Including Successive Stage Treatments To Modify Or Remove A Different Component In Each Stage Patents (Class 423/213.7)
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Patent number: 7955408Abstract: This Invention relates to a kind of devices with no emission resulted for treatment of exhaust gas. The Device comprises a vessel having openings that serve only as inlet. At least two exchange sections are provided inside the vessel after inlet of exhaust gas. There is a gas chamber at each connection part between two sequential sections. The gas exchange chamber at the first gas exchange section has a through opening leading to outside atmosphere area, and at each one from the second to the last exchange section, there is a feedback pipe to connect to the inlet of the first stage of exchange section. With this configuration, on entering into the exchange section, exhaust gas will be ejected inwards and causes very strong entrainment, which makes the gas chamber become vacuum and sucks air with oxygen from atmosphere into gas chamber via the through opening to atmosphere.Type: GrantFiled: November 13, 2007Date of Patent: June 7, 2011Inventor: Yuguang Zhang
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Patent number: 7950221Abstract: The present invention provides methods and apparatus for controlling catalytic processes, including catalyst regeneration and soot elimination. An alternating current is applied to a catalyst layer and a polarization impedance of the catalyst layer is monitored. The polarization impedance may be controlled by varying the asymmetrical alternating current. At least one of water, oxygen, steam and heat may be provided to the catalyst layer to enhance an oxidation reaction for soot elimination and/or to regenerate the catalyst.Type: GrantFiled: October 25, 2006Date of Patent: May 31, 2011Assignee: Catelectric Corp.Inventor: Victor Stancovski
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Patent number: 7947238Abstract: An oxidation catalyst for the treatment of exhaust gas emissions, such as the oxidation of unburned hydrocarbons (HC), and carbon monoxide (CO) and the reduction of nitrogen oxides (NOx) from a diesel engine and methods of exhaust gas treatment are disclosed. More particularly, a washcoat composition is disclosed comprising at least two washcoat layers, a first washcoat comprising palladium supported on ceria-zirconia and ceria-zirconia-alumina and a second washcoat containing one or more of platinum and palladium and one or more hydrocarbon storage components. An undercoat may also be included in the catalyst. Also disclosed are method of exhaust gas treatment and diesel exhaust gas treatment systems that include the oxidation catalyst and a downstream soot filter.Type: GrantFiled: December 21, 2009Date of Patent: May 24, 2011Assignee: BASF CorporationInventor: Michel Deeba
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Patent number: 7922988Abstract: A layered three-way conversion catalyst having the capability of simultaneously catalyzing the oxidation of hydrocarbons and carbon monoxide and the reduction of nitrogen oxides is disclosed. Engine exhaust treatment system and methods of using the same are also provided. The catalytic material can be provided in layers such that a larger amount of oxygen storage component is provided in a downstream zone as compared to an upstream zone. For example, the upstream zone can be configured to have one, two, or three layers, and the downstream zone can be independently configured to have one, two, or three layers. In one or more embodiments, the catalyst supported on a carrier has three layers, where at least two of the layers are zoned to have an oxygen storage component being present in an upstream zone in an amount that is less than the oxygen storage component present in the downstream zone.Type: GrantFiled: October 30, 2009Date of Patent: April 12, 2011Inventors: Michel Deeba, Stephan Siemund, Xinyi Wei, Stefan Kotrel, Knut Wassermann, Glenn Svoboda, Harold Rabinowitz
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Patent number: 7892508Abstract: An internal combustion engine exhaust gas purification apparatus purifies exhaust gas using a NOx storage-reduction catalyst unit and a NOx selective reduction catalyst unit. The NOx selective reduction catalyst unit is provided downstream of the NOx storage-reduction catalyst unit in an exhaust gas passage. An urea injecting mechanism, for example an injection valve, injects urea into the exhaust gas passage. An urea injection controller prohibits urea injection from the urea injecting mechanism if at least one of the temperatures of the NOx storage-reduction catalyst unit and the NOx selective reduction catalyst unit is equal to or lower than a reference temperature. As such, production of cyanic acid is minimized, and therefore leaks of cyanic acid from the NOx storage-reduction catalyst unit and/or the NOx selective reduction catalyst unit can be suppressed.Type: GrantFiled: June 6, 2008Date of Patent: February 22, 2011Assignee: Toyota Jidosha Kabushiki KaishaInventor: Kenji Katoh
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Publication number: 20100322833Abstract: According to at least one aspect of the present invention, a urea-resistant catalytic unit is provided. In at least one embodiment, the catalytic unit includes a catalyst having a catalyst surface, and a urea-resistant coating in contact with at least a portion of the catalyst surface, wherein the urea-resistant coating effectively reduces urea-induced deactivation of the catalyst. In at least another embodiment, the urea-resistant coating includes at least one oxide from the group consisting of titanium oxide, tungsten oxide, zirconium oxide, molybdenum oxide, aluminum oxide, silicon dioxide, sulfur oxide, niobium oxide, molybdenum oxide, yttrium oxide, nickel oxide, cobalt oxide, and combinations thereof.Type: ApplicationFiled: June 23, 2009Publication date: December 23, 2010Applicant: FORD GLOBAL TECHNOLOGIES, LLCInventors: Yisun Cheng, Yinyan Huang, Christine Kay Lambert
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Patent number: 7820123Abstract: As a device for the purification of exhaust gas, a three-way catalyst A purifying hydrocarbon, carbon monoxide and nitrogen oxide in the vicinity of theoretical air-fuel ratio is disposed at an upstream side of the exhaust gas and an adsorption catalyst B provided with zeolite effective for the adsorption of hydrocarbon is disposed at a downstream side of the exhaust gas.Type: GrantFiled: July 15, 2008Date of Patent: October 26, 2010Assignee: Nissan Motor Co., Ltd.Inventors: Takuya Ikeda, Maki Kamikubo
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Patent number: 7814747Abstract: An exhaust gas aftertreatment installment and associated exhaust gas aftertreatment method utilizes a nitrogen oxide storage catalytic converter and an SCR catalytic converter. A particulate filter is provided upstream of the nitrogen oxide storage catalytic converter or between the latter and the SCR catalytic converter or downstream of the SCR catalytic converter. The time of regeneration operating phases of the nitrogen oxide storage catalytic converter can be determined as a function of the nitrogen oxide content of the exhaust gas downstream of the nitrogen oxide storage catalytic converter or of the SCR catalytic converter and/or as a function of the ammonia loading of the latter. Moreover, a desired ammonia generation quantity can be determined for a respective regeneration operating phase. The installation and method are adopted for use for motor vehicle internal combustion engines and other engines which are operated predominantly in lean-burn mode.Type: GrantFiled: March 23, 2007Date of Patent: October 19, 2010Assignee: Daimler AGInventors: Brigitte Bandl-Konrad, Andreas Hertzberg, Bernd Krutzsch, Arno Nolte, Markus Paule, Stefan Renfftlen, Norbert Waldbuesser, Michel Weibel, Guenter Wenninger, Rolf Wunsch
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Patent number: 7811539Abstract: A filter device and method for using a filter device. The filter device includes a catalyst for catalyzing the reaction of organic molecules, such as an oxidation reaction, and an adsorbent for adsorbing reacted organic molecules. As a result, gaseous contaminants that include organic molecules are reacted to alter the polarity and reduce the molecular weight of the molecules. The reacted molecules are then adsorbed using an adsorbent. The filter and method are particularly useful for reacting and capturing hydrocarbons such as aliphatic hydrocarbons from an enclosed space, such as a disk drive assembly.Type: GrantFiled: November 3, 2006Date of Patent: October 12, 2010Assignee: Seagate Technology LLCInventors: John S. Deeken, Paul Stasiewicz
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Patent number: 7799298Abstract: The invention relates to a catalyst arrangement for purifying the exhaust gases of internal combustion engines operated under lean conditions. It is proposed that a thinwalled, porous carrier be coated on one side with a nitrogen oxide storage catalyst and on the other side with an SCR catalyst. When the exhaust gas is passed through the catalytic coatings and the support material, a significant improvement in the nitrogen oxide conversion is achieved compared to a series arrangement of the catalysts on separate carriers. Wall flow filters have been found to be useful as thin-walled carriers.Type: GrantFiled: July 29, 2004Date of Patent: September 21, 2010Assignee: Umicore AG & Co. KGInventors: Marcus Pfeifer, Nicola Soeger, Yvonne Demel, Tobias Kuhl, Paul Christian Spurk, Jürgen Gieshoff, Egbert Lox, Thomas Kreuzer
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Patent number: 7790127Abstract: A method of reducing NOx in a lean burn engine exhaust stream from a hydrocarbon burning engine may be first passing the exhaust stream over a thrifted diesel oxidation catalyst that substantially completes the oxidation of carbon monoxide to carbon dioxide and the oxidation of hydrocarbons (HC) to carbon dioxide and water. Next, separate additions of ozone and ammonia or urea may be introduced to the exhaust gas stream upstream of the catalytic reduction reactor at temperatures below 250 degrees Celsius. The additions of ozone and ammonia or urea modify the exhaust gas composition to improve the performance of NOx reduction catalysts in the catalytic reduction reactor. At temperatures above 250 degrees, the ozone addition may be reduced or eliminated, while the ammonia addition can be controlled as a function of the amount of NOx in the exhaust stream and the temperature of the catalytic reduction reactor.Type: GrantFiled: March 2, 2009Date of Patent: September 7, 2010Assignee: GM Global Technology Operations, Inc.Inventors: Jong H. Lee, Byong Kwon Cho
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Patent number: 7758832Abstract: A method of decomposing NO2 to NO in an exhaust gas of a lean-bum internal combustion engine comprises the steps of contacting an acidic metal oxide selected from the group consisting of zeolites, tungsten-doped titania, silica-titania, zirconia-titania, and mixtures of any two or more thereof with a gas mixture comprising the exhaust gas, adjusting the composition of the gas mixture, by injecting hydrocarbon therein at a rate that changes over the course of a duty cycle so that, on average over the duty cycle, the C1 hydrocarbon:nitrogen oxides ratio of the gas mixture contacting the acidic metal oxide is from 0.1 to 2.0 and passing the effluent gas directly to atmosphere optionally via first contacting the gas mixture with a hydrocarbon oxidation catalyst.Type: GrantFiled: October 10, 2005Date of Patent: July 20, 2010Assignee: Johnson Matthey Public Limited CompanyInventors: Richard Dominic O'Sullivan, Peter Werth
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Patent number: 7758833Abstract: An exhaust gas purifying apparatus for an internal combustion engine is provided with a NOx removing device and a particulate filter in an exhaust system. A temperature of the exhaust system is detected. A switching control is performed for alternately performing a process for removing sulfur oxide accumulated in said NOx removing device and a regeneration process for burning particulates trapped in said particulate filter, when it is determined to be necessary to perform at least one of the removal of the sulfur oxide in said NOx removing device and the regeneration of the particulate filter. The switching control is performed according to the detected exhaust system temperature.Type: GrantFiled: September 30, 2008Date of Patent: July 20, 2010Assignee: Honda Motor Co., Ltd.Inventors: Akira Odajima, Isao Kaneko, Shingo Tsuruta, Yoshihiko Watanabe, Hidetaka Maki
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Patent number: 7749473Abstract: The present invention relates to new crystalline molecular sieve SSZ-75 having STI framework topology prepared using a tetramethylene-1,4-bis-(N-methylpyrrolidinium) dication as a structure-directing agent and its use in treating engine exhaust.Type: GrantFiled: June 1, 2007Date of Patent: July 6, 2010Assignee: Chevron U.S.A. Inc.Inventors: Stacey Zones, Allen Burton
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Patent number: 7722845Abstract: Catalysts, methods, and systems for treating diesel engine exhaust streams are described. In one or more embodiments, the catalyst comprises platinum, a second metal from one of the groups VB, VIB, VIIB, VIIIB, IB, or IIB of the periodic table, a refractory metal oxide, and a zeolite, the oxidation catalyst already being effective to remove ammonia at temperatures less than about 300° C. and exhibiting no significant decrease in ammonia oxidation efficiency upon hydrothermal aging. A method aspect includes first passing a vehicle's engine exhaust stream through a NOx abatement catalyst; and passing the exhaust stream exiting the NOx abatement catalyst and containing ammonia through the ammonia oxidation catalyst. Systems including such catalysts are also provided.Type: GrantFiled: February 27, 2008Date of Patent: May 25, 2010Assignee: Basf CorporationInventors: Matthew T. Caudle, Martin Deiterle, Stanley A. Roth, Wen-Mei Xue
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Patent number: 7718150Abstract: The invention, in at least one embodiment, relates to a reverse platinum group metal zoned lean NOx trap system included in a vehicle and its method of use. One embodiment of the trap system is in a vehicle exhaust system operable during lean and rich periods. The trap system may include a first trap having a first substrate supporting a quantity of platinum and a second trap, positioned downstream of the first trap, and having a second substrate supporting a quantity of platinum and a quantity of rhodium. The total loading of platinum plus rhodium on the second trap is greater than or equal to the platinum on the first trap. In at least one embodiment, the second trap has a higher overall NOx conversion at a low temperature and the first trap has a higher overall NOx conversion at a high temperature.Type: GrantFiled: March 14, 2008Date of Patent: May 18, 2010Assignee: Ford Global Technologies, LLCInventors: Joseph Robert Theis, Robert Walter McCabe, Justin Anthony Ura
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Patent number: 7704473Abstract: A purification method excellent in removing particulates or the like from exhaust gas from an internal combustion engine, in particular, a diesel engine or the like. The purification method uses an exhaust gas purification apparatus including an oxidation zone installed with an oxidation catalyst supporting both platinum and palladium, and a filtering zone installed with a particulate filter, along exhaust gas flow at the exhaust gas passage of an internal combustion engine. Hydrocarbon-based liquid is supplied to the inflow side of the exhaust gas of the oxidation zone at the time when 2 to 10 g of particulates per 1 liter of the particulate filter are caught, to raise temperature of the exhaust gas up to equal to or higher than 550° C. by the oxidation catalyst so as to make the residue of the particulate filter combusted.Type: GrantFiled: October 5, 2005Date of Patent: April 27, 2010Assignees: ICT Co., Ltd., International Catalyst Technology, Inc.Inventors: Masanori Ikeda, Atsushi Fukumoto
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Patent number: 7674743Abstract: This catalyst system simultaneously removes ammonia and enhances net NOx conversion by placing an NH3—SCR catalyst formulation downstream of a lean NOx trap. By doing so, the NH3—SCR catalyst adsorbs the ammonia from the upstream lean NOx trap generated during the rich pulses. The stored ammonia then reacts with the NOx emitted from the upstream lean NOx trap-enhancing the net NOx conversion rate significantly, while depleting the stored ammonia. By combining the lean NOx trap with the NH3—SCR catalyst, the system allows for the reduction or elimination of NH3 and NOx slip, reduction in NOx spikes and thus an improved net NOx conversion during lean and rich operation.Type: GrantFiled: December 1, 2008Date of Patent: March 9, 2010Assignee: Ford Global Technologies, LLCInventors: Haren Sakarai Gandhi, John Vito Cavataio, Robert Henry Hammerle, Yisun Cheng
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Patent number: 7658898Abstract: The present invention provides compositions, systems, and methods for achieving high efficiencies of nitrogen oxide (NOx) removal from exhaust gases while minimizing ammonia slip and sulfur dioxide oxidation. In one embodiment, a method of removing nitrogen oxides from an exhaust gas comprises providing a first catalyst layer, adding an ammonia-containing compound to the exhaust gas upstream of the first catalyst layer in excess of the stoichiometric equivalent of the nitrogen oxides in the exhaust gas, flowing the exhaust gas through the first catalyst layer, selectively catalytically decomposing ammonia in excess of the stoichiometric reaction equivalent of the nitrogen oxides in the exhaust gas, and catalytically reducing the nitrogen oxides by reaction with ammonia not selectively catalytically decomposed.Type: GrantFiled: August 1, 2007Date of Patent: February 9, 2010Assignee: Cormetech, Inc.Inventors: Chris E. DiFrancesco, Kozo Iida
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Patent number: 7622096Abstract: A layered three-way conversion catalyst having the capability of simultaneously catalyzing the oxidation of hydrocarbons and carbon monoxide and the reduction of nitrogen oxides is disclosed. Engine exhaust treatment system and methods of using the same are also provided. In one or more embodiments, the catalyst supported on a carrier has three layers, where at least two of the layers are zoned to have an oxygen storage component being present in an upstream zone in an amount that is less than the oxygen storage component present in the downstream zone.Type: GrantFiled: August 9, 2007Date of Patent: November 24, 2009Assignee: BASF Catalysts LLCInventors: Michel Deeba, Knut Wassermann, Glenn Svoboda, Harold Rabinowitz, Stephan Slemund, Xinyi Wei
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Publication number: 20090285737Abstract: Zeolite catalysts and systems and methods for preparing and using zeolite catalysts having the CHA crystal structure are disclosed. The catalysts can be used to remove nitrogen oxides from a gaseous medium across a broad temperature range and exhibit hydrothermal stable at high reaction temperatures. The zeolite catalysts include a zeolite carrier having a silica to alumina ratio from about 15:1 to about 256:1 and a copper to alumina ratio from about 0.25:1 to about 1:1.Type: ApplicationFiled: June 8, 2009Publication date: November 19, 2009Applicant: BASF Catalysts LLCInventors: Ivor Bull, Wen-Mei Xue, Patrick Burk, R. Samuel Boorse, William M. Jaglowski, Gerald S. Koermer, Ahmad Moini, Joseph A. Patchett, Joseph C. Dettling, Matthew T. Caudle
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Patent number: 7618605Abstract: An exhaust emission control device for an internal combustion engine, which is capable of supplying a just enough amount of reducing agent to a NOx catalyst, thereby reducing exhaust emission and improving fuel economy. The device includes a three-way catalyst, a NOx catalyst provided downstream of the three-way catalyst, and an ECU. The ECU carries out rich spike control such that exhaust gases flowing into the NOx catalyst form a reducing atmosphere. During the control, the ECU calculates a reducing agent consumption amount of reducing agent in the exhaust gases consumed by the three-way catalyst, calculates a cumulative reducing agent amount as a total amount of reducing agent supplied to the NOx catalyst, depending on the reducing agent consumption amount, and terminates the control when the cumulative reducing agent amount becomes larger than a predetermined value.Type: GrantFiled: November 21, 2007Date of Patent: November 17, 2009Assignee: Honda Motor Co., Ltd.Inventors: Tomoko Morita, Norio Suzuki, Hiroshi Ohno
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Patent number: 7608230Abstract: A sample conditioning system removes selenium from a flue gas sample to provide more accurate measure of mercury in the gas stream. Ammonia or another basic reagent is added to the sampled gas stream to increase the pH of the condensate, and thereby ensuring the removal of hydrogen selenide.Type: GrantFiled: June 19, 2006Date of Patent: October 27, 2009Assignee: Apogee Scientific, IncInventors: Scott E. McLaren, Kevin M. Fisher
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Patent number: 7597865Abstract: Provided in a catalyst system are: a first reaction part fitted with a first catalyst containing, as active constituents, at least, a complex oxide consisting of two or more oxides selected from among silica, alumina, titania, zirconia, and tungsten oxide, and a rare earth metal or transition metal (except Cu, Co, Ni, Mn, Cr, and V); and a second reaction part fitted with a second catalyst containing, as active constituents, at least, a noble metal and a silica-alumina type complex oxide.Type: GrantFiled: February 1, 2005Date of Patent: October 6, 2009Assignees: Tokyo Roki Co., Ltd, Nissan Diesel Motor Co., Ltd.Inventors: Takayuki Mori, Nobuya Iwami, Takayuki Kumagai, Isamu Kanaya, Hiroki Ueno, Kiminobu Hirata
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Patent number: 7591986Abstract: An exhaust emission control device which is capable of supplying a just enough amount of reducing agent to a NOx catalyst while causing the amount of reducing agent consumed in an upstream catalyst to be reflected thereon. A NOx catalyst for trapping NOx and reducing NOx to change the same into harmless ingredients in a reducing atmosphere is disposed downstream of a catalyst. Reducing agent is supplied upstream of the catalyst to cause the NOx catalyst to perform a NOx-reducing action. The amount of oxygen occluded in the catalyst is calculated. During reduction control, according to the oxygen occlusion amount, the amount of reducing agent oxidized and consumed in the catalyst is calculated. According to the reducing agent consumption amount, the amount of reducing agent supplied to the NOx catalyst is calculated. The reduction control is terminated based on the reducing agent supply amount.Type: GrantFiled: November 21, 2007Date of Patent: September 22, 2009Assignee: Honda Motor Co., Ltd.Inventors: Tomoko Morita, Norio Suzuki, Hiroshi Ohno
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Patent number: 7569197Abstract: The invention provides a process and system for purification of an exhaust gas stream from a combustion engine containing hydrocarbons, soot, carbon monoxide and sulphur dioxide. The process comprises the steps of oxidising the hydrocarbons and part of the soot in a first reactor in the presence of a first catalyst active in oxidising hydrocarbons and soot without oxidising sulphur dioxide and forming a partly purified exhaust gas stream, of cooling of the partly purified exhaust gas stream, of converting the carbon monoxide of the partly purified exhaust gas stream in a second reactor in presence of a second catalyst active in oxidising carbon monoxide without oxidising sulphur dioxide and of withdrawing a purified exhaust gas stream.Type: GrantFiled: March 1, 2007Date of Patent: August 4, 2009Assignee: Haldor Topsoe A/SInventor: Keld Johansen
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Patent number: 7563422Abstract: A method for reducing the particle and nitrogen oxide proportion in an exhaust gas flow of an internal combustion engine includes supplying a reducing agent to the exhaust gas flow, subjecting the exhaust gas flow containing the reducing agent to particle filtering, and then carrying out a selective catalytic reduction of at least a portion of the nitrogen oxides in the exhaust gas flow. The method and an exhaust gas treatment unit make it possible to simultaneously reduce the proportion of particles and nitrogen oxides in the exhaust gas. Ammonia, in particular, is used as the reducing agent. Regeneration of the particle filter is promoted by leading an ammonia-containing flow of gas through the particle filter. The method and device make it possible to consume less fuel with the same reaction rate and, at the same time to reduce available installation space, in comparison with existing corresponding prior art systems.Type: GrantFiled: January 7, 2008Date of Patent: July 21, 2009Assignee: Emitec Gesellschaft Fuer Emissiontechnologie mbHInventor: Eberhard Jacob
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Patent number: 7541010Abstract: A method of making an exhaust treatment element includes washcoating a substrate with a slurry that includes a catalyst support material. At least some of the catalyst support material from the slurry may be transferred to the substrate, and silver metal (Ag) is dispersed within the catalyst support material.Type: GrantFiled: December 19, 2003Date of Patent: June 2, 2009Assignee: Caterpillar Inc.Inventors: Paul Worn Park, Virgil Raymond Hester, Christie Susan Ragle, Carrie L. Boyer
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Patent number: 7521031Abstract: A method for treating exhaust gas includes: adsorbing target components in the exhaust gas with an adsorbent (5); introducing a nitrogen gas with an oxygen concentration of 10 vol % or less and a purity of 90 vol % or more into the adsorbent (5); and applying (6, 7, 8) nonthermal plasma to the adsorbent (5). After the adsorbent (5) adsorbs the target components in the exhaust gas, the nitrogen gas is introduced into the adsorbent (5), and then an electric discharge is generated so that the nonthermal plasma of the nitrogen gas is applied to the adsorbent (5) and causes desorption of the target components and regeneration of the adsorbent (5). This method can remove the target components effectively from oxygen-containing exhaust gas by using nitrogen gas plasma with high activity as a result of ionization of a nitrogen gas and combining adsorption, desorption by the nitrogen gas plasma, and nitrogen plasma treatment.Type: GrantFiled: October 6, 2004Date of Patent: April 21, 2009Assignee: Osaka Industrial Promotion OrganizationInventors: Masaaki Okubo, Toshiaki Yamamoto, Tomoyuki Kuroki
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Patent number: 7521033Abstract: The present invention is directed to an improved apparatus and method of minimizing catalyst poisoning from exhaust gas streams containing inorganic deposits and particulate matter. More specifically, the present invention is directed to an upstream metallic foam trap and a downstream monolithic precious metal catalyst, wherein the trap physically blocks inorganic deposits and particulate matter from poisoning the downstream catalyst. The present invention is also directed to a metallic foam trap containing a coat comprising a first metallic thermal arc sprayed layer and optionally a second refractory metal oxide.Type: GrantFiled: December 22, 2005Date of Patent: April 21, 2009Assignee: BASF Catalysts LLCInventors: Michael Patrick Galligan, Joseph Charles Dettling
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Patent number: 7494634Abstract: Systems and methods of removing at least nitrogen oxides from an exhaust fluid generally include dividing a flow of an exhaust fluid comprising a concentration of nitric oxide into three types of flow-through cells. The first flow-through cell comprises a catalyst configured to reduce the nitric oxide with a reductant to form a first feedstream comprising nitrogen containing species derived therefrom. The second flow-through cell comprises a catalyst configured to oxidize nitric oxide to form a second feedstream comprising nitrogen dioxide. The third flow-through cell does not change the nitric oxide concentration and form a third feedstream comprising nitric oxide. After flowing through the three different types of cells, the feedstreams are mixed to form a homogenous mixture and then fed to a catalyst bed configured to convert the nitrogen containing species, the nitric oxide, and the nitrogen dioxide to a fluid comprising nitrogen gas and water.Type: GrantFiled: January 10, 2007Date of Patent: February 24, 2009Assignee: General Electric CompanyInventors: Frederic Vitse, Dan Hancu, Benjamin Hale Winkler
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Patent number: 7491373Abstract: A system and method including a radially non-uniformly plugged flow-through honeycomb substrate positioned upstream of a wall-flow particulate filter for controlled thermal regeneration of the wall-flow particulate filter, the flow-through honeycomb substrate having a flow-through region including a first portion of parallel channels and a flow-control region including a second portion of parallel channels, the first portion of the parallel channels including unplugged channels and the second portion of the parallel channels including plugged channels, with the flow-control region adjusting flow distribution through the flow-through honeycomb substrate.Type: GrantFiled: November 15, 2006Date of Patent: February 17, 2009Assignee: Corning IncorporatedInventors: Thomas Dale Ketcham, Yuming Xie
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Patent number: 7488462Abstract: Catalyst systems and methods provide benefits in reducing the content of nitrogen oxides in a gaseous stream containing nitric oxide (NO), hydrocarbons, carbon monoxide (CO), and oxygen (O2). The catalyst system comprises an oxidation catalyst comprising a first metal supported on a first inorganic oxide for catalyzing the oxidation of NO to nitrogen dioxide (NO2), and a reduction catalyst comprising a second metal supported on a second inorganic oxide for catalyzing the reduction of NO2 to nitrogen (N2).Type: GrantFiled: April 26, 2006Date of Patent: February 10, 2009Assignee: The Ohio State UniversityInventors: Umit S. Ozkan, Erik M. Holmgreen, Matthew M. Yung
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Patent number: 7485273Abstract: This catalyst system simultaneously removes ammonia and enhances net NOx conversion by placing an NH3—SCR catalyst formulation downstream of a lean NOx trap. By doing so, the NH3—SCR catalyst adsorbs the ammonia from the upstream lean NOx trap generated during the rich pulses. The stored ammonia then reacts with the NOx emitted from the upstream lean NOx trap—enhancing the net NOx conversion rate significantly, while depleting the stored ammonia. By combining the lean NOx trap with the NH3—SCR catalyst, the system allows for the reduction or elimination of NH3 and NOx slip, reduction in NOx spikes and thus an improved net NOx conversion during lean and rich operation.Type: GrantFiled: March 9, 2007Date of Patent: February 3, 2009Assignee: Ford Global Technologies, LLCInventors: Haren S. Gandhi, John Vito Cavataio, Robert Henry Hammerle, Yisun Cheng
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Patent number: 7485271Abstract: A catalyst structure for treating exhaust gas from a lean burn internal combustion engine comprises a substrate monolith comprising a lean NOX catalyst (LNC) composition associated with at least one partial oxidation catalyst (POC), wherein the LNC composition is selected from the group consisting of: (a) silver or a silver compound supported on alumina; and (b) at least one metal selected from the group consisting of copper (Cu), iron (Fe), cobalt (Co) and cerium (Ce) supported on at least one zeolite, and wherein the at least one POC is selected from the group consisting of: (i) a bulk oxide, a bulk composite oxide or a bulk mixed oxide comprising at least one metal selected from the group consisting of manganese (Mn), iron (Fe), cerium (Ce) and praseodymium (Pr); and (ii) at least one of rhodium (Rh) and palladium (Pd) disposed on at least one inorganic oxide support.Type: GrantFiled: August 9, 2004Date of Patent: February 3, 2009Assignee: Johnson Matthey Public Limited CompanyInventors: Stanislaw Edmund Golunski, Valerie Marie Renee Houel, Andrea Hawkings, David William James, Stephen David Pollington, Stephen Poulston, Raj Rao Rajaram
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Patent number: 7485272Abstract: A first aspect of the present disclosure includes a method of controlling nitric oxides emissions. The method may include producing an exhaust gas stream containing NOx and supplying the exhaust gas stream to an exhaust passage. The method may further comprise supplying ammonia to the exhaust passage at a location upstream of a first selective catalytic reduction catalyst, wherein the amount of ammonia supplied at the first location is less than about 90% of the effective amount of ammonia needed for reduction of all NOx at the first location. Further, ammonia may be supplied to the exhaust passage at a second location downstream of the first selective catalytic reduction catalyst and upstream of a second selective catalytic reduction catalyst.Type: GrantFiled: November 30, 2005Date of Patent: February 3, 2009Assignee: Caterpillar Inc.Inventors: James Joshua Driscoll, David M. Milam
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Patent number: 7445761Abstract: A method and system of providing compressed substantially oxygen-free exhaust gas for industrial purposes including the steps of extracting exhaust gas from a lean burn engine consuming a mixture of natural gas fuel and air, passing the extracted exhaust gas through a cooling step to cause entrained water vapor therein to condense out, separating and disposing of the condensed water, measuring the oxygen content of the exhaust gas, using the measurement to regulate the quantity of natural gas fed into an igniter into which the exhaust gas is also fed so that substantially all of the oxygen in the exhaust gas is consumed by combustion with the natural gas in the igniter to provide at an outlet of the igniter substantially oxygen-free exhaust gas, and compressing the substantially oxygen-free exhaust gas to provide compressed exhaust gas for industrial applications.Type: GrantFiled: May 2, 2003Date of Patent: November 4, 2008Inventor: Wade J. Alexander
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Patent number: 7442354Abstract: The present invention relates to new crystalline molecular sieve SSZ-56 prepared using a N,N-diethyl-2-methyldecahydroquinolinium cation as a structure-directing agent and its use in minimizing cold start emissions from engines.Type: GrantFiled: June 16, 2006Date of Patent: October 28, 2008Assignee: Chevron U.S.A. Inc.Inventor: Saleh Elomari
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Publication number: 20080256934Abstract: A catalyst unit (1; 1?) configured for the reduction of NOx compounds in a gas stream and which includes a catalytically active material of the silver/alumina type. The catalyst unit (1; 1?) has at least one first reaction zone (3a, 3b, 3c, 3d, 3e) containing the catalytically active material and at least one second reaction zone (4a, 4b, 4c, 4d, 4e; 8a, 8b, 8c, 8d, 8e) which is arranged to permit breakdown of a gas species which is formed in the first reaction zone (3a, 3b, 3c, 3d, 3e), with N2 being formed, and in that the gas stream is conducted through the first reaction zone (3a, 3b, 3c, 3d, 3e) and the second reaction zone (4a, 4b, 4c, 4d, 4e; 8a, 8b, 8c, 8d, 8e). The invention results in an improved catalyst unit which in particular provides high-grade reduction of NOx compounds in an exhaust gas stream from a combustion engine.Type: ApplicationFiled: May 27, 2005Publication date: October 23, 2008Applicant: VOLVO TECHNOLOGY CORPORATIONInventors: Kari ERANEN, Edward Jobson, Lennart Cider, Lars-Eric Lindfors
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Patent number: 7431749Abstract: Disclosed is a catalytic filter for removing soot particulates from diesel engine exhaust, which is comprised of monolithic oxidation catalyst upstream of the catalytic filter, which effectively oxidize gaseous pollutants and volatile organic fractions, and a catalyzed wall-flow filter downstream serving to low temperature combustion of soot particulates collected on the filter. Also, the preparation method of the catalytic filter is provided, including the colloidal mixture solution of platinum group metal salts and other metal salts with a water-soluble polymer and a reducing agent, which is then impregnated on a catalyst support, followed by calcining at high temperatures. In the present invention, use of the catalytic filter provides effective means of abating diesel exhaust pollutant emissions, that is, particulate matter (PM) and gaseous pollutants (HC, CO, NOx).Type: GrantFiled: April 14, 2004Date of Patent: October 7, 2008Assignee: SK Energy Co., Ltd.Inventors: Yong-Woo Kim, Joon-Seok Min, Sung-Hyoan Kim, Chang-Q Lee, Wha-Sik Min
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Publication number: 20080219907Abstract: An exhaust gas purifying method for a fuel cell vehicle comprises preparing an exhaust gas purifying system for the fuel cell vehicle, the exhaust gas purifying system including a methane removal catalyst for accelerating the conversion of methane into hydrogen and carbon monoxide. The methane removal catalyst comprises a catalytic ingredient including at least one of rhodium, platinum and palladium.Type: ApplicationFiled: October 29, 2007Publication date: September 11, 2008Inventors: Toru SEKIBA, Hiroshi Akama
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Patent number: 7413720Abstract: A Selective Catalytic Reduction (SCR) catalyst was prepared by slurry coating ZSM-5 zeolite onto a cordierite monolith, then subliming an iron salt onto the zeolite, calcining the monolith, and then dipping the monolith either into an aqueous solution of manganese nitrate and cerium nitrate and then calcining, or by similar treatment with separate solutions of manganese nitrate and cerium nitrate. The supported catalyst containing iron, manganese, and cerium showed 80 percent conversion at 113 degrees Celsius of a feed gas containing nitrogen oxides having 4 parts NO to one part NO2, about one equivalent ammonia, and excess oxygen; conversion improved to 94 percent at 147 degrees Celsius. N2O was not detected (detection limit: 0.6 percent N2O).Type: GrantFiled: March 20, 2006Date of Patent: August 19, 2008Assignee: Los Alamos National Security, LLCInventor: Kevin C. Ott
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Patent number: 7402292Abstract: One embodiment of a method of operating a NOx abatement system comprises: introducing an exhaust stream to an ammonia generator in a normal flow direction, adsorbing NOx from the exhaust stream in the ammonia generator, diverting the exhaust stream around the ammonia generator, introducing hydrogen to the ammonia generator in a direction opposite the normal flow direction, and generating ammonia within the ammonia generator.Type: GrantFiled: September 19, 2005Date of Patent: July 22, 2008Assignee: Delphi Technologies, Inc.Inventors: Mark D. Hemingway, William J. LaBarge, Haskell Simpkins
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Patent number: 7396517Abstract: The hydrocarbon-assisted, selective catalytic reduction of NOx constituents in lean-bum engine exhaust is benefited by passage of the exhaust over a staged catalyst bed comprising a first stage of an alumina-supported silver catalyst for oxidation of NO to NO2 and partial oxidation of added hydrocarbon to an aldehyde. Downstream of the silver catalyst is a second catalyst selected for the reaction of hydrocarbon and aldehyde species with NO2 to reduce it to nitrogen. Gamma-alumina and BaY zeolite are examples of suitable second stage catalysts.Type: GrantFiled: August 5, 2005Date of Patent: July 8, 2008Assignee: GM Global Technology Operations, Inc.Inventor: Jong-Hwan Lee
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Patent number: 7390469Abstract: The present invention discloses a method for reducing NOx in exhaust gases of an internal combustion engine. The purpose of this invention is to convert engine out NOx (approximately 90% NO in diesel exhaust) into roughly a 50:50 mixture of NO and NO2, while simultaneously oxidizing engine-out hydrocarbons which interfere with the reduction of NOx by urea or ammonia. The present invention demonstrates that a 50:50 blend of NO and NO2 is reduced more rapidly and with higher efficiency than a gas stream which is predominantly NO. In addition, catalyst in an engine exhaust that is a 50:50 mixture of NO and NO2 is far more resistant to hydrothermal deterioration than using NO alone. In another embodiment of the present invention, a vehicle exhaust system utilizing the method of the present invention is provided.Type: GrantFiled: November 10, 2004Date of Patent: June 24, 2008Assignee: Ford Global Technologies, LLCInventors: Clifford Norman Montreuil, Joseph Robert Theis
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Patent number: 7361320Abstract: The invention proposes an exhaust-gas purification unit for purifying the exhaust gas from an internal combustion engine which is preferably operated in lean-burn mode, in particular a diesel engine used in motor vehicles, in which a particulate filter and a SCR catalytic converter are arranged in the exhaust pipe in succession in the direction of flow, and having a reducing-agent supply, it being possible for ammonia to be added to the exhaust gas from the internal combustion engine on the entry side of the SCR catalytic converter by the reducing-agent supply. According to the invention, the exhaust-gas purification unit includes a hydrogen-generating unit for enriching the exhaust gas from the internal combustion engine with the hydrogen which it generates. Use in motor vehicles.Type: GrantFiled: August 13, 2007Date of Patent: April 22, 2008Assignee: DaimlerChrysler AGInventors: Frank Duvinage, Christian Goerigk, Arno Nolte, Markus Paule, Henning Sander
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Patent number: 7264785Abstract: A method of selectively catalysing the reduction of NOx in an exhaust gas flowing in an exhaust system of an internal combustion engine comprising a filter (40) for particulate matter comprising a catalyst capable of selectively catalysing the reduction of NOx with a reducing agent, which method comprising introducing a reducing agent, or a precursor thereof, into the exhaust gas and contacting the resulting gas with the filter (40).Type: GrantFiled: December 20, 2002Date of Patent: September 4, 2007Assignee: Johnson Matthey Public Limited CompanyInventors: Philip Gerald Blakeman, Martyn Vincent Twigg, Andrew Peter Walker, Stanislaw Edmund Golunski, Guy Richard Chandler
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Patent number: 7210288Abstract: An exhaust gas aftertreatment installment and associated exhaust gas aftertreatment method utilizes a nitrogen oxide storage catalytic converter and an SCR catalytic converter. A particulate filter is provided upstream of the nitrogen oxide storage catalytic converter or between the latter and the SCR catalytic converter or downstream of the SCR catalytic converter. The time of regeneration operating phases of the nitrogen oxide storage catalytic converter can be determined as a function of the nitrogen oxide content of the exhaust gas downstream of the nitrogen oxide storage catalytic converter or of the SCR catalytic converter and/or as a function of the ammonia loading of the latter. Moreover, a desired ammonia generation quantity can be determined for a respective regeneration operating phase. The installation and method are adopted for use for motor vehicle internal combustion engines and other engines which are operated predominantly in lean-burn mode.Type: GrantFiled: December 16, 2003Date of Patent: May 1, 2007Assignee: DaimlerChrysler AGInventors: Brigitte Bandl-Konrad, Andreas Hertzberg, Bernd Krutzsch, Arno Nolte, Markus Paule, Stefan Renfftlen, Norbert Waldbuesser, Michel Weibel, Guenter Wenninger, Rolf Wunsch
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Patent number: 7081231Abstract: The present disclosure pertains to a system and method for treatment of oxygen rich exhaust and more specifically to a method and system that combines non-thermal plasma with a metal doped ?-alumina catalyst. Current catalyst systems for the treatment of oxygen rich exhaust are capable of achieving only approximately 7 to 12% NOx reduction as a passive system and only 25–40% reduction when a supplemental hydrocarbon reductant is injected into the exhaust stream. It has been found that treatment of an oxygen rich exhaust initially with a non-thermal plasma and followed by subsequent treatment with a metal doped ?-alumina prepared by the sol gel method is capable of increasing the NOx reduction to a level of approximately 90% in the absence of SO2 and 80% in the presence of 20 ppm of SO2. Especially useful metals have been found to be indium, gallium, and tin.Type: GrantFiled: November 8, 2000Date of Patent: July 25, 2006Assignees: Caterpillar Inc., Battelle Memorial InstituteInventors: Christopher L. Aardahl, Mari Lou Balmer-Miller, Ashok Chanda, Craig F. Habeger, Kent A. Koshkarian, Paul W. Park
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Patent number: 7078004Abstract: The present invention relates to a method and article for treating a diesel engine exhaust stream. The stream is contacted with an upstream catalytic composition having a cerium component and/or a zeolite component to reduce the quantity and amount of the particulate matter in the exhaust stream. The stream passes from the upstream catalytic composition to a particulate filter located downstream from the upstream catalytic composition.Type: GrantFiled: January 10, 2003Date of Patent: July 18, 2006Assignee: Engelhard CorporationInventors: Kenneth E. Voss, Joseph C. Dettling, Stanley Roth, Ramesh Kakwani, Yiu Kwan Lui, Alexander Gorel, Gary W. Rice