Abstract: A high-purity chlorine dioxide gas may use hydrogen peroxide as a reducing agent and may use horizontal generator, evaporation crystallizer, dryer and other devices to produce chlorine dioxide gas (product) and sodium sulfate (by-product). Compared to the conventional chlorine dioxide preparation system, the chlorine dioxide reaction and the sodium sulfate crystallization are performed in two processes. These processes are relatively separate and independent, and continuously produce chlorine dioxide gas with high purity and low moisture content while the by-product salt cake is evaporated, crystallized, filtered and dried, thereby producing sodium sulfate, without generating solid and liquid waste.

Abstract: The instant application provides apparatus and methods for the generation of gas, preferably chlorine dioxide. The methods and apparatus of the invention use a removable reaction chamber for the reaction of precursor chemicals, e.g., chlorite salt and an acid. The methods and compositions of the invention provide gas for a number of personal and commercial applications.

Abstract: The invention concerns a process for the production of chlorine dioxide comprising generating chlorine dioxide in an aqueous reaction medium in a reaction vessel maintained at super-atmospheric pressure, withdrawing gaseous chlorine dioxide from said reaction medium, bringing withdrawn gaseous chlorine dioxide to an aqueous absorption medium and withdrawing gaseous chlorine dioxide from said absorption medium.

Abstract: The invention concerns a process for the production of chlorine dioxide comprising generating chlorine dioxide in an aqueous reaction medium in a reaction vessel maintained at super-atmospheric pressure, withdrawing gaseous chlorine dioxide from said reaction medium, bringing withdrawn gaseous chlorine dioxide to an aqueous absorption medium and withdrawing gaseous chlorine dioxide from said absorption medium.

Abstract: A novel method is described whereby chlorine dioxide is produced through the chemical reduction of ammonium chlorate in an aqueous acidic solution. The reduction reaction takes place at elevated temperatures with or without a catalyst. The reducing agent of this reaction is preferably hydrogen peroxide, glycerol, or sucrose. Chlorine dioxide may be produced in accordance with this invention at a substantially higher rate and in higher yield than with conventional methods using sodium chlorate. Further, the chlorine dioxide produced is substantially chloride-free. The ammonium sulfate by-product of this method has direct use as a fertilizer.

Abstract: A polymeric film has a substrate layer having a primer layer of a polyurethane resin containing at least one ethylenically unsaturated group. The primer layer provides good adhesion to a subsequently applied release layer. The substrate is preferably a polyester film. Suitable release layers contain cured silicone resins.

Abstract: The invention describes a procedure for production of chlorine dioxide where, in a primary reactor chlorate, sulphuric acid and a reducing agent with optional extra additions of chloride ions are reacted, the resulting gas mixture mainly containing chlorine dioxide and air are forced through a scrubber to an absorption tower for absorption of the product gas. Where the reactor solution is withdrawn from the reactor optionally to a secondary reactor in which reducing agent is also added, the procedure being characterized by that of the primary reactor solution is recirculated optionally via a cooler to the upper part of a scrubber and then returned to the reactor.

Abstract: A process for a continuous production of chlorine dioxide in a cooled reaction vessel subjected to an overpressure, comprising continuous addition of an aqueous solution of an alkali metal chlorate, sulfuric acid and sulfur dioxide to the reaction vessel in proportions to generate chlorine dioxide at a temperature from about 30.degree. to about 60.degree. C. and at an acidity of about 5 to about 11 N. The reaction solution containing dissolved chlorine dioxide is continuously withdrawn. At the start up of the process the reaction vessel is filled with the water solution of alkali metal chlorate, optionally containing alkali metal chloride, and the sulphuric acid with a feed concentration of from about 20 to about 60 percent by weight whereafter the flows are adjusted to correspond to the production rate. Finally sulfuric dioxide is added so slowly that no gas phase is formed and the sulphuric acid flow is slowly increased until the suitable flow for the chosen production is reached.

Abstract: Effluent acid from a non-evaporating chlorine dioxide-generating process is subjected to diffusion-dialysis across an anion-exchange membrane to preferentially transfer sulphuric acid from the effluent acid stream to a recipient aqueous medium while sodium sulphate remains in a waste stream. The sulphuric acid extracted from the effluent acid stream on this way may be recycled to the chlorine dioxide generator, after concentration, if desired.

Abstract: A continuous method and apparatus for the efficient production of gaseous chlorine dioxide by the reaction between gaseous sulfur dioxide and an aqueous solution of a metallic chlorate. The chlorate solution and a highly concentrated sulfur dioxide gas are introduced into a packed columnar chamber at closely adjacent locations at the bottom of the chamber so as to flood the chamber and maximize both the contact area and contact time of the two reactants. Throughout the reaction the chamber is subjected to high vacuum imposed by an eductor which exhausts the chlorine dioxide gas and spent reactants. For use of the chlorine dioxide to produce potable water or treat foodstuffs, the chlorine dioxide and spent reactants are exhausted from the chamber separately by respective eductors substantially balanced with respect to each other to impose comparable vacuums upon the chamber.

Abstract: A method of generating chlorine dioxide that comprises forming chloric acid by the action of sulphuric acid on a chlorate in a generator in the liquid phase. The chloric acid is reduced to produce chlorine dioxide. The chlorate is fed to the generator as a solid slurry.

Abstract: A method of generating chlorine dioxide that comprises forming chloric acid by the action of sulphuric acid on a chlorate in a generator in the liquid phase. The chloric acid is reduced to produce chlorine dioxide. The chlorate is fed to the generator as a solid.

Abstract: A continuous method and apparatus for the efficient production of gaseous chlorine dioxide by the reaction between gaseous sulfur dioxide and an aqueous solution of a metallic chlorate. The chlorate solution and a highly concentrated sulfur dioxide gas are introduced into a packed columnar chamber at closely adjacent locations at the bottom of the chamber so as to flood the chamber and maximize both the contact area and contact time of the two reactants. Throughout the reaction the chamber is subjected to high vacuum imposed by an eductor which exhausts the chlorine dioxide gas and spent reactants. For use of the chlorine dioxide to produce potable water or treat foodstuffs, the chlorine dioxide and spent reactants are exhausted from the chamber separately by respective eductors substantially balanced with respect to each other to impose comparable vacuums upon the chamber.

Abstract: The digestion of the cellulose-containing material is performed with a digestion liquor containing sulphur and sodium followed by recovery and regeneration of said digestion liquor and bleaching of the cellulose-containing material with chlorine dioxide. The SO.sub.2 -containing and possibly chloride-containing gas from the recovery boiler (11) of the process and from combustion of evil-smelling gases (20) is absorbed in an absorption liquor containing and alkali metal salt solution free of sulphur or sulphur compounds such as sulphide or thiosulphate, in a scrubber (27). The resulting scrubber liquor is mixed with acid residual solution (26) from the manufacture of chlorine dioxide, whereby sulphur dioxide (32) in gaseous state is returned to the process, whereafter the residual solution (34) free from SO.sub.

Abstract: Chlorine dioxide solution for use in waste water treatment is produced in an automated small scale plant wherein sodium chlorate solution is reacted with sulphur dioxide at subatmospheric pressure by countercurrent flow in a reaction tower. Water ejectors are used to withdraw gaseous chlorine dioxide from the upper end of the tower and form therefrom chlorine dioxide solution and also to withdraw liquid effluent from the bottom of the tower for discharge. The plant is fully automated to form chlorine dioxide solution in response to inventory requirements. The chlorine dioxide-producing reaction is only permitted to operate if each of a plurality of sensed parameters is within predetermined ranges.

Abstract: There is provided an improved process for the production of chlorine dioxide wherein an alkali metal chlorate a reducing agent, and a mineral acid are reacted in a vessel, and the salt crystals are separated from the generator crystal slurry.

Abstract: This invention relates to a process for the preparation of chlorite from chlorate.

Abstract: Chlorine dioxide is manufactured by reducing an alkali metal chlorate in an acid medium by means of a gaseous or liquid reducing agent in at least one production reactor, with recycling of the tail gases to the said reactor, in order to dilute the chloride dioxide produced. In the new process, the tail gases to be recycled are brought into contact with an excess of reducing agent and a sufficient amount of water to reduce virtually all of the chlorine contained in these tail gases to hydrochloric acid, and thereafter the mixture thus obtained, of tail gases after reduction, and of reducing agent, is recycled, at least partly, to the said reactor. In this way, a large amount of chloride ions, which are immediately available for the basic reaction of production of chlorine dioxide, is introduced at the same time as the neutral gases required for dilution.

Abstract: A process is provided for reducing the requirement of fresh chemicals without increasing emissions in the pulping of cellulosic material with alkaline sodium- and sulfur-containing-sulfate pulping liquor, which comprises evaporating and burning spent sulfate pulping liquor to obtain a smelt; dissolving the resulting smelt in water to form a sodium-sulfide-sodium carbonate-containing solution green liquor; regenerating pulping white liquor containing sodium sulfide and sodium hydroxide from said green liquor; and recirculating said regenerated white liquor to the pulping stage; oxidizing at least one of the resulting green and white liquors to form sodium thiosulfate therein; reacting the oxidized liquor with residual acid liquor, from the manufacture of chlorine dioxide by reduction of an alkali metal chlorate solution, to convert thiosulfate to sulfur dioxide and sulfur; removing and recovering formed sulfur dioxide; and returning the residual liquor, freed from sulfur dioxide, to the pulping.

Abstract: Chlorine dioxide is generated very efficiently and safely by reducing a chlorate in a strong acid in the presence of a complex catalyst consisting of palladium (II) and a .beta.-diketone.

Abstract: An improved process for the production of chlorine dioxide wherein an alkali metal chlorate and a mineral acid are reacted in a single vessel, and the resultant alkali metal salt is converted to a more desirable salt in a metathesis column by reaction with an appropriate acid or an alkaline earth or alkali metal, chloride.

Abstract: Chlorine dioxide is produced by the reaction of sodium chlorate with sulfur dioxide in the presence of gaseous chlorine.

Abstract: A process for the production of chlorine dioxide and a sulfate salt comprising mixing an aqueous solution of a chlorate, sulfuric acid and sulfur dioxide, reacting said mixture under reduced pressure near the boiling point of said solution at a temperature of 50.degree. to about 95.degree. centigrade to generate chlorine dioxide, removing water from the chlorate solution as water vapor with the generated chlorine dioxide, feeding replenishing amounts of aqueous chlorate to said reaction mixture to increase the concentration of the cation of said chlorate so as to have it exceed the saturation point of the sulfate of said cation under said reaction conditions, crystallizing a sulfate salt of said cation from said reaction mixture and recovering said sulfate salt.