Metallic Compound Particles Patents (Class 427/190)
  • Publication number: 20120183708
    Abstract: A method of processing an alloy ingot or other alloy workpiece to reduce thermal cracking may generally comprise depositing a glass material onto at least a portion of a surface of a workpiece, and heating the glass material to form a surface coating on the workpiece that reduces heat loss from the workpiece. The present disclosure also is directed to an alloy workpieces processed according to methods described herein, and to articles of manufacture including or made from alloy workpieces made according to the methods.
    Type: Application
    Filed: January 17, 2011
    Publication date: July 19, 2012
    Applicant: ATI Properties, Inc.
    Inventors: Ramesh S. Minisandram, Richard L. Kennedy, Robin M. Forbes Jones
  • Patent number: 8216635
    Abstract: Disclosed are a method of forming metal wiring and metal wiring formed using the same. The method includes printing wiring using an ink composition including metallic nanoparticles and dispersants maintaining dispersion of the metallic nanoparticles, performing a first firing process of firing the wiring under vacuum or in an inert atmosphere to suppress grain growth, and performing a second firing process of firing the wiring with the vacuum or inert atmosphere released, to accelerate grain growth. The method of forming metal wiring induces abnormal grain growth by rapidly removing dispersants, capable of inducing the growth of metallic nanoparticles, at a temperature at which the growth force of the metallic nanoparticles is high, in the process of firing the metallic nanoparticles. Accordingly, the metal wiring has a coarse-grained structure containing metallic particles with a large average particle size, and the electrical and mechanical characteristics thereof can be enhanced.
    Type: Grant
    Filed: July 15, 2009
    Date of Patent: July 10, 2012
    Assignee: Samsung Electro-Mechanics Co., Ltd.
    Inventors: Young Ah Song, Young Chang Joo, Ji Hoon Lee, Seol Min Yi, Jae Woo Joung, Sung Il Oh, Tae Hoon Kim, In Young Kim
  • Publication number: 20120168684
    Abstract: Provided is a process for low temperature sintering of a pattern on a substrate.
    Type: Application
    Filed: March 24, 2010
    Publication date: July 5, 2012
    Applicant: Yissum Research Development Company of the Hebrew University of Jerusaem, Ltd.
    Inventors: Shlomo Magdassi, Michael Grouchko, Alexander Kamyshny
  • Publication number: 20120144958
    Abstract: An improved filter is described which is particularly suitable for filtering molten metal. The filter has a porous open celled ceramic foam body with voids separated by struts wherein a portion of the struts are densified with glass.
    Type: Application
    Filed: August 24, 2010
    Publication date: June 14, 2012
    Inventors: Rudolph A. Olson, III, Matthew W. Willer, Leonard S. Aubrey
  • Patent number: 8197895
    Abstract: In a method for the cold-gas spraying of particles having different solidities and/or ductilities and in a cold-gas spraying device (11) suitable for use in with the method, in order to obtain a comparatively high proportion of particles (23) having higher solidity and/or smaller ductility in comparison to the other particles (22), these particles are fed into an area (21) of the stagnation chamber (15) of the cold-gas spraying device which is very distant from the nozzle (14). Advantageously, the particles (23) have to cover a longer course through the stagnation chamber and are thus preheated. In this way, the deposition of these particles (23) on a substrate (25) is improved. Particularly metals having a transition temperature ranging between brittle and ductile behavior can be provided with ductile properties by the preheating process, thereby simplifying the deposition process.
    Type: Grant
    Filed: January 7, 2008
    Date of Patent: June 12, 2012
    Assignee: Siemens Aktiengesellschaft
    Inventors: Axel Arndt, Uwe Pyritz, Heike Schiewe, Raymond Ullrich
  • Patent number: 8192799
    Abstract: The invention relates to an improved design for a spray gun and application system for cold gas dynamic spraying of a metal, alloy, polymer, or mechanical mixtures thereof. The gun includes a rear housing comprising a powder inlet and a gas inlet, a front housing removably affixed to the rear housing and comprising an mixing cavity therein for mixing of the powder and gas and an exit therefrom, a nozzle holder having a bore disposed therethrough and removably affixed to the front housing, and a polymeric nozzle positioned within the nozzle holder, an interior taper of the nozzle holder bore complementing an exterior taper of the nozzle. The nozzle having an initially converging, subsequently diverging centrally disposed bore therein adapted to receive the mixed powder and gas from the mixing chamber and the nozzle holder including a cooling jacket which is thermally coupled to the nozzle adjacent the nozzle inlet and mechanically coupled downstream of the nozzle inlet.
    Type: Grant
    Filed: December 3, 2008
    Date of Patent: June 5, 2012
    Assignee: ASB Industries, Inc.
    Inventors: Albert Kay, Jeganathan Karthikeyan
  • Patent number: 8137743
    Abstract: [Object] To provide a method for forming a zirconia film, which is capable of obtaining favorable film quality by an aerosol gas deposition method. [Solving Means] The method for forming a zirconia film by an aerosol gas deposition method, the method including: placing zirconia fine particles P having a mean particle diameter of 0.7 ?m or more and 11 ?m or less and a specific surface area of 1 m2/g or more and 7 m2/g or less in a closed container 2; generating aerosol A of the zirconia fine particles P by introduction of a gas into the closed container 2; conveying the aerosol A through a transfer pipe 6 connected to the closed container 2 into a deposition chamber 3 kept at a pressure lower than that of the closed container 2; and depositing the zirconia fine particles P on a substrate S placed in the deposition chamber 3. It is possible to form a zirconia thin film that is dense and highly adhesive to the substrate by zirconia fine particles satisfying the above-mentioned conditions.
    Type: Grant
    Filed: January 21, 2010
    Date of Patent: March 20, 2012
    Assignee: Fuchita Nanotechnology Ltd.
    Inventor: Eiji Fuchita
  • Patent number: 8128991
    Abstract: The invention is a method of treating the surface of a steel mechanical part by the successive steps of subjecting the part to finishing to lower its surface roughness; cleaning; subjecting the cleaned part to a tribo finishing step to lower surface roughness and increase wettability; and subjecting the part to ambient temperature high speed projection of tungsten disulfide platelet particles to form a dense, self-lubricating deposit on the part.
    Type: Grant
    Filed: May 22, 2009
    Date of Patent: March 6, 2012
    Assignee: Messier-Bugatti-Dowty
    Inventors: Aude Garin, Alain Viola
  • Patent number: 8114473
    Abstract: A composite structure having excellent plasma resistance includes a base material having a surface containing a ceramic polycrystal and a structure formed on the surface of the base material containing the ceramic polycrystal, wherein the structure contains a polycrystal containing a brittle material; a grain boundary layer having a glass layer does not substantially exist on a boundary face between crystals forming the polycrystal; a part of the polycrystal forms an anchor part embedded into the base material surface; and an average roughness (Ra) of an interface between the anchor part and the base material surface is 100 nm or less.
    Type: Grant
    Filed: April 25, 2008
    Date of Patent: February 14, 2012
    Assignee: Toto Ltd.
    Inventors: Junichi Iwasawa, Hironori Hatono
  • Patent number: 8096261
    Abstract: The invention relates to a substrate, a method for spraying particulate solids onto a substrate and an apparatus for spraying particulate solids onto a substrate covered with a wet and/or adhesive synthetic resin layer, comprising a feed line having means for generating a gas pressure at its first end and a free opening at its second end, a reservoir for particulate solids, and a nozzle for generating a pressure differential, wherein the reservoir and the nozzle are inserted in the line in such a way that particulate solids are taken out of the reservoir into the line and swirled, and transported to the open end of the line, from which the particulate solids are ejected and sprayed onto the wet and/or adhesive synthetic resin layer, by the pressure differential generated by the nozzle in operation.
    Type: Grant
    Filed: December 15, 2006
    Date of Patent: January 17, 2012
    Assignee: Kronotec AG
    Inventors: Pius Steinmann, Christian Hubner, Erich Bauer
  • Publication number: 20120009432
    Abstract: A coated article system includes a substrate and a surface coating on the substrate. The surface coating is formed by depositing individual particles of a composite metal powder with sufficient energy to cause the composite metal powder to bond with the substrate and form the surface coating. The composite metal powder includes a substantially homogeneous dispersion of molybdenum and molybdenum disulfide sub-particles that are fused together to form the individual particles of the composite metal powder.
    Type: Application
    Filed: July 9, 2010
    Publication date: January 12, 2012
    Applicant: Climax Engineered Materials, LLC
    Inventors: Carl V. Cox, Matthew C. Shaw, Yakov Epshteyn
  • Patent number: 8084084
    Abstract: The agent basically consists of Saxolith, a crystalline marble-based filler, and Erkamar, a binder having adhesive properties. The agent preferably also contains dimethylethanolamine to improve the dissolution of resins and to stabilize the pH, as well as isopropanol as the diluent, Sipernat to improve the flow properties, Agitan as defoaming agent and coagulant, as well as Byk to improve the flow properties and as a filler. The agent is produced by adding Erkamar to at least the same quantity of water, mixing it and stirring it for a few hours, cooling the mixture to room temperature, and adding at least the same quantity of Saxolith as that of Erkamar added previously and stirring until a homogeneous mixture is obtained.
    Type: Grant
    Filed: April 8, 2008
    Date of Patent: December 27, 2011
    Inventor: Bünyamin Sürmeci
  • Patent number: 8080278
    Abstract: The invention relates to a cold gas spraying method with the aid of which a substrate to be coated can be coated with particles. According to the invention, it is provided that microencapsulated agglomerates of nanoparticles are used as particles. This advantageously allows the advantages that accompany the use of nanoparticles to be used for the coating. The nanoparticles are held together by microencapsulations, wherein the microencapsulated particles formed in this way that are used in the cold gas spraying method have dimensions in the micrometer range, thereby allowing them to be used in the first place in cold gas spraying The microencapsulated nanoparticles may be used for example to produce a UV protective coating on lamp bases for gas discharge lamps.
    Type: Grant
    Filed: September 15, 2006
    Date of Patent: December 20, 2011
    Assignee: Siemens Aktiengesellschaft
    Inventors: Rene Jabado, Jens Dahl Jensen, Ursus Krüger, Daniel Körtvelyessy, Volkmar Lüthen, Uwe Pyritz, Ralph Reiche, Michael Rindler, Raymond Ullrich
  • Patent number: 8062701
    Abstract: A process for preparing a metallic nanoparticle-coated substrate is described, by transferring a metallic nanoparticle coating from a microporous film.
    Type: Grant
    Filed: January 11, 2010
    Date of Patent: November 22, 2011
    Assignee: 3M Innovative Properties Company
    Inventors: Donald J. McClure, Mario A. Perez
  • Patent number: 8062698
    Abstract: A process for printing conductive metal markings directly on a substrate under an ambient condition, including the steps of synthesizing or providing conductive the ink on a substrate to form conductive metallic nanoparticles into an ink; and printing the ink on a substrate to form conductive metallic markings on the substrate. The printed conductive metallic markings may form wires that behave as resonant RFID antenna applications.
    Type: Grant
    Filed: March 10, 2008
    Date of Patent: November 22, 2011
    Assignee: Xerox Corporation
    Inventors: Naveen Chopra, Peter M. Kazmaier, Dominique J. Lalisse, Paul F. Smith
  • Patent number: 8048483
    Abstract: A method to deposit a thin film on a flexible polymer substrate at room temperature comprising heating source vapor, which is vaporized by an evaporator, in a shower head in a reaction chamber so that the source vapor is thermally decomposed to be converted into the nano-size single phase; and depositing the source vapor in the nano-size single phase on the flexible polymer substrate which is not separately heated.
    Type: Grant
    Filed: April 5, 2007
    Date of Patent: November 1, 2011
    Assignee: The Industry & Academic Cooperation in Chungnam National University (IAC)
    Inventors: Soon-Gil Yoon, Nak-Jin Seong, Sang-Yong Jeon
  • Patent number: 8025921
    Abstract: There is provided a film forming method capable of enhancing adhesion efficiency of a metal powder by use of a low-pressure compressed gas even in the case of spraying the metal powder remaining in a solid-phase state to a substrate, to form a film, the method being a film forming method of spraying a metal powder p in a solid-phase state to a surface 11a of a substrate 11 along with a compressed gas, to form a film 12 of the metal powder p on the surface 11a of the substrate 11, wherein a powder, which at least contains a powder for film formation having an apparent density of 1.4 to 2.0 g/cm3 and an average grain size of not larger than 25 ?m, is used as the metal powder p.
    Type: Grant
    Filed: June 11, 2008
    Date of Patent: September 27, 2011
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Noritaka Miyamato, Yoshihiko Tsuzuki
  • Patent number: 8012601
    Abstract: In a cold gas spraying method, a gas jet (15) into which particles (19) are introduced is generated with the aid of a cold gas spray gun (20). The kinetic energy of the particles (19) results in a layer being formed on a substrate (13). The substrate is provided with a structured texture (24) which is transferred to the layer (20) that is formed. The method makes it advantageously possible to produce a high-temperature superconducting layer on the substrate (13) by selecting an appropriate particle (19) composition. The process can be additionally supported using a heating device (25) in a subsequent thermal treatment step.
    Type: Grant
    Filed: December 6, 2005
    Date of Patent: September 6, 2011
    Assignee: Siemens Aktiengesellschaft
    Inventors: Ursus Kruger, Raymond Ullrich
  • Patent number: 8007907
    Abstract: A glass-containing molding composition is prepared by incorporating glass powder into a thermoplastic resin at a glass load ratio of 40 to 70 percent by weight, in which the glass powder is composed of solid spherical glass particles which have an average particle size of 10 to 40 ?m and whose surfaces are totally covered with a silane compound and which exhibits reduction ratios of melt flow rate on a parabolic curve with the increase of glass load ratios and has a reduction ratio of melt flow rate of 3/4 to 1/4 within a glass load ratio in a range of 40 to 64 percent by weight.
    Type: Grant
    Filed: October 3, 2008
    Date of Patent: August 30, 2011
    Inventor: Kenji Nakamura
  • Patent number: 7993699
    Abstract: A metallized aluminum substrate for mounting a semiconductor device such as LD or LED is provided and a metallized aluminum nitride substrate having excellent dimensional accuracy and high bonding strength of a wiring pattern. An intermediate material substrate is provided, comprising a sintered aluminum nitride substrate having on its surface a wiring pattern constituted of a conductor layer composed of a composition containing at least high-melting point metal powder, aluminum nitride powder and a sintering auxiliary agent for aluminum nitride is prepared. Then, the intermediate material substrate is fired while the sintered aluminum nitride obtained by sintering using a sintering auxiliary agent of the same kind as that of the sintering auxiliary agent contained in the composition is placed so as to be brought into contact with the conductor layer on the surface of the intermediate material substrate or so as to be present in the vicinity of the conductor layer.
    Type: Grant
    Filed: November 10, 2005
    Date of Patent: August 9, 2011
    Assignee: Tokuyama Corporation
    Inventors: Yasuyuki Yamamoto, Masakatsu Maeda
  • Patent number: 7993701
    Abstract: A composite structure forming method comprises the steps of first pre-treating brittle material fine particles to impart an internal strain to the brittle material fine particles, secondly causing the brittle material fine particles in which the internal strain has been created to collide with a substrate surface at high speed or applying a mechanical impact force to the brittle material fine particles containing the internal strain therein provided on the substrate surface, to deform or fracture the brittle material fine particles, re-joining the fine particles through active new surfaces generated by the deformation or fracture, forming an anchor section made of polycrystalline brittle material of which part bites into the substrate surface at a boundary section between the new surfaces and the substrate, and further forming a structure made of polycrystalline brittle material on the anchor section.
    Type: Grant
    Filed: January 28, 2010
    Date of Patent: August 9, 2011
    Assignees: Toto Ltd., National Institute of Advanced Industrial Science and Technology
    Inventors: Jun Akedo, Tomokazu Ito, Tatsuro Yokoyama, Katsuhiko Mori, Hironori Hatono, Masakatsu Kiyohara, Yuji Aso
  • Patent number: 7981464
    Abstract: Electronic devices prepared from nanoscale powders are described. Methods for utilizing nanoscale powders and related nanotechnology to prepare capacitors, inductors, resistors, thermistors, varistors, filters, arrays, interconnects, optical components, batteries, fuel cells, sensors and other products are discussed.
    Type: Grant
    Filed: December 11, 2007
    Date of Patent: July 19, 2011
    Assignee: PPG Industries Ohio, Inc.
    Inventors: Tapesh Yadav, Hongxing Hu
  • Patent number: 7976895
    Abstract: To prevent the liquid electrolyte from penetrating into the porous support while at the same time preserving or increasing the power density of the fuel cell, before the liquid electrolyte is deposited, at least a part of the walls delineating the pores of said support is covered by a film formed by a material presenting a contact angle of more than 90° with a drop of said liquid electrolyte. Said film further presents a thickness enabling passage of the reactive fluid in the pores of the support.
    Type: Grant
    Filed: July 7, 2008
    Date of Patent: July 12, 2011
    Assignee: Commissariat a l 'Energie Atomique
    Inventors: Vincent Faucheux, Christelle Laugier, Jean-Yves Laurent, Steve Martin
  • Patent number: 7951418
    Abstract: This invention relates to the control of radiant thermal energy and more specifically to highly Thermal Infrared (IRT) reflective pigments for use in decorative coatings for buildings or other areas where the control of IRT energy and visual decoration are required. Control of the spread of thermal energy in domestic buildings through passive techniques reduces energy consumption by reducing reliance on heating in cool environments and cooling air-conditioning in warm environments. A number of paint formulations having low emissivity in the thermal infrared exist which are based on variants of conventional decorative paint fluids. There are a number of problems associated with such formulations such as susceptibility to damage and high emissivity for certain color pigmentations. The present invention proposes a low emissivity flake for use in a paint formulation which substantially overcomes the problems associated with the prior art.
    Type: Grant
    Filed: October 20, 2008
    Date of Patent: May 31, 2011
    Assignee: Qinetiq Limited
    Inventor: Eoin O'Keefe
  • Publication number: 20110052803
    Abstract: A method of forming a metal deposit on an ultra-hard material. In an embodiment, the method includes providing a plurality of ultra-hard particles, mixing the ultra-hard particles in a solution with a metal salt, drying the solution to create a mixture of metal salt particles adhered to surfaces of the ultra-hard particles, heating the mixture to convert the metal salt particles into metal deposits on the surfaces of the ultra-hard particles, and HTHP sintering the mixture of ultra-hard particles with the metal deposits to form a polycrystalline ultra-hard material.
    Type: Application
    Filed: August 27, 2010
    Publication date: March 3, 2011
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Yahua Bao, Qingyuan Liu, Feng Yu, Charles J. Claunch
  • Patent number: 7897204
    Abstract: A method of strengthening the matrix of a high-speed steel for forming a composite tool material by super-deep penetration of reinforcing particles into and through the matrix of the tool material. The particles interact with the matrix in the form of a high-speed jet generated and energized by an explosion of an explosive material that contains the premixed powdered components of the working medium composed of particles of a hard material and ductile metal, and if necessary, with an addition of a process liquid. The particles of the working medium material have dimensions ranging from 1 to 100 ?m. The jet has a pulsating nature with the velocity in the range of 200 to 600 m/sec and a temperature in the range 100 to 2000° C. As a result of strengthening, the steel matrix is reinforced by elongated zones of the working material particles which are oriented in the direction of the jet and occupy less than 1 vol. % of the matrix material, while less than 10 vol.
    Type: Grant
    Filed: January 29, 2009
    Date of Patent: March 1, 2011
    Assignees: Nanotech Industries, Inc., Polymate, Ltd.
    Inventor: Sergey Usherenko
  • Patent number: 7883736
    Abstract: A process for making an endoprosthesis comprising: (a) applying a powder that includes a metal hydride to a surface of a metal endoprosthesis, or precursor tubing thereof; and (b) exposing the powder to a heat source to melt the powder and liberate hydrogen gas, thereby forming a porous coating on the surface of the endoprosthesis, or precursor tubing thereof.
    Type: Grant
    Filed: September 6, 2007
    Date of Patent: February 8, 2011
    Assignee: Boston Scientific Scimed, Inc.
    Inventors: Aiden Flanagan, Barry O'Brien
  • Patent number: 7879389
    Abstract: A method for depositing a hydrophilic and electrically conductive layer onto a bipolar plate substrate for a fuel cell in a one step process. The method includes mixing a solution of a conductive material, such as gold particles, and a hydrophilic material, such as silicon dioxide particles, in a suitable solvent, such as ethanol. The solution is then deposited on the bipolar plate substrate by any suitable low cost process. Once the solution dries and the ethanol has evaporated, a thin layer of the conductive and hydrophilic particles remains on the substrate. In one embodiment, the conductive particles are significantly larger than the hydrophilic particles to provide both the desirable hydrophilicity and the low contact resistance.
    Type: Grant
    Filed: June 27, 2006
    Date of Patent: February 1, 2011
    Assignee: GM Global Technology Operations LLC
    Inventors: Gayatri Vyas, Upendra Rao
  • Publication number: 20110014055
    Abstract: The present invention relates to a method for producing a coating on a gas turbine component, in which particles at least of parts of a material to be applied as coating are accelerated by means of kinetic gas dynamic cold spraying in a spray jet onto the surface (2) of the component (1) to be coated, wherein a reactive gas is fed into the spray jet (6), so that the reactive gas reacts at least partially with the particles of the coating material when the particles impinge on the surface (2) to be coated and/or wherein the deposited layer (9) is heated locally and/or over a large area and impacted with a reactive gas, as well as a gas turbine component produced in this way.
    Type: Application
    Filed: July 12, 2010
    Publication date: January 20, 2011
    Applicant: MTU AERO ENGINES GMBH
    Inventors: Manuel Hertter, Andreas Jakimov, Stefan Schneiderbanger
  • Publication number: 20110014466
    Abstract: Exemplary embodiments provide materials and methods for composite materials that can include core-shell nano-fibril fillers dispersed in a plastic matrix, the core-shell nano-fibril filler including a carbon nanotube surrounded by a soft shell that includes one or more elastomers.
    Type: Application
    Filed: July 17, 2009
    Publication date: January 20, 2011
    Applicant: XEROX CORPORATION
    Inventors: Nan-Xing HU, Yu Qi
  • Publication number: 20110008612
    Abstract: A self-cleaning surface and methods of forming a self-cleaning surface that has one or more of hydrophobic characteristics and hydrophilic properties are provided. The self-cleaning surface includes a first layer formed from first nanoparticles that are applied on a substrate. A second layer of second nanoparticles that adhere to the first nanoparticles are then formed on the first layer.
    Type: Application
    Filed: July 10, 2009
    Publication date: January 13, 2011
    Applicant: Korea University Research and Business Foundation
    Inventor: Kwangyeol Lee
  • Publication number: 20110003083
    Abstract: A method for forming functional ceramic films on ceramic materials, to enhance mechanical properties, chemical stability, and/or biological properties of the materials. The functional ceramic film comprises at least about 10 weight percent pure zirconia, with phase transformation at tetragonal/cubic phases at high temperature to monoclinic phase at room temperature, leading to volume expansion and compressive stress. The compressive stress enhances mechanical strength, wear resistance, hardness and other properties, and also tends to eliminate cracks and flaws in the ceramic material. The functional film may also include bioactive materials, and may include a structure for eluting drugs so as to serve as a drug delivery vehicle. The functional ceramic films may be centered on the base ceramic, or the materials may be co-centered. Devices having the ceramic materials with functional films may be used, for various medical or dental purposes.
    Type: Application
    Filed: April 13, 2010
    Publication date: January 6, 2011
    Inventors: Quanzu Yang, Donghui Lu
  • Patent number: 7862768
    Abstract: A plain bearing is provided which has an Sn-and-Si-rich layer formed of an Al alloy containing Sn and Si, and a base material which does not contain Sn. The Sn-and-Si-rich layer have the sliding surface having an area ratio of Sn phase grains in a range of 6 to 40% and that of Si phase grains in a range of 5 to 25%.
    Type: Grant
    Filed: April 25, 2008
    Date of Patent: January 4, 2011
    Assignee: Daido Metal Company Ltd
    Inventors: Masahito Fujita, Eisaku Inoue, Shigeru Inami
  • Patent number: 7833609
    Abstract: The present invention is intended to provide a sliding member which exhibits an excellent anti-seizure property even under starved lubricant conditions. In the present invention, there is provided a sliding member with a structure, in which a coating layer having a sliding surface is adhered to the surface of the base material, wherein the coating layer does not contain a resin binder but has solid lubricant plate crystal particles laminated therein, wherein these solid lubricant plate crystal particles have a lamellar crystal structure in which (001) planes are stacked in parallel, and at least in the sliding surface, the orientation index of the (001) plane of the solid lubricant plate crystal particles is 90% or more.
    Type: Grant
    Filed: November 22, 2006
    Date of Patent: November 16, 2010
    Assignee: Daido Metal Co., Ltd.
    Inventors: Masahito Fujita, Hideo Tsuji, Shinji Ochi, Manabu Izumida
  • Patent number: 7820238
    Abstract: A method of manufacturing homogenous metal matrix composite (MMC) powders and using the powders as the feedstock with cold spray deposition is described to produce composite coatings and freestanding bulk forms. Measured quantities of metal and ceramic powders having predetermined particle sizes are blended to produce homogeneous MMC powders. Spray parameters and procedures are controlled to produce dense, strong and well-bonded MMC coatings on any substrate.
    Type: Grant
    Filed: December 20, 2006
    Date of Patent: October 26, 2010
    Assignee: United Technologies Corporation
    Inventors: Andrew DeBiccari, Jeffrey D. Haynes, Douglas A. Hobbs, Jeganathan Karthikeyan
  • Publication number: 20100266760
    Abstract: A process for the production of a coated plasticising screw for the injection molding or extrusion of plastic material, wherein at least the wearing surfaces of the plasticising screw are coated with a metal-based alloy, comprising the following steps: coating at least said wearing surfaces with said alloy, heating the coated plasticising screw for fusing said alloy to said plasticising screw, and cooling off said coated plasticising screw, wherein in the fusing operation all the coated wearing surfaces are simultaneously exposed to a temperature which is above the melting temperature of said alloy.
    Type: Application
    Filed: April 16, 2009
    Publication date: October 21, 2010
    Inventors: Hans Berger-Steiner, Johann Mittmannsgruber, Gottfried Pockl
  • Publication number: 20100242578
    Abstract: In a method for production of a polycrystalline ceramic film on a substrate: a) the substrate is prepared with the substrate surface and preparation of at least one source for the ceramic particles of the ceramic film and b) a particle stream of the ceramic particles is generated from the source of ceramic particles in the direction of the substrate surface on the substrate, with deposition of the ceramic particles on the substrate surface on the substrate with formation of the ceramic film. At least one screen is arranged within the gap, for adjusting an average incidence angle of the ceramic particles relative to a plane normal of the substrate surface, such that the ceramic particles are deposited on the substrate surface at a preferred direction and a relative position of the substrate surface and the screen is altered whilst the gap remains essentially the same.
    Type: Application
    Filed: January 16, 2007
    Publication date: September 30, 2010
    Inventors: Mathias Link, Matthias Schreiter
  • Patent number: 7781024
    Abstract: The invention relates to a method for producing ceramic layers by spraying. A cold gas spraying method is used to produce polymer ceramics from pre-ceramic polymers. According to said method, a cold gas stream, to which particles of the pre-ceramic polymers are added via a conduit, is generated by a spray gun. The energy for creating a layer on a substrate is produced by injecting a powerful kinetic energy into the cold gas stream, thus preventing or significantly restricting the thermal heating of the cold gas stream. This permits the heat-sensitive pre-ceramic polymers to be spray-applied as a coating on a substrate using a cold gas spraying method. Polymer ceramics can thus be used in an economic method for the rapid production of layers with a relatively large thickness. The invention allows for example armoured layers, thermal protection layers and other functional layers to be produced.
    Type: Grant
    Filed: June 23, 2006
    Date of Patent: August 24, 2010
    Assignee: Siemens Aktiengesellschaft
    Inventors: Ursus Krüger, Raymond Ullrich
  • Publication number: 20100206527
    Abstract: A method for in-situ treatment of a metallic surface utilizing a nanoparticle dispersion to increase at least one of (i) the critical heat flux. (ii) the boiling heat transfer rate, or (iii) the corrosion resistance of the metallic surface when in operation without a nanofluid heat transfer liquid, comprising: (1) cleaning the metallic surface: (2) conditioning the metallic surface to enhance nanoparticle binding to the metallic surface by applying a polymeric binding agent; (3) forming at least one thin film layer of nanoparticles on the metallic surface by contacting the nanoparticle dispersion with the metallic surface at a temperature and pressure sufficient to boil the nanoparticle dispersion; and, optionally (4) curing the nanoparticle layer by heating the metallic surface to a temperature higher than the temperature sufficient to boil the nanoparticle dispersion.
    Type: Application
    Filed: February 5, 2010
    Publication date: August 19, 2010
    Inventors: Lin-wen Hu, Jacopo Buongiorno, Bao H. Truong, Heather M. Feldman
  • Patent number: 7763362
    Abstract: Disclosed are cohesive metallic structures, comprising sintered metallic nanoparticles, suitable for shielding against electromagnetic interference and radio frequency interference. Also disclosed are methods for forming such structures. Devices for shielding electromagnetic radiation and methods of shielding electromagnetic radiation using such devices are also provided.
    Type: Grant
    Filed: February 29, 2008
    Date of Patent: July 27, 2010
    Assignee: PChem Associates, Inc.
    Inventors: Gregory A Jablonski, Michael A Mastropietro, Christopher J. Wargo
  • Publication number: 20100180562
    Abstract: Disclosed herein is a method for preparing a silicon carbide segment for a honeycomb ceramic filter as a diesel particulate filter (DPF) by conducting drying, perforating, plugging, and sintering processes for an extruded body cut into a segment having a predetermined size, wherein a sealant, which will melt and adhere to corners of cells in the sintering process, to seal the cell corners, is applied to partition walls of the segment at opposite ends of the segment in the plugging process.
    Type: Application
    Filed: October 27, 2007
    Publication date: July 22, 2010
    Inventors: Young Min Kong, Dae Gon Han
  • Publication number: 20100172789
    Abstract: A method of coating a substrate with cryo-milled, nano-grained particles includes forming a face-centered-cubic gamma matrix comprising nickel, cobalt, chromium, tungsten and molybdenum, adding a dispersion strengthening material to the gamma matrix to form a first mixture, cryo-milling the first mixture to form a second mixture to form a nano-grained structure, and cold spraying the second mixture onto a substrate to form a coating having a nano-grained structure.
    Type: Application
    Filed: January 8, 2009
    Publication date: July 8, 2010
    Applicant: GENERAL ELECTRIC COMPANY
    Inventors: Eklavya Calla, Krishnamurthy Anand, Pazhayannur Ramanathan Subramanian, Sanjay Kumar Sondhi, Ramkumar Oruganti
  • Publication number: 20100080857
    Abstract: Compositions comprising a mixture of (a) a major amount of solid halogen-containing sanitizer material and (b) a minor amount of calcium oxide modified particulate boric acid, the amount of calcium oxide modified particulate boric acid being sufficient to enable the composition to be classified as a class 1 or class 2 NFPA oxidizer are described. Also described is particulate boric acid at least a portion of the particles thereof having on their surface at least a partial coating of calcium oxide, and a method for preparing such coated particulate boric acid.
    Type: Application
    Filed: September 30, 2008
    Publication date: April 1, 2010
    Applicant: PPG INDUSTRIES OHIO, INC.
    Inventor: Stanley R. Pickens
  • Patent number: 7670467
    Abstract: A supercapacitor having a metal oxide electrode and a method for preparing the same. The method comprises preparing a substrate composed of a current collector and a titanium dioxide ultrafine fiber matrix layer formed on the current collector, and electrochemically depositing a metal oxide thin film layer onto the substrate by a constant current potentiometry or a cyclic voltammetric method. Since the metal oxide is uniformly deposited on the substrate having a wide specific surface area with the titanium dioxide ultrafine fiber, a bonding material or a conductive particle need not to be added to the capacitor electrode. Therefore, a resistance of the capacitor electrode is prevented from being increased, and thus a capacitance of the capacitor electrode is prevented from being decreased.
    Type: Grant
    Filed: November 2, 2006
    Date of Patent: March 2, 2010
    Assignee: Korea Institute of Science and Technology
    Inventors: Dong-Young Kim, Seong-Mu Jo, Byung-Doo Chin, Young-Rack Ahn
  • Publication number: 20100016185
    Abstract: To form a coating film having an excellent wear-resistant property in a temperature range from low temperature to high temperature a coating-film forming method includes a metal-powder producing step of producing a metal powder containing an element exhibiting a lubricating property when oxidized; an oxidizing step of oxidizing the metal powder so that an amount of oxygen contained in the metal powder is within 6 weight % to 14 weight %; and a coating-film forming step of forming a coating film on a material subject to a treatment, the coating film having such a composition that an area where an oxygen content is 3 weight % or less and an area where an oxygen content is 8 weight % or more are distributed in a unit area of the coating film when the metal powder is in a melted state or a semi-melted state, and an oxygen content of the entire coating film after the metal powder is melted or semi-melted being within 5 weight % to 9 weight %.
    Type: Application
    Filed: April 5, 2006
    Publication date: January 21, 2010
    Applicant: Mitsubishi Electric Corporation
    Inventors: Akihiro Goto, Masahiro Okane, Kazushi Nakamura, Hiroyuki Teramoto, Hiroyuki Ochiai, Mitsutoshi Watanabe
  • Patent number: 7640789
    Abstract: A method for fabricating an ultra-sensitive metal oxide gas sensor is disclosed, which comprises the steps of spinning a mixture solution including a metal oxide precursor and a polymer onto a sensor electrode to form a metal oxide precursor-polymer composite fiber; thermally compressing or thermally pressurizing the composite fiber; and thermally treating the thermally compressed or thermally pressurized composite fiber to remove the polymer from the composite fiber. Since the gas sensor includes a macro pore between nanofibers and a meso pore between nano-rods and/or nano-grains, gas diffusion and surface area can be maximized. Also, the ultra-sensitive sensor having high stability in view of mechanical, thermal, and electrical aspects can be obtained through rapid increase of adhesion between the metal oxide thin layer and the sensor electrode.
    Type: Grant
    Filed: December 22, 2006
    Date of Patent: January 5, 2010
    Assignee: Korea Institute of Science and Technology
    Inventors: Il-Doo Kim, Jae-Min Hong, Dong-Young Kim, Seong-Mu Jo, Avner Rothschild, Harry L. Tuller
  • Patent number: 7629022
    Abstract: Flaky particles whose thickness is ½ or less of a long side of a flat surface thereof are continuously injected together with a compressed gas onto a layer-forming surface of a workpiece to orient the flaky particles so that its flat surface is in line with the surface of the workpiece. By coating a binder to the surface of the workpiece in advance, a bonding between the flake particle thus oriented and the workpiece may be accomplished via this binder, or by generating heat at a point of collision between the surface of the workpiece and the flaky particle and at a collision point in which the subsequent flaky particles collide with the flaky particles that have already reached the surface of the workpiece, the bonding may be accomplished by means of this heat.
    Type: Grant
    Filed: June 30, 2005
    Date of Patent: December 8, 2009
    Assignee: Fuji Manufacturing Co., Ltd.
    Inventors: Keiji Mase, Shozo Ishibashi
  • Patent number: 7608296
    Abstract: A friction stir welding anvil and method of producing a friction stir welding anvil that precludes diffusion or mechanical bonding of the anvil to the work pieces are provided. The alternatives for producing such an anvil comprise coating the anvil with diffusion barriers such as oxides, nitrides, intermetallics, and/or refractory metals; manufacturing an anvil either completely or partially from the same; or placing a coating of such materials in the form of a thin sheet or a powder between the anvil and the work pieces. The anvil disclosed herein exhibits high strength and hardness even at elevated temperatures, such as those greater than 800° C., so as to prevent the anvil from mechanically or diffusion bonding to the work pieces and so as to minimize, or eliminate altogether, anvil deformation.
    Type: Grant
    Filed: March 13, 2006
    Date of Patent: October 27, 2009
    Assignees: Brigham Young University, SII MegaDiamond, Inc., Advanced Metal Products
    Inventors: Scott M. Packer, Tracy W. Nelson, Carl D. Sorensen
  • Patent number: 7592039
    Abstract: There are provided a method capable of mass-producing a nanotube material easily with low costs, and a nanotube material. The method of the present invention for producing a nanotube material has at least forming a metal oxide thin film or an organic/metal oxide composite thin film on an inner wall of a porous substrate and removing the porous substrate. The nanotube material of the invention has a structure provided from a body comprising a metal oxide thin film or an organic/metal oxide composite thin film formed on an inner wall of the porous substrate, from which a portion corresponding to the porous substrate is removed.
    Type: Grant
    Filed: March 17, 2004
    Date of Patent: September 22, 2009
    Assignee: Riken
    Inventors: Jian-guo Huang, Toyoki Kunitake
  • Publication number: 20090226605
    Abstract: A process for printing conductive metal markings directly on a substrate under an ambient condition, including the steps of synthesizing or providing conductive the ink on a substrate to form conductive metallic nanoparticles into an ink; and printing the ink on a substrate to form conductive metallic markings on the substrate. The printed conductive metallic markings may form wires that behave as resonant RFID antenna applications.
    Type: Application
    Filed: March 10, 2008
    Publication date: September 10, 2009
    Applicant: XEROX CORPORATION
    Inventors: Naveen CHOPRA, Peter M. KAZMAIER, Dominique J. LALISSE, Paul F. SMITH