Four Percent Or More Aluminum Containing Patents (Class 420/77)
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Patent number: 11149331Abstract: In an embodiment, a high temperature component comprises an aluminum iron alloy. The aluminum iron alloy comprises 52 to 61 atomic percent of aluminum based on the total atoms of aluminum and iron and comprises a first, B2 phase comprising FeAl and a second, triclinic phase comprising FeAl2. The aluminum iron alloy can comprise an additional element, for example, at least one of silicon or zirconium.Type: GrantFiled: August 15, 2019Date of Patent: October 19, 2021Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Zhongyi Liu, Bin Hu, James R. Salavador, Daad B. Haddad
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Publication number: 20140363694Abstract: A low density high strength steel sheet including 0.15% to 0.25% C, 2.5% to 4% Mn, 0.02% or less P, 0.015% or less S, 6% to 9% Al and 0.01% or less N, the balance being iron and inevitable impurities, wherein 1.7·(Mn—Al)+52.7·C is at least 3 and at most 4.5. A method of producing the low density and high strength steel sheet.Type: ApplicationFiled: February 21, 2012Publication date: December 11, 2014Applicant: TATA STEEL NEDERLAND TECHNOLOGY BVInventors: Cheng Liu, Radhakanta Rana
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Publication number: 20140348203Abstract: Provided in one embodiment is a method of identifying a stable phase of an ordering binary alloy system comprising a solute element and a solvent element, the method comprising: determining at least three thermodynamic parameters associated with grain boundary segregation, phase separation, and intermetallic compound formation of the ordering binary alloy system; and identifying the stable phase of the ordering binary alloy system based on the first thermodynamic parameter, the second thermodynamic parameter and the third thermodynamic parameter by comparing the first thermodynamic parameter, the second thermodynamic parameter and the third thermodynamic parameter with a predetermined set of respective thermodynamic parameters to identify the stable phase; wherein the stable phase is one of a stable nanocrystalline phase, a metastable nanocrystalline phase, and a non-nanocrystalline phase.Type: ApplicationFiled: May 20, 2014Publication date: November 27, 2014Applicant: Massachusetts Institute of TechnologyInventors: Heather A. Murdoch, Christopher A. Schuh
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Patent number: 8852499Abstract: The invention concerns a nanocrystalline alloy of the formula: Fe3?xAl1+xMyTz wherein: M represents at least one catalytic specie selected from the group consisting of Ru, Ir, Pd, Pt, Rh, Os, Re, Ag and Ni; T represents at least one element selected from the group consisting of Mo, Co, Cr, V, Cu, Zn, Nb, W, Zr, Y, Mn, Cd, Si, B, C, O, N, P, F, S, Cl and Na; x is a number larger than ?1 and smaller than or equal to +1 y is a number larger than 0 and smaller or equal to +1 z is a number ranging between 0 and +1 The invention also concerns the use of this alloy in a nanocrystalline form or not for the fabrication of electrodes which in particular, can be used for the synthesis of sodium chlorate.Type: GrantFiled: May 15, 2008Date of Patent: October 7, 2014Assignees: Hydro-Québec, Meeir Technologie Inc.Inventors: Robert Schulz, Sylvio Savoie
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Patent number: 8778097Abstract: A low specific gravity and high strength steel sheet includes C of 0.2% to 0.8%, Mn of 2% to 10%, P of 0.02% or less, S of 0.015% or less, Al of 3% to 15%, and N of 0.01% or less. A ratio of Mn/Al is 0.4 to 1.0. Retained austenite in a structure is included in the range of 1% or more. The steel sheet further includes one or two or more elements selected from the group consisting of Si of 0.1% to 2.0%, Cr of 0.1% to 0.3%, Mo of 0.05% to 0.5%, Ni of 0.1% to 2.0%, Cu of 0.1% to 1.0%, B of 0.0005% to 0.003%, Ti of 0.01% to 0.2%, Zr of 0.005% to 0.2%, Nb of 0.005% to 0.2%, W of 0.1% to 1.0%, Sb of 0.005% to 0.2%, and Ca of 0.001% to 0.2%.Type: GrantFiled: October 29, 2008Date of Patent: July 15, 2014Assignee: PoscoInventors: Kwang Geun Chin, Jai Hyun Kwak
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Patent number: 8647450Abstract: A bead wire has a composition of Mn: 5-35 at % and Al: 5-20 at % and the remainder being Fe and inevitable impurities, in which a steel structure is an austenite single-phase structure, and achieves weight reduction and high ductility without reducing strength.Type: GrantFiled: February 22, 2007Date of Patent: February 11, 2014Assignee: Bridgestone CorporationInventors: Masami Kikuchi, Yukio Aoike, Takashi Yokoi
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Publication number: 20120160363Abstract: Provided are high manganese containing ferrous based components and their use in oil, gas and/or petrochemical applications. In one form, the components include 5 to 40 wt % manganese, 0.01 to 3.0 wt % carbon and the balance iron. The components may optionally include one or more alloying elements chosen from chromium, nickel, cobalt, molybdenum, niobium, copper, titanium, vanadium, nitrogen, boron and combinations thereof.Type: ApplicationFiled: December 21, 2011Publication date: June 28, 2012Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Hyun Woo Jin, Raghavan Ayer, Douglas Paul Fairchild, Mario L. Macia
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Patent number: 8202629Abstract: A cladding tube configured for use with nuclear fuels or nuclear feel elements and configured for contact with molten lead or molten lead alloys at up to 800° C. The cladding tube includes a tube including at least one of ferritic/martenisitic steel and austenitic steel. An alloy layer of up to 50 ?m thickness is disposed on a surface of the tube and operable for corrosion resistance. The alloy layer includes 0-25% chromium, 3-15% aluminum and 60-97% iron. A method of making the cladding tube includes the use of a pulsed electron beam to melt the alloy layer on the tube.Type: GrantFiled: June 20, 2006Date of Patent: June 19, 2012Assignee: Forschungszentrum Karlsruhe GmbHInventors: Annette Heinzel, Georg Mueller, Alfons Weisenburger, Frank Zimmermann, Gustav Schumacher, Vladimir Engelko
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Patent number: 7935883Abstract: A thermoelectric material has a composition expressed by (Fe1-pVp)100-x(Al1-qSiq)x (0.35?p?0.7, 0.01?q?0.7, 20?x?30 atomic %). The thermoelectric material includes a crystal phase having an L21 structure or a crystal phase having a B2 structure as a main phase.Type: GrantFiled: September 4, 2007Date of Patent: May 3, 2011Assignee: Kabushiki Kaisha ToshibaInventors: Shinya Sakurada, Naoki Shutoh
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Publication number: 20110091347Abstract: A steel product for welding includes the following component: by mass %, C: 0.3% or less, Si: 0.5% or less, Mn: 0.3˜2%, P: 0.03% or less, S: 0.03% or less, Al: 0.3˜5%, O: 0.003˜0.01%, and N: 0.006% or less; wherein the balance is composed of Fe and inevitable impurities; wherein Al-containing oxides having a size of 0.005 to 0.05 ?m are dispersed in steel at a ratio of 1×106/mm2 or more.Type: ApplicationFiled: July 15, 2009Publication date: April 21, 2011Inventors: Akihito Kiyose, Hideaki Yamamura, Tooru Matsumiya
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Publication number: 20100143178Abstract: An RE-containing alloy, which is represented by a compositional formula of RrTtAa (wherein R represents at least one rare earth element selected from among La, Ce, Pr, Nd, Sm, Eu, Tb, Dy, Ho, Tm, Yb, Gd, and Lu; T collectively represents transition metal elements containing at least Fe atoms, a portion of the Fe atoms being optionally substituted by at least one species selected from among Co, Ni, Mn, Pt, and Pd; A represents at least one element selected from among Al, As, Si, Ga, Ge, Mn, Sn, and Sb; and r, t, and a have the following relationships: 5.0 at. %?r?6.8 at. %, 73.8 at. %?t?88.7 at. %, and 4.6 at. %?a?19.4 at. %) and having an alloy microstructure containing an NaZn13-type crystal structure in an amount of at least 85 mass % and ?-Fe in an amount of 5-15 mass % inclusive.Type: ApplicationFiled: February 17, 2010Publication date: June 10, 2010Applicant: Showa Denko K.K.Inventor: Kenichiro NAKAJIMA
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Publication number: 20090297387Abstract: A low specific gravity and high strength steel sheet includes C of 0.2% to 0.8%, Mn of 2% to 10%, P of 0.02% or less, S of 0.015% or less, Al of 3% to 15%, and N of 0.01% or less. A ratio of Mn/Al is 0.4 to 1.0. Retained austenite in a structure is included in the range of 1% or more. The steel sheet further includes one or two or more elements selected from the group consisting of Si of 0.1% to 2.0%, Cr of 0.1% to 0.3%, Mo of 0.05% to 0.5%, Ni of 0.1% to 2.0%, Cu of 0.1% to 1.0%, B of 0.0005% to 0.003%, Ti of 0.01% to 0.2%, Zr of 0.005% to 0.2%, Nb of 0.005% to 0.2%, W of 0.1% to 1.0%, Sb of 0.005% to 0.2%, and Ca of 0.001% to 0.2%.Type: ApplicationFiled: October 29, 2008Publication date: December 3, 2009Applicant: POSCOInventors: Kwang Geun Chin, Jai Hyun Kwak
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Publication number: 20090280350Abstract: Steel sheet having a high {222} plane integration comprising steel sheet having an Al content of less than 6.5 mass % characterized by one or both of (1) a {222} plane integration of one or both of an ?Fe phase and ?Fe phase with respect to the steel sheet surface being 60% to 99% and (2) a {200} plane integration of one or both of an ?Fe phase and ?Fe phase with respect to the steel sheet surface being 0.01% to 15%.Type: ApplicationFiled: November 21, 2007Publication date: November 12, 2009Inventors: Tooru Inaguma, Hiroaki Sakamoto, Youji Mizuhara
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Publication number: 20090116991Abstract: The present invention aims to provide Fe—Al alloys having 12% by weight or less Al, which have excellent properties, such as workability, insulation properties, magnetic permeability, vibration-damping properties, high strength, etc. Such an Fe—Al alloy is produced by the following steps of: (i) subjecting an alloy including 2 to 12% by weight Al and the balance Fe with inevitable impurities to plastic working; (ii) cold rolling the alloy which has been subjected to the plastic working; and (iii) annealing the cold-rolled alloy.Type: ApplicationFiled: February 10, 2006Publication date: May 7, 2009Inventor: Yoshihira Okanda
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Publication number: 20080166257Abstract: The present invention provides a steel sheet excellent in workability, which may be used for components of an automobile or the like, and a method for producing the same. More specifically, according to one exemplary embodiment of the present invention, a steel sheet excellent in workability, including in mass, 0.08 to 0.25% C, 0.001 to 1.5% Si, 0.01 to 2.0% Mn, 0.001 to 0.06% P, at most 0.05% S, 0.001 to 0.007% N, 0.008 to 0.2% Al, at least 0.01% Fe. The steel sheet having an average r-value of at least 1.2, an r-value in the rolling direction of at least 1.3, an r-value in the direction of 45 degrees to the rolling direction of at least 0.9, and an r-value in the direction of a right angle to the rolling direction of at least 1.2.Type: ApplicationFiled: March 14, 2008Publication date: July 10, 2008Inventors: Naoki Yoshinaga, Nobuhiro Fujita, Manabu Takahashi, Koji Hashimoto, Shinya Sakamoto, Kaoru Kawasaki, Yasuhiro Shinohara, Takehide Senuma
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Patent number: 6830676Abstract: A cracking tube includes a lining of a fouling resistant and corrosion resistant iron aluminide alloy. The iron aluminide alloy can include 14-32 wt. % Al, at least 2 vol. % transition metal oxides, 0.003 to 0.020 wt. % B, 0.2 to 2.0 wt. % Mo, 0.05 to 1.0 wt. % Zr, 0.2 to 2.0 wt. % Ti, 0.10 to 1.0 wt. % La, 0.05 to 0.2 wt. % C., balance Fe, and optionally ≦1 wt. % Cr, and the coefficient of thermal expansion of the iron aluminide alloy is substantially the same as the coefficient of thermal expansion over the temperature range of ambient to about 1200° C. of an outer metal layer. A cracking tube utilizing the iron aluminide alloy can be formed from powders of the iron aluminide alloy by consolidation methods including cold isostatic pressing (CIP), hot isostatic pressing (HIP), reaction synthesis, spraying techniques, or co-extrusion with a second material of the cracking tube.Type: GrantFiled: June 11, 2001Date of Patent: December 14, 2004Assignee: Chrysalis Technologies IncorporatedInventor: Seetharama C. Deevi
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Patent number: 6830635Abstract: The present invention relates to spindle-shaped goethite particles having an average major axial diameter of 0.05 to 0.18 &mgr;m, spindle-shaped hematite particles having an average major axial diameter of 0.05 to 0.17 &mgr;m, spindle-shaped magnetic metal particles containing iron as a main component, which exhibit an adequate coercive force, good dispersibility, good oxidation stability and excellent coercive force distribution notwithstanding the average major axial diameter thereof is as small as 0.05 to 0.15 &mgr;m, and processes for producing the respective particles. Especially, the spindle-shaped magnetic metal particles containing iron as a main component, have an average major axial diameter of 0.05 to 0.15 &mgr;m, an aspect ratio of from 5:1 to 9:1, a size distribution (standard deviation/average major axial diameter) of not more than 0.30, a crystallite size D110 of 130 to 160 Å, a Co content of from 0.Type: GrantFiled: June 12, 2001Date of Patent: December 14, 2004Assignee: Toda Kogyo CorporationInventors: Kenji Okinaka, Masayuki Uegami
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Patent number: 6803693Abstract: An electrical machine stator core and method for reducing electromagnetic losses and the consequent heating of the core. The stator core makes use of laminations made from an iron-aluminum alloy at the core-ends of the core, while laminations between the core-ends are formed of a ferromagnetic alloy different from the iron-aluminum alloy. Use of iron-aluminum alloy laminations at the core-ends makes possible a relatively simple technique for generator uprate, by removing laminations located at the core-ends of the stator core, and then installing replacement laminations formed of the iron-aluminum alloy at the core-end, again with the result that the laminations located at the core-ends are formed of an Fe—Al alloy that is different from the alloy of the laminations between the core ends.Type: GrantFiled: April 11, 2002Date of Patent: October 12, 2004Assignee: General Electric CompanyInventors: Manoj R. Shah, Sameh R. Salem, Gerald Burt Kliman, Luana Emiliana Iorio, Judson Sloan Marte, Russell Walthers
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Patent number: 6652991Abstract: The addition of small amounts of CeO2 and Cr to intermetallic compositions of NiAl and FeAl improves ductility, thermal stability, thermal shock resistance, and resistance to oxidation, sulphidization and carburization.Type: GrantFiled: October 9, 2002Date of Patent: November 25, 2003Assignee: The Governors of the University of AlbertaInventors: You Wang, Weixing Chen
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Publication number: 20030147767Abstract: A tablet formed by prealloys iron-aluminum produced from automized powders to be used as additive element in aluminum alloys, is manufactured by the method having the steps of obtaining a metallic alloy by fusion of iron and aluminum with the iron and aluminum added in an electric arc or induction furnace, automizing the melted alloy by transporting the melted alloy to an intermediary contsiner with an opening as a metal flux controlled by a valve located in the opening for controlling and proportionating a continuous flux and supplying a jet of water under pressure when the liquid metal drains to provide a atomization and to produce small droplets that cool in water, solidify and are deposited as a powder; reducing humidity of the powder; classifying the thusly produced material, and compacting a thin fraction of the material for obtaining tablets; a tablet.Type: ApplicationFiled: January 22, 2003Publication date: August 7, 2003Inventor: Ivan Calia Barchese
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Publication number: 20030099567Abstract: An austenitic stainless steel comprising (C+1/2N) up to 0.060 mass %, Si up to 1.0 mass %, Mn up to 5 mass %, S up to 0.003 mass %, S/Mn ratio up to 0.003, 15-20 mass % Cr, 5-12 mass % Ni, Cu up to 5 mass %, 0-3.0 mass % Mo and the balance being Fe except inevitable impurities under the condition that a value Md30 (representing a ratio of a strain-induced martensite) defined by the under-mentioned formula is controlled within a range of −60 to −10. Hardness increase of the steel sheet after being cold-rolled is preferably 20% or more as Vickers hardness. A metallurgical structure of the steel sheet is preferably adjusted to grain size number of #8 to #11 in a finish annealed state. The steel sheet is blanked with high dimensional accuracy, and a die life is also prolonged.Type: ApplicationFiled: August 23, 2002Publication date: May 29, 2003Inventors: Satoshi Suzuki, Takashi Igawa, Hiroshi Fujimoto, Naoto Hiramatsu
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Patent number: 6475642Abstract: An oxidation-resistant coating is described, formed of an alloy containing: about 40 to about 50 atom % aluminum and about 0.5 atom % to about 3 atom % tantalum; with a balance of nickel; cobalt, iron, or combinations thereof. The coating may also include chromium and a precious metal, as well as other components, such as zirconium or molybdenum. A method for applying the oxidation-resistant coating to a substrate is also described. The substrate can be formed of superalloy material, e.g., a turbine engine component. Related articles are also disclosed.Type: GrantFiled: August 31, 2000Date of Patent: November 5, 2002Assignee: General Electric CompanyInventors: Ji-Cheng Zhao, Melvin Robert Jackson, Ramgopal Darolia
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Patent number: 6436339Abstract: Systems and methods are described for iron aluminum alloys. A composition includes iron, aluminum and manganese. A method includes providing an alloy including iron, aluminum and manganese; and processing the alloy. The systems and methods provide advantages because additions of manganese to iron aluminum alloys dramatically increase the fluidity of the alloys prior to solidification during casting.Type: GrantFiled: December 14, 1999Date of Patent: August 20, 2002Inventors: Philip J. Maziasz, Alan M. Paris, Joseph D. Vought
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Publication number: 20020057983Abstract: A method of cold fabricating an intermetallic alloy composition, comprising steps of coating an article of an intermetallic alloy composition with a viscous medium which provides a moisture resistant barrier on the surface of the article, fabricating the coated article into a desired shape, and optionally removing the coating from the shaped article. The coating step can be carried out by applying oil to the surface of the article or immersing the article in oil. The intermetallic article can be an iron aluminide and the fabrication step can include stamping, bending, drawing, forming, cutting, shearing or punching. During the fabrication step a surface oxide film is cracked and metal surfaces exposed by the cracked oxide film are protected from exposure to moisture in the air by the viscous medium.Type: ApplicationFiled: September 14, 2001Publication date: May 16, 2002Inventors: Firooz Rasouli, Clive R. Scorey
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Patent number: 6383662Abstract: A high-strength lightweight steel and its use for car parts and facade linings is a purely ferritic steel having, in mass %, more than 5 to 9% Al, less than 0.2% Si, and 0.03 to 0.2% Mn.Type: GrantFiled: May 12, 2000Date of Patent: May 7, 2002Inventor: Georg Frommeyer
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Patent number: 6277895Abstract: Particulate skeletal iron catalyst is provided which contain at least about 50 wt. % iron with the remainder being a minor portion of a suitable non-ferrous metal and having characteristics of 0.062-1.0 mm particle size, 20-100 m2/g surface area, and 10-40 nm average pore diameter. Such skeletal iron catalysts are prepared and utilized for producing synthetic hydrocarbon products from CO and H2 feeds by Fischer-Tropsch synthesis process. Iron powder is mixed with non-ferrous powder selected from aluminum, antimony, silicon, tin or zinc powder to provide 20-80 wt. % iron content and melted together to form an iron alloy, then cooled to room temperature and pulverized to provide 0.1-10 mm iron alloy catalyst precursor particles. The iron alloy pulverized particles are treated with NaOH or KOH caustic solution at 30-95° C.Type: GrantFiled: September 21, 1999Date of Patent: August 21, 2001Assignee: Hydrocarbon Technologies, Inc.Inventors: Peizheng Zhou, Lap-Keung Lee, Jinglai Zhou, Yijun Lu, Guohui Li
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Patent number: 6265451Abstract: Skeletal iron catalysts are prepared and utilized for producing hydrocarbon products from CO and H2 feeds by Fischer-Tropsch synthesis process. Iron powder is mixed with aluminum, antimony, silicon, tin or zinc powder and 0.01-5 wt % metal promotor powder to provide 20-80 wt % iron content, then melted together, cooled to room temperature and pulverized to provide 0.1-10 mm iron alloy catalyst precursor particles. The iron alloy precursor particles are treated with NaOH or KOH caustic solution at 30-95° C. to extract or leach out a major portion of the non-ferrous metal portion from the iron, and then dried and reduced under hydrogen atmosphere to provide the skeletal iron catalyst material. Such skeletal iron catalyst is utilized with CO+H2 feedstream in either fixed bed or slurry bed type reactor at 200-350° C. temperature, 1.0-3.0 mPa pressure and gas hourly space velocity of 0.5-3.0 L/g Fe/h to produce desired hydrocarbon products.Type: GrantFiled: September 21, 1999Date of Patent: July 24, 2001Assignee: Hydrocarbon Technologies, Inc.Inventors: Jinglai Zhou, Yijun Lu, Zhixin Zhang, Guohui Li, Linyao Dong, Hairong Wang, Peizheng Zhou, Lap-Keung Lee
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Patent number: 5670216Abstract: The present invention comprises a method for preparing a surface for application of a non-stick coating, the method wherein the surface to be prepared for non-stick coating is prepared by thermally spraying a stainless steel alloy containing at most 6.0% aluminum, and is substantially free of Nickel. The present invention further includes a cooking utensil having a substrate to which an intermediate layer, for receiving the non-stick coating, is prepared by thermally spraying the stainless steel alloy containing at most 6.0% aluminum, and is substantially free of Nickel.Type: GrantFiled: July 25, 1994Date of Patent: September 23, 1997Assignee: Regal Ware, Inc.Inventors: Albert Charley Oak, Leonard C. Brumbaugh, Daryl E. Crawmer
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Patent number: 5618491Abstract: Disclosed is a stud for a boiler or other high temperature application, such as a furnace. The stud is made of an iron aluminum alloy which comprises about 81 to 91 wt. % iron, about 8 to 13 wt. % aluminum, about 0.01 to 0.3 wt. % carbon, and zero to about 3 wt. % of a refractory metal and/or zero to about 1.5 wt. % zirconium. The studs are welded to a surface of a component of the boiler or furnace by arc or resistance welding. The aluminum of the iron aluminum alloy imparts good oxidation and sulfidation resistance to the studs. The alloy also has a good electrical resistance which makes the alloy especially useful for arc or resistance welding. The aluminum content acts as a getter to eliminate gas porosity in the resulting welds. The present invention is particularly useful for making boiler heat exchange surfaces or refractory covered surfaces wherein the studs function as refractory anchors.Type: GrantFiled: February 22, 1996Date of Patent: April 8, 1997Assignee: TRW, Inc.Inventors: Mohan Kurup, Clark Champney
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Patent number: 5591535Abstract: There is provided an accicular ferromagnetic metal powder with which one can produce magnetic media for high-density recording that are improved in storage stability and magnetic characteristics.The improved ferromagnetic metal powder essentially consists of iron and 50 atm % based on the amount of iron of cobalt and at least one of aluminum and yttrium or any other rare earth element and contains no more than 0.05 wt % of an element of Group Ia of the periodic table (Li, Na, K). The amount of aluminum is in the range of 0.1-30 atm %, the amount of yttrium or any other rare earth element is in the range of and 0.1-10 atm %, each being based on the total quantity of the metal elements present. In either of these cases, the residue of an element of Group IIa of the periodic table (Mg, Ca, Sr, Ba) is preferably 0.1 wt % or less.Type: GrantFiled: May 1, 1995Date of Patent: January 7, 1997Assignee: Dowa Mining Co., Ltd.Inventors: Seiichi Hisano, Kazuhisa Saito, Satoshi Aizawa, Kazushi Sano, Kazuyuki Matsumoto, Kenji Murata
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Patent number: 5534361Abstract: There is provided a metallic magnetic powder with which one can produce magnetic media for high-density recording that are improved in storage stability and magnetic characteristics.The improved ferromagnetic metal powder contains no more than 0.05 wt % of an element of Group Ia of the periodic table. The powder may optionally contain 0.1-30 atm % of aluminum and/or 0.1-10 atm % of Y or any other rare earth element based on the total quantity of the metal elements present. In either of these cases, the residue of an element of Group IIa of the periodic table is preferably 0.1 wt % or less.Type: GrantFiled: June 27, 1994Date of Patent: July 9, 1996Assignee: Dowa Mining Co., Ltd.Inventors: Seiichi Hisano, Kazuhisa Saito, Satoshi Aizawa, Kazushi Sano, Kazuyuki Matsumoto, Kenji Murata
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Patent number: 5425821Abstract: The present invention resides in a method for making an internal combustion engine intake valve. An iron aluminum alloy, in the form of a coil or bar stock, is provided. The alloy comprises 76.05 to 90.15 weight percent iron, 9 to 13.3 weight percent aluminum, 0.05 to 0.35 weight percent carbon, and 0.5 to 3 weight percent of a refractory metal, and/or 0.3 to 1.5 weight percent of titanium in combination with, or in place of, the refractory metal. The coil or bar stock is extruded to a poppet valve preform configuration at a heading temperature in the range of 800.degree. to 2,000.degree. F. and a true strain of about 0.5 to 2.2. The preform configuration is then headed to a pre-machined configuration while maintaining the head of such preform at an effective heading temperature up to 2,200.degree. F. said heading being carried out at a true strain of about 1.4 to 2.3.Type: GrantFiled: May 13, 1994Date of Patent: June 20, 1995Assignee: TRW Inc.Inventors: Mohan Kurup, Roger R. Wills, Mark S. Scherer
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Patent number: 5330706Abstract: It is an object to provide a vibration-damping alloy of high strength which has high strength and a high power of damping vibration and can be used to make components of a structure, machine, etc. and reduce effectively any vibration thereof and the noise thereby produced.The vibration-damping alloy of this invention contains more than 0.50 wt. % Si, those proportions of Al and Si which fall within the range defined by a series of points in any of FIGS. 1 to 5, and that proportion of Mn which ranges from 0.1 wt. % to the sum of the proportions of Al and Si, the balance of its composition being Fe and unavoidable impurities. It preferably does not contain more than 0.01 wt. % of any of C, N, O, P and S.Type: GrantFiled: April 2, 1992Date of Patent: July 19, 1994Assignee: NKK CorporationInventors: Takayuki Ohdake, Toshimichi Ohmori, Toshihiro Takamura, Takemi Yamada, Tetsuya Sampei
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Patent number: 5328527Abstract: The present invention resides in a method for making an internal combustion engine intake valve. An iron aluminum alloy, in the form of a coil or bar stock, is provided. The alloy comprises 76.05 to 90.15 weight percent iron, 9 to 13.3 weight percent aluminum, 0.05 to 0.35 weight percent carbon, and 0.5 to 3 weight percent of a refractory metal, and/or 0.3 to 1.5 weight percent of titanium in combination with, or in place of, the refractory metal. The coil or bar stock is extruded to a poppet valve preform configuration at a heading temperature in the range of 800.degree. to 2,000.degree. F. and a true strain of about 0.5 to 2.2. The preform configuration is then headed to a pre-machined configuration while maintaining the head of such preform at an effective heading temperature up to 2,200.degree. F., said heading being carried out at a true strain of about 1.4 to 2.3.Type: GrantFiled: December 15, 1992Date of Patent: July 12, 1994Assignee: TRW Inc.Inventors: Mohan Kurup, Roger R. Wills, Mark S. Scherer
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Patent number: 5200145Abstract: The present invention relates to a novel process for producing silicon and/or aluminum containing iron alloy product as well as the material produced from same in either sheet or bulk structure form for electromagnetic circuit application. The process entails modifying an iron feedstock containing less than about 2.5 wt % silicon, aluminum or a combination thereof. The process further consists of diffusion of silicon or silicon and aluminum or aluminum into an iron feedstock by a pack diffusion or a chemical vapor deposition method in which the iron feedstock is heated to a temperature at which diffusion occurs in the presence of a pack containing silicon and/or aluminum sources, a reducing agent, a catalyst, and a filler, or in the presence of a flowing gas stream containing a volatile silicon compound. The resulting iron alloy product, which has a silicon content in the range of 0.Type: GrantFiled: July 12, 1991Date of Patent: April 6, 1993Assignee: Exxon Research and Engineering Co.Inventors: Richard C. Krutenat, Robert S. Barnard, John P. Dismukes, Bernard H. Kear, Horst Witzke
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Patent number: 5173254Abstract: Steel having excellent vibration-damping properties and weldability includes about 0.02 wt % or less of C, about 0.02 wt % or less of Si, and about 0.08 wt % or less of Mn. This steel also includes about 0.05 to 1.5 wt % of Cu, about 1.0 to 7.0 wt % of Al, about 0.008 wt % or less of N, and Fe and incidental impurities which together constitute the remaining wt %.Type: GrantFiled: November 4, 1991Date of Patent: December 22, 1992Assignee: Kawasaki Steel CorporationInventors: Keniti Amano, Tomoya Koseki, Shozaburo Nakano, Syuzo Ueda
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Acicular magnetic iron based alloy particles for magnetic recording and method of producing the same
Patent number: 5156922Abstract: Disclosed herein are acicular magnetic iron based alloy particles for magnetic recording, containing 1.5 to 10 mol % of B based on Fe (calculated as B) and 1.5 to 10 mol % of Co based on Fe (calculated as Co) in the vicinity of the surfaces of said particles and having a saturation magnetization of not less than 125 emu/g and an S.F.D. value of not more than 0.50, and a process for producing the same.Type: GrantFiled: July 8, 1991Date of Patent: October 20, 1992Assignee: Toda Kogyo CorporationInventors: Akio Mishima, Mamoru Tanihara, Yasutaka Ota, Hirofumi Kawasaki, Kenji Okinaka, Kunio Ikemoto, Kousaku Tamari, Kohji Mori, Norimichi Nagai -
Patent number: 4988488Abstract: The present invention is directed to a chemical air separation process using a molten salt solution of alkali metal nitrate and nitrite wherein the materials of construction of the containment for the process are chosen from intermetallic alloys of nickel and/or iron aluminide wherein the aluminum content is 28 atomic percent or greater to impart enhanced corrosion resistance.Type: GrantFiled: October 19, 1989Date of Patent: January 29, 1991Assignee: Air Products and Chemicals, Inc.Inventor: Doohee Kang
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Patent number: 4961903Abstract: An improved iron aluminide alloy of the DO.sub.3 type that has increased room temperature ductility and improved high elevated temperature strength. The alloy system further is resistant to corrosive attack in the environments of advanced energy corrosion systems such as those using fossil fuels. The resultant alloy is relatively inexpensive as contrasted to nickel based and high nickel steels currently utilized for structural components. The alloy system consists essentially of 26-30 at. % aluminum, 0.5-10 at. % chromium, 0.02-0.3 at. % boron plus carbon, up to 2 at. % molybdenum, up to 1 at. % niobium, up to 0.5 at. % zirconium, up to 0.1 at. % yttrium, up to 0.5 at. % vanadium and the balance iron.Type: GrantFiled: March 7, 1989Date of Patent: October 9, 1990Assignee: Martin Marietta Energy Systems, Inc.Inventors: Claudette G. McKamey, Chain T. Liu
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Patent number: 4820485Abstract: A method of producing an alloy containing at least one major ingredient selected from the group consisting of iron (Fe), cobalt (Co), and Nickel (Ni) and having low contents of sulphur, oxygen, and nitrogen, comprises steps of:(a) holding a molten alloy in a container selected from the group consisting of a lime crucible, a lime crucible furnace, a converter and a ladle lined with a basic refractory consisting of 15-85% of calcium oxide (CaO), and 15-75% of magnesium oxide (MgO), wherein said alloy consists essentially of at least one major ingredient selected from the group consisting of iron (Fe), nickel (Ni), and cobalt (Co);(b) adding at least one additive, based on the molten alloy, into said molten alloy in an atmosphere selected from the group consisting of a non-oxidizing atmosphere and a vacuum, wherein said additive is selected from the group consisting of aluminum (Al), aluminum alloys, silicon and silicon alloys;(c) desulphurizing, deoxidizing and denitrifying said molten alloy under an atmosphereType: GrantFiled: February 3, 1987Date of Patent: April 11, 1989Assignees: Mitsui Engineering and Ship Building Co., Ltd., Metal Research CorporationInventors: Tohei Ototani, Toru Degawa, Kenichi Kusumoto, Makoto Ebata
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Patent number: 4769214Abstract: An ultrahigh carbon steel having a composition of carbon in an amount of from about 0.8 weight percent up to the maximum solubility limit of carbon in austenite, aluminum in an amount of from about 0.5 to about 10 weight percent, an effective amount of a stabilizing element acting to stabilize iron carbide against graphitization, and the balance iron. Preferably, the aluminum is present in an amount of from about 0.5 to about 6.4 weight percent and the stabilizing element is chromium. The steel has excellent ductility and is readily hot, warm and cold worked without cracking. It is particularly useful in superplastic forming operations, and may be processed to a suitable microstructure by any technique which reduces its grain size to about 10 microns or less, and preferably to about 1 micron. Such a very fine grain size is readily acheived with the steel, and the aluminum and stabilizing additions act to retain the fine grain size during superplastic processing.Type: GrantFiled: September 19, 1985Date of Patent: September 6, 1988Assignee: SPTekInventors: Oleg D. Sherby, Dong W. Kum, Toshimasa Oyama, Jeffrey Wadsworth
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Patent number: 4668310Abstract: Amorphous alloys having high strength, high hardness, high crystallization temperature, high saturation magnetic induction, low coercive force, high magnetic permeability and particularly low deterioration of magnetic properties with lapse of time, have a composition formula ofT.sub.a X.sub.b Z.sub.c or T.sub.a' X.sub.b' Z.sub.c' M.sub.d,whereinT is at least one of Fe, Co and Ni,X is at least one of Zr, Ti, Hf and Y,Z is at least one of B, C, Si, Al, Ge, Bi, S and P,a is 70-98 atomic %,b is not more than 30 atomic %,c is not more than 15 atomic %,sum of a, b and c is 100 atomic %,M is at least one Mo, Cr, W, V, Nb, Ta, Cu, Mn, Zn, Sb, Sn, Be, Mg, Pd, Pt, Ru, Os, Rh, Ir, Ce, La, Pr, Nd, Sm, Eu, Gd, Tb and Dy,a' is 70-98 atomic %,b' is not more than 30 atomic %,c' is not more than 15 atomic %,d is not more than 20 atomic %, andsum of a', b', c' and d is 100 atomic %.Type: GrantFiled: March 14, 1983Date of Patent: May 26, 1987Assignees: Hitachi Metals, Ltd., Hitachi, Ltd.Inventors: Mitsuhiro Kudo, Shinji Takayama, Yoshizo Sawada, Yasunobu Ogata
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Patent number: 4668591Abstract: A matrix for magnetic separators which comprises wire or ribbon of a crystalline magnetic alloy having a fine-grained structure and a supersaturated solid solution structure.Type: GrantFiled: March 11, 1985Date of Patent: May 26, 1987Assignee: Hitachi, Ltd.Inventors: Tetsuroh Minemura, Joo Ishihara, Masaichi Nagai, Takeo Tamamura
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Patent number: 4623387Abstract: Amorphous alloys containing zirconium as an amorphous forming metal and having teh formula X.sub..alpha. Z.sub..gamma. wherein X is at least one of Fe, Co and Ni, .alpha. is 80 to 92 atomic %, Z is zirconium, .gamma. is 8 to 20 atomic % and the sum of .alpha. and .gamma. is 100 atomic %, cause little variation of properties during aging and embrittlement because they contain no metalloid as the amorphous forming element, and they further have excellent strength, hardness, corrosion resistance and heat resistance and maintain superior magnetic properties which are characteristic of iron group elements.Type: GrantFiled: February 5, 1985Date of Patent: November 18, 1986Assignee: Shin-Gijutsu Kaihatsu JigyodanInventors: Tsuyoshi Masumoto, Kiyoyuki Esashi, Masateru Nose