Abstract: A pelletizing die includes a pelletizing die member with a die exit side exposed to cooling fluid and a die entry side for receiving polymer fed thereto. The die member has a plurality of polymer channels and a plurality of extrusion orifices connected to a respective one of the channels to form a extrusion orifice section. A heating medium system has additional heating medium conduits between channels and a supply and intermediate header for heating the channels (radially from each side) and providing once in and once out heating medium flow. The die member may be formed by high temperature brazing of components using coordinated solder (Ni based or gold-nickel) and component heat treatment temperature. A thin hard face coating may be provided on raised extrusion orifice ring faces around each extrusion orifice section.

Abstract: A honeycomb structure molding apparatus 1 having a spinneret 4 provided with a back pore part 3 for introducing a molding material and a slit part 2 for extruding the molding material, and a press plate 5 for fixing the spinneret 4, in which the spinneret 4 comprises an inner side part 11 and an outer peripheral part 12, the inner side part 11 is protruded to the downstream side to form a level difference part 15 between the inner side part 11 and the outer peripheral part 15, the press plate 5 is opened opposing the inner side part 12 of the spinneret 4 and presses the downstream side of the outer peripheral part 12 of the spinneret 4 through a gap part 7, and there is provided a gap adjusting means 130 capable of changing width of the gap of the gap part 7.

Abstract: The invention relates to an extruder for the preparation of rubber mixtures for elastomeric products and comprises a cylinder, an endless screw rotatably mounted in the cylinder for uptake transport and homogenization of the rubber mixture, and an extrusion tool; wherein the endless screw is configured with zones of multiple treads in dependence of varying helix angle and depth of thread so that the rubber mixture transported through the zones undergoes a temperature increase through heat dissipation to such an extent that the temperature of the extrudate approaches the vulcanization temperature thereof.

Abstract: Provided is a blown molding die to obtain a film having excellent properties and good appearance in blown film forming of a thermoplastic resin manifesting anisotropy in molten state. The blow molding die has a simple structure compared with a conventional spider die, and can be produced easily and at low cost.

Abstract: There is provided a pipe extrusion die that includes a first and second die assembly. The first and second die assembly each include an extrusion head, a nozzle carrying an outer die lip, a hollow mandrel, an inner mandrel carrying an inner die lip, and a layer-forming channel. The layer-forming channel is defined by the space between the nozzle and inner mandrel. The extrusion die includes a space between the nozzle of the second die assembly and the inner mandrel of the first die assembly such that the first and second die assembly do not share a common wall. The space between the inner and outer die lip (die gap) can be individually adjusted and the second die assembly is freely movable relative to the first die assembly. The extrusion die also includes a vacuum cooling mandrel with a single cooling channel and multiple vacuum ports that provide improved vacuum control over the final die product.

Abstract: A roller guide (9) for extrusion calibrators (1) of tubular plastic films (7), provided with a surface removable and interchangeable sleeve (10) made from materials having high thermal insulation characteristics and a good surface friction (grip) coefficient. Such characteristics allow a regular flow of the film being extruded (7) and a uniform cooling thermal dispersion throughout the surface development of said films.

Abstract: Apparatus and method for producing extruded polymer products such as hollow extrusions and conductor coatings having wall thicknesses of 0.002 inches or less. The apparatus may comprise more than one of the following: an external heat source; temperature measurement and heater control; video monitoring equipment to allow magnified observation of the extrudate, thereby providing opportunity to observe any deficiency in the extrudate; and a die holder and die allowing for more expedient die adjustments.

Abstract: A novel air cooling ring is provided herein for supplying successive streams of cooling air to a surface of a tubular bubble of plastic, after its extrusion from an annular die surface, the annular die surface having a die axis. The air cooling ring includes a ring-shaped plenum chamber which is provided radially-outwardly of the die axis from annular die orifice. The ring shaped plenum chamber has an air inlet, and an air outlet. The ring-shaped plenum chamber also includes an upper lip, which includes such air inlet and the air outlet, and a lower deflector lip. A forming cone extends radially outwardly from the air cooling ring. An annular air passage, which is formed in the forming core, communicates with the air outlet in the ring-shaped plenum chamber. A plurality of axial outlet ports is provided in that annular air passage.

Abstract: An improved low shear extrusion and dehydrating apparatus (10) and method is provided for the continuous extrusion of various starting materials (e.g., starch-bearing grains or starch fractions thereof, proteinaceous materials and/or nutraceuticals) to yield improved products, especially cold water swelling or soluble starch products. The invention is also useful for forming pre-gelled starch products and for processing starch-bearing materials using little or no surfactant. The apparatus (10) preferably includes an elongated extruder (18) together with a tubular die assembly (20) coupled to the outlet of the extruder barrel (32), wherein the volumetric ratio of the die assembly (20) to the free volume of the extruder (18) is at least about 2, and the ratio of die assembly retention time to the extruder retention time is at least about 5.

Abstract: Tire rubber material is highly accurately and efficiently extruded by a positive displacement extruding system that includes, as seen from an upstream side of the tire rubber, a screw extruder unit, a gear pump unit and an extrusion head unit with an extrusion nozzle, which are connected in series with each other. While the tire rubber is caused to flow through the extruding system, the temperature of the rubber material is measured and controlled to be within a predetermined temperature range, in accordance with the measured temperature of the rubber material. The rubber material maintained at a controlled temperature is extruded from the extrusion nozzle, thereby improving the positive displacement performance of the extruding system.

Abstract: An improved low shear extrusion and dehydrating apparatus (10) and method is provided for the continuous extrusion of various starting materials (e.g., starch-bearing grains or starch fractions thereof, proteinaceous materials and/or nutraceuticals) to yield improved products, especially cold water swelling or soluble starch products. The invention is also useful for forming pre-gelled starch products and for processing starch-bearing materials using little or no surfactant. The apparatus (10) preferably includes an elongated extruder (18) together with a tubular die assembly (20) coupled to the outlet of the extruder barrel (32), wherein the volumetric ratio of the die assembly (20) to the free volume of the extruder (18) is at least about 2, and the ratio of die assembly retention time to the extruder retention time is at least about 5.

Abstract: A tube with a thin thickness or a thin tube made of a synthetic resin material having high heat-resistance and high strength (for example, PEI material, PEEK material or the like) is produced by means of extrusion molding. An extrusion molding method forms a continuous product (5) for a thin tube by plasticizing and kneading a raw material (1) composed of a synthetic resin material having high heat-resistance and high strength by means of an extrusion molding machine (2), extruding the plasticized and kneaded raw material from a molding die (3) to form a tubular body (51) having a circular cross section, further passing the tubular body (51) on a sizing die (4) to give a final inner diameter to the tubular body (51), cooling and hardening the tubular body (51). The molding die (3) and sizing die (4) are coupled to each other by a connecting pipe (6). The sizing die (4) is made of a carbon material. A first air (81) is supplied to an interior of the sizing die (4) through the connecting pipe (6).

Abstract: Systems and methods for the manufacture of reinforced, three-zone, microporous phase inversion membrane having any one of a plurality of different possible pore sizes in any of the three zones from at least a single mother dope batch is disclosed. The systems and methods include formulating at least a single mother batch of dope in a vessel preferably maximizing the non-solvent to solvent ratio for a given weight percentage of polymer for use in a microporous phase inversion membrane production operation to produce three-zone phase inversion membranes having one of a plurality of different predetermined pore sizes in any or all of the three zones. The at least one mother dope batch is controllably formulated in at least one vessel such that the temperature of the dope does not exceed a predetermined maximum mixing temperature and is maintained at a relatively low temperature (lower than the mixing temperature) suitable for storage.

Abstract: A device for extruding multilayer plastic films, boards or tubes with a feed block, whose inputs are fed with polymer melts and which conveys the polymer melts from its inputs via individual layer channels to a slotted passage, forming its output. Temperature control units are arranged spaced part in the feed block along a width of to the individual layer channels for the purpose of heating or cooling.

Abstract: A method and apparatus for making filter elements in which a mixture of activated carbon granules and fibers are processed with meltable polymer fibers to form a porous element. The density of the porous structure increases in a direction from the periphery thereof to its center. Also, the article formed by the method using the apparatus.

Abstract: In a conventional multilayer crosshead, only one pressure sensor is disposed in the inlet of the annular passage, preventing monitoring of membrane discontinuities; parison thickness is not constant; as the crosshead body is not cooled and parison temperature is high, a long time is required for cooling during blow molding, preventing the reduction of the molding cycle. A multilayer crosshead according to the present invention includes pressure sensors disposed in at least two positions of the annular passage so that the flow rate is controlled and monitored so as to eliminate the pressure difference between the pressure sensors, and parison temperature is lowered to a greater degree by a cooling jacket with a built-in heater disposed in the crosshead body so that a blow molding cycle is shortened.

Abstract: A temperature control device for a proximal portion of a heating cylinder of an injection molding machine capable of performing check and control of a flow rate of a heat medium easily, improving maintainability and also reducing a manufacturing cost. At least one pair of through holes for flowing the heat medium for temperature control are formed in a jacket to be attached to a proximal portion of a heating cylinder of an injection molding machine. In a passage by pipes connecting the through holes and forming the passage with the through holes, a flow-rate control mechanism and a flow-rate detection mechanism for the heat medium flowing in the passage are arranged. The heat medium is supplied to the passage to control temperature of the proximal portion of the heating cylinder.

Abstract: An apparatus for the preparation of polymer solutions contains a stirring device, a cooling device connected to the stirring device and a warming device connected to the cooling device. Both the warming device and the cooling device are characterized by including a rotary screw. The stirring device functions to mix a polymer with a solvent to produce a swelled polymer in the solvent. The incorporation of a screw into the warming or cooling device allows the temperature of the solution to change while simultaneous mixing and shear is provided.

Abstract: An object of the present invention to provide a sheet manufacturing method and a sheet manufacturing die, in which a process of extruding a molten material from the die and winding it around a cooling roller can be performed at a high speed such as 60 m/min or more, and with which a sheet having a uniform thickness and a smooth surface can be obtained. In order to effectively charge the sheet with static electricity, the distance between paths of product portion and end portions of the sheet from a die to a cooling roller is reduced by adjusting the temperature of the sheet at the end portions thereof. The die is constructed such that the sheet is not influenced by deformation of a slit formed in the die, which is caused by heat expansion of the die and adjustment operations.

Abstract: A calibration device for extruded sections comprises at least two calibration plates (10) parallel to one another at a distance apart such as to form a gap (1) through which an extruded section (11) can pass, each calibration plate comprising cooling means for cooling the plate and vacuum-forming means for creating a vacuum in the gap (1), the calibration device comprising air-intake means for introducing air into the gap (1), said means being designed to form air cushions or pads between the surfaces of the extruded section (11) and the surfaces of the calibration plates (10).

Abstract: An air ring, for supplying successive streams of cooling air to the exterior surface of a tubular bubble of plastic after its extrusion from an annular die, has a primary annular cooling air outlet arranged to be located around and closely adjacent the die orifice, and a secondary annular cooling air outlet located axially downstream of the primary annular air outlet in the direction of travel of the tubular bubble. The primary annular air outlet is formed between an inner lip and an adjacent edge of an intermediate lip, and the secondary annular air outlet is formed between an outer lip and an adjacent edge of the intermediate lip, The lower lip, intermediate lip, and the outer lip are arranged to diverge from the die so as to allow the tubular bubble to expand coaxially with the die at an angle of divergence of at least 60 degrees from the die axis without interfering with any of the lips. Air ring means is also provided for ease of adjustment of cooling air flow rate from the primary cooling outlet.

Abstract: A method and an apparatus capable of extrusion molding a comparatively wide, thin ceramic sheet using a screw extruder while suppressing the wrinkling thereof are disclosed. A molding apparatus (1) comprising a screw-type extruder (2) and a mold (11) at the forward end of the extruder (2) is used to extrusion mold a ceramic sheet from the ceramic material introduced into the extruder (2) by way of the mold (11). The extrusion molding is carried out while regulating the temperature of the portion of the ceramic material passing through the mold (11) corresponding to each of a plurality of areas (control zones) into which the mold (11) is divided.

Abstract: A substantially continuous method for forming a structural panel of indefinite length is disclosed. The method includes the steps of preparing a settable mixture, conveying the mixture in a flowable state to a load chamber, progressively forcing the mixture from the load chamber through an inlet toward an outlet of an open ended mold chamber by a compression device at least partially curing the mixture within the mold chamber, resisting movement of the mixture through the mold chamber until a predetermined consolidation pressure or density within the mold chamber is achieved, subsequently allowing movement of the mixture through the mold chamber in response to further mixture being forced through the inlet by the compression device, and allowing the mixture to cure, thereby progressively forming a structural panel of substantially indefinite length.

Abstract: A method for manufacturing an extrudable product including the steps of (a) providing an apparatus including an extruder having at least one rotor with first grooves, at least one stator with second grooves and a clearance between the rotor and the stator, the first grooves, second grooves and clearance forming a processing cavity having a volume that is equal to the volumes of the first grooves, the second grooves and the clearance, the processing cavity having a cross-sectional area that decreases continuously along at least a part of an axis of the extruder, the extruder further having a supply for feeding a material to be extruded into the processing cavity; b) feeding the material to be extruded in a powder, pellet or granuate form into the processing cavity through the supply and causing rotation of the rotor relative to the stator such that the material is forced to proceed along an x-axis in a shear zone of the extruder where the material is subjected to a shear which causes a fictional heat that melt

Abstract: In an apparatus for texturing an outer surface of an extruded thermoplastic resin article, thermoplastic resin article is formed from a molten thermoplastic resin and a liquid jet printer head is adapted to impinge a stream of liquid against said thermoplastic resin for rapidly cooling said thermoplastic resin in impinged area to imparting texturing to said extruded thermoplastic resin article.

Abstract: Methods and apparatuses are provided for the manufacture of coextruded polymeric multilayer optical films. The multilayer optical films have an ordered arrangement of layers of two or more materials having particular layer thicknesses and a prescribed layer thickness gradient throughout the multilayer optical stack. The methods and apparatuses described allow improved control over individual layer thicknesses, layer thickness gradients, indices of refraction, interlayer adhesion, and surface characteristics of the optical films. The methods and apparatuses described are useful for making interference polarizers, mirrors, and colored films that are optically effective over diverse portions of the ultraviolet, visible, and infrared spectra.

Abstract: Methods and apparatuses are provided for the manufacture of coextruded polymeric multilayer optical films. The multilayer optical films have an ordered arrangement of layers of two or more materials having particular layer thicknesses and a prescribed layer thickness gradient throughout the multilayer optical stack. The methods and apparatuses described allow improved control over individual layer thicknesses, layer thickness gradients, indices of refraction, interlayer adhesion, and surface characteristics of the optical films. The methods and apparatuses described are useful for making interference polarizers, mirrors, and colored fihns that are optically effective over diverse portions of the ultraviolet, visible, and infrared spectra.

Abstract: A crystalline polymer resin, such as poly(ethylene terephthalate), is heated to melting. One or more blowing agents is selected wherein at least one of the blowing agents has a boiling point greater than the glass transition temperature for the resin and less than the forming temperature, such as the temperature of the mold used to form the useful article. The blowing agent(s) and resin are combined to create a mixture with a blowing agent concentration sufficient to produce a theoretical sheet foam density of less than 0.4 g/cm3. The mixture is cooled to a temperature approaching the freezing point of the mixture, and then extruded into a substantially uniform closed cell polymer foam sheet of density less than 0.4 g/cm3. The extruded sheet is then cooled by direct contact with a cooling surface at a surface temperature below the glass transition temperature such that the blowing agent(s) condenses and the sheet has a density of greater than 0.4 g/cm3 and a sheet crystallinity of less than 15%.

Abstract: A method for extruding an extrudable material to form an extruded product, the method including the steps of (a) providing an extruder having a periphery and at least a first stator, an outer rotor and an inner rotor, the first stator being disposed between the outer rotor and the inner rotor to define at least two annular feed gaps disposed one within the other in a radial direction within the periphery of the extruder, a first of the at least two annular feed gaps being defined by the outer rotor and the first stator and being disposed outside of the first stator between the first stator and the outer rotor with the outer rotor being closer to the periphery than the first stator, the first feed gap being the outermost feed gap in the extruder, the extruder including a supply conduit for supplying the material to the first feed gap through the first stator; and (b) supplying the material to the at least two annular feed gaps, with at least a part of the material being supplied through the first stator to the

Abstract: This invention is directed to a method and system for using laminar barrier inerting techniques to shroud a selected area in an open space covering the polymeric film outlet and/or raw material inlet with inert gas.

Abstract: An improved low shear extrusion and dehydrating apparatus (10) is provided for the continuous extrusion of various starting materials (e.g., starch-bearing grains or starch fractions thereof, proteinaceous materials and/or nutraceuticals) to yield improved products, especially cold water swelling or soluble starch products. The invention is also useful for forming pre-gelled starch products and for processing starch-bearing materials using little or no surfactant. The apparatus (10) preferably includes an elongated extruder (18) together with a tubular die assembly (20) coupled to the outlet of the extruder barrel (32), wherein the volumetric ratio of the die assembly (20) to the free volume of the extruder (18) is from about 3-20, and the ratio of die assembly retention time to the extruder retention time is at least about 5.

Abstract: A method of and device for removing a liquid from a resin of high melting point by means of a co-rotating twin extruder and an operation system of a liquid removal molding of a resin of high melting point by which a scaled down, highly effective, high performance and continuous stable operation of the device may be achieved.

Abstract: An extrusion apparatus including at least one conical stator, and at least one conical rotor. The rotor is adapted for defibering or orienting a plastic material. The apparatus has an opening for receiving an elongate product or mandrel. The product or mandrel may be disposed in the apparatus such that, with the product or mandrel received in the opening, an extrusion conduit is defined in the opening between the product or mandrel and the rotor and stator. The rotor and stator are disposed with respect to one another to form a supply opening wherein the plastic material flows between the stator and rotor and is pressed into the extrusion conduit.

Abstract: A method for making a product to be extruded and an extruder. The extruder has at least two conical stators and at least one conical rotor placed rotatably between the stators. The extruder further has supply conduits for feeding the material to be extruded separately into the exterior and interior of the rotor. Each supply conduit is provided with a separately adjustable feeding device by means of which the amount of material flow to be supplied can be adjusted. The degree to which the space between the rotor and the stator is filled and the amount of the heat generated by friction can be regulated. Further, the ratio of the material flows in the different supply conduits determines the ratio of the thickness of the layers obtained. The method and extruder according to the invention make it possible to regulate the properties of a final product easily and in several different ways.

Abstract: A device and a method are disclosed, by means of which microfilament yarns made of synthetic polymers can be produced with increased uniformity of the titer, dye absorption and improved physical yarn properties at increased production speeds by means of a spinning process with spinnerets of high hole density and a central cooling unit.