum alloy composition contains about 3-7 wt % magnesium, about 0.03-0.2 wt % zirconium, about 0.2-1.2 wt % manganese, up to 0.15 wt % silicon and about 0.05-0.5 wt % of a dispersoid-forming element selected from the group consisting of: scandium, erbium, yttrium, gadolinium, holmium and hafnium, the balance being aluminum and incidental elements and impurities.
    Type: Grant
    Filed: January 31, 1995
    Date of Patent: April 29, 1997
    Assignee: Aluminum Company of America
    Inventors: Stephen F. Baumann, Edward L. Colvin, Robert W. Hyland, Jr., Jocelyn I. Petit
  • Patent number: 5618357
    Abstract: A solder material that is especially suitable for the fluxless hard soldering of aluminum-based components consists of an aluminum-based alloy that especially contains about 10 to 50 wt. % of germanium, about 1 to 12 wt. % of silicon, about 0.1 to 3 wt. % of magnesium, and about 0.1 to 3 wt. % of indium. The solder material is useful at soldering temperatures in the range from 424.degree. to about 600.degree. C., and is therefore especially suitable for the fluxless hard soldering of components made of precipitation-hardened high-strength aluminum-based materials.
    Type: Grant
    Filed: June 22, 1995
    Date of Patent: April 8, 1997
    Assignee: Daimler-Benz Aerospace Airbus GmbH
    Inventors: Peter Knepper, Olaf Scheffler
  • Patent number: 5616189
    Abstract: An alloy of aluminum containing magnesium, silicon and optionally copper in amounts in percent by weight falling within one of the following ranges:(1) 0.4.ltoreq.Mg.ltoreq.0.8, 0.2.ltoreq.Si.ltoreq.0.5, 0.3.ltoreq.Cu.ltoreq.3.5;(2) 0.8.ltoreq.Mg.ltoreq.1.4, 0.2.ltoreq.Si.ltoreq.0.5, Cu.ltoreq.2.5; and(3) 0.4.ltoreq.Mg.ltoreq.1.0, 0.2.ltoreq.Si.ltoreq.1.4, Cu.ltoreq.2.0; said alloyhaving been formed into a sheet having properties suitable for automotive applications. The alloy may also contain at least one additional element selected from the group consisting of Fe in an amount of 0.4 percent by weight or less, Mn in an amount of 0.4 percent by weight or less, Zn in an amount of 0.3 percent by weight or less and a small amount of at least one other element, such as Cr, Ti, Zr and V.
    Type: Grant
    Filed: July 22, 1994
    Date of Patent: April 1, 1997
    Assignee: Alcan International Limited
    Inventors: Iljoon Jin, John Fitzsimon, Michael J. Bull, Pierre H. Marois, Alok K. Gupta, David J. Lloyd
  • Patent number: 5595615
    Abstract: A high toughness and high strength casting of an aluminum alloy, has comparatively thick portions with a thickness of 20 mm or more, 4-6% Si, 0.2-0.6% Mg, less than 0.15% Fe, not more than 0.4% Mn, by weight, residual aluminum and unavoidable impurities; Si(%).times.Mg(%) having a value of 1.2-2.8. In forming the casting, the aluminum alloy is under an atmosphere of more than atmospheric pressure during solidification and subsequently a T6 heat treatment is applied to casting.
    Type: Grant
    Filed: August 25, 1994
    Date of Patent: January 21, 1997
    Assignee: Hitachi Metals, Ltd.
    Inventors: Ryoichi Shibata, Rikizou Watanabe
  • Patent number: 5582660
    Abstract: A process for fabricating an aluminum alloy rolled sheet particularly suitable for use for an automotive body, the process comprising: (a) providing a body of an alloy comprising about 0.8 to about 1.3 wt. % silicon, about 0.2 to about 0.6 wt. % magnesium, about 0.5 to about 1.8 wt. % copper, about 0.01 to about 0.1 wt. % manganese, about 0.01 to about 0.2 wt. % iron, the balance being substantially aluminum and incidental elements and impurities: (b) working the body to produce a sheet; (c) solution heat treating the sheet; and (d) rapidly quenching the sheet. In a preferred embodiment, the solution heat treat is performed at a temperature greater than 840.degree. F. and the sheet is rapidly quenched. The resulting sheet has an improved combination of excellent formability and good strength.
    Type: Grant
    Filed: December 22, 1994
    Date of Patent: December 10, 1996
    Assignee: Aluminum Company of America
    Inventors: Rolf B. Erickson, Shawn J. Murtha
  • Patent number: 5573606
    Abstract: The present invention relates to an aluminum base die casting alloy having substantially improved mechanical properties, and a method for making die cast products from the alloy. More particularly the improved aluminum based alloy comprises 2.5-4.0% by weight magnesium, 0.2-0.6% by weight manganese, 0.25-0.6% by weight iron, 0.2-0.45% by weight silicon, less than 0.003% by weight beryllium with the remainder being aluminum.
    Type: Grant
    Filed: February 16, 1995
    Date of Patent: November 12, 1996
    Assignee: Gibbs Die Casting Aluminum Corporation
    Inventors: James M. Evans, Richard J. Hagan, William C. Routh, Roland N. Gibbs
  • Patent number: 5522950
    Abstract: An A-rated aluminum alloy suitable for machining, said alloy consisting essentially of: about 0.15-1.0 wt. % copper, about 1.01-1.5 wt. % tin, about 0.65-1.35 wt. % magnesium, about 0.4-1.1 wt. % silicon, about 0.00 2-0.35 wt. % manganese, up to about 0.5 wt. % iron, up to about 0.15 wt. % chromium and up to about 0.15 wt. % titanium, the remainder substantially aluminum. On a preferred basis, this alloy contains about 0.51-0.75 wt. % copper, about 1.1-1.3 wt. % tin, about 0.7-0.9 wt. % magnesium and about 0.45-0.75 wt. % silicon. The alloy is substantially free of lead, bismuth, nickel, zirconium and cadmium. There is further disclosed an improved method for making screw machine stock or wire, rod and bar product from this alloy by casting, preheating, extruding, solution heat treating, cold finishing and thermally processing the aforementioned alloy composition.
    Type: Grant
    Filed: September 16, 1994
    Date of Patent: June 4, 1996
    Assignee: Aluminum Company of America
    Inventors: Charles W. Bartges, Thomas J. Klemp, Gerald D. Scott, Matthew J. Allyn
  • Patent number: 5523050
    Abstract: A method is described for preparing a refined or reinforced eutectic or hyper-eutectic metal alloy, comprising: melting the eutectic or hyper-eutectic metal alloy, adding particles of non-metallic refractory material to the molten metal matrix, mixing together the molten metal alloy and the particles of refractory material, and casting the resulting mixture under conditions causing precipitation of at least one intermetallic phase from the molten metal matrix during solidification thereof such that the intermetallics formed during solidification wet and engulf said refractory particles. The added particles may be very small and serve only to refine the precipitating intermetallics in the alloy or they may be larger and serve as reinforcing particles in a composite with the alloy. The products obtained are also novel.
    Type: Grant
    Filed: March 15, 1993
    Date of Patent: June 4, 1996
    Assignee: Alcan International Limited
    Inventors: David J. Lloyd, Iljoon Jin
  • Patent number: 5494540
    Abstract: An abrasion-resistant aluminum alloy consists of 13.0 to 16.0 percent by weight of Si, 4.0 to 5.0 percent by weight of Cu, at least 0.8 and less than 1.4 percent by weight of Mg, not more than 0.8 percent by weight of Fe, not more than 0.1 percent by weight of either P or at least one of Na, Sb and Sr and a remainder of Al and unavoidable impurities. The alloy's microstructure contains coarse Si particles of 15 to 40 .mu.m mean particle diameter, fine Si particles of not more than 5 .mu.m mean particle diameter and other fine particles, with a homogeneous dispersion of all of these particles. This abrasion-resistant aluminum alloy has specific abrasion loss of not more than 10.times.10.sup.-7 mm.sup.2 /kg.
    Type: Grant
    Filed: January 26, 1995
    Date of Patent: February 27, 1996
    Assignee: Sumitomo Electric Industries, Ltd.
    Inventors: Shigeki Ochi, Tosio Fujiwara
  • Patent number: 5489347
    Abstract: An aluminum alloy fin material for heat-exchanger with excellent thermal conductance and strength after brazing comprising 0.005 to 0.8 wt. % of Si, 0.5 to 1.5 wt. % of Fe, 0.1 to 2.0 wt. % of Ni, and a balance of Al and inevitable impurities is disclosed. The aluminum alloy fin material can additionally contain 0.01 to 0.2 wt. % of Zr and/or at least one element of the group consisting of not more than 2.0 wt. % of Zn, not more than 0.3 wt. % of In, and not more than 0.3 wt. % of Sn.
    Type: Grant
    Filed: July 27, 1994
    Date of Patent: February 6, 1996
    Assignees: Furukawa Electric Co., Ltd., Nippondenso Co., Ltd.
    Inventors: Fujio Himuro, Takeyoshi Doko
  • Patent number: 5478418
    Abstract: An aluminum alloy powder for sliding members includes Fe in an amount of from 0.5 to 5.0% by weight, Cu in an amount of from 0.6 to 5.0% by weight, B in an amount of from 0.1 to 2.0% by weight and the balance of Al. An aluminum alloy includes a matrix made from the aluminum alloy powder and at least one member dispersed, with respect to whole of the matrix taken 100% by weight, in the matrix, and selected from the group consisting of B in an amount of from 0.1 to 5.0% by weight, boride in an amount of from 1.0 to 15% by weight and iron compound in an amount of from 1.0 to 15% by weight, and thereby it exhibits the tensile strength of 400 MPa or more. The aluminum alloy powder and the aluminum alloy are suitable for making sliding members like valve lifters for automobiles.
    Type: Grant
    Filed: April 28, 1994
    Date of Patent: December 26, 1995
    Assignees: Toyota Jidosha Kabushiki Kaisha, Toyo Aluminum Kabushiki Kaisha
    Inventors: Hirohisa Miura, Yasuhiro Yamada, Hirohumi Michioka, Jun Kusui, Akiei Tanaka
  • Patent number: 5453244
    Abstract: There is disclosed a novel aluminum alloy bearing which exhibits a more excellent fatigue resistance than conventional bearings even under such conditions of use as at a high temperature and under a high load. The aluminum alloy bearing has an aluminum bearing alloy layer containing, by weight, 1 to 10% Zn, 0.1 to 5% Cu, 0.05 to 3% Mg, 0.1 to 2% Mn, 0.1 to 5% Pb, 0.1 to 2% V, and 0.03 to 0.5% in total of Ti--B, and further may optionally contain not more than 8% Si, 0.05 to 0.5% Sr, and Ni, Co and Cr. The alloy may be bonded to a steel metal back sheet, and a surface layer may be formed on the surface of the bearing. By use of the composition of the alloy of the invention, the fatigue resistance of the aluminum alloy bearings has been improved, and such an improved bearing can fully achieve a bearing performance even under severe conditions of use as at high temperature and under a high load.
    Type: Grant
    Filed: November 10, 1994
    Date of Patent: September 26, 1995
    Assignee: Daido Metal Company Ltd.
    Inventors: Tadashi Tanaka, Masaaki Sakamoto, Tohru Kato, Yoshiaki Sato
  • Patent number: 5405576
    Abstract: A hypereutectic aluminum-silicon alloy produced by a powder metallurgy technique disclosed herein comprises 12 to 50% by weight of silicon, 1.0 to 5.0% by weight of copper and 0.01 to 0.05% by weight of phosphorus, the content of Ca as an impurity being controlled to be 0.03% by weight or less. The hyereutectic aluminum-silicon alloy of the present invention is excellent in machinability and mechanical strength.
    Type: Grant
    Filed: July 16, 1992
    Date of Patent: April 11, 1995
    Assignees: Toyo Aluminum Kabushiki Kaisha, Sumitomo Electric Industries, Ltd.
    Inventors: Jun Kusui, Akiei Tanaka, Kohei Kubo, Takashi Watsuji, Takamasa Yokote
  • Patent number: 5344608
    Abstract: The present invention relates to an alloy metal horseshoe for a race horse. The objective of the invention is to provide an alloy metal horseshoe for a race horse, which is light in weight, of great expansibility and hardness, with high abrasion resistance, shock absorption and ductility, capable of being slightly modified to suit the form of the horsehoof at the time of fitting, and that can rationalize the manufacturing process with heat treatment omitted. The horseshoe used a metal alloy made by mixing and dissolving Si:0.05-0.10%, Fe:0.05-0.10%(WT), Cu:0.10-0.20%(WT), Mn:0.10-0.20%(WT), Mg:3.00-5.00%(WT), Cr:0.05-0.15%, Zn:0.05-0.10%, and Al:96.6-94.15%(WT) in an electric furnace.
    Type: Grant
    Filed: June 25, 1993
    Date of Patent: September 6, 1994
    Assignee: Korea Racing Association
    Inventors: Young ho Eom, Tae un Nam
  • Patent number: 5302342
    Abstract: An aluminum alloy for heat exchangers, the alloy, comprising a base compostion selected from a group consisting of Al-Mg-Si composition containing 0.1 to 0.8 wt % of Mg, 0.2 to 1.0 wt % of Si and 0.3 to 1.5 wt % of Mn; pure-Al composition; Al-Mg composition containing 0.05 to 1.0 wt % of Mg; and a Al-Zn composition containing 0.05 to 2.0 wt % of Zn. The alloy further comprises 0.01 to 0.3 wt % of Fe and/or 0.01 to 0.3 wt % of Ni, wherein the balance are aluminum of purity of 99.9% or higher and unavoidable impurities contained therein, and content of Cu as one of the impurities is controlled to be 0.05 wt % or less.
    Type: Grant
    Filed: July 16, 1993
    Date of Patent: April 12, 1994
    Assignees: Honda Giken Kogyo Kabushiki Kaisha, Showa Aluminum Kabushiki Kaisha
    Inventors: Tsuyoshi Kawabe, Nobuaki Yamamoto, Tadayoshi Hayashi, Makoto Tanio, Ichiro Iwai, Ichizo Tsukuda, Ryotatsu Otsuka
  • Patent number: 5292358
    Abstract: A sintered aluminum-alloy consisting essentially in weight of 0.1-2.0% Mg, 0.1-2.0% Si, 0.2-6.0% Cu and Al and unavoidable impurities in balance is produced by sintering a mixture of a first aluminum-alloy starting powder and at least one second aluminum-alloy starting powder. The first aluminum-alloy powder consists of 0.1-3.0% Cu and Al and unavoidable impurities in balance and the second aluminum-alloy is selected from (1) an aluminum alloy starting powder consisting of 4-20% Mg, 12-30% Si and Al and unavoidable impurities in balance and (2) an aluminum-alloy starting powder consisting of from 0.1-20.0% Mg, 1-20% Si, 30-50% Cu and Al and unavoidable impurities in balance.
    Type: Grant
    Filed: October 19, 1992
    Date of Patent: March 8, 1994
    Assignee: Showa Denko K.K.
    Inventors: Shin Miura, Youichi Hirose, Yoshio Machida, Mitsuaki Sato
  • Patent number: 5290373
    Abstract: A method of evaporable foam casting of metal articles, such as engine blocks for internal combustion engines. An evaporable foam pattern having a configuration proportionally identical to the article to be cast is positioned in a mold and a finely divided flowable material, such as sand, surrounds the pattern and fills the internal cavities of the pattern. A molten hypereutectic aluminum-silicon alloy containing 16% to 19.5% by weight of silicon and containing a magnesium content in excess of the magnesium solid solubility limit, is fed into the mold and into contact with the pattern. The heat of the molten metal vaporizes the pattern, with the vapor being trapped within the sand and the molten metal filling the void created by vaporization of the pattern to provide a cast article. The high magnesium content in the alloy produces in the solid state a Mg.sub.
    Type: Grant
    Filed: April 23, 1993
    Date of Patent: March 1, 1994
    Assignee: Brunswick Corporation
    Inventors: Raymond J. Donahue, Terrance M. Cleary, William G. Hesterberg
  • Patent number: 5234514
    Abstract: A hypereutectic aluminum-silicon casting alloy having a refined primary silicon particle size and a modified silicon phase in the eutectic. The aluminum base alloy includes from 19% to 30% by weight of silicon and also contains 0.005% to 0.06% by weight of phosphorus, and 0.15% to 1.15% by weight of titanium. On cooling from solution temperature, the phosphorus serves as an active nucleant for the primary silicon phase, while at a lower temperature, a titanium-aluminum intermetallic compound is formed that is sheathed by the pseudoprimary .alpha.-aluminum and the sheathed particles act as a nucleant to modify the acicular silicon phase in the eutectic. The resulting alloy has primary silicon refinement coupled with eutectic silicon modification.
    Type: Grant
    Filed: May 20, 1991
    Date of Patent: August 10, 1993
    Assignee: Brunswick Corporation
    Inventors: Raymond J. Donahue, William G. Hesterberg, Terrance M. Cleary
  • Patent number: 5234759
    Abstract: A brazing sheet having an Al alloy core material one or each of whose surfaces is clad with a brazing material, the brazing sheet being excellent in vacuum brazing ability suitable for the manufacture of aluminum heat exchangers that have a hollow structure. The brazing material is an Al--Mg--Si alloy brazing material comprising 0.6 to 1.8 wt % of Mg, 6.0 to 20.0 wt % of Si, and the balance of Al and inevitable impurities, and having, in its metal texture, 1,000/mm.sup.2 or more Mg.sub.2 Si particles 2 to 5 .mu.m in diameter, with the particles being assumed to be spheres, and 3,000/mm.sup.2 or more Si particles 6 .mu.m or less in diameter, with the particles being assumed to be spheres.
    Type: Grant
    Filed: October 31, 1991
    Date of Patent: August 10, 1993
    Assignee: Furukawa Aluminum Co., Ltd.
    Inventors: Yoshihito Inabayashi, Takeyoshi Doko, Kazunori Ishikawa
  • Patent number: 5223050
    Abstract: An extrusion ingot of an Al-Mg-Si alloy, has substantially all the Mg present in the form of particles having an average diameter of at least 0.1 microns of beta'-phase Mg.sub.2 Si in the substantial absence of bet-phase Mg.sub.2 Si. The ingot may be made by casting an ingot of the alloy, homogenizing the ingot, cooling the homogenized ingot to a holding temperature of 250.degree. C. to 425.degree. C. at a cooling rate of at least 400.degree. C./h, holding the ingot for 0.25 to 3 hours, and cooling. The ingot has improved extrusion properties.
    Type: Grant
    Filed: June 23, 1992
    Date of Patent: June 29, 1993
    Assignee: Alcan International Limited
    Inventors: Anthony J. Bryant, David J. Field, Ernest P. Butler
  • Patent number: 5178686
    Abstract: Shaped bodies which are improved in high-temperature strength, resistance to thermal shock and fatigue limit can be made of a lightweight cast material which consists mainly of aluminum and in addition contains 5 to 15% by weight magnesium silicide.
    Type: Grant
    Filed: March 28, 1991
    Date of Patent: January 12, 1993
    Assignee: Metallgesellschaft Aktiengesellschaft
    Inventors: Eberhard E. Schmid, Manfred Ruhle
  • Patent number: 5176740
    Abstract: An aluminum-alloy main-starting powder for producing a sintered aluminum-alloy consists of from 0.1 to 3.0% of Cu, the balance being Al and unavoidable impurities. Mother alloy powder consists of from 4 to 20% of Mg, from 12 to 30% of Si, and Al and unavoidable impurities in balance. A mixture of the two powders may also be produced. Further, from 0.2 to 2.0% of a lubricant may be added to the mixture.
    Type: Grant
    Filed: December 28, 1990
    Date of Patent: January 5, 1993
    Assignee: Showa Denko K.K.
    Inventors: Shin Miura, Youichi Hirose, Yoshio Machida, Mitsuaki Sato
  • Patent number: 5104615
    Abstract: An aluminum material suitable for forming the substrate of a photoconductor, such as a photoconductive drum, for electrophotographic copying machine, capable of being satisfactorily mirror-finished by precision machining. The Ti content of the aluminum material is less than 0.008% by weight. The aluminum material contains at least one of Mg, Si and Mn. The Mg content, Si content and Mn content of the aluminum material are in the range of 0.1 to 5.0% by weight, in the range of 0.1 to 1.0% by weight and in the range of 0.1 to 1.5% by weight, respectively.
    Type: Grant
    Filed: April 26, 1990
    Date of Patent: April 14, 1992
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Tadashi Aiura, Osamu Takezoe
  • Patent number: 5104444
    Abstract: An aluminum alloy is prepared from an aluminum alloy powder having a composition of:lubricating componentPb: 3 to 15 Wt %;hardening componentSi: 1 to 12 Wt %;rainforcement componentone or more selected among Cu, Cr, Mg, Mn, NiZn, Fe and: 0.2 to 5.0 Wt %;and remainder of aluminum as principal material or matrix.To the aluminum alloy powder set forth above, powder state Pb in 3 to 12 Wt % is added. With the mixture of the aluminium alloy powder and Pb powder, a billet is formed. For the billet, extrustion process is performed in a extrusion ratio greater than or equal to 40. In the extruded block, Si particle dispersed in the aluminum matrix is in a grain size smaller than or equal to 12 .mu.m. Furthermore, at least of half of added Pb power particle is dispersed to have greater than or equal to 0.74 of circularity coefficient.
    Type: Grant
    Filed: August 7, 1989
    Date of Patent: April 14, 1992
    Assignees: Nissan Motor Company, Limited, NDC Co., Ltd.
    Inventors: Masahiko Shioda, Masashi Arita, Katsuji Tanizaki, Koue Ohdawa, Takeshi Sakai
  • Patent number: 5091150
    Abstract: Zinc-aluminum based alloy containing magnesium and silicon, both present in quantities up to 0.5% by weight, characterized by very good corrosion resistance and suitable for coating steel products, the resulting coatings being extremely durable and highly flexible.
    Type: Grant
    Filed: September 6, 1990
    Date of Patent: February 25, 1992
    Assignee: Nuova Italsider SpA
    Inventors: Massimo Memmi, Gelasio Giardetti
  • Patent number: 5045131
    Abstract: A contact conductor for electric vehicles is produced from an aluminum alloy containing an excess of silicon. The alloy comprises 0.2-1% by weight magnesium, 1-7% by weight silicon and the balance being aluminum and incidental impurities. It has a tensile strength of at least 38,000 psi and a minimum electrical conductivity of 50% IACS.
    Type: Grant
    Filed: June 20, 1989
    Date of Patent: September 3, 1991
    Assignee: Alcan International Limited
    Inventors: Paul-Emile Fortin, Willard M. Gallerneault
  • Patent number: 4976918
    Abstract: An aluminum alloy composition represented by the following general formula (I):Al.sub.a Mg.sub.b Ni.sub.c Mn.sub.d Si.sub.e Cu.sub.f Fe.sub.g Ti.sub.h Zn.sub.i B.sub.k Zr.sub.l (I)whereinb=about 2-8 wt %c=0-about 7 wt %d=0-about 3.0 wt %e=0-about 1.0 wt %f=0-about 1.0 wt %g=0-about 0.5 wt %h=0-about 0.3 wt %i=0-about 0.3 wt %j=0-about 0.1 wt %k=0-about 0.1 wt % andl=0-about 0.3 wt %; provided thatc+d.gtoreq.about 0.5 wt %, anda is balance.
    Type: Grant
    Filed: May 15, 1989
    Date of Patent: December 11, 1990
    Assignee: Ryobi Limited
    Inventors: Naomi Nishi, Shigetake Kami, Takashi Yamaguchi
  • Patent number: 4855107
    Abstract: The invention relates to an aluminum alloy for thin metal sheets suitable for the production of can lids and bodies, and to a process for manufacturing such metal sheets. The alloy contains, in percent by weight:from 0.8 to 1.8 manganesefrom 1 to 2 siliconfrom 0.7 to 3 magnesiumless than 0.7 ironless than 0.5 copperless than 0.5 chromium; andremainder aluminium.
    Type: Grant
    Filed: April 7, 1988
    Date of Patent: August 8, 1989
    Assignee: Cegedur Societe de Transformation de l'Aluminium Pechiney
    Inventors: Didier Teirlinck, Jacques Gagniere
  • Patent number: 4847048
    Abstract: An alluminum alloy composition represented by the following general formula (I):Al.sub.a Mg.sub.b Ni.sub.c Mn.sub.d Si.sub.e Cu.sub.f Fe.sub.g Ti.sub.h Zn.sub.i B.sub.k Zr.sub.l (I)whereinb=about 2-8 wt %c=0--about 7 wt %d=0--about 3.0 wt %e=0--about 1.0 wt %f=0--about 1.0 wt %g=0--about 0.5 wt %h=0--about 0.3 wt %i=0--about 0.3 wt %j=0--about 0.1 wt %k=0--about 0.1 wt % andl=0--about 0.3 wt %; provided thatc+d.gtoreq.about 0.5 wt %, anda is balance.
    Type: Grant
    Filed: July 21, 1987
    Date of Patent: July 11, 1989
    Assignee: Ryobi Limited
    Inventors: Naomi Nishi, Shigetake Kami, Takashi Yamaguchi
  • Patent number: 4826657
    Abstract: Galvanic protection of steel is provided by means of coupling thereto of ternary alloys of Al/2.5 to 4% wt. Mg, 0.5 to 3.5% wt. Si, and Al/2.5-4% wt. Mg, 0.5 to 3.5% wt. Ge with teachings of steel having either alloy coupled thereto, as well as the alloys per se. Also, a technique for determining alloys useful for the cathodic protection is presented including determining the critical cathodic protection potential for steel and the galvanic current and corrosion potential for candidate alloy compositions followed by coupling to the steel of one such alloy composition whose determined corrosion potential is lower than the critical corrosion potential for the steel in the corrosive environment in which protection is sought.
    Type: Grant
    Filed: July 20, 1987
    Date of Patent: May 2, 1989
    Assignee: The Ohio State University
    Inventors: Bryan E. Wilde, Michael K. Budinski
  • Patent number: 4821694
    Abstract: A hypereutectic aluminum-silicon casting alloy having particular use in casting cylinder blocks for marine engines. The alloy is composed by weight of 16% to 19% of silicon, 0.4 to 0.7% magnesium, up to 0.37% copper and the balance aluminum. With the stated silicon content the alloy has good fluidity and the precipitated silicon crystals provide excellent wear resistance. In addition, the alloy has a narrow solidification range of less than 150.degree. F., thereby providing the alloy with excellent castability. The copper content is maintained at a minimum so that the alloy has improved resistance to salt water corrosion.
    Type: Grant
    Filed: May 13, 1986
    Date of Patent: April 18, 1989
    Assignee: Brunswick Corporation
    Inventors: William G. Hesterberg, Raymond J. Donahue, Benjamin L. Sheaffer
  • Patent number: 4806307
    Abstract: An aluminium alloy with superior thermal neutron absorptivity contains 0.2-30 wt. % of Gd. An aluminium alloy for an wrought material with high-temperature strength contains 0.2-20 wt. % of Gd and 0.5-6 wt. % of Mg. An aluminium alloy for casting contains 0.2-10 wt. % of Gd and 6-12 wt. % of Si.
    Type: Grant
    Filed: October 27, 1986
    Date of Patent: February 21, 1989
    Assignee: Kabushiki Kaisha Kobe Seiko Sho
    Inventors: Yagoro Hirose, Yoshimitsu Miyagi, Kiko Hirose, Mitsuo Hino, Masayuki Harada, Takehiko Eto, Tetsunari Iida, Masahiro Shimamura
  • Patent number: 4785092
    Abstract: Aluminum brazing alloys for assembling aluminum heat exchangers by brazing which consist essentially of 4.5 to 13.5% of Si, from 0.005% to less than 0.1% of Sr and the balance essentially Al and, further, optionally may contain at least one element selected from the group consisting of 0.3 to 3.0% of Mg, 2.3 t0 4.7% of Cu and 9.3 to 10.7% of Zn. The aluminum brazing alloys provide high strength brazed joints with highly refined microstructure and brazing operation can be performed in a good condition without causing any detrimental cavity. Such excellent properties make the brazing alloys especially suited for the fabrication of superhigh pressure heat exchangers.
    Type: Grant
    Filed: March 15, 1985
    Date of Patent: November 15, 1988
    Assignees: Sumitomo Light Metal Industrial, Ltd., Sumitomo Precision Products Co., Ltd.
    Inventors: Keizo Nanba, Michiki Hagiwara, Shosuke Iwasaki, Tetsuo Abiko
  • Patent number: 4781888
    Abstract: Aluminum brazing alloys for assembling aluminum heat exchangers by brazing which consist essentially of 4.5 to 13.5% of Si, 0.05 to 0.5% of Ca and the balance essentially Al and, additionally may contain Mg in the range of 0.3 to 3.0% or at least Cu component of 2.3 to 4.7% of Cu and 9.3 to 10.7% of Zn. The aluminum brazing alloys have an excellent brazability and provide high strength brazed joints with highly refined microstructure. Such superior properties make the brazing alloys especially suited for the fabrication of superhigh pressure heat exchangers.
    Type: Grant
    Filed: April 5, 1985
    Date of Patent: November 1, 1988
    Assignee: Sumitomo Precision Products Co., Ltd.
    Inventors: Michiki Hagiwara, Keizo Nanba, Shosuke Iwasaki, Tetsuo Abiko
  • Patent number: 4631172
    Abstract: Alloys for galvanic anode of this invention include those which contain zinc of 1.0 to 10%, magnesium of 0.1 to 6%, indium of 0.01 to 0.04%, tin of 0.005 to 0.15%, silicon of 0.09 to 1.0%, and calcium or barium or both of 0.005 to 0.45%, the balance being aluminum, and those which contain zinc of 1.0 to 10%, indium of 0.01 to 0.05%, magnesium of 0.05 to 6%, silicon of 0.07 to 1.0%, and calcium or barium or both of 0.01 to 0.5%, the balance being aluminum. The above mentioned alloys of this invention exhibit an exceedingly large output of electric current as compared with conventional alloys, hold the dissolving surfaces uniformly and are exceedingly useful for anticorrosion of large-sized steel structures.
    Type: Grant
    Filed: May 1, 1985
    Date of Patent: December 23, 1986
    Assignees: Nadagawa Corrosion Protecting Co., Ltd., Mitsui Mining & Smelting Co.
    Inventors: Ikuo Yamamoto, Takehito Umino, Yoshio Shinoda, Hisao Yoshino
  • Patent number: 4603665
    Abstract: A hypereutectic aluminum-silicon casting alloy having particular use in casting cylinder blocks for marine engines. The alloy is composed by weight of 16% to 19% of silicon, 0.4 to 0.7% magnesium, up to 0.37% copper and the balance aluminum. With the stated silicon content the alloy has good fluidity and the precipitated silicon crystals provide excellent wear resistance. In addition, the alloy has a narrow solidification range of less than 150.degree. F., thereby providing the alloy with excellent castability. The copper content is maintained at a minimum so that the alloy has improved resistance to salt water corrosion.
    Type: Grant
    Filed: April 15, 1985
    Date of Patent: August 5, 1986
    Assignee: Brunswick Corp.
    Inventors: William G. Hesterberg, Raymond J. Donahue, Benjamin L. Sheaffer
  • Patent number: 4571368
    Abstract: An improved aluminum base alloy which provides corrosion protection in fin stock applications includes 0.6-3.0% silicon; 0.2-1.0% by weight iron; up to 0.2% by weight copper; 0.8-2.0% by weight manganese; up to 0.2% by weight magnesium; from about 0.5% by weight zinc to 2.5% by weight zinc; up to 0.2% by weight other constituents; and the balance aluminum. The alloy is especially useful as a sacrificial alloy having improved mechanical strength.
    Type: Grant
    Filed: July 3, 1984
    Date of Patent: February 18, 1986
    Assignee: Atlantic Richfield Company
    Inventors: John C. Fenoglio, David L. Wilbur, William H. Anthony
  • Patent number: 4554131
    Abstract: Aluminum alloys suitable for use as anode structures in electrochemical cs are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.
    Type: Grant
    Filed: September 28, 1984
    Date of Patent: November 19, 1985
    Assignee: The United States of America as represented by the Department of Energy
    Inventors: David S. Thompson, Darwin H. Scott
  • Patent number: 4502900
    Abstract: This invention relates to a wrought aluminum alloy, to its use for making semifinished and finished products and to processes of improving the properties, particularly the strength properties, of semifinished and finished products made of that alloy.A wrought aluminum alloy is proposed which contains 1.15 to 2.0% manganese, more than 1.0 and up to 2.0% silicon, 0.25 to 0.65% magnesium, 0.2 to 1.0% iron, not in excess of 0.3% copper, not in excess of 0.2% zinc, not in excess of 0.1% zirconium, not in excess of 0.1% titanium, balance aluminum and other impurities in a total not in excess of 0.2%.In FIG. 1, the ultimate tensile stresses which can be obtained with three different combinations of cooling rate and subsequent final cold reduction are plotted as a function of the magnesium content, the prior art being represented by magnesium contents of 0.2% and less.
    Type: Grant
    Filed: October 3, 1983
    Date of Patent: March 5, 1985
    Assignee: Vereinigte Deutsche Metallwerke AG
    Inventor: Heinz J. Althoff
  • Patent number: 4501627
    Abstract: This invention relates to a wrought aluminum alloy, to its use for making semifinished and finished products and to processes of improving the properties, particularly the strength properties, of semifinished and finished products made of that alloy.The efforts to improve the properties of aluminum alloys are often successful but restrict the field of application of the material; this is undesirable in view of the need to save raw materials and energy. For this reason a wrought aluminum alloy is desired which has a very wide field of application and which can be made to have properties in a wide range, possibly as a result of a processing under different conditions. The manufacture and recycling of such alloy should not involve special difficulties and the alloy should require only unproblematic alloying elements which are conventionally used with aluminum.
    Type: Grant
    Filed: December 1, 1983
    Date of Patent: February 26, 1985
    Assignee: Vereinigte Deutsche Metallwerke AG
    Inventor: Heinz J. Althoff
  • Patent number: 4464442
    Abstract: A sheet of brazing alloy foil, a clad sheet of aluminum, a brazed large section structure or a method of vacuum brazing large aluminium structures utilizing a brazing alloy based on aluminium and containing 4.5 to 13.5% silicon, 0.1 to 1.5% strontium and up to 3% magnesium.
    Type: Grant
    Filed: July 13, 1983
    Date of Patent: August 7, 1984
    Assignee: IMI Marston Limited
    Inventors: Thomas J. McDonald, Christopher Follows
  • Patent number: 4435230
    Abstract: An aluminum alloy plate for printing is composed of 0.05-0.30% Mg, 0.05-0.30% Si, 0.15-0.30% Fe and the remainder Al and ordinary impurities. This printing plate is manufactured through the steps of subjecting an aluminum alloy ingot of this composition to a thermal soaking treatment; carrying out a hot rolling process; then carrying out a cold rolling process on the hot rolled alloy at least at a reduction of 70%; and carrying out low temperature annealing at a temperature of 150.degree.-250.degree. C. for at least one hour.
    Type: Grant
    Filed: August 20, 1982
    Date of Patent: March 6, 1984
    Assignee: Furukawa Aluminum Co., Ltd.
    Inventor: Chozo Fujikura
  • Patent number: 4394348
    Abstract: Strontium-modified aluminium alloys may be produced by using strontium peroxide as the source of strontium. The strontium peroxide may be mixed with molten aluminium or molten aluminium alloy in a quantity sufficient to give the desired strontium metal content in the alloy being produced. The temperature of the molten aluminium or aluminium alloy with which the strontium peroxide is mixed is preferably at least 1000.degree. C.The strontium peroxide alloys produced may be master alloys for use in the production of casting alloys, or may be casting alloys. Strontium acts as a grain refiner in such alloys.
    Type: Grant
    Filed: September 22, 1980
    Date of Patent: July 19, 1983
    Assignee: Interox Chemicals Ltd.
    Inventors: Francis R. F. Hardy, Martin G. Griffiths