Metal Oxide Containing Coating Patents (Class 427/255.19)
  • Patent number: 8153207
    Abstract: A silicon oxide of a film thickness of about 50 nm is formed on a surface of a silicon substrate by thermal oxidation. Silver is implanted into the silicon oxide with implantation energy of about 30 keV by a negative ion implantation method. By subjecting the silicon oxide, into which the silver has been implanted, to heat treatment at a temperature of not lower than 200° C. and lower than the melting point of silver, silver particles are formed. By oxidizing the surface portions of the fine particles by heat treatment in an oxidizing atmosphere, silver oxide is formed as a coating layer.
    Type: Grant
    Filed: June 19, 2009
    Date of Patent: April 10, 2012
    Assignee: Sharp Kabushiki Kaisha
    Inventors: Nobutoshi Arai, Hiroshi Iwata
  • Patent number: 8147909
    Abstract: Provided is a method for processing a wafer that includes providing an alloy susceptor including an exterior surface and a wafer contact surface. The exterior surface of the alloy susceptor is treated to produce a roughness of the exterior surface. The roughened exterior surface of is coated with a ceramic material. The alloy susceptor including the ceramic-coated roughened exterior surface is positioned in a wafer process chamber. A plurality of layers of a film are deposited on the ceramic-coated roughened exterior surface of the alloy susceptor, wherein a first adhesion exists between the plurality of layers of the film and the ceramic material coated on the roughened exterior surface of the alloy susceptor that is greater than a second adhesion that would exist between the plurality of layers of the film and a non-roughened exterior surface of the alloy susceptor without the ceramic material.
    Type: Grant
    Filed: March 26, 2009
    Date of Patent: April 3, 2012
    Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
    Inventors: Shuo-Jieh Wu, Hsu Chun Yuan, Tung-Li Lee, Steven Li, Hs Chiu, Yen-Yu Chen, Alan Chen, Ming Jie He, Yu-Wei Hsueh
  • Patent number: 8147969
    Abstract: The invention relates to a substrate (1) provided with a thin-film multilayer comprising an alternation of n functional layers (3) having reflection properties in the infrared and/or in solar radiation, and (n+1) coatings (2, 5), where n?1, said coatings being composed of a layer or a plurality of layers (2a, 2b, 5a, 5b), characterized in that, in order to preserve the optical and/or mechanical quality of the multilayer in the case in which the substrate (1) provided with said multilayer is subjected to a heat treatment of the toughening, bending or annealing type, at least one of the functional layers (3) includes a blocker coating (4) consisting of: on the one hand, a “protection” layer made of a material capable of helping to protect the functional layer from oxidizing and/or nitriding attack, immediately in contact with said functional layer; and on the other hand, at least one “adhesion” layer made of a material capable of promoting adhesion, immediately in contact with said “protection” layer.
    Type: Grant
    Filed: April 27, 2005
    Date of Patent: April 3, 2012
    Assignee: Saint-Gobain Glass France
    Inventors: Laurent LaBrousse, Eric Petitjean
  • Patent number: 8142848
    Abstract: A coated cemented carbide insert is particularly useful for wet or dry milling steels at high cutting speeds, milling of hardened steels, and high feed copy milling of tool steels. The insert is formed by a cemented carbide body including WC, NbC and TaC, a W-alloyed Co binder phase, and a coating including an innermost layer of TiCxNyOz, with equiaxed grains, a layer of TiCxNyOz with columnar grains and a layer of ?-Al2O3.
    Type: Grant
    Filed: September 22, 2011
    Date of Patent: March 27, 2012
    Assignee: Seco Tools AB
    Inventors: Andreas Larsson, Anna Sandberg
  • Patent number: 8124180
    Abstract: Embodiments of the present invention relate to coating deposition and coatings for dental and orthopedic devices that provide prevention or reduction of ion leakage and, in some situations, improved aesthetic appearances.
    Type: Grant
    Filed: December 28, 2007
    Date of Patent: February 28, 2012
    Assignee: Oregon Health & Science University
    Inventor: John C. Mitchell
  • Patent number: 8124275
    Abstract: To smoothly deliver a thermal energy required in an active site of a catalyst carried on a carrier. A method of manufacturing a catalyst carrier of the present invention includes the steps of: forming a mixed thin film in which at least metal and ceramics are mixed on a metal base, by spraying aerosol, with metal powders and ceramic powders mixed therein, on the metal base; and making the mixed thin film porous, by dissolving the metal of the mixed thin film into acid or alkaline solution to remove this metal.
    Type: Grant
    Filed: January 28, 2009
    Date of Patent: February 28, 2012
    Assignee: Hitachi Cable, Ltd.
    Inventors: Mineo Washima, Kenji Shibata, Fumihito Oka
  • Patent number: 8097300
    Abstract: A method is provided for depositing a gate dielectric that includes at least two rare earth metal elements in the form of an oxynitride or an aluminum oxynitride. The method includes disposing a substrate in a process chamber and exposing the substrate to a gas pulse containing a first rare earth precursor and to a gas pulse containing a second rare earth precursor. The substrate may also optionally be exposed to a gas pulse containing an aluminum precursor. Sequentially after each precursor gas pulse, the substrate is exposed to a gas pulse of an oxygen-containing gas, nitrogen-containing gas or an oxygen- and nitrogen-containing gas. In alternative embodiments, the first and second rare earth precursors may be pulsed together, and either or both may be pulsed together with the aluminum precursor. The first and second rare earth precursors comprise a different rare earth metal element.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: January 17, 2012
    Assignee: Tokyo Electron Limited
    Inventor: Robert D. Clark
  • Patent number: 8092721
    Abstract: Methods and compositions for the deposition of ternary oxide films containing ruthenium and an alkali earth metal.
    Type: Grant
    Filed: March 26, 2009
    Date of Patent: January 10, 2012
    Assignees: L'Air Liquide Societe Anonyme pour l'Etude Et l'Exploitation des Procedes Georges Claude, American Air Liquide, Inc.
    Inventors: Satoko Gatineau, Julien Gatineau, Christian Dussarrat
  • Patent number: 8088503
    Abstract: A superconducting article includes a substrate having an untextured metal surface; an untextured barrier layer of La2Zr2O7 or Gd2Zr2O7 supported by and in contact with the surface of the substrate; a biaxially textured buffer layer supported by the untextured barrier layer; and a biaxially textured superconducting layer supported by the biaxially textured buffer layer. Moreover, a method of forming a buffer layer on a metal substrate includes the steps of: providing a substrate having an untextured metal surface; coating the surface of the substrate with a barrier layer precursor; converting the precursor to an untextured barrier layer; and depositing a biaxially textured buffer layer above and supported by the untextured barrier layer.
    Type: Grant
    Filed: January 30, 2009
    Date of Patent: January 3, 2012
    Assignees: UT-Battelle, LLC, The Regents of the University of California
    Inventors: Mariappan Parans Paranthaman, Srivatsan Sathyamurthy, Tolga Aytug, Paul N Arendt, Liliana Stan, Stephen R Foltyn
  • Patent number: 8071163
    Abstract: Methods and compositions for depositing high-k films are disclosed herein. In general, the disclosed methods utilize precursor compounds comprising Ta or Nb. More specifically, the disclosed precursor compounds utilize certain ligands coupled to Ta and/or Nb such as 1-methoxy-2-methyl-2-propanolate (mmp) to increase volatility. Furthermore, methods of depositing Ta or Nb compounds are disclosed in conjunction with use of Hf and/or Zr precursors to deposit Ta-doped or Nb-doped Hf and/or Zr films. The methods and compositions may be used in CVD, ALD, or pulsed CVD deposition processes.
    Type: Grant
    Filed: April 7, 2008
    Date of Patent: December 6, 2011
    Assignee: L'Air Liquide Societe Anonyme pour l'Etude et l'Exploitation des Procedes Georges Claude
    Inventor: Christian Dussarrat
  • Patent number: 8066806
    Abstract: A sintered silicon oxide for film vapor deposition having a density of 1.0 to 2.0 g/cm3, three-point flexural strength of at least 50 g/mm2, and a BET specific surface area of 0.1 to 20 m2/g is provided. When this sintered silicon oxide is used for evaporation source of a film, pin holes and other defects of the film caused by the problematic splash phenomenon can be reliably prevented and stable production of a reliable package material having excellent gas barrier property is been enabled. This invention also provides a method for producing such sintered silicon oxide, and this method can be used in a large scale production without requiring any special technology, and therefore, this method is capable of supplying the market with the sintered silicon oxide at reduced cost.
    Type: Grant
    Filed: March 4, 2011
    Date of Patent: November 29, 2011
    Assignee: Shin-Etsu Chemical Co., Ltd.
    Inventors: Hirofumi Fukuoka, Meguru Kashida, Toshio Ohba
  • Patent number: 8062706
    Abstract: Monobutyltinchloride (“MBTC”) is recovered from an effluent vapor stream of a chemical vapor deposition coating process practiced to deposit a fluorine doped tin oxide layer over a glass ribbon. The vapor stream is condensed to a temperature to increase the ratio of MBTC to water in the liquid condensate. The condensed liquid is stored in a phase separation tank to separate the condensed liquid into at least two layers. The layers are individually removed from the phase separation tank, and the layer from the phase separation tank having a density equal to or greater than 80% the density of MBTC is further processed through a vacuum distilling operation to provide MBTC of an acceptable quality to use in the recovered MBTC in the coating process. The recovered MBTC is added to the coating precursors of the chemical deposition process.
    Type: Grant
    Filed: March 31, 2009
    Date of Patent: November 22, 2011
    Assignee: PPG Industries Ohio, Inc.
    Inventor: Wagner R. Lozano
  • Patent number: 8043716
    Abstract: Disclosed herein is a gradient thin film, formed on a substrate by simultaneously depositing different materials on the substrate using a plurality of thin film deposition apparatuses provided in a vacuum chamber, wherein the gradient thin film is formed such that the composition thereof is continuously changed depending on the thickness thereof by deposition control plates provided in the path through which the different materials move to the substrate. The gradient thin film is advantageous in that the thin film is formed by simultaneously depositing different materials using various deposition apparatuses, so that the composition thereof is continuously changed depending on the thickness thereof, with the result that the physical properties of a thin film are easily controlled and the number of deposition processes is decreased, and thus processing time and manufacturing costs are decreased, thereby improving economic efficiency.
    Type: Grant
    Filed: July 22, 2008
    Date of Patent: October 25, 2011
    Assignee: Korea Electrotechnology Research Institute
    Inventors: Ho Sup Kim, Sang Soo Oh, Tae Hyung Kim, Dong Woo Ha, Kyu Jung Song, Hong Soo Ha, Rock Kil Ko, Nam Jin Lee
  • Publication number: 20110244129
    Abstract: A method of making cutting tool inserts with high demands on dimensional accuracy includes: mixing by milling of powders forming hard constituents and binder phase, forming the powder mixture to bodies of desired shape, sintering the formed bodies, grinding with high accuracy the sintered bodies to inserts with desired shape and dimension, optionally edge rounding of cutting edges, and providing the ground inserts with a wear resistant non-diamond or non-diamond-like coating. According to the method, the ground inserts are heat treated prior to the coating operation in an inert atmosphere or vacuum or other protective atmosphere below the solidus of the binder phase for such a time that the micro structure of the surface region is restructured without causing significant dimensional changes. In this way inserts with unexpected improvement of tool life and dimensional accuracy have been achieved.
    Type: Application
    Filed: December 9, 2009
    Publication date: October 6, 2011
    Applicant: SECO TOOLS AB
    Inventors: Bo Jansson, Jacob Sjolen
  • Patent number: 8029851
    Abstract: Techniques for making nanowires with a desired diameter are provided. The nanowires can be grown from catalytic nanoparticles, wherein the nanowires can have substantially same diameter as the catalytic nanoparticles. Since the size or the diameter of the catalytic nanoparticles can be controlled in production of the nanoparticles, the diameter of the nanowires can be subsequently controlled as well. The catalytic nanoparticles are melted and provided with a gaseous precursor of the nanowires. When supersaturation of the catalytic nanoparticles with the gaseous precursor is reached, the gaseous precursor starts to solidify and form nanowires. The nanowires are separate from each other and not bind with each other to form a plurality of nanowires having the substantially uniform diameter.
    Type: Grant
    Filed: August 29, 2008
    Date of Patent: October 4, 2011
    Assignee: Korea University Research and Business Foundation
    Inventor: Kwangyeol Lee
  • Publication number: 20110236654
    Abstract: A method of surface treatment and surface treated article provided by the same are disclosed. The method of surface treatment of the present invention comprises: providing a substrate; and forming a ceramic layer on a surface of the substrate by atomic layer deposition (ALD), wherein the ceramic layer has a thickness of 1 nm to 1000 nm. The method of surface treatment of the present invention utilizes an atomic layer deposition (ALD) method to form a ceramic layer on a surface of the substrate, in which the formed ceramic layer has excellent uniformity and is randomly and entirely coated on the surface of the substrate. Therefore, the substrate surface treated by the method of the present invention is able to have a color the same as or different to that of the surface of the substrate and simultaneously prevent oxidation/tarnish occurring.
    Type: Application
    Filed: March 26, 2010
    Publication date: September 29, 2011
    Inventors: Wen-Kuang HSU, Hsin-Fu Kuo, Chiung-Wen Tang, Po-Wen Jenq
  • Patent number: 8012442
    Abstract: A method is provided for depositing a gate dielectric that includes at least two rare earth metal elements in the form of a nitride or an aluminum nitride. The method includes disposing a substrate in a process chamber and exposing the substrate to a gas pulse containing a first rare earth precursor and to a gas pulse containing a second rare earth precursor. The substrate may also optionally be exposed to a gas pulse containing an aluminum precursor. Sequentially after each precursor gas pulse, the substrate is exposed to a gas pulse of a nitrogen-containing gas. In alternative embodiments, the first and second rare earth precursors may be pulsed together, and either or both may be pulsed together with the aluminum precursor. The first and second rare earth precursors comprise a different rare earth metal element. The sequential exposing steps may be repeated to deposit a mixed rare earth nitride or aluminum nitride layer with a desired thickness.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: September 6, 2011
    Assignee: Tokyo Electron Limited
    Inventor: Robert D. Clark
  • Patent number: 7998883
    Abstract: This invention concerns a process for producing oxide thin film on a substrate by an ALD type process. According to the process, alternating vapour-phase pulses of at least one metal source material, and at least one oxygen source material are fed into a reaction space and contacted with the substrate. According to the invention, an yttrium source material and a zirconium source material are alternately used as the metal source material so as to form an yttrium-stabilised zirconium oxide (YSZ) thin film on a substrate.
    Type: Grant
    Filed: June 22, 2010
    Date of Patent: August 16, 2011
    Assignee: ASM International N.V.
    Inventor: Matti Putkonen
  • Publication number: 20110182761
    Abstract: A stator for a helicoidal down-hole drilling motor is formed with a through-hole, in addition to the main stator bore. The through-hole can be a straight hole extending parallel to the axis of the stator, or a hole of helical form, the helix extending about the axis of the stator. The through-hole can be used to accommodate a communications cable extending through the through-hole, and/or the through-hole can be connected to a fluid supply. The stator is produced from metal-based powder by producing an insert of accurate dimensions corresponding to the dimensions of a bore to be created in the finished stator, the bore having a length of at least 750 mm, supporting the insert within a mould cavity, filling the mould cavity with metal-based powder, subjecting the powder to isostatic pressing, and subsequently removing the material of the insert.
    Type: Application
    Filed: March 20, 2009
    Publication date: July 28, 2011
    Applicant: Advanced Interactive Materials Science Limited
    Inventor: Geoffrey Frederick Archer
  • Publication number: 20110182804
    Abstract: The invention describes microchannel apparatus and catalysts that contain a layer of a metal aluminide or are made in a process in which a metal aluminide layer is formed as an intermediate. Certain processing conditions have surprisingly been found to result in superior coatings. The invention includes chemical processes conducted through apparatus described in the specification. Other catalysts and catalyst synthesis techniques are also described.
    Type: Application
    Filed: January 24, 2011
    Publication date: July 28, 2011
    Applicant: VELOCYS INC.
    Inventors: Richard Long, Barry L. Yang, Francis P. Daly, Junko M. Watson, Terry Mazanec, Sean P. Fitzgerald, Bradley R. Johnson, Xiaohong Li, Chunshe Cao, Ya-Huei Chin, Anna Lee Tonkovich, Ravi Arora, David J. Hesse, Dongming Qiu, Rachid Taha, Jeffrey J. Ramler, Yong Wang
  • Patent number: 7968201
    Abstract: A multi-layer thin film stack, particularly suitable as a component of a solar cell, is deposited on a transparent dielectric substrate. The multi-layer film stack comprises a transparent electrically conductive metal oxide layer deposited over the dielectric substrate, the conductive metal oxide layer having a refractive index less than 2.0, a light transmittance optimizing interlayer having a refractive index between 2.3 and 3.5, deposited over the electrically conductive metal oxide layer, and a silicon layer having a refractive index of at least 4.5 deposited over the light transmittance optimizing interlayer. The film stack can be deposited by any suitable method, but deposition of each of these layers by atmospheric chemical vapor deposition is preferred.
    Type: Grant
    Filed: August 24, 2006
    Date of Patent: June 28, 2011
    Assignees: Pilkington Group Limited, Pilkington North America, Inc.
    Inventors: Douglas M. Nelson, Gary Nichol, Srikanth Varanasi
  • Patent number: 7968472
    Abstract: The invention includes inserting an object to be processed into a processing vessel, which can be maintained vacuum, and making the processing vessel vacuum; performing a sequence of forming a ZrO2 film on a substrate by alternately supplying zirconium source and an oxidizer into the processing vessel for a plurality of times and a sequence of forming SiO2 film on the substrate by alternately supplying silicon source and an oxidizer into the processing vessel for one or more times, wherein the number of times of performing each of the sequences is adjusted such that Si concentration of the films is from about 1 atm % to about 4 atm %; and forming a zirconia-based film having a predetermined thickness by performing the film forming sequences for one or more cycles, wherein one cycle indicates that each of the ZrO2 film forming sequences and the SiO2 film forming sequences are repeated for the adjusted number of times of performances.
    Type: Grant
    Filed: August 6, 2009
    Date of Patent: June 28, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Yoshihiro Ishida, Katsushige Harada, Takuya Sugawara
  • Patent number: 7968147
    Abstract: The present invention relates to ceramic cutting tools, such as, an aluminum oxide with zirconium oxide ceramic cutting tool with diffusion bonding enhanced layer and CVD coatings, particularly useful for machining modern metal materials. The method comprises a chemical reaction with a mixture including nitrogen and aluminum chloride introduced to form a diffusion bonding enhanced layer between the ceramic substrate and the CVD coatings. Thus formed diffusion bonding enhanced layer is highly adherent to the aluminum oxide with zirconium oxide ceramic substrate and significantly enhances the CVD coating properties, thus improving the machining performance in terms of the tool life of zirconium-based aluminum oxide with zirconium oxide ceramic cutting tools.
    Type: Grant
    Filed: March 13, 2009
    Date of Patent: June 28, 2011
    Assignee: TDY Industries, Inc.
    Inventors: X. Daniel Fang, David J. Wills, Gilles Festeau
  • Publication number: 20110151246
    Abstract: Article in the form of a slab or flag fabricated from stone agglomerate coated with thin, transparent films of TiO2 or ZnO, using dry deposition techniques, with a high level of resistance to solar degradation. The article has the form of a slab or flag fabricated from stone agglomerate coated with a thin, transparent film of TiO2 and/or ZnO with low or zero photocatalytic activity, the film being deposited by dry deposition, physical vapour deposition (PVD) or plasma enhanced chemical vapour deposition (PECVD) techniques. The article has a high level of resistance to solar degradation, which means that the resulting material is suitable for external environments.
    Type: Application
    Filed: July 23, 2009
    Publication date: June 23, 2011
    Applicant: COSENTINO, S.A.
    Inventors: Jose Luis Ramon Moreno, Salvador Cristobal Rodriguez Garcia, Raul Pozas Bravo, Francisco Gracia Torres, Adrian Medina Jimenez, Francisco Yubero Valencia, Agustín Rodriguez González-Elipe, Jorge Gil Rostra, Pablo Romero Gómez, Patricia Del Arco González
  • Patent number: 7964515
    Abstract: A method is provided for forming high dielectric constant (high-k) films for semiconductor devices. According to one embodiment, a metal-carbon-oxygen high-k film is deposited by alternately and sequentially exposing a substrate to a metal-carbon precursor and near saturation exposure level of an oxidation source containing ozone. The method is capable of forming a metal-carbon-oxygen high-k film with good thickness uniformity while impeding growth of an interface layer between the metal-carbon-oxygen high-k film and the substrate. According to one embodiment, the metal-carbon-oxygen high-k film may be treated with an oxidation process to remove carbon from the film.
    Type: Grant
    Filed: December 21, 2007
    Date of Patent: June 21, 2011
    Assignee: Tokyo Electron Limited
    Inventors: Robert D. Clark, Cory Wajda
  • Patent number: 7959695
    Abstract: An fixed abrasive article is provided which includes a matrix material and abrasive particles embedded within the matrix material. The abrasive particles have a core-shell structure that includes a polycrystalline alpha alumina core and a shell layer overlying the polycrystalline alpha alumina core. The shell layer includes a material selected from the group consisting of silicon oxide and zirconium oxide. Also the polycrystalline alpha alumina core includes grains and having an average grain size of not greater than about 500 nm.
    Type: Grant
    Filed: March 21, 2008
    Date of Patent: June 14, 2011
    Assignee: Saint-Gobain Ceramics & Plastics, Inc.
    Inventors: Doruk O. Yener, Alan J. Brandes, Ralph Bauer
  • Patent number: 7955722
    Abstract: Provided is a protective alumina film mainly containing alumina in the ?-crystal structure and fine crystal grains in which one or more regions containing additionally an element other than aluminum formed along the planes in the direction almost perpendicular to the thickness direction of the protective film are present intermittently in the thickness direction inside the protective film.
    Type: Grant
    Filed: March 16, 2004
    Date of Patent: June 7, 2011
    Assignee: Kobe Steel, Ltd.
    Inventors: Hiroshi Tamagaki, Toshimitsu Kohara
  • Publication number: 20110081486
    Abstract: A coating apparatus includes non-orthogonal coater geometry to improve coatings on a glass ribbon, and to improve yields of such coatings. The apparatus includes a first arrangement to move the ribbon along a first imaginary straight line through a coating zone provided in a glass forming chamber. The coater has a coating nozzle and an exhaust slot, each have a longitudinal axis. The coating nozzle directs coating vapors toward the coating zone, and the exhaust slot removes vapors from the coating zone. A second arrangement mounts the coater in spaced relation to the path with the coating nozzle and the exhaust slot facing the coating zone. A second imaginary straight line is normal to the longitudinal axis of the coating nozzle, and the first imaginary line and the second imaginary line subtend an angle in the range of greater than zero degrees to 90 degrees.
    Type: Application
    Filed: October 2, 2009
    Publication date: April 7, 2011
    Applicant: PPG INDUSTRIES OHIO, INC.
    Inventors: James W. McCamy, John F. Sopko
  • Patent number: 7910373
    Abstract: An ultra-fast response, high sensitivity structure for optical detection of low concentrations of hydrogen gas, comprising: a substrate; a water-doped WO3 layer coated on the substrate; and a palladium layer coated on the water-doped WO3 layer.
    Type: Grant
    Filed: May 5, 2001
    Date of Patent: March 22, 2011
    Assignee: Alliance for Sustainable Energy, LLC
    Inventors: Ping Liu, C. Edwin Tracy, J. Roland Pitts, Se-Hee Lee
  • Patent number: 7902048
    Abstract: A method of forming a phase change layer may include providing a bivalent first precursor having germanium (Ge), a second precursor having antimony (Sb), and a third precursor having tellurium (Te) onto a surface on which the phase change layer is to be formed. The phase change layer may be formed by CVD (e.g., MOCVD, cyclic-CVD) or ALD. The composition of the phase change layer may be varied by modifying the deposition pressure, deposition temperature, and/or supply rate of reaction gas. The deposition pressure may range from about 0.001-10 torr, the deposition temperature may range from about 150-350° C., and the supply rate of the reaction gas may range from about 0-1 slm. Additionally, the above phase change layer may be provided in a via hole and bounded by top and bottom electrodes to form a storage node.
    Type: Grant
    Filed: October 22, 2007
    Date of Patent: March 8, 2011
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Woong-chul Shin, Jae-ho Lee, Youn-seon Kang
  • Patent number: 7879400
    Abstract: There is provided a substrate processing apparatus equipped with a metallic component, with at least a part of its metallic surface exposed to an inside of a processing chamber and subjected to baking treatment at a pressure less than atmospheric pressure. As a result of this baking treatment, a film which does not react with various types of reactive gases, and which can block the out diffusion of metals, is formed on the surface of the above-mentioned metallic component.
    Type: Grant
    Filed: October 10, 2007
    Date of Patent: February 1, 2011
    Assignee: Hitachi Kokusal Electric Inc.
    Inventors: Takahiro Maeda, Kiyohiko Maeda, Takashi Ozaki
  • Patent number: 7871942
    Abstract: Processes for making a high K (dielectric constant) film using an ultra-high purity hafnium containing organometallic compound are disclosed. Also described are devices incorporating high K films made with high purity hafnium containing organometallic compounds.
    Type: Grant
    Filed: March 27, 2008
    Date of Patent: January 18, 2011
    Assignee: Applied Materials, Inc.
    Inventors: Shreyas S. Kher, Pravin K. Narwankar, Khaled Z. Ahmed, Yi Ma
  • Patent number: 7867638
    Abstract: A magnetic-recording medium which is provided on a nonmagnetic substrate with at least an orientation-controlling layer for controlling the orientation of a layer formed directly thereon, a perpendicularly magnetic layer having an easily magnetizing axis oriented mainly perpendicularly relative to the nonmagnetic substrate, and a protective layer. The perpendicularly magnetic layer includes two or more magnetic layers, at least one of the magnetic layers is a layer having Co as a main component and containing Pt as well and containing an oxide, and at least another of the magnetic layers is a layer having Co as a main component and containing Cr as well and containing no oxide.
    Type: Grant
    Filed: November 20, 2008
    Date of Patent: January 11, 2011
    Assignees: Showa Denko K.K., Kabushiki Kaisha Toshiba
    Inventors: Akira Sakawaki, Kenji Shimizu, Kazuo Kobayashi, Hiroshi Sakai, Soichi Oikawa, Takeshi Iwasaki, Tomoyuki Maeda, Futoshi Nakamura
  • Patent number: 7862857
    Abstract: A novel lead zirconium titanate (PZT) material having unique properties and application for PZT thin film capacitors and ferroelectric capacitor structures, e.g., FeRAMs, employing such thin film material. The PZT material is scalable, being dimensionally scalable, pulse length scalable and/or E-field scalable in character, and is useful for ferroelectric capacitors over a wide range of thicknesses, e.g., from about 20 nanometers to about 150 nanometers, and a range of lateral dimensions extending to as low as 0.15 ?m. Corresponding capacitor areas (i.e., lateral scaling) in a preferred embodiment are in the range of from about 104 to about 10?2 ?m2. The scalable PZT material of the invention may be formed by liquid delivery MOCVD, without PZT film modification techniques such as acceptor doping or use of film modifiers (e.g., Nb, Ta, La, Sr, Ca and the like).
    Type: Grant
    Filed: April 27, 2010
    Date of Patent: January 4, 2011
    Assignee: Advanced Technology Materials, Inc.
    Inventors: Peter C. Van Buskirk, Jeffrey F. Roeder, Steven M. Bilodeau, Michael W. Russell, Stephen T. Johnston, Daniel J. Vestyck, Thomas H. Baum
  • Patent number: 7816549
    Abstract: A compound which has thermal stability and moderate vaporizability and is satisfactory as a material for the CVD or ALD method; a process for producing the compound; a thin film formed from the compound as a raw material; and a method of forming the thin film. A compound represented by the general formula (1) is produced by reacting a compound represented by the general formula (2) with a compound represented by the general formula (3). The compound produced is used as a raw material to form a metal-containing thin film. [Chemical formula 1] (1) [Chemical formula 2] (2) [Chemical formula 3] Mp(NR4R5)q(3) (In the formulae, M represents a Group 4 element, aluminum, gallium, etc.; n is 2 or 3 according to cases; R1 and R3 each represents C1-6 alkyl, etc.; R2 represents C1-6 alkyl, etc.; R4 and R5 each represents C1-4 alkyl, etc.; X represents hydrogen, lithium, or sodium; p is 1 or 2 according to cases; and q is 4 or 6 according to cases).
    Type: Grant
    Filed: July 28, 2006
    Date of Patent: October 19, 2010
    Assignees: Tosoh Corporation, Sagami Chemical Research Center
    Inventors: Ken-ichi Tada, Koichiro Inaba, Taishi Furukawa, Tetsu Yamakawa, Noriaki Oshima
  • Patent number: 7811669
    Abstract: There are provided a gas barrier laminated film, which is transparent while possessing excellent gas barrier properties and, at the same time, has excellent impact resistance, and a process for producing the same. The gas barrier laminated film comprises a base material, a vapor deposited film of an inorganic oxide provided on the base material, and a gas barrier coating film provided on the vapor deposited film. The gas barrier laminated film is characterized in that the base material on its side where the vapor deposited film is provided, has been subjected to pretreatment or primer coating treatment, and the gas barrier coating film has been formed by coating a gas barrier coating liquid onto the inorganic oxide film and then heating the coating.
    Type: Grant
    Filed: August 15, 2005
    Date of Patent: October 12, 2010
    Assignee: Dai Nippon Printing Co., Ltd.
    Inventors: Hitoshi Fujii, Norio Akita, Ayumi Shibata, Daidou Chiba, Koichi Mikami, Hisashi Sakamoto
  • Patent number: 7785665
    Abstract: A coated body that includes a substrate and a coating scheme on the substrate. The coating scheme on the substrate wherein the coating scheme includes an alpha-alumina coating layer that exhibits a platelet grain morphology at the surface of the alpha-alumina coating layer or a kappa-alumina coating layer that exhibits either a lenticular grain morphology or a polyhedra-lenticular grain morphology at the surface thereof or an alpha-kappa-alumina coating layer that exhibits either a large multifaceted grain morphology or a polyhedra-multifaceted grain morphology at the surface thereof.
    Type: Grant
    Filed: March 31, 2006
    Date of Patent: August 31, 2010
    Assignee: Kennametal Inc.
    Inventors: Alfred S. Gates, Jr., Pankaj K. Mehrotra, Charles G. McNerny, Peter R. Leicht
  • Publication number: 20100215897
    Abstract: 1-100 nm metal ferrite spinel coatings are provided on substrates, preferably by using an atomic layer deposition process. The coatings are able to store energy such as solar energy, and to release that stored energy, via a redox reaction. The coating is first thermally or chemically reduced. The reduced coating is then oxidized in a second step to release energy and/or hydrogen, carbon monoxide or other reduced species.
    Type: Application
    Filed: May 5, 2010
    Publication date: August 26, 2010
    Inventors: Alan W. Weimer, Christopher Perkins, Jonathan Scheffe, Steven M. George, Paul Lichty
  • Patent number: 7754621
    Abstract: This invention concerns a process for producing oxide thin film on a substrate by an ALD type process. According to the process, alternating vapor-phase pulses of at least one metal source material, and at least one oxygen source material are fed into a reaction space and contacted with the substrate. According to the invention, an yttrium source material and a zirconium source material are alternately used as the metal source material so as to form an yttrium-stabilized zirconium oxide (YSZ) thin film on a substrate.
    Type: Grant
    Filed: September 28, 2007
    Date of Patent: July 13, 2010
    Assignee: ASM International N.V.
    Inventor: Matti Putkonen
  • Patent number: 7737290
    Abstract: Metal films are deposited with uniform thickness and excellent step coverage. Copper metal films were deposited on heated substrates by the reaction of alternating doses of copper(I) NN?-diispropylacetamidinate vapor and hydrogen gas. Cobalt metal films were deposited on heated substrates be the reaction of alternating doses of cobalt(II) bis(N,N?-diispropylacetamidinate) vapor and hydrogen gas. Nitrides and oxides of these metals can be formed by replacing the hydrogen with ammonia or water vapor, respectively. The films have very uniform thickness and excellent step coverage in narrow holes. Suitable applications include electrical interconnects in microelectronics and magnetoresistant layers in magnetic information storage devices.
    Type: Grant
    Filed: July 1, 2009
    Date of Patent: June 15, 2010
    Assignee: President and Fellows of Harvard University
    Inventors: Roy Gerald Gordon, Booyong S. Lim
  • Patent number: 7737080
    Abstract: The invention relates to a structure, comprising a substrate supporting a layer with a photocatalytic and anti-soiling property on at least part of the surface thereof, said layer being based on titanium dioxide (TiO2) which is at least partially crystallized in the anatase form thereof. Said structure is characterised in comprising a sublayer (SC) directly under at least one TiO2 layer, said sublayer having a crystallographic structure which provides assistance to crystallization by heteroepitaxial growth in the anatase form of the TiO2-based upper layer, the photocatalytic property being obtained without any heating step.
    Type: Grant
    Filed: October 22, 2004
    Date of Patent: June 15, 2010
    Assignee: Saint-Gobain Glass France
    Inventors: Laurent Labrousse, Nicolas Nadaud
  • Patent number: 7732013
    Abstract: The invention described and claimed herein relates to a chemical vapor deposition process for depositing a zinc oxide coating on a substrate by delivering two gaseous precursor streams to a surface of the substrate, and mixing the gaseous precursor streams at the substrate surface for a time sufficiently short so as to form a zinc oxide coating at a deposition rate greater than 5 nm/second.
    Type: Grant
    Filed: May 3, 2007
    Date of Patent: June 8, 2010
    Assignees: Pilkington Group Limited, Arkema, Inc.
    Inventors: Jeffery L. Stricker, Michael B. Abrams, Roman Y. Korotkov, Gary S. Silverman, Ryan C. Smith
  • Patent number: 7713584
    Abstract: Processes are provided for producing bismuth-containing oxide thin films by atomic layer deposition. In preferred embodiments an organic bismuth compound having at least one monodentate alkoxide ligand is used as a bismuth source material. Bismuth-containing oxide thin films can be used, for example, as ferroelectric or dielectric materials in integrated circuits and as superconductor materials.
    Type: Grant
    Filed: December 22, 2005
    Date of Patent: May 11, 2010
    Assignee: ASM International N.V.
    Inventors: Timo Hatanpaa, Marko Vehkamaki, Mikko Ritala, Markku Leskela
  • Publication number: 20100068509
    Abstract: Provided herein are media for storing information and methods of forming such media. A strontium ruthenate (SRO) layer is provided. In certain embodiments, a titanium terminated (Ti-terminated) surface is formed on the SRO layer, and a lead zirconate titanate (PZT) layer is formed on the Ti-terminated surface. In other embodiments, a Ti-terminated surface is formed on the SRO layer, a lead titanate (PTO) layer is formed on the Ti-terminated surface, and a PZT layer is formed on the PTO layer. Preferably, the PZT layer is grown on the Ti-terminated surface, or the PTO layer, by step-flow or layer-by-layer growth, so that the resulting media has an atomically smooth surface.
    Type: Application
    Filed: October 24, 2008
    Publication date: March 18, 2010
    Applicant: NANOCHIP, INC.
    Inventors: Qing Ma, Nathan Franklin, Li-Peng Wang, Robert Chen
  • Patent number: 7659001
    Abstract: A composite oxide coating is provided that efficiently blocks both ultraviolet (UV) and infrared (IR) radiation. Certain embodiments of this invention relate to a coating having IR and UV blocking characteristics. In certain example embodiments, the coating includes a silica matrix, zinc antimonite, and a UV blocking material such as cerium oxide, thereby permitting the coating after application to block significant amounts of both IR and UV radiation.
    Type: Grant
    Filed: September 20, 2005
    Date of Patent: February 9, 2010
    Assignee: Guardian Industries Corp.
    Inventor: Desaraju V. Varaprasad
  • Patent number: 7648735
    Abstract: A composition, a medical implant constructed from the composition, and a method of making the composition are described. The composition is a composite material, comprising a porous, reticulated, open cell network having at least part of its surface coated with blue-black or black oxidized zirconium.
    Type: Grant
    Filed: August 5, 2005
    Date of Patent: January 19, 2010
    Assignee: Smith & Nephew, Inc.
    Inventors: Gordon Hunter, Vivek Pawar
  • Publication number: 20090311500
    Abstract: A CVD process is defined for producing a ruthenium dioxide or ruthenium metal like coating on an article. The article is preferably for use as an architectural glazing, and preferably has low emissivity and solar control properties. The method includes providing a heated glass substrate having a surface on which the coating is to be deposited. A ruthenium containing precursor, an oxygen containing compound, and optionally water vapor, in conjunction with an inert carrier gas, are directed toward and along the surface to be coated and the ruthenium containing precursor and the oxygen containing compound are reacted at or near the surface of the glass substrate to form a ruthenium dioxide coating.
    Type: Application
    Filed: November 21, 2006
    Publication date: December 17, 2009
    Applicants: PILKINGTON NORTH AMERICA, INC., PILKINGTON GROUP LIMITED
    Inventors: Liang Ye, Michael P. Remington, JR.
  • Patent number: 7618681
    Abstract: A process for producing bismuth-containing oxide thin films by Atomic Layer Deposition, including using an organic bismuth compound having at least one silylamido ligand as a source material for the bismuth oxide. Bismuth-containing oxide thin films produced by the preferred embodiments can be used, for example, as ferroelectric or dielectric material in integrated circuits and/or as superconductor materials.
    Type: Grant
    Filed: October 28, 2003
    Date of Patent: November 17, 2009
    Assignee: ASM International N.V.
    Inventors: Marko Vehkamäki, Timo Hatanpää, Mikko Ritala, Markku Leskelä
  • Patent number: 7612015
    Abstract: A photocatalyst layer (TiO2) is formed on the surface of a substrate (glass plate) through the intermediary of a monoclinic undercoat layer (ZrO2), and no dead layer is substantially present between the photocatalyst layer and the undercoat layer. Also, by providing a peel preventing layer between the substrate and the undercoat layer, it is possible to eliminate film peeling between the photocatalyst layer and the substrate, defects and discoloration. A metal element may be doped in the photocatalyst layer, and it is preferable that the metal element is at least one of Sn, Zn, Mo and Fe. The phrase “no dead layer is substantially present” means that the thickness of the dead layer is 20 nm or less. The thickness of the photocatalyst layer is preferably from 1 nm to 1,000 nm, more preferably from 1 nm to 500 nm.
    Type: Grant
    Filed: December 24, 2002
    Date of Patent: November 3, 2009
    Assignee: Nippon Sheet Glass Company, Limited
    Inventors: Toshiaki Anzaki, Yoshifumi Kijima, Kenji Mori
  • Publication number: 20090235591
    Abstract: An fixed abrasive article is provided which includes a matrix material and abrasive particles embedded within the matrix material. The abrasive particles have a core-shell structure that includes a polycrystalline alpha alumina core and a shell layer overlying the polycrystalline alpha alumina core. The shell layer includes a material selected from the group consisting of silicon oxide and zirconium oxide. Also the polycrystalline alpha alumina core includes grains and having an average grain size of not greater than about 500 nm.
    Type: Application
    Filed: March 21, 2008
    Publication date: September 24, 2009
    Applicant: SAINT-GOBAIN CERAMICS & PLASTICS, INC.
    Inventors: Doruk O. Yener, Alan J. Brandes, Ralph Bauer