Utilizing Titanium Halide As Reactant Patents (Class 423/611)
  • Patent number: 7585488
    Abstract: An anatase-type titanium oxide powder having a ratio of rutile to anatase of 10% or less and a BET specific surface area of 20 to 80 m2/g. Since the titanium oxide powder has a large specific surface area and a low ratio of rutile to anatase in comparison with a conventional titanium oxide powder and excels in dispersibility, the titanium oxide powder is suitable for various applications.
    Type: Grant
    Filed: March 10, 2005
    Date of Patent: September 8, 2009
    Assignee: Toho Titanium Co., Ltd.
    Inventor: Hideki Sakai
  • Patent number: 7468175
    Abstract: A high photosensitivity titanium oxide composition includes a plurality of nanosize particles including titanium dioxide and titanium suboxide. The particles are substantially non-stoichiometric (TiO2-x, wherein 0.1<×<0.3 at a surface of the particles, and in the bulk of the particles x is less than at the surface), having a magnetic susceptibility value (?) of at least 0.8·10?6 cm3/g at 300 K and being at least 30% by weight rutile. A related method of forming a high photosensitivity titanium oxide composition includes the steps of providing a titanium chloride compound, such as titanium tetrachloride, an oxygen-containing gas and hydrogen, wherein a concentration of the hydrogen is in a stoichiometric excess (H2:O2) from 2.02:1 to 2.61:1. The titanium chloride compound is burned in the presence of oxygen from the oxygen-containing gas and hydrogen to form plurality of ultrafine particles comprising titanium dioxide and titanium suboxide.
    Type: Grant
    Filed: March 15, 2007
    Date of Patent: December 23, 2008
    Assignee: Worthington Technologies, LLC
    Inventors: Ihor Mykhaylovych Kobasa, Wojciech Jan Strus, Mykhaylo Andriyovych Kovbasa
  • Publication number: 20080274040
    Abstract: An injector assembly for injecting an additional component into a component stream flowing through a reactor conduit along the longitudinal axis thereof. A chemical reactor including an injector assembly for injecting an additional component into a moving component stream and a chemical process are also provided. In one embodiment, the chemical process is a process for producing titanium dioxide.
    Type: Application
    Filed: May 3, 2007
    Publication date: November 6, 2008
    Inventors: Harry Eugene Flynn, Robert O. Martin, Charles A. Natalie
  • Publication number: 20080260627
    Abstract: A process for manufacturing titanium dioxide by the chloride process is provided. In one embodiment, a particle size control agent comprising an ionizing agent such as potassium chloride is introduced into the reaction zone of the oxidation reactor to control the particle size of the titanium dioxide. In a first aspect, the effectiveness of the particle size control agent in controlling the particle size of the titanium dioxide is improved by adding the particle size control agent to at least one of the reactant streams at a sufficient distance upstream of the oxidization reactor to allow the ionizing agent to efficiently ionize and the particle size control agent to thoroughly admix with the stream(s) prior to entering the reaction zone. In a second aspect, the particle size control agent comprises an ionizing agent and fumed silica. In another embodiment, the amount of alumina added to the reaction zone of the oxidization reactor is increased in order to control the particle size of the titanium dioxide.
    Type: Application
    Filed: September 16, 2005
    Publication date: October 23, 2008
    Applicant: TRONOX LLC
    Inventors: Harry E. Flynn, Robert O. Martin, Charles A. Natalie, Jeffrey W. Giles
  • Patent number: 7416600
    Abstract: Silicon-titanium mixed oxide powder produced by flame hydrolysis, which consists of aggregates of primary particles, with a BET surface area of 90±15 m2/g, a titanium dioxide proportion of 50±8 wt. % and an anatase/rutile ratio of 60:40 to 70:30. It is produced in that a mixture of silicon halide, titanium halide, hydrogen and primary air is ignited in a burner and the flame is burned into a reaction chamber closed off from the surrounding air, and secondary air and a gas, which increases the temperature in the reaction chamber by combustion and/or which slows down the cooling in the reaction chamber because of low heat transfer, are additionally introduced into the reaction chamber. It can be used in toner compositions.
    Type: Grant
    Filed: April 21, 2005
    Date of Patent: August 26, 2008
    Assignee: Degussa AG
    Inventors: Kai Schumacher, Martin Moerters, Uwe Diener, Oswin Klotz
  • Patent number: 7381398
    Abstract: A titanium oxide powder holding a barium compound on the surface of the particles thereof is used for manufacturing a highly crystalline fine barium titanate powder by solid-phase reaction. When the titanium oxide powder and a barium-containing powder material are mixed and calcined to prepare the barium titanate powder, the barium compound on the surfaces of the titanium oxide powder particles inhibits the sintering, or the growth, of the titanium oxide during the calcination. Consequently, the resulting barium titanate powder is highly crystalline and fine.
    Type: Grant
    Filed: October 3, 2003
    Date of Patent: June 3, 2008
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Syunsuke Nakaya, Masami Yabuuchi
  • Publication number: 20080031806
    Abstract: The present invention is directed to a continuous process for forming a hydrated Group IVB metal oxide using continuous mixing followed by calcination to form a nanocrystalline mesoporous Group IVB metal oxide and particles produced thereby. The particles thus formed are readily dispersible.
    Type: Application
    Filed: September 16, 2005
    Publication date: February 7, 2008
    Inventors: John Gavenonis, Carmine Torardi
  • Patent number: 7326399
    Abstract: Titanium dioxide nanoparticles are formed using a dispersing agent to form nanoparticles with desired size, shape, and uniformity. The titanium dioxide nanoparticles are formed by reacting an inorganic titanium compound with water or ice to form an aqueous titanium compound. The aqueous titanium compound is reacted or combined with a dispersing agent. Titanium dioxide nanoparticles are precipitated to form a suspension. The formation of the titanium dioxide nanoparticles is influenced by the presence of bonding of the dispersing agent. The size of the nanoparticles can be advantageously controlled by selecting the ratio of titanium to dispersing agent. In addition, the titanium dioxide nanoparticles can be used in suspension form or filtered and dried to form a powder.
    Type: Grant
    Filed: April 15, 2005
    Date of Patent: February 5, 2008
    Assignee: Headwaters Technology Innovation, LLC
    Inventors: Bing Zhou, Sukesh Parasher, Zhihua Wu, Zhenhua Zhou
  • Patent number: 7255847
    Abstract: This invention relates to methods of making single phase nanocrystalline titanium dioxide. It is hereby provided a method for preparing single-phase anatase type titanium dioxide photocatalyst having a particle size of nano level at near room temperatures without the need for a sintering process at high temperatures.
    Type: Grant
    Filed: November 16, 2004
    Date of Patent: August 14, 2007
    Assignee: The Hong Kong Polytechnic University
    Inventors: Walid Abdelhamid Daoud, John Haozhong Xin, Kaihong Qi
  • Patent number: 7247200
    Abstract: This disclosure relates to process for producing titanium dioxide (TiO2) pigments, comprising the following steps: a) oxidizing a mixture of titanium tetrahalide and a rutile forming agent, such as aluminum halide, present in the vapor phase and in the presence of a nucleant to form a gaseous suspension comprising titanium dioxide particles; b) passing the gaseous suspension to a cooling conduit; c) introducing scouring material into the cooling conduit; wherein the particles of the scouring material have a diameter in the range of about 0.25 mm to about 12.7 mm; d) separating the vapor phase to form a powder comprising the titanium dioxide particles and the scouring material; and e) simultaneously subjecting the powder to substantially uniform heating at a temperature of about 300° C. to about 600° C.
    Type: Grant
    Filed: November 1, 2005
    Date of Patent: July 24, 2007
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Russell Bertrum Diemer, Jr., Alan Roger Eaton, Narayanan Sankara Subramanian, Stephen William Taylor, George A. Schurr, David A Zimmerman
  • Patent number: 7217407
    Abstract: The present invention is a method of increasing particle surface area and decreasing the concentration of over-sized particles in a process for making metal oxide particles, particularly nanoparticle TiO2, in an inlet-fed, plug flow, plasma reactor by vapor phase reaction of titanium tetrachloride and oxygen in the presence of a source of hydrogen to form titanium dioxide particles.
    Type: Grant
    Filed: September 3, 2004
    Date of Patent: May 15, 2007
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: Lu Zhang
  • Patent number: 7208126
    Abstract: Titanium dioxide nanopowder is produced by a process, comprising: (a) reacting titanium tetrachloride and an oxygen containing gas in the vapor phase in a flame reactor, at a flame temperature of at least about 800° C. in the presence of (i) water vapor in an amount ranging from about 1000 to about 50,000 parts per million, based on the weight of titanium dioxide under production, (ii) a diluent gas in an amount greater than about 100 mole percent based on the titanium tetrachloride and oxygen containing gas and (iii) a nucleant consisting essentially of a cesium substance wherein the cesium substance is present in an amount ranging from about 10 to about 5000 parts per million, based on the weight of the titanium dioxide under production, the pressure of reaction being sufficient to form titanium dioxide nanopowder.
    Type: Grant
    Filed: March 19, 2004
    Date of Patent: April 24, 2007
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Charles David Musick, Austin H. Reid, Jr., Lu Zhang
  • Patent number: 6991677
    Abstract: Titanium dioxide-calcium carbonate composite particles capable of realizing characteristic properties inherent in titanium dioxide such as a high opacity, a process for producing the same, and a complex composition or complex incorporated with the same are provided. The composite particles were prepared by adding titanium dioxide particles having an average particle diameter of 0.1 to 0.5 ?m in a carbonation step, typically a step of introducing a gaseous mixture of carbon dioxide and air into a calcium hydroxide slurry with stirring, to conduct a carbonation, and continuing the reaction till pH of the slurry becomes 7 by continuous introduction of the gaseous mixture. Moreover, by incorporating the formed composite particles, complexes such as coatings and paints for paper making or composite materials such as paper, plastic molded materials, and rubber molded materials are produced.
    Type: Grant
    Filed: July 3, 2001
    Date of Patent: January 31, 2006
    Assignee: Nittetsu Mining Co., Ltd.
    Inventors: Katsuyuki Tanabe, Kouhei Mitsuhashi, Takehiko Yoshida
  • Patent number: 6811723
    Abstract: An organic sol is disclosed comprising titanium oxide particles; an organic liquid phase and at least am amphiphilic compound selected among polyethylene phosphate alkyl ethers. In a first embodiment, the method for preparing said sol mixes said amphiphilic compound and the organic liquid phase, and disperses the titanium oxide particles in the resulting mixture. In a second embodiment, the method forms a mixture of titanium oxide and at least said amphiphilic compound, then disperses said mixture in said liquid phase. A solid compound comprising a mixture of titanium oxide particles and at least an amphiphilic compound selected among these mentioned above is also disclosed.
    Type: Grant
    Filed: December 5, 2001
    Date of Patent: November 2, 2004
    Assignee: Rhodia Chimie
    Inventors: Nicole Aupaix, Jean-Yves Chane-Ching
  • Patent number: 6780393
    Abstract: A method of producing fine particles of an oxide of a metal, comprising the steps of: preparing an acidic solution which contains ions of the metal; precipitating fine particles of a hydroxide of the metal by adding an alkaline solution to the acidic solution; collecting the fine particles of the hydroxide of the metal precipitated in a mixed solution of the acidic solution and the alkaline solution; mixing fine particles of a carbon with the collected fine particles of the hydroxide of the metal; and heat-treating a mixture of the fine particles of the hydroxide of the metal and the fine particles of the carbon at a predetermined temperature in a non-reducing atmosphere, whereby the fine particles of the oxide of the metal are produced.
    Type: Grant
    Filed: December 14, 2001
    Date of Patent: August 24, 2004
    Assignees: National Institute of Advanced Industrial Science and Technology, Noritake Co., Limited
    Inventors: Norimitsu Murayama, Woosuck Shin, Sumihito Sago, Makiko Hayashi
  • Publication number: 20040161380
    Abstract: Microporous titanium dioxide particles having a crystalline structure and having an apparent density of less than 1.9 g/cm3.
    Type: Application
    Filed: February 19, 2003
    Publication date: August 19, 2004
    Applicant: DEGUSSA AG
    Inventors: Ralf Zimehl, Jovica Zorjanovic, Bernhard Stuetzel, Friedrich Georg Schmidt, Andreas Pawlik
  • Patent number: 6777374
    Abstract: Organic molecules are partially oxidized in that the gas phase on supported and immobilized photocatalysts deposited having a nanostructure. the photocatalysts are semiconductors such as titanium dioxide and are preferentially coated onto a substrate by flame aerosol coating.
    Type: Grant
    Filed: July 18, 2001
    Date of Patent: August 17, 2004
    Assignee: The United States of America as represented by the Environmental Protection Agency
    Inventors: Endalkachew Sahle-Demessie, Pratim Biswas, Michale A. Gonzalez, Zhong-Min Wang, Subhas K. Sikdar
  • Publication number: 20040151662
    Abstract: A titanium oxide showing photocatalytic activity and having a narrow particle diameter distribution can be produced by a method comprising the steps of (i) inertly heating to a temperature of at least about 60° C., a composition comprising a titanium compound and a solvent; (ii) reacting the titanium compound with a base at a temperature of at least about 60° C.; and (iii) calcining the reaction product.
    Type: Application
    Filed: January 22, 2004
    Publication date: August 5, 2004
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Yuko Yoshida, Yoshiaki Sakatani
  • Patent number: 6752973
    Abstract: A process for producing a titanium oxide is provided which comprises the steps of (i) mixing an acidic solution of a titanium compound with a nitrogen-containing basic organic compound to obtain a reaction product and (ii) calcining the obtained product. The titanium oxide exhibits a high photocatalytic activity by visible light radiation.
    Type: Grant
    Filed: August 29, 2001
    Date of Patent: June 22, 2004
    Assignee: Sumitomo Chemical Company, Limited
    Inventor: Kensen Okusako
  • Patent number: 6627173
    Abstract: A process for the preparation of doped, pyrogenically prepared titanium dioxide is described. The titanium dioxide is doped with zinc oxide, platinum oxide, magnesium oxide, or aluminium oxide, by injecting an aerosol of the oxide into the production stream. The doped titanium dioxide may be used as a photocatalyst or UV absorber.
    Type: Grant
    Filed: March 27, 2001
    Date of Patent: September 30, 2003
    Assignee: Degussa AG
    Inventors: Ina Hemme, Helmut Mangold, Sven-Uwe Geissen, Anna Moiseev
  • Patent number: 6620508
    Abstract: Firstly, a powder matrix is kept in a fluent state, said powder matrix consisting of a first oxide having an absorbed water amount of 0.1 to 50%, an averaged particle diameter of 0.005 to 0.5 &mgr;m and a surface hydroxyl group number of 0.1 to 25 &mgr;mol/m2. Then, one or both of a halide and an alkoxide including metal or semi-metal identical with or different from the metal or semi-metal constituting said first oxide is allowed to contact with said powder matrix kept in the fluent state, by means of an inert carrier gas, and then they are heated at a temperature of from 25 to 800° C., to thereby coat said powder matrix by a coating layer consisting of a second oxide. Further, a reaction by-product consisting of one or both of a hydrogen halide or an alcohol generated by said contacting is heated at a temperature of from 200 to 1000° C. within the inert carrier gas to thereby eliminate the reaction by-product.
    Type: Grant
    Filed: September 25, 2001
    Date of Patent: September 16, 2003
    Assignee: Nippon Aerosil Co., Ltd.
    Inventors: Akira Inoue, Eiji Komai, Takeyoshi Shibasaki, Hirokuni Shirono
  • Patent number: 6548039
    Abstract: A hydrometallurgical process is provided for producing pigment grade TiO2 from titanium containing solutions. Generally, the solution is an aqueous solution. The process includes hydrolyzing the solution via complete evaporation in well-controlled conditions of temperature to form titanium oxide of well-defined characteristics. The hydrolyzing can be achieved by spray hydrolysis in a spray dryer. After hydrolyzing, the titanium oxide is calcined to transform the titanium oxide to the desired form of titanium dioxide. The titanium dioxide can be either anatase or rutile. Following calcination, the titanium dioxide is milled to provide the desired particle size distribution and then finished.
    Type: Grant
    Filed: February 14, 2000
    Date of Patent: April 15, 2003
    Assignee: Altair Nanomaterials Inc.
    Inventors: Willem P. C. Duyvesteyn, Timothy Malcome Spitler, Bruce James Sabacky, Andrew Vince, Jan Prochazka
  • Patent number: 6517629
    Abstract: The present invention provides a process for generating titanium dioxide pigments that have reduced moisture retention. By leaching oxidizer discharge and removing alumina containing compounds, one is able to generate a low volatile pigmentary bases. These low volatile pigmentary bases may be processed into finished low volatile pigments that may be combined with polymers to form polymer matrices. These pigments may be incorporated into polymer matrices at high temperatures without significant lacing.
    Type: Grant
    Filed: February 5, 2001
    Date of Patent: February 11, 2003
    Assignee: Millennium Inorganic Chemicals, Inc.
    Inventor: Stephen P. Kinniard
  • Publication number: 20020147108
    Abstract: Disclosed are methods for producing films of a composite comprising a metal oxide in combination with one or more other oxides or metals as a third component, or a composite comprising a metal oxide doped with metal ions as a third component, methods for producing titanium oxide coating layers having transparency, low peeling property and weather resistance, which are comparable to or even more excellent than those of conventional ones, as well as surface hardness comparable to that of coating films produced by using sintering, on plastic substrates, and methods for producing titanium oxide which exhibits photocatalytic activity even with light of visible light range. These methods do not require a treatment at a high temperature.
    Type: Application
    Filed: January 11, 2002
    Publication date: October 10, 2002
    Inventors: Koji Sato, Shigeaki Ohmi
  • Patent number: 6458452
    Abstract: The present invention relates to titanium oxide particles having an average particle size of not more than 0.3 &mgr;m, and a BET specific surface area of 15 to 200 m2/g, containing a soluble sodium salt of not more than 230 ppm, calculated as Na, and a soluble sulfate of not more than 150 ppm, calculated as SO4, and having a pH value of not less than 8. The titanium oxide particles of the present invention are suitable as non-magnetic particles for a non-magnetic undercoat layer of a magnetic recording medium which uses magnetic particles containing iron as a main ingredient, and even more particularly, are suitable as non-magnetic particles for a non-magnetic undercoat layer of a magnetic recording medium which uses magnetic particles containing iron as a main ingredient, show an excellent dispersibility in a binder resin, contain only a small amount of soluble sodium salt and soluble sulfate, and have a pH value of not less than 8.
    Type: Grant
    Filed: December 17, 1999
    Date of Patent: October 1, 2002
    Assignee: Toda Kogyo Corporation
    Inventors: Kazuyuki Hayashi, Keisuke Iwasaki, Yasuyuki Tanaka, Hiroko Morii
  • Patent number: 6440383
    Abstract: A hydrometallurgical process is provided for producing ultrafine or nano-sized titanium dioxide from titanium containing solutions, particularly titanium chloride solutions. The process is conducted by total evaporation of the solution, above the boiling point of the solution and below the temperature where there is significant crystal growth. Chemical control additives may be added to control particle size. Nano-sized elemental particles are formed after calcination. The titanium dioxide can be either anatase or rutile. Following calcination, the titanium dioxide is milled to liberate the elemental particles and provide a high quality nano-sized TiO2 with a narrow particle size distribution.
    Type: Grant
    Filed: February 14, 2000
    Date of Patent: August 27, 2002
    Assignee: Altair Nanomaterials Inc.
    Inventors: Willem P. C. Duyvesteyn, Timothy Malcome Spitler, Bruce James Sabacky, Jan Prochazka
  • Patent number: 6365555
    Abstract: A process for the preparation of nanostructured materials in high phase purities using cavitation is disclosed. The method comprises mixing a metal containing solution with a precipitating agent and passing the mixture into a cavitation chamber. The chamber consists of a first element to produce cavitation bubbles, and a second element that creates a pressure zone sufficient to collapse the bubbles. The process is useful for the preparation of mixed metal oxide catalysts and materials for piezoelectrics and superconductors.
    Type: Grant
    Filed: October 25, 1999
    Date of Patent: April 2, 2002
    Assignee: Worcester Polytechnic Institute
    Inventors: William R. Moser, Oleg V. Kozyuk, Josef Find, Sean Christian Emerson, Ivo M. Krausz
  • Patent number: 6328947
    Abstract: A method for producing fine particles of metal oxide characterized in that metal halide is hydrolyzed in the presence of organic solvent. According to this invention, under hydrolysis of titanium tetrachrolide, anatase type titanium oxide can be obtained by selecting hydrophilic organic solvent, and rutile type titanium oxide can be obtained by selecting hydrophobic organic solvent.
    Type: Grant
    Filed: August 14, 1998
    Date of Patent: December 11, 2001
    Assignee: Showa Denko K.K.
    Inventors: Ryuji Monden, Kasumi Nakamura, Chozo Inoue, Masahiro Ohmori, Jun Tanaka, Tamotsu Yamashita, Mayumi Miyazawa
  • Patent number: 6284216
    Abstract: A barium titanate powder has an average particle size ranging from 0.1-1.0 &mgr;m, a CV value (standard deviation of the particle size/the average particle size) of the particle size distribution being 40% or less, and a zeta-potential ranging from −30 to −60 mV measured by a laser Doppler method using electrophoresis at pH 6.4. The barium titanate powder is presintered at a temperature ranging from 900 to 1200° C. The barium titanate powder has superior dispersion characteristics in slurrying, and is capable of partly inhibiting agglomeration of the barium titanate after sintering. It is therefore suitable as materials for dielectric layers of multilayer ceramic capacitors. In particular, the barium titanate has a sintered density of 95% or more of the theoretical density thereof, and the dielectric constant is 4000 or more.
    Type: Grant
    Filed: January 12, 2000
    Date of Patent: September 4, 2001
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Hideki Sakai, Matsuhide Horikawa, Wataru Kagohashi
  • Patent number: 6224884
    Abstract: A process for the preparation of a photochromic titanium oxide, by heat-treating a hydrolysed mixture of titanium chloride and a metal precursor; the titanium oxide photochromic compounds obtained; and compositions comprising the compounds.
    Type: Grant
    Filed: August 25, 1998
    Date of Patent: May 1, 2001
    Assignee: L'Oreal S.A.
    Inventor: Christophe Remy
  • Patent number: 6103303
    Abstract: Dendrite or asteroidal titanium dioxide micro-particles having a length of 0.2 to 0.5 .mu.m, a thickness of 0.05 to 0.1 .mu.m, and a specific surface area of 20 to 130 m.sup.2 /gram, are produced by treating hydrated titanium oxide particles with an alkali, mixing instantaneously the resulting reaction product with an amount of hydrochloric acid in a ratio of 1 to 4 mols of hydrochloric acid to one mol of the titanium oxide in the reaction product to effect a reaction, then aging under heat at 85.degree. C. or higher, and then drying or, if necessary, firing after the drying, and subsequently may be coated with at least one from oxides and hydrated oxides of elements selected from aluminum, silicon, titanium, zirconium, tin and antimony to improve the dispersibility and resistance to light of the particles, or may be coated with tin oxide containing antimony or indium oxide containing tin to make the particles electroconductive.
    Type: Grant
    Filed: May 25, 1995
    Date of Patent: August 15, 2000
    Assignee: Ishihara Sangyo Kaisha, Ltd.
    Inventors: Hideo Takahashi, Akihito Sakai, Masakazu Hattori
  • Patent number: 6074472
    Abstract: Titanium dioxide pigments are obtainable by complete hydrolysis of a hydrolyzable titanium compound at from 0 to 100.degree. C. with intensive stirring and with setting of a pH in the range from 3 to 8 and maintenance of this pH within a range of 0.3 units.The titanium dioxide pigments can be employed for the production of cosmetic preparations and medicaments.
    Type: Grant
    Filed: February 12, 1998
    Date of Patent: June 13, 2000
    Assignee: BASF Aktiengesellschaft
    Inventors: Harald Jachow, Ekkehard Schwab, Claudius Kormann, Wilma Dausch, Karin Sperling, Horst Westenfelder
  • Patent number: 6071486
    Abstract: A for producing metal oxide and/or organo-metal oxide compositions from metal oxide and organo-metal oxide precursors utilizing a rate modifying drying agent. The process allows metal oxide and/or organo-metal oxide compositions to be produced from a wide variety of metal oxide and organo-metal oxide precursors including metal halides and organometallic halides.
    Type: Grant
    Filed: April 9, 1997
    Date of Patent: June 6, 2000
    Assignee: Cabot Corporation
    Inventors: Kenneth C. Koehlert, Douglas M. Smith, William C. Ackerman, Stephen Wallace, David J. Kaul
  • Patent number: 6001326
    Abstract: A method for production of mono-dispersed and crystalline titanium dioxide ultra fine powders comprises preparing an aqueous titanyl chloride solution, diluting the aqueous titanyl chloride solution to a concentration of between about 0.2 to 1.2 mole and heating the diluted aqueous titanyl chloride solution and maintaining the solution in a temperature range of between 15 to 155.degree. C. to precipitate titanium dioxide. The aqueous titanyl chloride solution is prepared by adding ice pieces of distilled water or icing distilled water to undiluted titanium tetrachloride.
    Type: Grant
    Filed: September 28, 1998
    Date of Patent: December 14, 1999
    Assignee: Korea Atomic Energy Research Institute
    Inventors: Sun-Jae Kim, Soon Dong Park, Kyeong Ho Kim, Yong Hwan Jeong, Il Hiun Kuk
  • Patent number: 5922120
    Abstract: The present invention provides a process for producing titanium dioxide (TiO.sub.2) pigment having a coating comprising silica and a second oxide selected from the group consisting of oxides of boron, phosphorus, magnesium, niobium, germanium, and mixtures thereof, comprising the steps of (a) reacting titanium tetrachloride (TiCl.sub.4) in the vapor phase with an aluminum compound and an oxygen-containing gas in a reactor at a temperature in the range of about 900.degree. C. to about 1600.degree. C. to provide a gaseous suspension comprising TiO.sub.2 particles, (b) contacting the gaseous suspension comprising the TiO.sub.2 particles with a silicon halide and an oxide precursor of boron, phosphorus, magnesium, niobium, germanium, and mixtures thereof, and (c) cooling the gaseous suspension to produce TiO.sub.2 pigment having a coating comprising silica and a second oxide.
    Type: Grant
    Filed: December 23, 1997
    Date of Patent: July 13, 1999
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Narayanan Sankara Subramanian, Pratibha Laxman Gai, Russell Bertrum Diemer, Jr., Alvin Allen, John Steven Gergely
  • Patent number: 5846511
    Abstract: The process for preparing crystalline titania powders is provided. The process comprises dissolving titanium salt in a mixed solvent of water and alcohol, heating the resulting solution to 15.degree..about.75.degree. C. to form titanium hydroxide precipitates, and crystallizing the titanium hydroxide precipitates.
    Type: Grant
    Filed: June 19, 1996
    Date of Patent: December 8, 1998
    Assignee: Korea Advanced Institute of Science and Technology
    Inventors: Chong Hee Kim, Do Kyung Kim, Young Tae Moon, Hong Kyu Park
  • Patent number: 5833892
    Abstract: In a method of producing TiO.sub.2 pigment particles a TiO.sub.a X.sub.b (OH).sub.c -based precursor is suspended in a liquid with or without fuel additives. The suspension is then sprayed to form droplets. The droplets are transported into a flow reactor with a carrier gas. The droplets are decomposed in the flow reactor at high temperatures to form TiO.sub.2 pigment particles which are collected downstream of the flow reactor. In a preferred embodiment, a colloidal suspension of an insoluble TiO(SO.sub.4).sub.b (OH).sub.c precipitate with suitable fuel additives was spray-calcined at 900.degree. to 1200.degree. C. to produce pigment-quality TiO.sub.2. The primary particle size of the TiO.sub.2 pigment particles is between 150-250 nm and the particles are minimally aggregated.
    Type: Grant
    Filed: July 12, 1996
    Date of Patent: November 10, 1998
    Assignee: Kemira Pigments, Inc.
    Inventors: Abhijit S. Gurav, Toivo T. Kodas, Bruce M. Anderson
  • Patent number: 5776239
    Abstract: An ultrafine titanium dioxide powder is disclosed that can be produced by hydrothermal treating an amino titanium oxalate composition. Ultrafine titanium dioxide powders are useful in cosmetic and other applications for controlling exposure to ultraviolet (UV) light.
    Type: Grant
    Filed: August 22, 1997
    Date of Patent: July 7, 1998
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: Salvatore Anthony Bruno
  • Patent number: 5618580
    Abstract: The present invention provides a method for producing ceramic fine particles comprising the steps of supplying gaseous starting materials or starting material droplets to a reaction space arranged in an annular portion between inner and outer cylinders of a coaxial, double-cylinder reaction apparatus, the reaction apparatus having a stationary outer cylinder and a rotatable inner cylinder; and subjecting the gaseous starting materials or the starting material droplets to reaction in the reaction space while rotating the inner cylinder. Also, the present invention provides a production apparatus used therefor.
    Type: Grant
    Filed: June 15, 1995
    Date of Patent: April 8, 1997
    Assignee: Kao Corporation
    Inventors: Kentaro Oshima, Toshiharu Numata, Toru Nishimura, Sachiko Kokubo, Keiichi Tsuto
  • Patent number: 5456899
    Abstract: A novel process for preparing titanium dioxide from a titanium chloride consists of heating an aqueous solution of the titanium chloride in the presence of a salt of a polycarboxylic acid. The process is useful for producing titanium dioxide having a particle size between 0.1 and 1 micrometer and a purity which is suitable for more demanding electroceramic applications.
    Type: Grant
    Filed: February 4, 1994
    Date of Patent: October 10, 1995
    Assignee: Tioxide Specialties Limited
    Inventor: Paul Inchley
  • Patent number: 5149519
    Abstract: Sulfur-free anatase titanium dioxide, readily dispersible in aqueous media and well adopted for the production of electronic-grade alkaline earth metal titanates, e.g., barium and strontium titanates, is prepared by hydrolyzing a sulfur-free compound of titanium in the presence of (i) at least one acid containing either one carboxyl group and at least two hydroxyl and/or amino groups, or at least two carboxyl groups and at least one hydroxyl and/or amino group, or (ii) at least one salt of the at least one acid (i).
    Type: Grant
    Filed: February 4, 1991
    Date of Patent: September 22, 1992
    Assignee: Rhone-Poulenc Chimie
    Inventors: Thierry Chopin, Patrick Fourre
  • Patent number: 5108732
    Abstract: A process for preparing finely-divided oxides of metals of metalloids of the elements of main groups III and IV and sub-groups III, IV, V and VI of the Periodic System of Elements, comprising reacting compounds of these elements with a polymerizable hydrocarbon compound or mixture to form a polymer product, which is then thermally treated to yield the oxide product.
    Type: Grant
    Filed: October 25, 1990
    Date of Patent: April 28, 1992
    Assignee: Bayer Aktiengesellschaft
    Inventors: Wolgang Krumbe, Benno Laubach
  • Patent number: 5049371
    Abstract: A novel process is described for the preparation of monodisperse ceramic ders wherein particulate oxides or hydroxides are obtained by reaction of hydrolysable compounds with water. The reaction is carried out in the presence of a complexing agent and, optionally, a stabilizer.
    Type: Grant
    Filed: October 28, 1988
    Date of Patent: September 17, 1991
    Assignee: Fraunhofer-Gesellschaft zur Forderung der Angewandten Forschung e.V.
    Inventors: Gunter Rinn, Rudiger Nass
  • Patent number: 5045301
    Abstract: Poorly crystallized or amorphous TiO.sub.2 particulates having a mean particle size greater than 20 nm are prepared by thermally hydrolyzing a titanium compound in solution, in the presence of at least one carboxylic acid containing a hydroxyl and/or amino group, or an organophosphoric acid; the TiO.sub.2 particulates thus produced are readily molded/extruded into useful shaped articles, e.g., catalysts or catalyst supports, having good porosity and mechanical properties.
    Type: Grant
    Filed: June 30, 1989
    Date of Patent: September 3, 1991
    Assignee: Rhone-Poulenc Chimie
    Inventors: Thierry Chopin, Patrick Fourre, Eric Quemere
  • Patent number: 5030439
    Abstract: The invention relates to a method for the preparation of particulate pigmentary titanium dioxide. The method comprises reacting, in solution, a precursor titanium tetrahalide with sulfuric acid to produce an intermediate titanyl sulfate product. Following crystallization and recovery of this intermediate product from solution the crystallized intermediate is redissolved in an aqueous solvent medium and hydrolyzed at elevated temperatures to provide a particulate amorphous titanium dioxide intermediate product. After separation from the aqueous solvent medium, this intermediate product then is subjected to calcination at elevated temperatures to produce the desired particulate titanium dioxide end product.
    Type: Grant
    Filed: October 17, 1989
    Date of Patent: July 9, 1991
    Assignee: Kerr-McGee Chemical Corporation
    Inventor: Thomas I. Brownbridge
  • Patent number: 5024827
    Abstract: A new form of titanium dioxide has been developed in which the particles have a substantially rectangular cross-section with a width to length ratio of at least 0.8:1.0. A most desirable cubic form of anatase titanium dioxide is included. The products are formed by hydrolyzing a solution containing TiOCl.sub.2 species under autothermal pressure.
    Type: Grant
    Filed: May 30, 1989
    Date of Patent: June 18, 1991
    Assignee: Tioxide Group, PLC
    Inventors: William J. Jones, Ian P. Appleyard
  • Patent number: 4923682
    Abstract: A method for producing titanium dioxide with an anatase crystal structure from a titanium oxychloride solution. Titanium tetrachloride is mixed with water to form titanium oxychloride, which in turn is mixed with an organic reagent, preferably sorbitol. The resulting solution is hydrolyzed, precipitated and calcined to form titanium dioxide with an anatase crystal structure.
    Type: Grant
    Filed: March 30, 1989
    Date of Patent: May 8, 1990
    Assignee: Kemira, Inc.
    Inventors: George L. Roberts, Earl R. Lawhorne
  • Patent number: 4842832
    Abstract: Ultra-fine spherical particles of a metal oxide having an average particle diameter of 40 nm or smaller can be prepared by a method in which a vaporizable metal compound is vaporized and decomposed under heating to give ultra-fine particles of a metal oxide followed by immediate cooling down to a temperature at which coalescence of the fine particles are prevented from coalescence. The fine particles have characteristics such as an excellent power of ultraviolet scattering.
    Type: Grant
    Filed: March 21, 1988
    Date of Patent: June 27, 1989
    Assignee: Idemitsu Kosan Company Limited
    Inventors: Hakuai Inoue, Hiroshi Komiyama
  • Patent number: 4741894
    Abstract: Niobium (V) and tantalum (V) halides are converted to Nb.sub.2 O.sub.5 and Ta.sub.2 O.sub.5 that are free of detectable levels of halide in a two step process. In the first step, the metal halide is reacted with an alcohol and with a replacement species, such as ammonia, which reacts with the halide. This produces a metal alkoxide which is soluble and a halide salt of the replacement species which is insoluble in the alcohol and precipitates. After physically separating the alkoxide in alcohol solution from the precipitate, in a second step, the metal alkoxide is hydrolyzed with purified water to produce the oxide.
    Type: Grant
    Filed: June 3, 1986
    Date of Patent: May 3, 1988
    Assignee: Morton Thiokol, Inc.
    Inventor: Andreas A. Melas
  • Patent number: 4359449
    Abstract: The instant invention relates to a process for the preparation of titanium dioxide from an ore comprising titanium oxides which comprises the steps of fluorinating said ore to convert the titanium oxides to titanium fluorides; and, contacting said titanium fluorides with an alkaline material at conditions whereby said titanium fluorides are converted to titanium dioxide. The ore may be an ilmenite ore and the fluorination may be carried out by contacting said ilmenite ore with a fluosilicate salt as sodium fluosilicate.
    Type: Grant
    Filed: December 15, 1980
    Date of Patent: November 16, 1982
    Assignee: Occidental Research Corporation
    Inventors: Robert A. Hard, Martin A. Prieto