Forming Catalyst, Sorbent Activated, Or Narrow Pore Alumina Patents (Class 423/628)
  • Patent number: 6620458
    Abstract: A two-step method for producing monolithic alumina aerogels having porosities of greater than 80 percent. Very strong, very low density alumina aerogel monoliths are prepared using the two-step sol-gel process. The method of preparing pure alumina aerogel modifies the prior known sol method by combining the use of substoichiometric water for hydrolysis, the use of acetic acid to control hydrolysis/condensation, and high temperature supercritical drying, all of which contribute to the formation of a polycrystalline aerogel microstructure. This structure provides exceptional mechanical properties of the alumina aerogel, as well as enhanced thermal resistance and high temperature stability.
    Type: Grant
    Filed: September 27, 2001
    Date of Patent: September 16, 2003
    Assignee: The Regents of the University of California
    Inventors: John F. Poco, Lawrence W. Hrubesh
  • Publication number: 20030171216
    Abstract: A lean NOx catalyst and method of preparing the same is disclosed. The lean NOx catalyst includes a substrate, an oxide support material, preferably &ggr;-alumina deposited on the substrate and a metal or metal oxide promoter or dopant introduced into the oxide support material. The metal promoters or dopants are selected from the group consisting of indium, gallium, tin, silver, germanium, gold, nickel, cobalt, copper, iron, manganese, molybdenum, chromium, cerium, and vanadium, and oxides thereof, and any combinations thereof. The &ggr;-alumina preferably has a pore volume of from about 0.5 to about 2.0 cc/g; a surface area of between 80 and 350 m2/g; an average pore size diameter of between about 3 to 30 nm; and an impurity level of less than or equal to about 0.2 weight percent. In a preferred embodiment the &ggr;-alumina is prepared by a sol-gel method, with the metal doping of the &ggr;-alumina preferably accomplished using an incipient wetness impregnation technique.
    Type: Application
    Filed: December 18, 2001
    Publication date: September 11, 2003
    Inventor: Paul W. Park
  • Publication number: 20030152509
    Abstract: Catalysts made from a newly discovered phase of aluminum trihydroxide and processes for making such catalysts. This invention also relates to a method for improving the activity of and for regenerating catalysts having a silica-alumina support.
    Type: Application
    Filed: October 25, 2002
    Publication date: August 14, 2003
    Inventors: James Donald Carruthers, Eduardo A. Kamenetzky, Peter J. Achorn
  • Patent number: 6589908
    Abstract: A method for making alumina having a pore structure characterized by the absence of macropores, no more than 5% of the total pore volume in pores greater than 350 Å, a high pore volume (greater than 0.8 cc/g measured by mercury intrusion) and a bi-modal pore volume distribution character, where the two modes are separated by 10 to 200 Å, and the primary pore mode is larger than the median pore diameter (MPD), calculated either by volume or by surface area, the MPD by volume being itself larger than the MPD by surface area. Alumina made by such process and catalyst made therefrom.
    Type: Grant
    Filed: November 28, 2000
    Date of Patent: July 8, 2003
    Assignee: Shell Oil Company
    Inventors: Josiane M. Ginestra, Russell C. Ackerman, Christian G. Michel
  • Publication number: 20030113255
    Abstract: An activated alumina formed by complexing a dehydrated alumina with an agglomerate blocking agent and then hydrating the activated alumina.
    Type: Application
    Filed: November 27, 2002
    Publication date: June 19, 2003
    Inventor: Wayne Harlan
  • Patent number: 6573214
    Abstract: Disclosed is a hydrogen generation process for use with fuel cells which includes a preferential oxidation step to reduce the concentration of carbon monoxide. The preferential oxidation step includes contacting a fuel stream comprising hydrogen and carbon monoxide in the presence of an oxygen at a preferential oxidation temperature of between about 70° and about 160° C. with preferential oxidation catalyst for reducing the concentration of carbon monoxide to produce a treated fuel gas stream comprising less than about 50 ppm-vol carbon monoxide. The preferential oxidation catalyst comprises ruthenium metal disposed on an alumina carrier having a low density and a high porosity. Superior performance at low preferential oxidation temperatures below 130° C. was observed when the alumina carrier contained a bimodal pore distribution with an average pore distribution of from about 20 to about 3000 angstroms.
    Type: Grant
    Filed: June 8, 2001
    Date of Patent: June 3, 2003
    Assignee: UOP LLC
    Inventors: Suheil F. Abdo, Cynthia A. DeBoy, Geralyn F. Schroeder
  • Patent number: 6565825
    Abstract: This invention relates to a method of producing an alumina porous material using a mixed powder of alumina powder and aluminum hydroxide represented by the chemical formula Al(OH)3 at different percentages as the starting material, comprising the steps of heating this mixed powder to decompose the aluminum hydroxide and further heat treating it within a temperature range of 1,000 to 1,600° C., and to the alumina porous material produced by the above-mentioned method with a porosity exceeding 40 volume % and its specific surface area of 8 to 40 m2/g, and further to a filter and catalyst carrier that are obtained using this alumina porous material.
    Type: Grant
    Filed: December 27, 2000
    Date of Patent: May 20, 2003
    Assignee: Japan as represented by Secretary of Agency of Industrial Science and Technology
    Inventors: Tatsuki Ohji, Zhen-Yan Deng
  • Patent number: 6555496
    Abstract: A microcrystalline boehmite containing additive in a homogeneously dispersed state. Suitable additives are compounds containing elements selected from the group consisting of alkaline earth metals, alkaline metals, rare earth metals, transition metals, actinides, silicon, gallium, boron, titanium, and phosphorus. The microcrystalline boehmite according to the invention may be prepared in several ways. In general, a microcrystalline boehmite precursor and an additive are converted to a microcrystalline boehmite containing the additive in a homogeneously dispersed state. The additive does not contain zirconia or magnesia.
    Type: Grant
    Filed: August 11, 2000
    Date of Patent: April 29, 2003
    Assignee: Akzo Nobel N.V.
    Inventors: Dennis Stamires, Paul O'Connor, Gregory Pearson, William Jones
  • Publication number: 20030077221
    Abstract: Collections of particles are described that include crystalline aluminum oxide selected from the group consisting of delta-Al2O3 and theta-Al2O3. The particles have an average diameter less than about 100 nm. The particles generally have correspondingly large BET surface areas. In certain embodiments, the particle collections are very uniform. In some embodiments, collections of particles include doped aluminum oxides particles with an average diameter less than about 500 nm. The collections of particles can be deposited as coatings. Methods are described for producing desired aluminum oxide particles.
    Type: Application
    Filed: October 1, 2001
    Publication date: April 24, 2003
    Inventors: Shivkumar Chiruvolu, Yu K. Fortunak
  • Patent number: 6551572
    Abstract: A modified alumina is useful as metals passivator in fluidizable catalytic cracking catalysts. The modified alumina is prepared from a hydrated alumina, e.g., gibbsite, which is reacted with a low-molecular weight organic acid, e.g., acetic acid, forming aluminum salts. Calcination of the modified alumina results in decomposition of the aluminum salt.
    Type: Grant
    Filed: September 20, 2001
    Date of Patent: April 22, 2003
    Assignee: Akzo Nobel N.V.
    Inventor: Jose Carlos Duarte Macedo
  • Patent number: 6527825
    Abstract: Disclosed is a process for preparing nanoscale metal-based powders from a metal salt and an amphiphilic copolymer containing ethylene oxide. The copolymer and metal salt are mixed to form a metal salt/copolymer paste which is then calcined at a temperature sufficient to remove water and organics and to form a metal oxide.
    Type: Grant
    Filed: March 28, 2001
    Date of Patent: March 4, 2003
    Assignee: Dow Global Technologies Inc.
    Inventors: Henri J. M. Gruenbauer, Jacobus A. F. Broos, Ronald van Voorst
  • Patent number: 6518219
    Abstract: A catalyst for hydrofining fraction oils, comprises an alumina carrier and at least one metal and/or thereof oxide of Group VIB and at least one metal and/or thereof oxide of Group VIII supported on said alumina carrier. The pore volume of said alumina carrier is not less than 0.35 ml/g, in which the pore volume of the pores having a diameter of 40-100 angstrom accounts for more than 80% of the total pore volume, the alumina carrier is prepared by a special process. The catalyst possesses relatively high hydrogenation activity.
    Type: Grant
    Filed: October 13, 2000
    Date of Patent: February 11, 2003
    Assignees: China Petrochemical Corporation, Research Institute of Petroleum Processing, Sinopec
    Inventors: Qinghe Yang, Bin Liu, Hong Nie, Xuefen Liu, Dadong Li, Yahua Shi, Fucheng Zhuang
  • Patent number: 6511642
    Abstract: Disclosed are a porous material comprising particles without substantial fibrous structure and having pores, the pores having a mean pore diameter in a meso-pore region, sharp pore size distribution, and at least a part of the pores being connected three-dimensionally to form a three-dimensional network structure with random passages, the porous material preferably being of alumina and having a spongy structure or the porous material preferably being an aggregate of particles having an aspect ratio of 3 or less; a process of producing the porous material which includes a step of aging a system capable of becoming an oxide on thermal decomposition; a catalyst for exhaust gas purification having excellent NOx removal performance, high resistance against sulfur poisoning, and satisfactory high-temperature durability which comprises the porous material as a carrier having supported thereon a noble metal and an NOx storage component; and a method of exhaust gas purification using the catalyst.
    Type: Grant
    Filed: January 12, 2000
    Date of Patent: January 28, 2003
    Assignee: Kabushiki Kaisha Toyota Chuo Kenkyusho
    Inventors: Miho Hatanaka, Akihiko Suda, Toshiyuki Tanaka, Naoki Takahashi, Toshio Yamamoto, Yusuke Akimoto, Naohiro Terao
  • Patent number: 6506358
    Abstract: The present invention pertains to an improved process for the preparation of quasi-crystalline boehmite. In this improved process a quasi-crystalline boehmite precursor is aged at a pH below 7, prefereably under hydrothermal conditions. It was found that when conducting the preparation processes for quasi-crystalline aluminas described in the prior art at a pH below 7 and under hydrothermal conditions instead of the high pH and thermal aging used in the prior art, QCBs with higher crystallinity are obtained. In the process according to the invention additives may be added to the quasi-crystalline boehmite precursor. This results in a high quality QCB with additives in a homogeneously dispersed state. Suitable additives are compounds containing elements selected from the group of rare earth metals alkaline earth metals, transition metals, actinides, silicon, gallium, boron, and phosphorus.
    Type: Grant
    Filed: August 11, 2000
    Date of Patent: January 14, 2003
    Assignee: Akzo Nobel B.V.
    Inventors: Dennis Stamires, Paul O'Connor, Gregory Pearson, William Jones
  • Patent number: 6503821
    Abstract: An integrated circuit chip carrier assembly is provided by joining a substrate having electrically conductive regions on at least one major surface thereof to a stiffener by a bonding film. The bonding film comprises a dielectric substrate having a thermoset adhesive on both of its major surfaces. The thermoset adhesive prior to the bonding is a B-stage adhesive, is tack-free at normal room temperatures and is solvent free.
    Type: Grant
    Filed: December 10, 2001
    Date of Patent: January 7, 2003
    Assignee: International Business Machines Corporation
    Inventors: Donald Seton Farquhar, Lisa Jeanine Jimarez, Michael Joseph Klodowski, Jeffrey Alan Zimmerman
  • Patent number: 6503867
    Abstract: The present invention pertains to a quasi-crystalline boehmite containing additive in a homogeneously dispersed state. Suitable additives are compounds containing elements selected from the group of alkaline earth metals, alkaline metals, transition metals, actinides, silicon, gallium, boron, titanium, and phosphorus. Said QCBs according to the invention may be prepared in several ways. In general, a quasi-crystalline boehmite precursor and an additive are converted to a quasi-crystalline boehmite containing the additive in a homogeneously dispersed state.
    Type: Grant
    Filed: August 11, 2000
    Date of Patent: January 7, 2003
    Assignee: Akzo Nobel N.V.
    Inventors: Dennis Stamires, Paul O'Connor, Gregory Pearson, William Jones
  • Publication number: 20020197204
    Abstract: A high-strength &agr;-alumina formed body with a low soda content, of which pore distribution is controlled, can be provided in an easy and inexpensive manner. The &agr;-alumina formed body can be produced by a method comprising calcining a gibbsite-phase aluminum hydroxide to obtain rehydratable alumina powder; forming the rehydratable alumina powder in the presence of water to obtain a formed body; maintaining the formed body in the presence of water at about 110-200 ° C., to rehydrate the formed body; and calcining the rehydrated formed body at about 1200° C. or higher. The &agr;-alumina formed body is useful as a carrier for catalysts, chemicals, microbes for food leftover disposal and the like.
    Type: Application
    Filed: May 28, 2002
    Publication date: December 26, 2002
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Hidekatsu Kawazu, Osamu Yamanishi, Kazuya Tsuchimoto
  • Publication number: 20020192151
    Abstract: An activated alumina formed body with a high bulk density and a large macro-pore volume is provided. The activated alumina formed body can be produced by a method comprising the steps of calcining a gibbsite-phase aluminum hydroxide having a median particle size of from about 10 &mgr;m to about 35 &mgr;m and a packed bulk density of from about 1.05 g/cm3 to about 1.3 g/cm3 to obtain an at least partially rehydratable alumina powder; forming the rehydratable alumina powder in the presence of water; maintaining the formed body in the presence of water to rehydrate the formed body; and calcining the rehydrated formed body to obtain an activated alumina formed body. The activated alumina formed body is usable as an adsorbent, a catalyst supporting precious metal or the like.
    Type: Application
    Filed: May 28, 2002
    Publication date: December 19, 2002
    Inventors: Hidekatsu Kawazu, Osamu Yamanishi, Keiichiro Suzuki
  • Publication number: 20020192150
    Abstract: Thermally stable transitional alumina particulates retaining high specific surface area after calcination at 1000° C. suitable for the use as catalysts or catalysts supports are produced by treating an aqueous solution containing Al3+ and optionally a doping amount of La3+ (e.g., 0.3 mol. %) with an anion-exchange resin to give a stable hydroxide sol followed by freeze drying of the sol and further thermal dehydration. The resultant stabilized transitional alumina retains high specific surface area at 1000° C., and additionally stabilization is achieved at very low levels of added La.
    Type: Application
    Filed: April 3, 2001
    Publication date: December 19, 2002
    Inventors: Michael V. Glazov, John W. Novak, Alexey Vertegel
  • Publication number: 20020192155
    Abstract: There is provided macrostructures of porous inorganic material which can have controlled size, shape, and/or porosity and a process for preparing the macrostructures. The macrostructures comprise a three-dimension network of particles of porous inorganic materials. The process for preparing the macrostructures involves forming an admixture containing a porous organic ion exchanger and a synthesis mixture capable of forming the porous inorganic material and then converting the synthesis mixture to the porous inorganic material. After formation of the composite material, the porous organic ion exchanger can be removed from the composite material to obtain the macrostructures.
    Type: Application
    Filed: April 5, 2002
    Publication date: December 19, 2002
    Inventors: Per Johan Sterte, Lubomira Borislavova Tosheva, Valentin Panov Valtchev, Svetlana Ivanova Mintova
  • Patent number: 6495709
    Abstract: A precursor for forming an aluminum oxide film comprises a liquid solution of an aluminum organic precursor compound in an organic solvent. In a second embodiment, the precursor comprises a suspension of aluminum oxide powder in a solution of an aluminum organic precursor compound. A precursor according to the invention is deposited on a substrate by dipping, rolling, spraying, misted deposition, spin on deposition, or chemical vapor deposition then heated to fabricate transparent aluminum oxide films. The electronic properties of the aluminum oxide films may be improved by depositing a plurality of layers of the precursor and annealing the precursor between layers.
    Type: Grant
    Filed: March 16, 2000
    Date of Patent: December 17, 2002
    Assignees: Symetrix Corporation, Matsushita Electric Industrial Co., Ltd.
    Inventors: Jolanta Celinska, Jeffrey W. Bacon, Akihiro Matsuda, Carlos A. Paz de Araujo
  • Patent number: 6429172
    Abstract: Pseudo-boehmite, which is a raw material for a catalyst carrier for hydrogenation refining, is produced by mixing, under a predetermined condition, an aluminate aqueous solution produced from an alkaline etching step for aluminum in an alumite treatment and an acidic aluminum aqueous solution produced from an anodization step for aluminum in the alumite treatment. Pseudo-boehmite can be also produced by maturing, with an alkaline solution, an aluminum hydroxide sludge produced from a washing step for aluminum in the alumite treatment. It is possible to establish a method for producing pseudo-boehmite, which makes it possible to reutilize a resource at extremely low cost by utilizing a treatment waste liquid and a sludge in an alumite treatment site.
    Type: Grant
    Filed: September 29, 1999
    Date of Patent: August 6, 2002
    Assignee: Japan Energy Corporation
    Inventors: Takayuki Tsukada, Yuji Ohashi, Hideo Segawa
  • Patent number: 6399528
    Abstract: The present invention relates to a porous aluminum oxide structure comprising Al2O3 and Zr, the structure having an open porosity greater than about 30% and an average pore size from about 20 nm to about 1000 nm, wherein the Zr, expressed as ZrO2, has a concentration less than about 5 weight % of the weight of the Al2O3.
    Type: Grant
    Filed: March 5, 2001
    Date of Patent: June 4, 2002
    Assignee: Fraunhofer-Gesellschaft zur Forderung der Angewandten Forschung e.V.
    Inventors: Andreas Krell, Frank Buse, Hongwei Ma
  • Patent number: 6365259
    Abstract: Ceramic honeycombs incorporating cell walls of a sintered alumina material providing controlled pore size distribution in combination with high BET surface area and flexural (MOR) strength are formed by the extrusion, drying and firing of plasticized alumina powder batches containing major proportions of anhydrous, high-surface-area gamma alumina powders dispersed with selected acids; low combined drying and firing shrinkages provide strong, crack-free bodies of high surface area and strength.
    Type: Grant
    Filed: December 20, 1999
    Date of Patent: April 2, 2002
    Assignee: Corning Incorporated
    Inventors: Kevin R. Brundage, Srinivas H. Swaroop
  • Publication number: 20020036157
    Abstract: A modified alumina is useful as metals passivator in fluidizable catalytic cracking catalysts. The modified alumina is prepared from a hydrated alumina, e.g., gibbsite, which is reacted with a low-molecular weight organic acid, e.g., acetic acid, forming aluminum salts. Calcination of the modified alumina results in decomposition of the aluminum salt.
    Type: Application
    Filed: September 20, 2001
    Publication date: March 28, 2002
    Inventor: Jose Carlos Duarte Macedo
  • Publication number: 20010055558
    Abstract: Alumina particles obtained from aluminum chloride by a gas phase method, the particles being amorphous or transition alumina particles and having an amorphous, &ggr;-, &dgr;- or &thgr;-crystalline form or a mixed form thereof, with primary particles thereof having an average particle diameter of 5 to 100 nm, and secondary particles, resulting from the aggregation of primary particles, having an average particle diameter of 50 to 800 nm.
    Type: Application
    Filed: June 27, 2001
    Publication date: December 27, 2001
    Applicant: SHOWA DENKO K.K.
    Inventors: Hisao Kogoi, Jun Tanaka, Hayato Yamaya
  • Publication number: 20010050354
    Abstract: The present invention relates to a method of containing nickel into the alumina aerogel prepared by sol-gel method and supercritical drying and of preparing the nickel-alumina hybrid aerogel catalyst. The nickel-alumina catalyst prepared in the present invention has an excellent reactivity with a prolonged lifetime.
    Type: Application
    Filed: December 21, 2000
    Publication date: December 13, 2001
    Applicant: KOREA INSTITUTE OF TECHNOLOGY
    Inventors: Dong Jin Suh, Tae Jin Park, Young Hyun Yoon, Jin Hong Kim
  • Patent number: 6306795
    Abstract: Stable highly active supported copper based catalysts are comprised of copper oxide or elemental copper crystallites supported on mechanically stable aluminum oxide and are characterized by high surface area, small copper crystallite size, and high metal loading. The average crystallite size of the copper compound is from about 20 to about 300 Å, the copper loading is from about 10 to about 35 weight percent, the average particle diameter is from about 0.1 mm to about 10 mm, and the total surface area is from about 20 to about 400 square meters per gram. The catalysts are useful for hydration of nitriles to amides, especially hydration of acrylonitrile to acrylamide. The catalysts are distinguished by high mechanical stability, extended lifetime, and excellent resistance to hydration and copper leaching.
    Type: Grant
    Filed: September 7, 1999
    Date of Patent: October 23, 2001
    Assignee: Cytec Technology Corp.
    Inventors: Mark Donal Ryan, John Bradley Roucis, James Donald Carruthers
  • Publication number: 20010029229
    Abstract: The present invention concerns a moulded microcrystalline spherical Al2O3- sintered body, process for its production as well as its use.
    Type: Application
    Filed: November 23, 1998
    Publication date: October 11, 2001
    Inventors: PAUL MOELTGEN, PIRMIN WILHELM, MARTIN LUETTE
  • Patent number: 6284207
    Abstract: A material with high surface area can be obtained through the partial or total removal of CaO and MgO by acid leaching of blast furnace slag. This is accomplished by an improved process for selective leaching of blast furnace slag and other solid solution materials by control of temperature during leaching, rate of addition of acid, type of the acid, concentration of the acid, and concentration of the slag in the slurry. When these variables are controlled as disclosed a hierarchy of dissolution occurs. The hierarchy begins with MgO, progresses to CaO, and is followed by A12O3, and the rate of acid addition is slow and controlled so that alumina does not dissolve (thereby depriving the remaining silica has no acid sites or catalytic activity). By invoking the hierarchy one gains selectivity, and this can be used to convert blast furnace slag to a material with high surface area which may have applications as an absorbent could be economically feasible.
    Type: Grant
    Filed: September 5, 2000
    Date of Patent: September 4, 2001
    Inventor: John R. McCauley
  • Patent number: 6284694
    Abstract: The present invention concerns a moulded microcrystalline spherical Al2O3- sintered body, process for its production as well as use.
    Type: Grant
    Filed: November 23, 1998
    Date of Patent: September 4, 2001
    Assignee: Korund Laufenburg GmbH
    Inventors: Paul Moeltgen, Pirmin Wilhelm, Martin Luette
  • Patent number: 6261533
    Abstract: A process for the production of an aluminum oxide composition which includes subjecting an aluminoxane with a basic structural element of —Al—O—Al— or a basic oligomeric structural element of —Al—O—Al—O—Al—O—Al— to mild hydrolysis with at least one inert gas moistened below its dew point to produce a composition and subjecting the composition to thermolysis at temperatures from about 300 to about 900° C.
    Type: Grant
    Filed: August 7, 2000
    Date of Patent: July 17, 2001
    Assignee: Sud-Chemie AG
    Inventors: Norbert Von Thienen, Hansjörg Sinn
  • Patent number: 6251823
    Abstract: A process for producing spherical catalyst carrier of silica, silica-alumina composition, zirconia-alumina composition, titania-alumina composition, boria-alumina composition, or boria-silica-alumina composition which has almost the same pore characteristics as alumina hydrate gel, silica-alumina hydrate gel, zirconia-alumina hydrate gel, or titania-alumina hydrate gel (or alumina hydrate paste, boria-alumina hydrate paste, or boria-silica-alumina hydrate paste) as the major raw material, having uniform sphericity and smooth surface and homogeneity, and has a macropore volume that can be controlled includes adding a polysaccharide solution to any of alumina, silica-alumina, zirconia-alumina, or titania-alumina in the form of hydrate gel, or alumina, boria-alumina, or boria-silica-alumina in the form of hydrate paste, mixing them to form a slurry with a controlled concentration, dropping the slurry into a solution containing multivalent metal ions, thereby forming spherical hydrogel, and performing the additio
    Type: Grant
    Filed: August 10, 1999
    Date of Patent: June 26, 2001
    Assignee: Sumitomo Metal Mining Co., Ltd.
    Inventors: Toshio Yamaguchi, Kikoo Uekusa
  • Patent number: 6218335
    Abstract: A porous spinel type oxide shows a large surface area and a uniform micro-porous structure. The oxide is expressed by general formula MO—Al2O3 and shows a surface area per unit weight of not less than 80 m2/g. Such a porous spinel type compound oxide is obtained by impregnating a specific &ggr;-alumina carrier with a solution of a compound of metal element M capable of taking a valence of 2, drying the impregnated carrier and calcining it at a temperature of 600° C. or higher. The specific &ggr;-alumina carrier shows a surface area per unit weight of not less than 150 m2/g, a micro-pore volume per unit weight of not less than 0.55 cm3/g and an average micro-pore diameter between 90 and 200 angstroms. The micro-pores with a diameter between 90 and 200 angstroms occupy not less than 60% of the total micro-pore volume of the carrier.
    Type: Grant
    Filed: July 23, 1999
    Date of Patent: April 17, 2001
    Assignee: Chiyoda Corporation
    Inventors: Yoshimi Okada, Kenichi Imagawa, Susumu Yamamoto
  • Patent number: 6214312
    Abstract: The invention concerns a process for synthesising aluminas with a controlled porosity in which the pore diameter is in the range 0.6 nm to 80 nm. This process is carried out in a plurality of steps including at least one step a) in which an alumina precursor is prepared by hydrolysis of at least one anionic inorganic source of aluminium in the presence of at least one surfactant. Step a) of the process is carried out in an essentially aqueous medium the pH of which is generally higher than the isoelectric point of the alumina. The process of the invention also comprises at least one step b) in which the precipitate obtained is dried in air at a temperature of about 40° C. to 110° C. for a period of about 2 to 30 hours, and at least one step c) in which the dried precipitate is calcined at a temperature which is sufficient to eliminate the molecules of surfactant present in the precursor.
    Type: Grant
    Filed: July 21, 1999
    Date of Patent: April 10, 2001
    Assignee: Institut Francais du Petrole
    Inventors: Frédéric Kolenda, Jean-Louis Guth, Sabine Valange, Zélimir Gabelica, Sylvie Lacombe
  • Patent number: 6207611
    Abstract: A catalyst for hydrodemetalization of heavy oil, especially residuum oil, and a process for preparing the same, wherein said catalyst comprises the metal elements of Groups VIII and/or VIB as active components supported on an alumina carrier having large pores. The total pore volume of said carrier is in the range of 0.80˜1.20 ml/g (by mercury porosimetry method), the specific surface area in the range of 110˜200 m2/g, the peak pore diameter in the range of 15˜20 nm, and the bulk density in the range of 0.50˜0.60 g/ml. In the process of the invention, a physical pore-enlarging agent and a chemical pore-enlarging agent are added simultaneously during the mixing of the pseudoboehmite to a plastic mass, then extruding, drying, calcining, the carrier is obtained, then impregnating with active components by spraying onto the carrier, after drying and calcining, the catalyst is obtained.
    Type: Grant
    Filed: July 22, 1998
    Date of Patent: March 27, 2001
    Assignees: China Petro-Chemical Corporation, Fushun Research Institute of Petroleum and Petrochemicals, SINOPEC
    Inventors: Suhua Sun, Weiping Fang, Jiahuan Wang, Guolin Wu, Jianan Sun, Gang Wang, Zemin Fu, Hao Zhang, Yonglin Wang
  • Patent number: 6197276
    Abstract: Hydrated aluminium compounds of the present invention are represented by the general formula nS, mM, Al2O3, xH2O where S is a surfactant or a group of surfactants, n is the number of moles of S, M is an alkaline cation, preferably selected from the group formed by Na+, K+, NH4+, m is the number of moles of M and x is the number of moles of water. The hydrated compounds are obtained from inorganic aluminium sources which are in the form of cation-monomers and/or cation-oligomers. The surfactants are anionic and/or non-ionic surfactants. When the group of surfactants comprises at least one anionic surfactant, at least one cationic surfactant can optionally be added.
    Type: Grant
    Filed: February 12, 1999
    Date of Patent: March 6, 2001
    Assignee: Institut Francais du Petrole
    Inventors: Frédéric Kolenda, Jean-Louis Guth, Sabine Valange, Zelimir Gabelica, Eric Benazzi
  • Patent number: 6197073
    Abstract: In order to produce aluminium oxide beads, an acid aluminium oxide sol or an acid aluminium oxide suspension is converted into droplets by a vibrating nozzle plate and pre-solidified after the formation of a bead shape by laterally blowing gaseous ammonia and then coagulated in an ammonia solution.
    Type: Grant
    Filed: October 27, 1997
    Date of Patent: March 6, 2001
    Assignee: Egbert Brandau
    Inventors: Martin Kadner, Egbert Brandau, Hans Huschka
  • Patent number: 6197277
    Abstract: Alumina particles having high dispersibility and plasticity, at least on the surface of which a phosphoric acid or phosphate is present and suitable for use as a material for pigments for paints, precision abrasives or ceramics. The alumina particles are produced by adding a crystallization inhibitor containing at least phosphate ion to aluminum hydroxide or alumina hydrate and then conducting a hydrothermal synthesis treatment. The amount of the phosphate ion to be added is in the range of 3.0×10−3 to 2.5×10−2 mol per mol of aluminum hydroxide or alumina hydrate. The particle size of aluminum hydroxide or alumina hydrate is 0.1 to 5.0 &mgr;m. The hydrothermal synthesis is preferably conducted at 350° C. or above under a pressure of 50 to 200 atm and at a temperature elevation rate of 5° C./min to 0.3° C./min. The thus obtained alumina is &agr;-alumina in the form of hexagonal plate single crystal having a particle size of 0.
    Type: Grant
    Filed: May 4, 1999
    Date of Patent: March 6, 2001
    Assignee: YKK Corporation
    Inventors: Takeshi Fukuda, Ryuichi Shido
  • Patent number: 6174511
    Abstract: An aluminum salt solution and an alkali aluminate solution are subjected to a neutralization reaction to precipitate and form a pseudo-boehmite powder. The neutralization reaction is performed under a condition in which the reaction temperature is within a range of 55 to 71° C., pH is within a range of 8.5 to 9.5, and the solution feed time is within a range of 7 to 25 minutes. The obtained pseudo-boehmite is as follows. That is, the pore volume concerning pores having a pore diameter ranging from 20 to 600 Å is within a range of 0.8 to 1.8 cc/g as measured by the nitrogen adsorption method, and the maximum value of variation ratio dV/dD of the pore volume with respect to the pore diameter as measured by the BJH method is not more than 0.018 cc/g•Å. When the pseudo-boehmite is used, it is possible to produce a catalyst carrier for hydrogenation refining, which has a sharp pore diameter distribution and which suffers less decrease in strength upon impregnation with a catalyst solution.
    Type: Grant
    Filed: May 6, 1999
    Date of Patent: January 16, 2001
    Assignee: Japan Energy Corporation
    Inventors: Takayuki Tsukada, Hiroyuki Nakamura
  • Patent number: 6171573
    Abstract: An alumina sol, containing a small amount of water of crystallization inside the crystal lattice of boehmite, having high mechanical strength, properties suitable for use as an alumina adsorbent or carrier, and the ability to be formed without additional concentration. The alumina sol comprises a fibrous boehmite having the molecular formula Al2O3.1.05-1.30 H2O with the weight average diameter and the weight average length being respectively in the range of 3 to 50 nm and in the range of 30 to 3000 nm, and has an alumina concentration of 15 to 60% by weight.
    Type: Grant
    Filed: September 4, 1998
    Date of Patent: January 9, 2001
    Inventor: Goro Sato
  • Patent number: 6143816
    Abstract: A fire-retardant plastic mixture contains 55%-75% by weight of boehmite which has an orthorhombic crystal structure and has the general formula AlO.sub.x (OH).sub.3-2x with x-values ranging between 0.8 and 0.99, and has a mean grain diameter d.sub.50 ranging between 0.4 and 0.7 .mu.m, a d.sub.10 value ranging between 0.7 and 1.2 .mu.m and a d.sub.90 value ranging between 0.2 and 0.4 .mu.m. The filler material is used in the form of a finely-crystallized hydrargillite which is obtained during a precipitation process according to Bayer with a grain diameter of 0.5 to 3 .mu.m, which is suspended and which, without any mechanical working, is transformed directly in a hydro-thermal process at temperatures ranging between 220.degree. C. and 240.degree. C. under turbulent conditions into a boehmite of the general formula AlO.sub.x (OH).sub.3-2x with x-values ranging between 0.8 and 0.99.
    Type: Grant
    Filed: March 19, 1999
    Date of Patent: November 7, 2000
    Assignee: Nabaltec-Nabwerk Aluminiumhydroxid Technologie GmbH
    Inventors: Klaus-Dieter Prescher, Johann Trettenbach, Josef Fischer, Stefan Ross, Josef Brandl
  • Patent number: 6129904
    Abstract: An aluminum oxide mass characterized by a specific surface area greater than or equal to 70 m.sup.2 /g and a narrow pore radius distribution, with at least 90% of the pore radii being approximately 0.5 to 2.5 nm, preferably approximately 1.7 to 2.2 nm.
    Type: Grant
    Filed: March 16, 1999
    Date of Patent: October 10, 2000
    Assignee: Sud-Chemie A.G.
    Inventors: Norbert Von Thienen, Hansjorg Sinn
  • Patent number: 6110862
    Abstract: A novel catalytic material is prepared by dispersing a catalytically active species, e.g., one or more platinum group metals, on a support phase that contains a high porosity, meso-pores high surface area (HPMPHSA) material. The HPMPHSA material has a porosity, measured in milliliters per gram of material, that is typically at least about 30 percent greater than that of a corresponding conventional material, preferably at least 50 percent greater. In a particular embodiment, the support phase of the catalytic material contains a HPMPHSA alumina having a porosity of about 0.9 ml/g, whereas a conventional alumina typically has a porosity of about 0.45 ml/g. The surface area is above 90, preferably above 100, more preferably equal or above 150 to 160 m.sup.2 /g. The support phase may be wholly composed of the HPMPHSA material or it may be composed of a mixture of the HPMPHSA material and a conventional material. Such a mixture preferably contains at least about 20 percent HPMPHSA material, by weight, e.g.
    Type: Grant
    Filed: May 7, 1998
    Date of Patent: August 29, 2000
    Assignee: Engelhard Corporation
    Inventors: Shau-Lin F. Chen, Harold N. Rabinowitz, Chong Kim
  • Patent number: 6103660
    Abstract: A method of depositing catalytically active components on high-surface carrier materials is disclosed by dispersing the carrier materials in water and mixing this dispersion with an aqueous solution of soluble precursors of the catalytically active components. The pH of the dispersion is adjusted to a value between 6 and 8 before the aqueous solution of the precursors is supplied by capillary injection under constant agitation of the dispersion and thereafter, if necessary, the precursors of the catalytically active components are precipitated on the carrier material by capillary injection of a dilute base.
    Type: Grant
    Filed: April 7, 1998
    Date of Patent: August 15, 2000
    Assignee: Degussa Huls Aktiengesellschaft
    Inventors: Renee Van Yperen, Dieter Lindner, Lothar Mussmann, Egbert Lox, Thomas Kreuzer
  • Patent number: 6093236
    Abstract: Pelletized adsorbent compositions and methods of adsorbing toxic target compounds are provided for the destructive adsorption or chemisorption of toxic or undesired compounds. The pelletized adsorbents are formed by pressing together powder nanocrystalline particles comprising a metal hydroxide or a metal oxide at pressures of from about 50 psi to about 6000 psi to form discrete self-sustaining bodies. The pelletized bodies should retain at least about 25% of the surface area/unit mass and total pore volume of the starting metal particles.
    Type: Grant
    Filed: June 8, 1998
    Date of Patent: July 25, 2000
    Assignee: Kansas State University Research Foundation
    Inventors: Kenneth J. Klabunde, Olga Koper, Abbas Khaleel
  • Patent number: 6093672
    Abstract: A noble metal hydrocracking catalyst which has high selectivity for naphtha range products is provided. The hydrocracking catalyst comprises:a) from about 70 to about 90 weight percent of a Y zeolite, based on the catalyst having a silica to alumina mole ratio of from about 4.8 to less than 6.0, a unit cell constant within the range of about 24.50 to about 24.57, a Na.sub.2 O level of less than or equal to about 0.2 weight percent;b) from about 10 to about 30 weight percent, based on the catalyst of an alumina having a mercury intrusion pore volume within the range from about 0.55 to about 0.85 cc/g; andc) from about 0.5 to 1 weight percent, based on the catalyst of a noble metal; wherein said hydrocracking catalyst have a dispersivity of the noble metal of equal or greater than about 50% by hydrogen chemisorption measurement, a surface area of greater than or equal to 700 m.sup.2 /g by BET surface area measurement, a compacted bulk density within the range of from about 0.40 to 0.
    Type: Grant
    Filed: March 20, 1997
    Date of Patent: July 25, 2000
    Assignee: Shell Oil Company
    Inventors: Bruce Herman Charles Winquist, David Allen Cooper
  • Patent number: 6083467
    Abstract: An exhaust gas purifying catalyst in which catalytic activation particles 3 composed of a catalytic element or its compound are carried on a carrier 1. The catalytic activation particles 3, as carried on the carrier 1 and exposed to the outside of the carrier 1, are coated with the carrier 1 by 20 to 90% of their whole surface area. Also disclosed is a process for producing the exhaust gas purifying catalyst.
    Type: Grant
    Filed: February 2, 1998
    Date of Patent: July 4, 2000
    Assignees: Toyota Jidosha Kabushiki Kaisha, Katsuhiko Wakabayashi
    Inventors: Shinichi Takeshima, Toshiaki Tanaka, Tetsuya Yamashita, Satoshi Iguchi, Katsuhiko Wakabayashi, Masahiro Kishida
  • Patent number: 6066308
    Abstract: Provided is a process for preparing alumina agglomerates which comprises:(i) treating agglomerates of active alumina with an aqueous medium comprising at least one acid making it possible to dissolve at least part of the alumina and at least one compound providing an anion capable of combining with aluminum ions in solution,(ii) subjecting the agglomerates to a hydrothermal treatment at a temperature in the range of from about 80.degree. C. to about 250.degree. C., and then(iii) thermally activating the agglomerates at a temperature in the range of about 500.degree. C. to about 1100.degree. C.The resulting alumina agglomerates possess exceptional mechanical strength, heat resistance and hydrothermal resistance and are useful as catalysts or catalyst supports.
    Type: Grant
    Filed: June 5, 1995
    Date of Patent: May 23, 2000
    Assignee: L'Institut Francais du Petrole
    Inventors: Thierry Dupin, Jean Lavina, Regis Poisson
  • Patent number: 6063358
    Abstract: A process for producing alumina and other aluminia products where the formation of a Schiff base imine by reaction of a orgaonaluminum amide or imide oligomer with a carbonyl compound is promoted by the Lewis acid character of the oligomer. The water byproduct of the Schiff base serves as an in situ reagent for subsequent hydrolysis and sol-gel condensation of the aluminum species with concomitant production of alkane. The imine then is washed from the alumina with a suitable solvent. Any of a number of primary amines and aldehydes or ketones may be reagents. Calcining of the sol-gels yields high surface area alumina as characterized by scanning electron microscopy, and gas physisorption measurements. Microporous and/or mesoporous alumina is obtained depending on synthesis conditions. Alumina microspheres are obtained under certain conditions.
    Type: Grant
    Filed: April 3, 1998
    Date of Patent: May 16, 2000
    Assignee: Board of Trustees of the University of Arkansas
    Inventors: David A. Lindquist, Sterling S. Rooke