Abstract: Novel spinnerets for producing multi-grooved filaments have a row of apertures connected by slots that correspond to the grooves in the periphery of the resulting filaments.

Abstract: The present disclosure is directed to a method of forming a treated fiber. A molten polymer is delivered to a fiber spinning assembly adapted to form and distribute polymer streams. At least one treatment is applied in a liquid state to at least one region on the surface of at least one molten polymer stream within the fiber spinning assembly. A substantial portion of the treatment remains on the surface of the resulting fiber within the treated region. One or more regions on the surface of the molten polymer may be treated with one or multiple treatments. The degree of coverage may vary from little coverage to complete coverage of the fiber surface. The treated regions may be in contact with one another or may be separate and distinct. A nonwoven web may be produced with selectively treated fiber regions by designing one or more fiber spinning assemblies to treat selected fibers or to apply multiple treatments. The regions of the nonwoven web may vary in treatment type, amount, or degree of coverage.

Abstract: A spunbond web formation apparatus includes a spinneret (1) of a spin pack (2) that extrudes an array of fibers (5) that are drawn into an aspirator (6). The attenuated fibers (8) discharged from aspirator (6) are deflected sideways by a Coanda device (7) that entrains the exiting air stream along with the fibers. The fibers are deposited on a vertically moving belt (9) and subsequently bonded by calender rolls (20, 21) to form a non-woven spunbond web. The spinning distance L is adjusted by vertically moving the aspirator (6), while the laydown distance M is adjusted by horizontally moving the belt (9) or aspirator (6) or by adjusting the size of the Coanda device (7). Deflection of the fibers exiting the aspirator permits the spinning distance L to be adjusted independently of the laydown distance M, without having to move the spin beam or adjust the height of the web-forming belt.

Abstract: A method of converting a plastics material into a yarn in which the plastics material comprises one or more polymers selected from the group consisting of nylon, polyesters, polyethylene, polyvinyl chloride, polyphenylene sulphide, polystyrene. The method comprises heating the material to melt it, pumping the melted material through an extruder to form an extruded filament, and cooling the extruded filament. The cooled filament is passed through a first draw roller assembly while elevating the temperature of the filament. The filament is then heated in a heating zone as it exits the first draw roller assembly and, thereafter, the filament is passed through a second draw roller assembly operating at a different linear speed to the first draw roller assembly. The filament is spooled after exiting the second draw roller assembly.

Abstract: An apparatus and method for spinning a synthetic yarn, wherein a heated polymeric melt is extruded through a spinneret and the resulting filaments are combined and wound to a package by means of a take-up device located downstream of the spinneret. A cooling tube for the filaments is positioned below the spinneret, and an inlet cylinder which has a gas permeable wall is positioned between the inlet cylinder and the cooling tube. The cooling tube connects to an air stream generator in such a manner that an air stream develops in the cooling tube in the direction of the advancing yarn. The air stream is formed by a quantity of air that enters the cooling tube via the inlet cylinder, and the inlet cylinder is subdivided in the direction of the advancing yarn into several zones, each with a different gas permeability, for controlling the quantity of air entering the inlet cylinder. It is thereby possible to influence with advantage the precooling of the yarn and the formation of the air stream.

Abstract: A melt spinning apparatus and a method for spinning a synthetic yarn, wherein the yarn is formed by combining a plurality of filaments and wound to a package by means of a takeup device downstream of the spinning apparatus. Downstream of the spinneret, an inlet cylinder with a gas-permeable wall and a cooling tube are arranged. The cooling tube connects to a suction device such that an air stream forms in the cooling tube in the direction of the advancing yarn. This air stream assists the advance of the filaments and leads to a delayed cooling. To ensure adequate cooling of the filaments within the cooling zone, an air supply device is provided for generating an additional cooling air stream which flows in the axial direction of the cooling tube for cooling the filaments downstream of the inlet to the cooling tube.

Abstract: A spin beam for spinning a plurality of synthetic filament yarns with a melt distributor block, which acommodates a spin pump and a plurality of spinnerets. In accordance with the invention, the melt distributor block consists of two structural members, which are interconnected in pressure-tight manner. In a separating line formed between the structural members, distributor lines are formed by grooves, which connect each a melt channel leading from the spin pump to a melt channel leading to the spinneret.

Abstract: A spinning cell for dry spinning spandex by extruding filaments from a nonuniform array of spinneret capillary groups in a rectangular bar and contacting them with a cross-flow of hot, inert gas is provided.

Abstract: The invention is an apparatus for spinning solutions of cellulose carbamate by extruding the solution through a spinneret into a precipitation bath, coagulating the cellulose carbamate fibers thus formed and drawing off the fibers by mechanical means, where the fibers are enveloped from the outlet of the spinneret to the outlet of the precipitation bath in a stream of precipitating medium flowing in the same direction, where the velocity of flow of the precipitation medium where the fibers exit the spinneret (plane X1) amounts to 0.1 to 0.8 times the draw-off speed of the fibers, and the velocity of flow of the precipitation medium where the fibers exit the precipitation bath (plane X3) amounts to 0.96 to 1.1 times the draw-off speed of the fibers.

Abstract: An apparatus for producing yarns comprising a first yarn feeding roller, a second yarn feed roller, winders for winding the respective yarns, yarn breakage detectors and detect yarn breakage, and yarn cutting and sucking devices disposed upstream from the yarn feed rollers and operative in response to a yarn breakage detection signal to cut the group of yarns being wound to which the broken yarn belongs. The respective one yarn cutting and sucking device and the respective one winder form winding units, respectively, and at least two such winding units share at least one of the yarn feed rollers. Therefore, it is possible to increase the yield of yarns.

Abstract: A die head assembly for meltblowing thermoplastic material comprising a first chamber for receiving a pressurized fluid, a second chamber for receiving a pressurized molten thermoplastic material, the second chamber defining an outlet through which the molten thermoplastic material exits the die head, and a fluid tube removably securable to the first chamber and defining a passageway having an inlet in communication with the first chamber and an outlet extending at least into the outlet of the second chamber. The die head assembly of claim 1, wherein the outlet of the second chamber defines a longitudinal axis, and the outlet of the second chamber and the outlet of the fluid tube define at least one elongated opening therebetween elongated in a direction extending substantially perpendicular to the longitudinal axis, the molten thermoplastic material passing through the elongated opening as it exits the die head.

Abstract: A die plate is shown suitable for extruding a viscous material into a convenient form for the preparation of small pellets or particles. The die plate includes solid support portions and perforated portions. Each perforated portion of the die plate includes a major portion of holes through the die plate spaced from each other by a first distance and a transition portion separating the major portion from the solid support portions, with the transition portions having holes spaced from each other by a distance that is greater than the first distances.

Abstract: A device and a method are disclosed, by means of which microfilament yarns made of synthetic polymers can be produced with increased uniformity of the titer, dye absorption and improved physical yarn properties at increased production speeds by means of a spinning process with spinnerets of high hole density and a central cooling unit.

Abstract: A method and apparatus for melt spinning molten polymeric material into filaments, preferably embodied in the form of a spin pack assembly, utilizes an annular polymer filter formed of a screen mesh material to have a U-shaped axial cross-section defining an open end oriented to face upwardly for receiving polymer within the annular interior of the screen to flow outwardly therefrom to a downstream spinneret for extrusion. The filter eliminates any need to utilize sand or other filter material contained by the screen as a primary or auxiliary filtration medium and enables effective polymer flow substantially through the entire surface area of the screen without stagnation of material flow.