Abstract: The present invention is directed to a powder coating composition that produces a low gloss coating upon cure. The powder coating composition includes one or more crosslinkable base polymer, a crosslinkable acrylic polymer and one or more free radical initiators. By adding spheroidal particles to the powder coating composition further reduction in gloss can be obtained while improving smoothness. These compositions are well suited to produce coatings on metallic substrates, such as automotive bodies and non-metallic substrates, such as reconstituted wood substrates, used for desk or table tops.

Abstract: An electrode for a PTC thermistor of the present invention includes a base layer having electrical conductivity and a sintered layer formed on the base layer. The sintered layer is formed by sintering a conductive powder and has electrical conductivity, and has roughness on a surface thereof. Thus, the present invention can provide an electrode for a PTC thermistor that has a large adhesion to the conductive polymer and can be produced easily.

Abstract: An ion complex which comprises a water-insoluble polyion (P) and a water-soluble polyion (A); and is insoluble in water and soluble in an aqueous organic solvent. Such an ion complex becomes a coating material which can preferably be used for coating of various ionic substances (e.g., substance having biological activity such as an anticoagulant property or an antibacterial property).

Abstract: The invention relates to a process for coating powders on wood substrate comprising pre-treating at least one surface of the substrate with a substantially solvent free treating composition, applying a powder coating composition on the pre-treated surface of the substrate; and curing the powder coating composition. The treating composition includes at least one thermoset material and has a viscosity that is sufficiently low to allow the treating composition to wet out the surface(s) of the substrate and to penetrate into the surface fiber structure of the substrate.

Abstract: A process for preparing weather-resistant powder coatings on metallic or non-metallic surfaces by applying a powder coating composition and then melting and curing, wherein a powder coating composition is applied which contains polyester resins in which the acid structural blocks are based only or mainly on aromatic dicarboxylic acids, their anhydrides and/or esters, and polyfunctional low molecular weight epoxides as cross-linking agents, and the melting and curing is performed by NIR radiation.

Abstract: A water based coating composition which does not require a primer for application over wood, masonry, metal, vinyl siding and previously painted surfaces and can be applied over these surfaces in a single coat to provide the tannin blocking, hiding, corrosion resistance and durability of a conventional primer plus two coats of latex paint.

Abstract: A multilayer material for sliding elements with a metallic backing layer and a plastics overlay applied thereto achieves good adhesion to the substrate without the disadvantages of known PVDF-based bearing materials. The plastics overlay comprises a PVDF content of 60-95 vol. %, the remainder consisting of PTFE or PTFE and at least one further component with a density of <7 g/cm3. The content of this further component may amount to a maximum of 5 vol. %. The other components comprise fully or partially aromatic polymers such as PI, PAE, polyamides, PPS, PES, PEEK, PSU or polyester, carbon variants such as graphite, carbon black, C fibers or coke, as well as MoS2, BN or CaF2 or CaCo3. The production method consists in scattering a powder mixture of these components onto the metallic backing material and then heating it to above the softening point of the PVDF component to form the plastics overlay, the plastics overlay thereafter being rolled smooth.

Abstract: The invention relates to a method for electrically controlling a flow of material, wherein a single- or multi-component, essentially polymer-based material (1), such as plastics, elastomer or the like, is charged electrically (I) and sprayed (II) in an electrical field (E) to a three-dimensional mould (2)/target (3). The method of the invention makes use of the mould (2)/target (3) set at an electric potential and provided with two or more treatment blocks (Li) to be set at voltage levels different from each other, especially for coordinating the courses of sprayed material particles and the electrical field (E) affecting the same, in such a manner that each section/area of the mould/target surface forms a material layer of desirable thickness in the spraying cycle (II). The invention relates also to an apparatus operating in accordance with the method.

Abstract: Magnetic composites exhibit distinct flux properties due to gradient interfaces. The composites can be used to improve fuel cells and effect transport and separation of different species of materials. A variety of devices can be made utilizing the composites including a separator, a cell, an electrode for channeling flux of magnetic species, an electrode for effecting electrolysis of magnetic species, a system for channeling electrolyte species, a system for separating particles with different magnetic susceptibilities. Some composites can be used to make a dual sensor for distinguishing between two species of materials and a flux switch to regulate the flow of a redox species and a flux switch to regulate the flow of a chemical species. Some composites can control chemical species transport and distribution.

Abstract: A multicolored, patterned floor covering is disclosed along with a method for its manufacture. The floor covering is made of a sheeting which has a first color, and a granular material dyed differently from the sheeting which is embedded in the sheeting along at least in the area of the top side. The sheeting and the granular material consist of cross-linkable, elastomeric materials, the granular material comprising particles which have at least two subregions dyed differently from each other and from the sheeting. The quantity and color of the fractions of each component as selected so that the mixed color resulting from an homogeneous intermixing of all the components contained in the floor covering agrees with the first color.

Abstract: Transparent or pigmented powder coating materials with crosslinkers comprising hydroxyalkylamides and blocked nonaromatic polyisocyanates.

Abstract: Powder coating composition obtainable by homogeneous mixing of a separately produced particulate component A prepared from one or more epoxy resins having an epoxy equivalent weight of 250 to 2500, one or more curing components together with conventional lacquer auxiliary substances and additives and optionally pigments and/or fillers and a separately produced particulate component prepared from one or more resins differing from A having an acid value of 20 to 70 and/or an OH value of 10 to 100, one or more curing components together with conventional lacquer auxiliary substances and additives and optionally pigments and/or fillers, in a mixing ratio of component A to component B of 1:99 to 50:50, relative to weight.

Abstract: Transparent or pigmented powder coating materials with crosslinkers comprising hydroxyalkylamides and polyisocyanates containing uretdione groups.

Abstract: The present invention provides a low gloss powder coating composition comprising a polyester having hydroxyl and carboxyl groups and glycidyl-containing acrylic copolymer, the copolymer having a Tg less than about 55° C. and a number average molecular weight greater than about 8000.

Abstract: A corrosion-resistant coated strap is formed from an elongated metal strap base element having a width and a thickness and defining first and second sides and a pair of edge regions. A coating is applied and cured onto the base element. The coating has a substantially consistent thickness at the first and second sides and at about the edge regions. A method for making the coated strap includes providing a metal strap and conveying the strap through a coating apparatus. A powder is electrostatically applied on the first side of the strap, which covers the first side and the opposing edges. The powder is applied on the second side of the strap, covering the second side and the opposing edges. The powder is melted to form a flowable material and is cured on the strap. The coating method is carried out in an in-line strap manufacturing process.

Abstract: A method of coating some or all of an underbody of a vehicle on a production line, comprising applying a polymeric coating powder to the underbody or the vehicle body part, sintering the powder to the underbody or the vehicle body part. The polymeric coating powder includes a mixture comprising a polyolefin having polar functionality, and one or more ethylene &agr;-olefln copolymers, the mixture having a melt flow index greater than 15 g/10 minutes (2.16 kg, 190° C.). The polymeric coating powder preferably has a melt flow index greater than 20 g/10 minutes. The ethylene &agr;-olefln copolymer should contain at least 50 mole % ethylene. The &agr;-olefin co-monomer may be chosen from propylene, butene, hexene or octene. The polymer having polar functionality may be a copolymer of ethylene with at least one polar monomer.

Abstract: A laminate useful for seals particularly for vehicle window seals that are flexible, wear resistant and have a low coefficient of friction, is provided. The laminate has a rubber substrate and a polyolefin coating disposed on and adherent to the rubber substrate. The invention also provides methods of making laminates, particularly seals. Such method includes the steps of providing a rubber substrate; then applying a powdered crystalline polyolefin to the rubber substrate, in an amount sufficient to form a continuous layer when melted; and then melting the powdered crystalline polyolefin to form a continuous polyolefin coating disposed on, and adherent to, the rubber substrate. The invention also relates to seals comprising: an polyolefin rubber body; and a continuous coating of fused polyolefin disposed on and adherent to the rubber seal. Preferably the continuous coating of fused polyolefin is disposed in the glass run channel in the rubber body.

Abstract: A process is disclosed for applying an organic high solids finish coating to a preprimed metallic coated steel sheet. The resulting process is environmentally efficient, cost effective and yields a durable finish coated steel sheet article. The process also includes steps for applying a metallic coating and an organic primer in a single continuous process to form a preprimed steel sheet article. The primer may be a waterborne coating that is applied directly to the pristine metallic coated sheet.

Abstract: A method for reducing the amount of microfoam in a spray-applied waterborne polymeric composition is provided, wherein a gas, such as, for example, carbon dioxide, having a solubility factor greater than one is used in spraying the waterborne composition. Articles so coated are also provided. And, a method for increasing the density of a spray-dried waterborne polymeric composition is provided, wherein a gas, such as, for example, carbon dioxide, having a solubility factor greater than one is used in spray-drying the waterborne composition.

Abstract: Small particles of polymeric material are produced by expansion of a mixture of monomers and a propellant. The size and shape of the particles can be precisely tailored by materials selection and expansion conditions. Particles of 10 nanometers to 100 microns can be produced. If monomers exhibiting solid state reactivity are utilized, the particles thus formed can be polymerized at any time after formation. The particles produced by this method can be molecularly imprinted by incorporating a template into the particle prior to fully curing the particle, in a manner which allows selective extraction of the template from the cured particle after formation without deformation of the imprint site. A two step polymerization process allows the particles to be deposited on and adhered to a wide variety of substrates without additional agents.

Abstract: A UV curable powder coating composition having a binder containing A) 60-90% by weight of at least one amorphous urethane acrylate and B) 10-40% by weight of at least one crystalline urethane acrylate; and having an auxiliary, crosslinks to form a light- and weather-stable paint film that possesses excellent gloss.

Abstract: Methods for inhibiting abrasive wear of a fiber strand comprising at least one glass fiber by sliding contact with surface asperities of a solid object, comprising (a) applying a composition to at least a portion of a surface of at least one glass fiber of a glass fiber strand; (b) at least partially drying the composition to form a sized glass fiber strand having a residue of the composition upon at least a portion of the surface of the at least one class fiber; and (c) sliding at least a portion of the glass fiber strand to contact surface asperities of a solid object, the surface asperities having a hardness value which is greater than a hardness value of the at least one glass fiber, such that abrasive wear of the at least one glass fiber of the glass fiber strand by contact with the surface asperities of the solid object is inhibited by the inorganic solid lubricant particles.

Abstract: Process for the production of powder finishes on metallic or non-metallic surfaces, characterized in that powder coating compositions are used which contain resins which may be crosslinked by means of functional groups capable of forming hydrogen bonds, wherein the functional groups are present at a concentration of greater than 100 mmol/kg of powder coating composition, the powder coating compositions are applied to the substrate and are melted and cured by NIR irradiation.

Abstract: Composite particles made of a resin and filler material are provided for use in subterranean formations. The filler is finely divided mineral and optional fiber. The particles are proppants useful to prop open subterranean formation fractures. The particles are also useful for water filtration. Methods of making the composite particles are also disclosed.

Abstract: A coating powder, based on glycidyl (meth)acrylate copolymer/carboxylic acid functional polyester chemistry, provides a smooth, weatherable, reduced gloss coating for use on heat sensitive substrates, such as wood. The glycidyl (meth)acrylate copolymer has an epoxy equivalent weight of 250 to 400 and the carboxylic acid functional polyester has a viscosity of 2500 cps or less at 200 C.

Abstract: The invention relates to a method for the manufacture of a composite of continuous fibers (11) and plastic. The fibers are present as a unidirectional fiber arrangement (1) or in the form of strand-like, multi-fibrous threads (1), with these threads forming a textile thread arrangement (10), in particular a fabric or braided fabric. The fibers are embedded into a plastic matrix, wherein a polymer or different polymers are provided for the manufacture of the matrix. The fiber arrangement or thread arrangement (1, 10) is draw off from a supply point, in particular a supply reel (100), and impregnated with particles of plastic, with subsequently at least a part of the particles being converted by melting into the matrix. A mean diameter of the particles is not substantially larger than the diameter of the fibers (11). The fiber arrangement or thread arrangement (1, 10) is transported without deflecting elements and guided in one plane.

Abstract: Processes for coating metal or polymeric substrates are provided which include the steps of: (a) applying a first powder coating composition to a surface of the substrate; (b) applying a first infrared radiation at a power density of 30 kilowatts per meter squared or less and optionally a first air simultaneously to the first coating composition for a first period of at least about 90 seconds such that a sintered first coating is formed upon the surface of the substrate; (c) applying a second powder coating composition over the first coating; and (d) applying a second infrared radiation at a power density of 30 kilowatts per meter squared or less and a second air at an air velocity ranging from about 0.5 to about 13 meters per second simultaneously to the second coating composition for a second period of at least about 2 minutes, such that a powder layered system is formed upon the surface of the substrate.

Abstract: A vacuum metalization process for applying a chrome coating on aluminum and steel substrates, for example vehicle wheels, hub caps, bumpers and the like. The process is environmentally compatible and produces a decorative, wear-resistant chrome finish and comprises four stages: a cleaning or preparation stage, a base coat application stage, a two-step PVD stage, and a topcoat application stage. The surface of the substrate is prepared and pretreated to provide a surface congenial for the adhesion of the base coat and to eliminate any contamination. An organic epoxy, thermosetting powder base coat is applied to smooth the surface to a glass-like finish and to ensure adhesion of the metal coatings. A two part metal coating is then applied via a PVD process, consisting of a Ni/Cr base and a Cr layer. A protective acrylic, thermosetting topcoat is then applied to protect the metal coating layers.

Abstract: A coating material of a modified, climate resistant wax substance, which is applicable in melted condition, has been found to be perfectly applicable not only from an already melted wax bath, but still better if it is used in the form of a powder that can be injected into a blowlamp flame or a flow of hot air. A possible technique for making the powder is disclosed. Smaller articles may be “wax painted” by receiving, in heated condition, a surface layer of the powder.

Abstract: A method of manufacturing a covering comprises the steps of forming a laminar base layer (W), distributing decorative particles (P2) on the base layer (W), and fixing the decorative particles (P2) to the base layer (W). The base layer (W) is formed from a mixture having a homogeneously dispersed phase of further particles (P1). The decorative particles (P2) are distributed on the base layer (W) in a sparse arrangement substantially preventing overlapping of the particles. The uniformity of the appearance of the covering is nevertheless ensured by the further particles (P1) dispersed homogeneously in the mixture.

Abstract: There is provided an image-receiving sheet for recording with dye or ink which comprises a base sheet and a resin layer comprising a powdery coating composition which contains a resin component as a dye- or ink-receiving layer on the base sheet. There is further provided a process for the production of such an image-receiving sheet which comprises dry-coating a powdery coating composition which contains a resin component on a base sheet by an electrostatic spraying process, heating, melting and fixing the powdery coating composition thereon to form a resin layer as a dye- or ink-receiving layer.

Abstract: A reverse painting process includes the preheating of work prior to its powder coating. By the preheating of the work, it becomes possible to form a film having a sufficiently large thickness for maintaining a satisfactorily high level of rustproofness in the boundary area between a film of the powdery paint and a film formed by electrodeposition, thus achieving drastic shortening of the time required for heating it in the fusing oven.

Abstract: A coating powder comprising a macrocyclic oligomer and a ring-opening polymerization agent is applied to an article, fused, and converted to a linear polymer at a temperature of from about 160 to about 400° C. The powder has the low melt viscosity and friability of a thermoset powder but is converted at high fusing temperatures to a tough coating having the good impact resistance and good elongation of a thermoplastic powder. The oligomer is a polyester, polycarbonate, polyamide, polyimide, polyamideimide. The article may be coated electrostatically or in a fluidized bed.

Abstract: A metal surface is coated with a coating layer comprising substituted polyphenylene oxide (PPO), such as 2,6-dimethyl-1,4-phenylene oxide, forming a PPO-coated metal article and the PPO-coated metal article is then heat treated, for example, from above ambient temperature to about 200° C., to enhance the adhesion of the PPO to the metal surface and improve the corrosion protection for the coated metal article.

Abstract: Superabsorbent-containing composites prepared in a fluidized bed coating apparatus according to the process of the present invention contain at least one particle of a superabsorbent material covered with at least a first layer of at least one particle of at least one coating material. The superabsorbent-containing composites prepared in a fluidized bed coating apparatus according to the process of the present invention are particularly suitable for use in sanitary napkins, diapers and other disposable absorbent articles that handle complex fluids.

Abstract: Continuous coatings are prepared using novel two part compositions and methods. The two part compositions of the invention comprise, in separate containers, a powder polymer composition and a coalescing agent. The powder composition has preferred particle size distribution and composition for use in the compositions or methods of the invention. The coalescing agents of the invention cooperate with the powder part to result in a excellent finish having the appropriate drying hardness, durability, etc. The novel method of the invention involves contacting a coalescing agent with polymer particles in a variety of coating methods. The particles and the coalescing agent interact to form a continuous coating layer or finish layer. The basic coating formation methods of the invention can be embodied in a number of methods or protocols including applying a solid polymer to the liquid coalescing agent, applying the agent to the polymer particulate or applying the liquid and polymer simultaneously.

Abstract: An improved blend suitable for powder coating comprising an acrylic modified polyvinylidene fluoride polymer and pigment, processes for its preparation and use and coated articles produced there from are disclosed. Use of unpigmented acrylic modified fluoropolymers to form powder coating and objects so coated are also disclosed.

Abstract: A versatile method of cold transferring images without using supplemental heat in the course of image transfer to a wide variety of substrates includes printing an image with water-based ink onto an image transfer sheet that has a coating of water-accepting adhesive. The sheet is then applied to the substrate to transfer only the portions of the adhesive that bear the image onto the substrate, with the remainder of the adhesive remaining attached to the sheet. A method of manufacturing image transfer sheets includes first applying a water impermeable layer onto a flexible substrate. A layer of water-activatable adhesive is applied upon the water impermeable layer. The adhesive is then dried in a dryer with dehumidified air. A water permeable detack layer is then applied upon the layer of adhesive.

Abstract: A process for multi-layer coating by application of a base coat layer of a water-borne base coat to a substrate and subsequent application of a clear coat layer of a powder clear coat, followed by joint baking of both coating layers, wherein said water-borne base coat contains an effective amount, preferably 0.5 to 10 wt. %, of one or more water-insoluble cellulose esters, largely avoids the formation of blisters in the powder clear coat layer.

Abstract: A method and apparatus for painting parts wherein a plurality of paint coats are applied to a part utilizing a single spray booth for all of the coat applications. The painting apparatus includes a main line track structure extending from a loading station to an unloading station; a closed loop branch track structure having a portion thereof juxtaposed to a portion of the main line track structure between the loading and unloading stations; a paint station located at the juxtaposed portions of the main line and the branch track structure; a plurality of carriers adapted to receive parts to be painted at the paint station and mounted for movement along the main line track structure and the branch track structure; and switch means operative to transfer a carrier between the main line track structure and the branch line track structure.

Abstract: Low gloss appearance in a coating derived from UV curable powder coatings can be achieved by using UV curable powder containing crystalline components or blends of crystalline and amorphous components and after heat fusing the powders together, allowing the crystalline components in the coating time to flow out and recrystallize to form a matte low gloss finish at a temperature of about the melting point of the crystalline component before curing with UV radiation.

Abstract: Corrosion- and chip-resistant coatings for high tensile steel components, such as automotive coil springs, are formed from a coating powder composition of “toughened” epoxy resin. In a single coat embodiment, the entire coating is loaded with at least 75 phr zinc powder. In a dual coat embodiment, an inner coat is loaded with at least 75 phr zinc and an outer, zinc-free coating is reinforced by the addition of fibers and/or by a foaming agent which renders it porous.

Abstract: There is provided an image-receiving sheet for recording with dye or ink which comprises a base sheet and a resin layer comprising a powdery coating composition which contains a resin component as a dye- or ink-receiving layer on the base sheet. There is further provided a process for the production of such an image-receiving sheet which comprises dry-coating a powdery coating composition which contains a resin component on a base sheet by an electrostatic spraying process, heating, melting and fixing the powdery coating composition thereon to form a resin layer as a dye- or ink-receiving layer.

Abstract: Method of coating metal strips, preferably made of steel or aluminum, by applying a powder coating, cleaning, and baking, where

Abstract: Continuous coatings can be prepared using novel two part compositions and methods. The two part compositions of the invention comprise, in separate containers, a powder polymer composition and a coalescing agent. The powder composition has preferred particle size distribution and composition for use in the compositions or methods of the invention. The coalescing agents of the invention cooperate with the powder part to result in a excellent finish having the appropriate drying hardness, durability, etc. The novel method of the invention involves contacting a coalescing agent with polymer particles in a variety of coating methods. The particles and the coalescing agent interact to form a continuous coating layer or finish layer. The basic coating formation methods of the invention can be embodied in a number of methods or protocols including applying a sold polymer to the liquid coalescing agent, applying the agent to the polymer particulate or applying the liquid and polymer simultaneously.

Abstract: Coating compositions comprising an epoxy resin and a curative which is methylenedisalicylic acid and/or a methylendisalicylic acid ring-substituted homologue are found to cure at and produce a wrinkle finish at relatively low temperatures when a borontrifluoride:amine complex is used as the cure catalyst.

Abstract: An image transfer sheet which includes a water-permeable supporter, a release layer which is formed overlying the water-permeable supporter and which includes a water-soluble resin, and an image bearing layer which is formed overlying the release layer and includes a resin and on which an image is to be born, wherein a ratio L2/L1 is not less than 0.99, where L1 represents a length of one side of the image bearing layer when measured before the image transfer sheet is dipped into water, and L2 represents a length of the side of the image bearing layer when measured by setting the image bearing layer on an acrylic plate after the image transfer sheet is dipped into water and the image bearing layer is released from the water-permeable supporter.

Abstract: A method for applying coatings to a portion of the internal bore or threads of a fastener or similar article having an opening on at least one end is provided. A 360° coating with material is provided using centrifugal force to assist in direction the material to a desired surface, which does not require use of a pressurized air stream in order to propel the coating material toward the walls of the article desired to be coated.

Abstract: The present invention provides a thermosetting powder coating composition comprising:

Abstract: The present invention relates to an aqueous powder coating dispersion which can be prepared by processing the binder of the powder coating material and/or the crosslinker of the powder coating material or the entire powder coating material to give a powder by spray drying and then preparing an aqueous powder coating dispersion using the spray-dried powder. The present invention additionally relates to a process for preparing the aqueous powder coating dispersion and to the use of the powder coating dispersion, especially for the coating of automobile bodies.