Spinneret Type Patents (Class 425/382.2)
  • Publication number: 20040219243
    Abstract: BCF yarn is melt-spun, drawn and textured to provide morphologically stable BCF yarns. The yarn texturizing includes a relatively low efficiency fluid jet texturizer, that is a fluid jet texturizer operating at a sufficiently low fluid jet velocity and a sufficiently high fluid jet temperature to obtain a yarn skein shrinkage of less than about 0.50 inch, more preferably about 0.25 inch or less. Most preferably, the BCF yarns are formed of nylon-6 and exhibit an alpha-crystalline content of less than about 45%, and usually between about 45% to about 55%.
    Type: Application
    Filed: June 3, 2004
    Publication date: November 4, 2004
    Applicant: Honeywell International Inc.
    Inventors: Otto M. Ilg, Randall A. Sferrazza
  • Publication number: 20040201127
    Abstract: The present invention is directed to an apparatus and method for forming fibers. One embodiment of the apparatus includes a die assembly having a plurality of nozzles, one or more attenuation medium passages and a cover plate. The cover plate has a cover plate opening into which one or more of the nozzles may extend. The attenuation medium passages have a minimum cross-sectional area and the cover plate opening has a limiting cross-sectional area such that the minimum cross-sectional area of the attenuation medium passages is greater than the limiting cross-sectional area of the cover plate opening. The method of the present invention may also include providing a die that creates a low internal pressure drop, cooling the attenuation medium upon exit of the die and/or providing an attenuation medium with a high relative solvent-vapor content in the attenuation region.
    Type: Application
    Filed: April 8, 2003
    Publication date: October 14, 2004
    Applicant: The Procter & Gamble Company
    Inventors: Michael David James, Stanford Royce Jackson, Savas Aydore, Hasan Eroglu, Donald Eugene Ensign, Paul Dennis Trokhan, David Lee Moore, Edwin Arthur Stewart
  • Patent number: 6799960
    Abstract: The invention provides a spinnerette assembly for forming hollow fibers. The spinnerette assembly contains an extrusion orifice and a fiber-forming material passage in communication with the extrusion orifice. A hollow needle extends through the extrusion orifice in a concentric manner to define an annular passage surrounding the needle. The fiber-forming material passage includes a fiber-forming material inlet port extending from a surface of the spinnerette assembly to an interior of the assembly and a transverse passage extending from the fiber-forming material port to the annular passage surrounding the needle. A bore forming fluid passage communicates with the interior of the needle.
    Type: Grant
    Filed: December 8, 2000
    Date of Patent: October 5, 2004
    Assignee: L'Air Liquide - Societe Anonyme a Directoire et Consiel de Surveillance pour l'Etude et l'Exploitation des Procedes Georges Claude
    Inventor: Samuel Earl Moore
  • Publication number: 20040131713
    Abstract: A nozzle for producing filaments or fibers of thermoplastic synthetic resin has at the nozzle end one or more bores, preferably opening at a flat surface and receiving respective inserts or shaped bodies which are formfitting in the bores and have along their peripheries respective nozzle channels opening at orifices through which the synthetic resin is discharged. Air streams may be directed at the strand at an acute angle when fibers are to be produced.
    Type: Application
    Filed: November 13, 2003
    Publication date: July 8, 2004
    Applicant: Reifenhauser GmbH & Co. Maschinenfabrik
    Inventors: Ulrich Dzialas, Detlef Frey, Hans-Georg Geus
  • Publication number: 20040126454
    Abstract: The present invention provides a series of plates for distributing a molten polymer composition, the series of plates includes at least two plates: a first plate that includes an upper surface, a lower surface, and a plurality of polymer distribution channels connecting the upper surface and the lower surface.
    Type: Application
    Filed: December 31, 2002
    Publication date: July 1, 2004
    Inventors: Bryan David Haynes, Michael Charles Cook, Kurtis Lee Brown, Chad Michael Freese, Brian Stephen Forbes, Robert James Gerndt
  • Publication number: 20040124551
    Abstract: An apparatus for spinning melt-spun filament yarns including a spin beam is disclosed. A polymer melt fed to a spin beam is distributed within the spin beam to a plurality of spinning cans mounted on the spin beam. To reduce costs to the manufacturer for ensuring ease of disassembly of the spin beam, as well as to avoid the need for disassembling the spin beam and having a furnace on hand, the spin beam is provided with an integrated or removably attachable regenerative heater by which the melt-conducting components of the spin beam can be heated to a regeneration temperature of between about 450 to 550° C. to pyrolytically remove the deposits.
    Type: Application
    Filed: December 11, 2003
    Publication date: July 1, 2004
    Inventor: Tilman Reutter
  • Patent number: 6749413
    Abstract: A melt-blowing head for making polymeric material fibrils comprises at least a polymeric material inlet channel and melt-blowing die including a plurality of holes for extending fibrils therefrom and a tree-construction channel arrangement for distributing the polymeric material from the inlet channel to each hole of the melt-blowing die.
    Type: Grant
    Filed: October 15, 2001
    Date of Patent: June 15, 2004
    Inventor: Rosaldo Fare′
  • Patent number: 6746230
    Abstract: An apparatus for producing self-texturing hollow fiber that exhibits a desirable tendency to coil rather than to bend sharply or zig-zag. In one embodiment the invention is a spinneret for the production of hollow filament having first and second curved slots where each slot is defined by a first end having a first width and a second end having a second width and where the first and second ends are separated by an intermediate portion possessing a non-uniform width.
    Type: Grant
    Filed: May 8, 2001
    Date of Patent: June 8, 2004
    Assignee: Wellman, Inc.
    Inventors: Frederick L. Travelute, Evan T. Basalik
  • Patent number: 6746226
    Abstract: The invention provides a spinnerette assembly for forming multicomponenthollow fibers of the sheath/core type. The spinnerette assembly contains an extrusion orifice and a core forming material passage in communication with the extrusion orifice. A hollow needle extends through the extrusion orifice in a concentric manner to define an annular passage surrounding the needle. The core forming material passage includes a core forming material inlet port extending from a surface of the spinnerette assembly to an interior of the assembly and a transverse passage extending from the core forming material port to the annular passage surrounding the needle. A bore forming fluid passage communicates with the interior of the needle. The spinnerette assembly contains at least one sheath forming material passage also in communication with the extrusion orifice.
    Type: Grant
    Filed: December 8, 2000
    Date of Patent: June 8, 2004
    Assignee: L'Air Liquide - Societe Anonyme à Directoire et Conseil de Surveillance pour l'Etude et l'Exploitation des Procedes Georges Claude
    Inventor: Samuel Earl Moore
  • Patent number: 6736624
    Abstract: The invention relates to a spinning device in which liquid polymer is guided through a polymer line with a first heating jacket to a spinning pump with a second heating jacket. From said spinning pump, the polymer is transported through several lines to spinning packets and extruded through spinnerts to form filaments. The lines that are connected downstream of the spinning pump, the spinning packets and the spinnerets are located in at least one spinning housing through which heating fluid flows. There is a distance of 5 mm between the spinning housing through which the heating fluid flows and the first and second heating jackets and the spinning pump, to obtain thermal decoupling. According to a method for heating the spinning device, vaporous heating fluid is guided out of a first reservoir into the spinning housing, and heating fluid is guided out of a second reservoir into the first and/or second heating jacket.
    Type: Grant
    Filed: November 20, 2001
    Date of Patent: May 18, 2004
    Assignee: Zimmer Aktiengesellschaft
    Inventors: Rainer Tietze, Heinz-Dieter Beeck, Thomas Gries, Werner Mrose, Richard Prehler
  • Patent number: 6737009
    Abstract: A system and process for producing spunbond nonwoven fabric in which two or more polymeric components are separately melted and are separately directed through a distribution plate configured so that the separate molten polymer components combine at a multiplicity of spinnerette orifices to form filaments containing the two or more polymer components. Multicomponent filaments are extruded from the spinnerette orifices into a quench chamber where quench air is directed from a first independently controllable blower and into contact with the filaments to cool and solidify the filaments. The filaments and the quench air are directed into and through a filament attenuator and the filaments are pneumatically attenuated and stretched. The filaments are directed from the attenuator into and through a filament depositing unit and are deposited randomly upon a moving continuous air-permeable belt to form a nonwoven web of substantially continuous filaments.
    Type: Grant
    Filed: August 2, 2001
    Date of Patent: May 18, 2004
    Assignee: BBA Nonwovens Simpsonville, Inc.
    Inventors: Thomas B. Taylor, Robert C. Alexander
  • Publication number: 20040086591
    Abstract: The application relates to an extrusion apparatus which comprises at least one first reservoir connected at a first end to a first opening of a plurality of regulatory modules. The regulatory modules or spinnerets contain tubular passages through which dope material is extrudable. The extrusion apparatus has at least 1,000 of the tubular passages per square metre cross-section.
    Type: Application
    Filed: May 14, 2003
    Publication date: May 6, 2004
    Inventors: Friedrich W. L. Vollrath, David P. Knight
  • Patent number: 6716016
    Abstract: The invention relates to a spinneret for spinning thermoplastics. Said spinneret comprises a central polymer inlet channel, a filter assembly (2), consisting of one or more filter plates of various filtration grades, a spinneret plate (3) and a housing (1) which receives and tightly surrounds the filter assembly (2) and the spinneret plate (3). The selection of suitable materials and tolerances for the individual parts of the spinneret enables the sealing effect to be achieved at operating temperature by the increased expansion of the internal components, in relation to the external housing.
    Type: Grant
    Filed: December 12, 2001
    Date of Patent: April 6, 2004
    Assignee: Zimmer Aktiengesellschaft
    Inventors: Heinz-Dieter Beeck, Roland Estelmann, Rainer Tietze, Andreas Weichel
  • Patent number: 6709623
    Abstract: Improvements to processes and equipment for the manufacture of nonwoven webs useful in numerous applications including personal care, protective apparel, and industrial products. The fiber and/or filaments used to form the nonwoven fabric are deposited on a forming surface in a controlled orientation using application of an electrostatic charge to the fibers and/or filaments in combination with directing them to an electrode deflector plate while under the influence of the charge. The plate may be made up of teeth with a separation and angle orientation that are selected in accordance with the desired arrangement of the fibers and/or filaments in the nonwoven web. As a result, properties of the web such as relative strengths in the machine direction and cross-machine direction can be controlled.
    Type: Grant
    Filed: November 1, 2001
    Date of Patent: March 23, 2004
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Bryan David Haynes, Matthew Boyd Lake, Hannong Rhim
  • Patent number: 6705852
    Abstract: There is provided a melt spinning apparatus capable of reducing the unevenness of fineness of a yarn. The nozzles of the spinning plate are arranged annular in at least one circle, and a cylindrical filter is disposed at an exit of a cooling wind in the cooling device so as to enclose around a spun yarn discharged from the spinning plate. The annular diameter of the nozzles is from no less than 0.6 times to no more than one time of the internal diameter of the cylindrical filter, and the flow velocity of the cooling wind blown from the cylindrical filter is distributed gradually higher according to the downstream of the spun yarn.
    Type: Grant
    Filed: January 29, 2002
    Date of Patent: March 16, 2004
    Assignee: Toray Engineering Company, Limited
    Inventors: Takashi Fujii, Takashi Iwade, Makoto Nishioji, Masamichi Yamashita
  • Patent number: 6695992
    Abstract: An apparatus for forming a non-woven mat of nanofibers by using a pressurized gas stream includes paralell, spaced apart, first, second, and third members, each having a supply end and an opposing exit end. The second member is located apart from and adjacent to the first member. The exit end of the second member extends beyond the exit end of the first member. The first and second members define a first supply slit. The third member is located apart from and adjacent to the first member on the opposite side of the first member from the second member. The first and third members define a first gas slit, and the exit ends of the first, second and third members define a gas jet space. A method for forming a non-woven mat of nanofibers utilizes this nozzle.
    Type: Grant
    Filed: January 22, 2002
    Date of Patent: February 24, 2004
    Assignee: The University of Akron
    Inventor: Darrell H. Reneker
  • Publication number: 20030234463
    Abstract: Melt blown nonwoven webs are formed by supplying fiber-forming material to a planetary gear metering pump having a plurality of outlets, flowing fiber-forming material from the pump outlets through a plurality of inlets in one or more die cavities, and meltblowing the fiber-forming material. Each die cavity inlet receives a fiber-forming material stream having a similar thermal history. The physical or chemical properties of the nonwoven web fibers such as their average molecular weight and polydispersity can be made more uniform. Wide nonwoven webs can be formed by arranging a plurality of such die cavities in a side-by-side relationship. Thicker or multilayered nonwoven webs can be formed by arranging a plurality of such die cavities atop one another.
    Type: Application
    Filed: June 20, 2002
    Publication date: December 25, 2003
    Applicant: 3M Innovative Properties Company
    Inventors: Stanley C. Erickson, James C. Breister, Michael G. Schwartz, Patrick J. Sager
  • Patent number: 6663373
    Abstract: An apparatus for making a nonwoven fabric including, between spinning nozzles and a top surface of an air-permeable endless belt running in one direction, air blow means spaced apart from the nozzles, a duct directly connected to the air blow means and a hood directly connected to the duct so as to cover the vicinity of the top surface of the endless belt so that the interior of the hood may be subjected to a suction effect exerted through the endless belt from below the endless belt.
    Type: Grant
    Filed: June 21, 2001
    Date of Patent: December 16, 2003
    Assignee: Uni-Charm Corporation
    Inventor: Masaki Yoshida
  • Patent number: 6660218
    Abstract: The present invention is directed to a draw jet for drawing thermoplastic polymer filaments including a drawing slot defined by an entrance member including a converging passageway communicating with a continuing passageway, terminating at an outlet portion, a drawing member including an inlet portion having a drawing gap width of about 2.0 to about 10 mm communicating with the outlet portion of the entrance member, and at least one air nozzle for directing high speed air onto the filaments in a downstream direction positioned between the outlet portion of the entrance member and the inlet portion of the drawing member, and with a nozzle gap width wherein the gap ratio of the drawing gap width to the combined width of all of the nozzle gaps is from about 1.0 to about 10.
    Type: Grant
    Filed: July 31, 2001
    Date of Patent: December 9, 2003
    Assignee: E.I. du Pont de Nemours and Company
    Inventors: Michael C. Davis, Edgar N. Rudisill, Michael John Moore, Sr.
  • Patent number: 6652255
    Abstract: A cooling system for filament bundles, which are spun from polymer melt by at least two spinneret units (1) disposed one beside the other and are drawn off by a draw-off system (17), the filament bundles (3a, 3) being cooled in a three-part shaft (A, B, C) by an equidirectional air stream, and the cross-section of the individual shaft parts (A and B) tapering such that the flow rate of the air increases approximately to the same extent as the draw-off speed of the filament bundles (3a, 3).
    Type: Grant
    Filed: September 11, 2001
    Date of Patent: November 25, 2003
    Assignee: Zimmer Aktiengesellschaft
    Inventor: Heinz-Dieter Beeck
  • Publication number: 20030201560
    Abstract: An apparatus and method for forming liquid spinning solution into a solid formed product. The liquid spinning solution is passed through a die assembly having a tubular passage having walls formed partly of semipermeable and/or porous material. In operation, draw down of the liquid spinning solution is performed partly within the die assembly. The semipermeable and/or porous material allows parameters, such as the concentration of hydrogen ions, water, salts and low molecular weight constituents, of the spinning solution to be altered as the spinning solution passes through the tubular passage.
    Type: Application
    Filed: May 6, 2003
    Publication date: October 30, 2003
    Inventors: Friedrich Wilhelm Ludwig Paul Vollrath, David Philip Knight
  • Patent number: 6619947
    Abstract: Robust round homofilament fibers are meltspun from a spinneret having two conjoined capillaries of different length to diameter ratio to induce differential shear to produce fiber crimping. Crimping may further be aided by quenching of the fibers.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: September 16, 2003
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Jose E. Maldonado, Jeffrey D. Shelley, Richard Daniel Pike, Michael C. Cook
  • Patent number: 6616438
    Abstract: Continuous anionic polymerization and melt-spinning of a polycaprolactam includes forming a reaction mixture by bringing at least two streams of liquid caprolactam respectively containing a polymerization initiator and co-initiator into contact with one another, and then subjecting the reaction mixture to anionic polymerization reaction conditions in the reactor zone to obtain a molten polycaprolactam. The molten polycaprolactam is the directly (i.e., without intermediate solidification) transferred to, and extruded through, a fiber-forming orifice of a spinneret to form a fiber thereof. A spinneret zone downstream of the reactor zone thus receives the molten polycaprolactam directly from the reactor zone and forms a fiber therefrom by extruding it through the spinneret's fiber-spinning orifice.
    Type: Grant
    Filed: June 13, 2001
    Date of Patent: September 9, 2003
    Assignee: BASF Corporation
    Inventors: Dominick A. Burlone, Matthew B. Hoyt, Charles F. Helms, Jr., John A. Hodan, Richard Kotek, Carol W. Morgan, Randall A. Sferrazza, Fang A. Wang, Otto M. Ilg, Terry D. Roberts, Ronald G. Morrow
  • Patent number: 6616435
    Abstract: The present invention relates to an apparatus of polymer web by electrospinning process and manufacturing method thereof, which can manufacture porous polymer web using an electrospinning method. The method for manufacturing porous polymer web by electrospinning process includes the steps of: forming, pressurizing and supplying at least one or more kinds of polymer materials in a liquid state; and discharging and piling the polymer materials to a collector through one or more charged nozzles, the collector being located under the nozzles and charged to have a polarity opposed to the polarity of the charged nozzles, the collector moving in a prescribed speed.
    Type: Grant
    Filed: April 3, 2001
    Date of Patent: September 9, 2003
    Assignee: Korea Institute of Science and Technology
    Inventors: Wha Seop Lee, Seong Mu Jo, Seok Gu Go, Suk Won Chun
  • Publication number: 20030165648
    Abstract: Fiber spinning of two polymer compositions wherein one of the compositions contains carbon nanotubes produces structures such as fibers, ribbons, yarns and films of carbon nanotubes. The polymers are removed and stabilization of the carbon nanotube material is achieved by post-spinning processes. The advances disclosed herein enable the carbon nanotube composites to be used in actuators, supercapacitors, friction materials and in devices for electrical energy harvesting.
    Type: Application
    Filed: March 4, 2002
    Publication date: September 4, 2003
    Inventors: Alex Lobovsky, James Matrunich, Ray H. Baughman, Igor Palley, Gary A. West, Ilan Golecki
  • Publication number: 20030155673
    Abstract: The present invention relates to a spinning head (8) for spinning a spinning dope, which is provided with a tubular, thin-walled spinning capillary (7) having a discharge opening (94). The spinning dope used is e.g. a mixture of cellulose, tertiary amine oxide and water. In order to reduce the fibrillation tendency of the fibres spun by means of the spinning head and in order to increase the non-looping property, the present invention is so conceived that the spinning capillary (7) is heated directly close to the discharge cross-section (94). By means of this simple measure, it is possible to reduce the fibrillation tendency and to increase the non-looping property.
    Type: Application
    Filed: February 24, 2003
    Publication date: August 21, 2003
    Inventors: Stefan Zikeli, Friedrich Ecker
  • Patent number: 6607374
    Abstract: An apparatus for spinning bicomponent sheath/core filaments such that the filaments are uniformly quenched. The apparatus includes a distributor plate, and spinneret and a shim position between the distributor plate and the spinneret. The spinneret includes a plurality of holes positioned so that the density of holes is the lowest near the center of the spinneret and increases as radially proceed outward. More specifically, the holes are substantially configured in the shape of a parallelogram in which the sides of the parallelogram are all of equal length. Additionally, the shape of the parallelogram is more flat the further the parallelogram pattern is located from the center of the spinneret. In this manner of positioning the holes, filaments therefrom do not significantly impede quench air from uniformly reaching filaments in the outer rows.
    Type: Grant
    Filed: April 3, 2001
    Date of Patent: August 19, 2003
    Assignee: Arteva North America S.A.R.L.
    Inventors: Allan James Hastie, David Wayne Goode, Charles Eugene Justis
  • Patent number: 6604928
    Abstract: A filtering device for a spinning head for producing plastic threads. The spinning head has a housing in which the plastic melt flows through a filter element under pressure before exiting the spinnerets. The filter element is provided with a filtering material that is subjected to an axial contact pressure through a distributor device, according to the degree of pressure of the melt. This contact pressure acts upon the sealing edges of the filter element to close the sealing gaps. The special geometrical configuration of the filter element and/or its elasticity guarantee advantageous filtering in terms of energy. The filtering system is resistant to pressure and provides good, permanent sealing.
    Type: Grant
    Filed: November 14, 2000
    Date of Patent: August 12, 2003
    Assignees: Hydac Process Technology GmbH, Barmag Aktiengesellschaft
    Inventors: Ralf Wnuk, Norbert Lang, Jurgen Hausdorf, Markus Reichwein, Roland Nitschke, Jorg Alexander, Stefan Becker
  • Publication number: 20030137069
    Abstract: An apparatus for forming a non-woven mat of nanofibers by using a pressurized gas stream comprises a first member having a supply end defined by one side across the width of said first member and an opposing exit end defined by one side across the width of said first member; a second member having a supply end defined by one side across the width of said second member and an opposing exit end defined by one side across the width of said second member, the second member being located apart from and adjacent to said first member, the length of said second member extending along the length of said first member, said exit end of said second member extending beyond said exit end of said first member, wherein said first and second members define a first supply slit; and a third member having a supply end defined by one side across the width of said third member and an opposing exit end defined by one side across the width of said third member, said third member being located apart from and adjacent to said first me
    Type: Application
    Filed: January 22, 2002
    Publication date: July 24, 2003
    Applicant: The University of Akron
    Inventor: Darrell H. Reneker
  • Patent number: 6596049
    Abstract: A fiber spinning device and process for manufacturing a web of fibers in the nature of a homogeneous mixture of fibers of different characteristics. Monocomponent fibers of different polymers can be extruded side-by-side from the same die system. Sheath/core bicomponent fibers can be alternated with monocomponent fibers formed of the same core polymer as used in the bicomponent fibers. Bicomponent fibers having a common core polymer and different sheath polymers can be extruded from alternate spinneret orifices in the same die plate. Multiple distribution plates are provided with surface grooves or depressions to direct polymer materials from independent sources to only selected spinneret openings in an array of spinneret openings while maintaining the polymers segregated from each other.
    Type: Grant
    Filed: November 16, 1999
    Date of Patent: July 22, 2003
    Assignee: Filtrona Richmond, Inc.
    Inventor: Richard M. Berger
  • Publication number: 20030116874
    Abstract: A method and apparatus for monitoring the momentum of a meltspun jet thermal core used for making thermoplastic filaments is presented to aid in the uniformity of formation and elimination of waste in thermoplastic filament nonwoven web formation. The apparatus is easily and economically constructed and is relatively insensitive to positioning variations in the air stream of the filament formation apparatus.
    Type: Application
    Filed: December 21, 2001
    Publication date: June 26, 2003
    Inventor: Bryan David Haynes
  • Publication number: 20030116882
    Abstract: Method for the production of cellulose fibers of —filaments from cellulose according to the dry-wet-extrusion method with aqueous amine oxides, especially N-methyl morpholine-N-oxide as solvent, where
    Type: Application
    Filed: October 29, 2002
    Publication date: June 26, 2003
    Inventors: Birgit Kosan, Christoph Michels
  • Patent number: 6572798
    Abstract: An apparatus and method for spinning a synthetic yarn, wherein a heated polymeric melt is extruded through a spinneret and the resulting filaments are combined and wound to a package by means of a take-up device located downstream of the spinneret. A cooling tube for the filaments is positioned below the spinneret, and an inlet cylinder which has a gas permeable wall is positioned between the inlet cylinder and the cooling tube. The cooling tube connects to an air stream generator in such a manner that an air stream develops in the cooling tube in the direction of the advancing yarn. The air stream is formed by a quantity of air that enters the cooling tube via the inlet cylinder, and the inlet cylinder is subdivided in the direction of the advancing yarn into several zones, each with a different gas permeability, for controlling the quantity of air entering the inlet cylinder. It is thereby possible to influence with advantage the precooling of the yarn and the formation of the air stream.
    Type: Grant
    Filed: December 22, 2000
    Date of Patent: June 3, 2003
    Assignee: Barmag AG
    Inventors: Roland Nitschke, Hansjörg Meise, Hans-Gerhard Hutter, Ulrich Enders, Peter Senge, Detlev Schulz, Dieter Wiemer
  • Patent number: 6554599
    Abstract: An apparatus to increase the orifice density in a spinneret by using an elongate boss having a plurality of orifices. The apparatus is for spinning bicomponent sheath/core filaments. The apparatus includes a distributor plate, and spinneret and a shim position between the distributor plate and the spinneret. The spinneret includes a plurality of elongate bosses spaced apart by channels. Each boss having a plurality of orifices of which the distance between the orifices are restricted only by manufacturing tolerances.
    Type: Grant
    Filed: April 6, 2001
    Date of Patent: April 29, 2003
    Assignee: Arteva North America S.A.R.L.
    Inventors: James Richard Goodall, John Stanley McConnell, Allan James Hastie
  • Patent number: 6551545
    Abstract: A method and an apparatus for melt spinning a multifilament yarn from a thermoplastic material, wherein a spinneret extrudes the thermoplastic material to strandlike filaments, which are initially in liquid form and then cooled to cause their solidification. For purposes of cooling, the filaments are precooled in a cooling zone downstream of the spinneret in such a manner that the filaments do not solidify. Subsequently, the filament bundle advances by the action of a coolant stream directed in the direction of the advancing yarn into a tension zone and undergoes further cooling until the filaments solidify in a solidification zone within the tension zone. To maintain the location of the solidification zone within the tension zone in a predetermined desired range thereof, an adjustable cooling of the filaments within the cooling zone is provided.
    Type: Grant
    Filed: August 28, 2000
    Date of Patent: April 22, 2003
    Assignee: Barmag AG
    Inventors: Hans-Gerhard Hutter, Klaus Schäfer, Dieter Wiemer, Hansjörg Meise, Detlev Schulz
  • Patent number: 6551088
    Abstract: An apparatus for spinning hollow bicomponent filaments. The apparatus includes a distributor, a spinneret having holes and a shim having openings fixed between the distributor plate and the spinneret. The distributor supplies a first polymer having an MV to a first part of the spinneret holes and a second polymer having a lower MV to a recessed section of the spinneret. The shim openings are positioned above the spinneret holes and extend away from the first part of the holes to allow the second polymer to flow from the recessed section, through the shim openings, to a second part of the spinneret holes. The two polymers travel along the opposed first and second parts of the holes until exiting the spinneret through respective asymmetric C-shaped apertures. The apertures are sized so that hydraulic split does not occur between the polymers and consequently potential filament kneeing is obviated. Upon exiting the apertures, the polymers self-join to form hollow filaments and are quenched.
    Type: Grant
    Filed: June 25, 2001
    Date of Patent: April 22, 2003
    Assignee: Arteva North America S.A.R.L.
    Inventors: Hung Manh Nguyen, James Richard Goodall
  • Publication number: 20030035855
    Abstract: A spinning apparatus for extruding a group of filaments by means of an annular spinneret. An annular collection chamber is arranged upstream of the spinneret, which is provided with a plurality of nozzle bores. The collection chamber has an upper inlet area and a lower annular outlet area, which is connected to the upper inlet area. In the inlet area of the collection chamber a filter device is disposed, upstream of which is a melt feed. The inlet area of the collection chamber is formed by a plurality of filter chambers, which are each provided with a melt inlet and a melt outlet. The filter device has a plurality of substantially cylindrical filter elements, which are each provided with a powdered filter medium. One of these filter elements is assigned to each filter chamber. This ensures a large filtration area and deep bed filtration of the polymer melt.
    Type: Application
    Filed: August 6, 2002
    Publication date: February 20, 2003
    Inventors: Holger Brandt, Henning Rave, Arnold Beck, Joachim Dreyer, Oliver Schirber
  • Publication number: 20030030191
    Abstract: The present invention is directed to a draw jet for drawing thermoplastic polymer filaments comprising a drawing slot defined by an entrance member comprising a converging passageway communicating with a continuing passageway, terminating at an outlet portion, a drawing member comprising an inlet portion having a drawing gap width of about 2.0 to about 10 mm communicating with said outlet portion of said entrance member, and at least one air nozzle for directing high speed air onto said filaments in a downstream direction positioned between said outlet portion of said entrance member and said inlet portion of said drawing member, and with a nozzle gap width wherein the gap ratio of said drawing gap width to the combined width of all of said nozzle gaps is from about 1.0 to about 10.
    Type: Application
    Filed: July 31, 2001
    Publication date: February 13, 2003
    Inventors: Michael C. Davis, Edgar N. Rudisill, Michael John Moore
  • Patent number: 6514062
    Abstract: Two rows of nozzles 4a and 4b whose open ends are formed as orifices 2 of a die are respectively made to communicate with introducing slots 3 of orifice units 6, and jackets 7 for temperature regulation are each disposed between the orifice units 6. First nozzle portions 41a and 41b of a small diameter are provided in the nozzles 4a and 4b for the purpose of reducing a dead space where the orifices 2 cannot be disposed due to the jackets 7, and the jackets 7 are disposed at their depthwise position. The first nozzle portions 41a and 41b are disposed eccentrically in mutually opposite directions with respect to second nozzle portions 42a and 42b having the same diameter as the orifice 2, thereby making it possible to substantially reduce the dead space.
    Type: Grant
    Filed: January 11, 2001
    Date of Patent: February 4, 2003
    Assignee: The Japan Steel Works, Ltd.
    Inventor: Yasuhiko Ishida
  • Publication number: 20030020190
    Abstract: A process and apparatus for the production of polyacrylontrile (PAN) polymer fibers from a polyacrylonitrile polymer, wherein a polyacrylonitrile polymer that comprises 90 weight percent or more polyacrylonitrile, optionally mixed with from about 30 to about 50 weight percent, based on the weight of the polymer, of a fugitive plasticizer, is heated, provided to an extruder in liquid form, extruded to form polyacrylonitrile fibers, and the fibers, immediately after the extrusion, are cooled, preferably in an air-cooled manifold, to a temperature of from about 110 to about 135° C.
    Type: Application
    Filed: July 12, 2002
    Publication date: January 30, 2003
    Applicant: John P. Fouser L.L.C.
    Inventor: John P. Fouser
  • Publication number: 20020195737
    Abstract: An apparatus and method for spinning hollow bicomponent filaments. The apparatus includes a distributor, a spinneret having holes and a shim having openings fixed between the distributor plate and the spinneret. The distributor supplies a first polymer having an MV to a first part of the spinneret holes and a second polymer having a lower MV to a recessed section of the spinneret. The shim openings are positioned above the spinneret holes and extend away from the first part of the holes to allow the second polymer to flow from the recessed section, through the shim openings, to a second part of the spinneret holes. The two polymers travel along the opposed first and second parts of the holes until exiting the spinneret through respective asymmetric C-shaped apertures. The apertures are sized so that hydraulic split does not occur between the polymers and consequently potential filament kneeing is obviated. Upon exiting the apertures, the polymers self-join to form hollow filaments and are quenched.
    Type: Application
    Filed: June 25, 2001
    Publication date: December 26, 2002
    Inventors: Hung Manh Nguyen, James Richard Goodall
  • Patent number: 6494700
    Abstract: The invention relates to a spinning line for producing a plurality of endless synthetic filament yarns. The spinning line comprises a spinning apparatus for melt spinning the yarns and a takeup apparatus for winding the yarns. Between the spinning apparatus and the takeup apparatus, a yarn collection device is arranged which cuts and removes the yarns by suction upon occurrence of a disturbance in the yarn path of at least one yarn. To this end, the yarn collection device comprises a movable yarn guide with a yarn guide groove in the yarn advance plane, a cutting device, and a suction device. The cutting device and suction device are arranged in the yarn advance plane on one side of the yarn web. The yarn guide is arranged on the opposite side of the yarn web and moved in direction of the cutting device for cutting the yarns.
    Type: Grant
    Filed: August 3, 2000
    Date of Patent: December 17, 2002
    Assignee: Barmag AG
    Inventor: Markus Stammen
  • Patent number: 6478996
    Abstract: A method and an apparatus for producing a highly oriented yarn (HOY) wherein the yarn is withdrawn from the nozzle of a spinneret at a withdrawal speed of at least 6,500 m/min. The filaments forming the yarn are drawn during their solidification, so that a highly oriented molecular structure forms in the polymer. To withstand the withdrawal tension generated by the high withdrawal speed without overstressing the filaments, the filaments are assisted in their advance before they solidify such that prior to the solidification a tensile stress relief is effective on the filaments, and that during the solidification a reduced withdrawal tension is effective on the filaments while they are drawn.
    Type: Grant
    Filed: July 6, 2000
    Date of Patent: November 12, 2002
    Assignee: Barmag AG
    Inventors: Detlev Schulz, Hansjörg Meise, Klaus Schäfer
  • Publication number: 20020145219
    Abstract: A device and a method for the melt spinning and depositing of a plurality of tows (5.1, 5.2, . . . , 5.n) utilizes several spinning devices (1.1, 1.2, . . . , 1.n) by means of which one of the tows 5.1, 5.2, . . . , 5.n is produced from a filament bundle (4.1, 4.2, . . . , 4.n). Each spinning device (1.1, 2.2, . . . , 1.n) is associated with a respective drawing-off device and a respective can depositing device (3.1, 3.2, . . . , 3.n) so that each of the tows (5.1, 5.2, . . . 5.n) can be deposited individually in a respective can (19.1, 19.2, . . . , 19.n).
    Type: Application
    Filed: April 5, 2002
    Publication date: October 10, 2002
    Inventors: Matthias Schemken, Henning Rave, Horst Kropat
  • Patent number: 6447703
    Abstract: Processes and apparatus are provided whereby the morphology of bulked continuous filament (BCF) yarns can be variably controlled. More specifically, according to the present invention, the BCF yarn is melt-spun, drawn and textured, most preferably in a one-step spin-draw-texture (SDT) process, wherein prior to texturing, the yarn is subjected to a differential temperature condition. Most preferably, such differential temperature condition is accomplished using the duo rolls employed in drawing the BCF, such that one of the rolls is maintained at a greater temperature as compared to the other of the rolls. Most preferably, it is the upstream-most roll (relative to the general conveyance path of the filament toward the texturizer) which is the hotter of the duo rolls.
    Type: Grant
    Filed: June 22, 2000
    Date of Patent: September 10, 2002
    Assignee: BASF Corporation
    Inventors: David M. Waddington, Ann S. Johnson, Randall A. Sferrazza
  • Patent number: 6444151
    Abstract: A melt spinning apparatus for spinning continuous polymeric filaments including a first stage gas inlet chamber adapted to be located below a spinneret and optionally a second stage gas inlet chamber located below the first stage gas inlet chamber. The gas inlet chambers supply gas to the filaments to control the temperature of the filaments. The melt spinning apparatus also includes a tube located below the second stage gas inlet chamber for surrounding the filaments as they cool. The tube may include an interior wall having a converging section, optionally followed by a diverging section.
    Type: Grant
    Filed: April 12, 2000
    Date of Patent: September 3, 2002
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Young D. T. Nguyen, Hans R. Frankfort, Gregory Eugene Sweet, George Vassilatos
  • Patent number: 6413071
    Abstract: Spinnerette assemblies for forming synthetic fibers whereby a relatively thin orifice plate is compressively sealed against a planar face of a mounting block. The spinnerette assemblies preferably include a mounting block having a planar mounting face and a least one supply bore having a discharge opening at the mounting face. A planar orifice plate is positioned in contact with the mounting face of the mounting block and includes a capillary opening in fluid communication with the discharge opening of the supply bore. A series of attachments (preferably screws) circumferentially surround the capillary opening of the orifice plate so as to compressively rigidly fix the orifice plate to the mounting face of the mounting block and thereby seal the capillary opening against fluid leakage. Most preferably, the attachments (e.g.
    Type: Grant
    Filed: March 27, 2000
    Date of Patent: July 2, 2002
    Assignee: BASF Corporation
    Inventors: Charles F. Helms, Jr., Harold R. Vickery, Keith V. Blankenship
  • Patent number: 6406650
    Abstract: A spinning apparatus for producing a plurality of yarns, wherein the yarns are produced by combining a plurality of filament bundles. To this end, the spinning apparatus includes a plurality of extruders for producing a plurality of melt flows, which are distributed by a plurality of distributor pumps to at least two spinning positions that are arranged side by side. Each of the spinning positions includes a plurality of spinnerets, which extrude a partial flow from a distributor pump to a filament bundle. Also, the spinning positions are arranged so that at least one filament bundle of one spinning position can be combined to a yarn with at least one filament bundle of an adjacent spinning position.
    Type: Grant
    Filed: March 10, 2000
    Date of Patent: June 18, 2002
    Assignee: Barmag AG
    Inventors: Hans-Rochus Gross, Jorg Hegenbarth, Frank Bäcker
  • Publication number: 20020051880
    Abstract: An apparatus and process for applying finish to an expanded filament array in a quench system with air directed inward to the filament bundle. The applicator may be used inside or proximate quench zones in a radial, pneumatic, or cross-flow quench system. The apparatus includes a spinneret, a quench zone located below said spinneret, wherein cooling gas is directed inward to an expanded filament array inside said quench zone, and an applicator inside or below said quench zone, wherein the applicator contacts the filament and delivers the finish to the expanded filament array.
    Type: Application
    Filed: May 15, 2001
    Publication date: May 2, 2002
    Inventors: Steven Wayne Smith, Geoffrey David Hietpas, Richard Terry Wood
  • Patent number: 6375875
    Abstract: A method for monitoring characteristics of materials includes placing a material in an application zone, measuring a change in at least one property value of the application zone caused by placing the material in the application zone and relating changes in the property value of the application zone caused by the material to at least one characteristic of the material An apparatus for monitoring characteristics of a material includes a measuring device for measuring a property value resulting from applying a frequency signal to the application zone after placing a material in the application zone and a processor for relating changes in the property value caused by placement of the material in the application zone to at least one desired characteristic of the material. The application zone is preferably a resonant cavity.
    Type: Grant
    Filed: January 27, 2000
    Date of Patent: April 23, 2002
    Assignee: UT-Battelle, LLC
    Inventors: Felix L. Paulauskas, Timothy S. Bigelow, Thomas T. Meek