Inorganic Coating Patents (Class 427/376.1)
  • Patent number: 11255203
    Abstract: A method for manufacturing a part made of composite material includes injecting into a fibrous texture a slurry including at least one powder of refractory ceramic particles suspended in a liquid phase, filtering the liquid phase of the slurry and retaining the powder of refractory ceramic particles inside the texture so as to obtain a fibrous preform loaded with refractory ceramic particles, densifying the fibrous texture by treatment of the refractory ceramic particles present in the fibrous texture in order to form a refractory matrix in the texture. The method further includes, before injecting the slurry under pressure, pre-saturating the fibrous texture with a carrier fluid consisting in injecting into said texture a carrier fluid.
    Type: Grant
    Filed: September 19, 2018
    Date of Patent: February 22, 2022
    Assignee: SAFRAN CERAMICS
    Inventors: Nicolas Eberling-Fux, Eddy Goullianne, William Ros
  • Patent number: 11047055
    Abstract: This disclosure provides systems, methods, and apparatus related to nanostructures. In one aspect, an array of nanowires is provided. The array of nanowires comprises a plurality of nanowires. End of nanowires of the plurality of nanowires are attached to a substrate. A liquid including a plurality of nanoparticles is deposited on the array of nanowires. The liquid is evaporated from the array of nanowires. Nanoparticles of the plurality of nanoparticles are deposited on the nanowires as a meniscus of the liquid recedes along lengths of the plurality of nanowires.
    Type: Grant
    Filed: July 2, 2018
    Date of Patent: June 29, 2021
    Assignee: The Regents of the University of California
    Inventors: Peidong Yang, Qiao Kong, Dohyung Kim, Chong Liu
  • Patent number: 10961162
    Abstract: A graphene foam ceramic composite (GrF-CC) comprises an open cell graphene foam (GrF) surrounded by and infiltrated with a sintered low temperature co-fired ceramic (LTCC) matrix. The GrF-CC can be prepared by infiltrating an open cell GrF with an LTCC slurry, removing the solvent from the slurry with solidification to a ceramic-GrF green body, and sintering the ceramic-GrF green body to form the GrF-CC. Sintering by spark plasma sintering (SPS) allows an LTCC GrF-CC that has a density of at least 90%.
    Type: Grant
    Filed: September 15, 2020
    Date of Patent: March 30, 2021
    Assignee: The Florida International University Board of Trustees
    Inventors: Arvind Agarwal, Benjamin Boesl, Cheng Zhang, Tony Thomas, Pranjal Nautiyal
  • Patent number: 10612126
    Abstract: What is specified is a method for producing a coating comprising the following steps: —providing a material source having a top surface and a main coating direction, —providing a substrate holder having a top surface, —providing at least one base layer, having a coating surface remote from the substrate holder, on the top surface of the substrate, —attaching the substrate holder to a rotating arm, which has a length along a main direction of extent of the rotating arm, —setting the length of the rotating arm in such a manner that a normal angle (?) throughout the method is at least 30° and at most 75°, —applying at least one coating to that side of the base layer which has the coating surface by means of the material source, wherein—during the coating process with the coating, the substrate holder is rotated about a substrate axis of rotation running along the main direction of extent of the rotating arm.
    Type: Grant
    Filed: December 1, 2017
    Date of Patent: April 7, 2020
    Assignee: OSRAM OPTO SEMICONDUCTORS GMBH
    Inventors: Martin Lemberger, Michael Schmal, Julian Ikonomov
  • Patent number: 10543520
    Abstract: A method of manufacturing an item, notably a culinary item, includes: providing a support in the form of a preform; preparing a sol-gel composition; hydrolyzing the sol-gel precursor, followed by a condensation reaction; applying onto at least one support surface of the preform at least one layer of the sol-gel composition to form a sol-gel coating layer; and thermally treating the sol-gel coating layer to solidify the coating layer. Further, before thermally treating the sol-gel coating, the method includes pre-densifying the coated preform and stamping the preform to produce a final form of the culinary item.
    Type: Grant
    Filed: December 19, 2014
    Date of Patent: January 28, 2020
    Assignee: SEB S.A.
    Inventors: Aurélien Berrux, Aurélien Dubanchet, Martin Rubio
  • Patent number: 10494557
    Abstract: The present invention relates to a method of preparing nitrogen-doped graphene, comprising: mixing at least one solid-state nitrogen containing precursor with a graphene to form a mixture, and sintering the mixture under a reducing atmosphere to obtain the nitrogen-doped graphene. The present invention further provides a method of producing a composite heat dispatching plate coated with nitrogen-doped graphene film, comprising: mixing a nitrogen-doped graphene obtained aforementioned with a polymer bonding agent to form a mixture slurry, coating the mixture slurry onto at least one surface of a metal substrate to form a composite material, drying the composite material, and obtaining the composite heat dispatching plate with a film of nitrogen-doped graphene. Structural defects of graphene lattices are reduced during doping process so that crystallinity and thermal conductivity are improved.
    Type: Grant
    Filed: May 30, 2016
    Date of Patent: December 3, 2019
    Assignee: Chung Yuan Christian University
    Inventors: Wei Jen Liu, Zheng Zhe Xie, Jun Shen
  • Patent number: 10464816
    Abstract: The present invention relates to a hydrophilic silica aerogel blanket for ultra-high temperature insulation, a production method thereof, and a construction method thereof. More specifically, the present invention provides a production method a hydrophilic silica aerogel blanket, the method capable of strengthening the structure of a silica gel by adding a basic catalyst in an aging step, reducing processing time and cost by omitting a surface modification step, thereby reducing manufacturing cost, and suppressing the generation of a bad odor during construction by fundamentally blocking a volatile organic compound (VOC), a hydrophilic silica aerogel blanket produced thereby, and a construction method of a hydrophilic silica aerogel blanket, the method capable of suppressing the generation of a bad odor when constructing the hydrophilic aerogel blanket on an ultra-high temperature piping equipment, and at the same time, preventing the loss of heat insulation performance due to moisture in the air.
    Type: Grant
    Filed: October 10, 2017
    Date of Patent: November 5, 2019
    Assignee: LG CHEM, LTD.
    Inventors: Kyoung Shil Oh, Je Kyun Lee
  • Patent number: 10427983
    Abstract: A method of fabricating a part out of composite material, includes forming a fiber texture from refractory fibers; impregnating the fiber texture for a first time with a first slip containing first refractory particles; eliminating the liquid phase from the first slip so as to leave within the texture only the first refractory particles; impregnating the fiber texture for a second time with a second slip containing second refractory particles; eliminating the liquid phase from the second slip so as to leave within the texture only the second refractory particles and obtain a fiber preform filled with the first and second refractory particles; and sintering the first and second refractory particles present in the fiber preform in order to form a refractory matrix in the preform.
    Type: Grant
    Filed: December 18, 2015
    Date of Patent: October 1, 2019
    Assignees: SAFRAN AIRCRAFT ENGINES, SAFRAN
    Inventors: Michael Podgorski, Catherine Billotte Cabre, Bruno Jacques Gérard Dambrine, Ludovic Edmond Camille Molliex, Edu Ruiz, Sylvain Turenne
  • Patent number: 10328604
    Abstract: A method of fabricating a part out of composite material, includes forming a fiber texture from refractory fibers; placing the texture in a mold having an impregnation chamber including in its bottom portion a part made of porous material, the impregnation chamber being closed in its top portion by a deformable impermeable diaphragm separating the impregnation chamber from a compacting chamber; injecting a slip containing a powder of refractory particles into the impregnation chamber; injecting a compression fluid into the compacting chamber, to force the slip to pass through the texture; draining the liquid of the slip via the porous material part, while retaining the powder of refractory particles inside the texture so as to obtain a fiber preform filled with refractory particles; drying the fiber preform; unmolding the preform; and sintering the refractory particles present in the preform in order to form a refractory matrix in the preform.
    Type: Grant
    Filed: December 18, 2015
    Date of Patent: June 25, 2019
    Assignees: SAFRAN AIRCRAFT ENGINES, SAFRAN
    Inventors: Michael Podgorski, Catherine Billotte Cabre, Bruno Jacques Gérard Dambrine, Ludovic Edmond Camille Molliex, Edu Ruiz, Sylvain Turenne
  • Patent number: 10138167
    Abstract: This invention provides a thermal spray material capable of forming a thermal spray coating excellent in plasma erosion resistance as well as in properties such as porosity and hardness. The thermal spray material comprises a rare earth element oxyhalide (RE-O—X) which comprises a rare earth element (RE), oxygen (O) and a halogen atom (X) as its elemental constituents. The rare earth element oxyhalide has a halogen to rare earth element molar ratio (X/RE) of 1.1 or greater.
    Type: Grant
    Filed: April 29, 2016
    Date of Patent: November 27, 2018
    Assignees: TOKYO ELECTRON LIMITED, FUJIMI INCORPORATED
    Inventors: Nobuyuki Nagayama, Hiroyuki Ibe, Kazuyuki Tsuzuki
  • Patent number: 10106879
    Abstract: This invention provides a thermal spray material capable of forming a thermal spray coating with greater plasma erosion resistance. The thermal spray material comprises at least 77% by mass rare earth element oxyhalide (RE—O—X) which comprises a rare earth element (RE), oxygen (O) and a halogen atom (X) as its elemental constituents. The thermal spray material is characterized by being essentially free of an oxide of the rare earth element.
    Type: Grant
    Filed: April 29, 2016
    Date of Patent: October 23, 2018
    Assignees: FUJIMI INCORPORATED, TOKYO ELECTRON LIMITED
    Inventors: Nobuyuki Nagayama, Hiroyuki Ibe, Kazuyuki Tsuzuki
  • Patent number: 10106466
    Abstract: This invention provides a thermal spray material capable of forming a thermal spray coating excellent in plasma erosion resistance as well as in properties such as porosity and hardness. The thermal spray material comprises a rare earth element oxyhalide (RE-O—X) which comprises a rare earth element (RE), oxygen (O) and a halogen atom (X) as its elemental constituents. The thermal spray material has an X-ray diffraction pattern that shows a main peak intensity IA corresponding to the rare earth element oxyhalide, a main peak intensity IB corresponding to a rare earth element oxide and a main peak intensity IC corresponding to a rare earth element halide, satisfying a relationship [(IB+IC)/IA]<0.02.
    Type: Grant
    Filed: April 29, 2016
    Date of Patent: October 23, 2018
    Assignees: TOKYO ELECTRON LIMITED, FUJIMI INCORPORATED
    Inventors: Nobuyuki Nagayama, Hiroyuki Ibe, Kazuyuki Tsuzuki
  • Patent number: 10040948
    Abstract: This application features a method of forming a nanoporous layer. The method includes steps of reducing metal ions in a reverse micelle phase composition to form nanoparticles, removing surfactant from the composition to form clusters of the nanoparticles, dispensing the composition including the nanoparticle clusters dispersed in a liquid on a substrate, and drying to form the nanoporous layer. The nanoporous layer includes nanoparticles deposited to form a three dimensional network of irregularly shaped bodies. The nanoporous layer also includes a three dimensional network of intercluster spaces that are not occupied by the three dimensional network of irregularly shaped bodies.
    Type: Grant
    Filed: December 15, 2017
    Date of Patent: August 7, 2018
    Assignee: UXN Co., Ltd.
    Inventors: Hankil Boo, Rae Kyu Chang
  • Patent number: 9932266
    Abstract: A glass container and related methods of manufacturing a glass container. A solution having a composition including a silane, a solvent, a catalyst, and water, is applied to an exterior glass surface of the glass container, at an application temperature between 5 and 40 degrees Celsius, such that the solution at least partially fills the surface imperfections to provide a room-temperature-curable cold-end coating on the glass container. Then, the applied solution is allowed to cure on the exterior glass surface of the glass container, at a curing temperature between 5 and 40 degrees Celsius.
    Type: Grant
    Filed: October 18, 2016
    Date of Patent: April 3, 2018
    Assignee: Owens-Brockway Glass Container Inc.
    Inventors: Pramod K. Sharma, Kevin Xin Yu, Carol A. Click
  • Patent number: 9461134
    Abstract: In some embodiments, an MIS-type contact structure is formed by passivating the semiconductor surface of a source/drain region with a chalcogen, and subsequently depositing an tunnel layer by first exposing the chalcogen-passivated surface to a metal-organic precursor. Subsequently, deposition of the tunnel layer continues to a desired thickness. Preferably, the metal-organic precursor is part of a first set of ALD precursors and a second set of ALD precursors, which include one or more metal or semimetal precursors, are subsequently used to continue the deposition. For example, the metal-organic precursor may be used to deposit a first portion of the tunnel layer, and an inorganic metal or inorganic semimetal precursor or a different organic metal or organic semimetal precursor may be used to deposit a second portion of the tunnel layer. A metal is subsequently deposited on the tunnel layer, e.g., to form a metal electrode or electrical contact.
    Type: Grant
    Filed: May 20, 2015
    Date of Patent: October 4, 2016
    Assignee: ASM IP HOLDING B.V.
    Inventors: Qi Xie, Fu Tang, Petri Raisanen, Jacob Woodruff, Jan Willem Maes, Michael Givens
  • Patent number: 9187816
    Abstract: Methods of reducing an initial cross-sectional area of a hole in a component to a predetermined cross-sectional area including preparing a composition comprising at least an aluminum alloy with a melting temperature higher than aluminum, applying the composition to an interior surface of the hole, and then heating the component to cause a metal within the component to diffuse from the component into the composition and react with the aluminum alloy in the composition to form a coating on the interior surface of the hole. The heating step is performed to selectively modify the initial cross-sectional area of the hole and thereby directly attain the predetermined cross-sectional area thereof.
    Type: Grant
    Filed: November 6, 2012
    Date of Patent: November 17, 2015
    Assignee: General Electric Company
    Inventors: Stephen Gerard Pope, Dennis William Cavanaugh, John Gregory Obeirne, Eric Eicher McConnell, Mark Lawrence Hunt, Canan Hardwicke
  • Patent number: 9017765
    Abstract: Embodiments of the invention relate to compositions of metal oxyfluoride-comprising glazes or metal fluoride-comprising glazes, glass ceramics, and combinations thereof which are useful as plasma-resistant solid substrates or plasma resistant protective coatings over other substrates. Also described are methods of fabricating various structures which incorporate such compositions, including solid substrates and coatings over the surface of a substrate which has a melting point which is higher than about 1600° C., such as aluminum oxide, aluminum nitride, quartz, silicon carbide, silicon nitride.
    Type: Grant
    Filed: November 3, 2009
    Date of Patent: April 28, 2015
    Assignee: Applied Materials, Inc.
    Inventors: Jennifer Y. Sun, Ren-Guan Duan, Kenneth S. Collins
  • Patent number: 8986841
    Abstract: A process for reinforcing a glass-ceramic article, into which a maximum tension is introduced beneath the surface of the glass-ceramic, advantageously in proximity to said surface. The invention also relates to an enamel that can be used for this reinforcement, this enamel being formed from a glass frit having the following composition, the proportions being expressed as weight percentages: SiO2 50-66% MgO 3-8% Na2O ?7-15% K2O 0-3% Li2O ?0-12% CaO ?0-10% BaO ?0-15% Al2O3 0-3% ZrO2 0-3% ZnO 0-5% B2O3 0-8% the sum of the alkaline-earth metal oxides CaO+BaO moreover being between 8 and 15%, and the sum of the alkali metal oxides Na2O+K2O+Li2O moreover being between 7 and 20%. The reinforced glass-ceramics obtained by the process.
    Type: Grant
    Filed: January 10, 2014
    Date of Patent: March 24, 2015
    Assignee: Eurokera S.N.C.
    Inventors: Stephanie Pelletier, Marie-Helene Chopinet, Caroline Faillat, Marie-Helene Rouillon, Pablo Vilato
  • Publication number: 20150079349
    Abstract: A hard faced surface comprises a metal substrate. Inserts are attached to the substrate as a covering layer on the substrate. Each insert comprises a thermally stable polycrystalline diamond (TSP) body (or polycrystalline diamond or cubic boron nitride) having a plan section, a contact surface and a flat top surface. A boundary coating on the ultra-hard body renders the body wettable by first braze material. A tungsten carbide cap is brazed with said first braze material to at least the top surface of the TSP block. The inserts are brazed to the substrate in a closely packed side-by-side formation with a second braze material that penetrates the gaps between the inserts and between the contact surface of the bodies and the metal substrate. The tungsten carbide caps of the inserts provide a gauge for the hard faced surface, which caps are ground in a finishing step exposing the caps and providing the hard faced surface with a desired dimension including an amount of the thickness of the caps.
    Type: Application
    Filed: June 16, 2014
    Publication date: March 19, 2015
    Applicant: CUTTING & WEAR RESISTANT DEVELOPMENTS LIMITED
    Inventor: Mark Russell
  • Patent number: 8927434
    Abstract: A method of producing a patterned inorganic thin film dielectric stack includes providing a substrate. A first patterned deposition inhibiting material layer is provided on the substrate. A first inorganic thin film dielectric material layer is selectively deposited on a region of the substrate where the first deposition inhibiting material layer is not present using an atomic layer deposition process. The first deposition inhibiting and first inorganic thin film dielectric material layers are simultaneously treated after deposition of the first inorganic thin film dielectric material layer. A second patterned deposition inhibiting material layer is provided on the substrate. A second inorganic thin film dielectric material layer is selectively deposited on a region of the substrate where the second deposition inhibiting material layer is not present using an atomic layer deposition process.
    Type: Grant
    Filed: August 31, 2012
    Date of Patent: January 6, 2015
    Assignee: Eastman Kodak Company
    Inventors: Carolyn R. Ellinger, David H. Levy, Shelby F. Nelson
  • Patent number: 8920866
    Abstract: A metal implant, in particular a dental implant, with a hydrophilic surface for at least partial insertion into a bone, and a method for the production of said implant are described. A particularly advantageous hydrophilic surface for improved osteointegration properties is made available if it is briefly treated, at least in some areas, in a weakly alkaline solution. These excellent osteointegration properties can be achieved in a method in which, optionally after a preceding mechanical surface modification by material removal and/or chemical surface modification, at least the areas exposed of this surface exposed to bone and/or soft tissue are chemically modified in an alkaline solution.
    Type: Grant
    Filed: January 13, 2011
    Date of Patent: December 30, 2014
    Assignee: Thommen Medical AG
    Inventors: Falko Schlottig, Daniel Snetivy
  • Publication number: 20140231251
    Abstract: An aspect of the present embodiment, there is provided a gas supply member includes a body, and a gas supply path penetrating into the body, the gas supply path including a first channel at an inlet side and a second channel connected to the first channel at an outlet side, the first channel having a first diameter and a diameter of the second channel being monotonically increased towards the outlet side from the first diameter to a second diameter, wherein an alumina film is provided on a first sidewall of the first channel, an yttrium-containing film is provided on a second sidewall of the second channel and a surface of the body at the outlet side.
    Type: Application
    Filed: February 14, 2014
    Publication date: August 21, 2014
    Applicant: Kabushiki Kaisha Toshiba
    Inventors: Hisashi Hashiguchi, Makoto Saito, Hideo Eto
  • Patent number: 8789693
    Abstract: A metal implant, in particular a dental implant, with a hydrophilic surface for at least partial insertion into a bone, and a method for the production of said implant are described. A particularly advantageous hydrophilic surface for improved osteointegration properties is made available if it is briefly treated, at least in some areas, in a weakly alkaline solution. These excellent osteointegration properties can be achieved in a method in which, optionally after a preceding mechanical surface modification by material removal and/or chemical surface modification, at least the areas exposed of this surface exposed to bone and/or soft tissue are chemically modified in an alkaline solution.
    Type: Grant
    Filed: November 11, 2010
    Date of Patent: July 29, 2014
    Assignee: Thommen Medical AG
    Inventors: Falko Schlottig, Daniel Snétivy
  • Patent number: 8771795
    Abstract: A treatment solution for insulation coating for grain-oriented electrical steel sheets contains at least one selected from phosphates of Mg, Ca, Ba, Sr, Zn, Al, and Mn; colloidal silica in a proportion of 0.5 to 10 mol in terms of SiO2 and a water-soluble vanadium compound in a proportion of 0.1 to 2.0 mol in terms of V, relative to PO4:1 mol in the phosphates.
    Type: Grant
    Filed: July 30, 2008
    Date of Patent: July 8, 2014
    Assignee: JFE Steel Corporation
    Inventors: Mineo Muraki, Minoru Takashima, Tomofumi Shigekuni
  • Patent number: 8753720
    Abstract: Refractory metal and refractory metal carbide nanoparticle mixtures and methods for making the same are provided. The nanoparticle mixtures can be painted onto a surface to be coated and heated at low temperatures to form a gas-tight coating. The low temperature formation of refractory metal and refractory metal carbide coatings allows these coatings to be provided on surfaces that would otherwise be uncoatable or very difficult to coat, whether because they are carbon-based materials (e.g., graphite, carbon/carbon composites) or temperature sensitive materials (e.g., materials that would melt, oxidize, or otherwise not withstand temperatures above 800° C.), or because the high aspect ratio of the surface would prevent other coating methods from being effective (e.g., the inner surfaces of tubes and nozzles). The nanoparticle mixtures can also be disposed in a mold and sintered to form fully dense components.
    Type: Grant
    Filed: May 10, 2013
    Date of Patent: June 17, 2014
    Assignee: Lockheed Martin Corporation
    Inventor: Alfred A. Zinn
  • Patent number: 8728233
    Abstract: The present invention relates to a method for the production of crystal layers or bulk crystals of group III nitride or of mixtures of different group III nitrides by means of precipitation, at a first temperature T1 in a first temperature range, from a group-III containing fused metal on a group-III-nitride crystal seed placed in the fused metal or on a foreign substrate placed in the fused metal, with the admixture of nitrogen in the fused metal at a pressure P. With the method a solvent additive is added to the fused metal which increases the conversion rate of group III metal to group III nitride in the fused metal. The fused metal runs through at least one temperature cycle with a first and a second process phase in which cycle the fused metal cools after the first process phase from the first temperature to a second temperature T2 below the first temperature range and at the end of the second process phase is heated from the second temperature back to a temperature within the first temperature range.
    Type: Grant
    Filed: October 4, 2005
    Date of Patent: May 20, 2014
    Assignee: Fraunhofer-Gesellschaft zur Foerderung der Angewandten Forschung E.V.
    Inventors: Jochen Friedrich, Georg Müller, Rainer Apelt, Elke Meissner, Bernhard Birkmann, Stephan Hussy
  • Patent number: 8691341
    Abstract: A method of controlling a height of an encapsulant material on an inkjet printhead is provided. The method includes dispensing the encapsulant material on an outer portion of the inkjet printhead. The encapsulant material is then depressed to reduce its height on the outer portion of the inkjet printhead. The encapsulant material may be depressed directly after dispensing or before it completely cures. The encapsulant material may be completely cured before reducing its height. The height of the cured encapsulant material may be reduced by removing a top portion of the encapsulant material through machining operation. Reducing the height of the encapsulant material on the inkjet printhead minimizes the distance of the nozzle plate of the inkjet printhead to the printing media, thus improving print quality.
    Type: Grant
    Filed: September 30, 2011
    Date of Patent: April 8, 2014
    Assignee: Lexmark International, Inc.
    Inventors: Neal D. Erickson, Kirk L. Stechschulte, Steven R. Komplin, Ronald W. Bunn, Richard L. Warner, Girish S. Patil, Kyle B. Freels
  • Patent number: 8668959
    Abstract: A method of imparting high-temperature, degradation resistance to a metallic component involving applying a metal slurry comprising a Co-based metallic composition containing Co, Cr, Mo, Si, and B, a binder, and a solvent to a surface of the component, and sintering the Co-based metallic composition to form a substantially continuous Co-based alloy coating on the surface of the body.
    Type: Grant
    Filed: January 16, 2013
    Date of Patent: March 11, 2014
    Assignee: Kennametal Inc.
    Inventors: Abdelhakim Belhadjhamida, Joseph Overton, James B. C. Wu
  • Patent number: 8617652
    Abstract: Embodiments relate to depositing on one or more layers of materials on a fiber or fiber containing material using atomic layer deposition (ALD) to provide or enhance functionalities of the fibers or fiber containing material. A layer of material is deposited coated on the fibers or fiber containing textile by causing the relative movement between a fiber or the fiber containing textile and a source injector. The surface of the material is oxidized, nitrified or carbonized to increase the volume of the deposited material. By increasing the volume of the material, the material is subject to compressive stress. The compressive stress renders the fibers or the fiber containing material more rigid, stronger and more resistant against bending force, impact or tensile force.
    Type: Grant
    Filed: June 28, 2012
    Date of Patent: December 31, 2013
    Assignee: Veeco ALD Inc.
    Inventor: Sang In Lee
  • Patent number: 8609185
    Abstract: A method of locally repairing an aluminide coating (50) on a gas turbine engine nozzle guide vane (26) or a turbine blade (30,30B) comprises removing a damaged portion of the aluminide coating (50) from a portion (53) of the surface of the article. Any oxidised layer (54) is removed from the portion (53) of the surface of the article. Stoichiometric amounts of nickel and aluminium are placed on the portion (53) of the surface of the article using at least one foil (57). The stoichiometric amounts of nickel and aluminium are heat treated to form an aluminide patch coating (50B) on the portion (53) of the surface of the article and to bond the aluminide patch coating (50B) to the portion (53) of the surface of the article and to the aluminide coating (50) surrounding the aluminide patch coating (50B). The advantage is that the aluminide coating (50) surrounding the aluminide patch coating (50B) is not over aluminised.
    Type: Grant
    Filed: July 27, 2009
    Date of Patent: December 17, 2013
    Assignee: Rolls-Royce, PLC
    Inventors: Stephen J. Tuppen, Daniel Clark, Alan S. Wood
  • Patent number: 8597735
    Abstract: Workpieces, which are conveyed by a conveying device along a conveying path, are heated by a heating and degreasing coil. Then, resin powder is downwardly sprayed from a nozzle of a coating device to each corresponding one of the workpieces, which are conveyed by the conveying device. The workpieces are thereafter heated by a heating and curing coil. At each of the heating coils, a dummy member, which is made of an electrically conductive material, is displaced from a retracted position to a forward position, which is located between the corresponding heating coil and a corresponding adjacent part of the conveying path of the conveying device, when an empty one of mount locations of the conveying device reaches the forward position of the dummy member.
    Type: Grant
    Filed: February 22, 2011
    Date of Patent: December 3, 2013
    Assignee: Asmo Co., Ltd.
    Inventors: Keiji Inoue, Makoto Oishi, Yuya Furukawa, Yoshihiro Ikebe
  • Patent number: 8568837
    Abstract: A method of manufacturing a golf ball with a deposited layer is disclosed. The deposited layer is not produced by a molding process, such as injection molding or compression molding. Instead, the deposition process is produced by another process, such as thermal spraying. The deposited layer may include partially fused particulate material. The deposited layer may be added to a golf ball design as one or more supplemental layers. The deposited layer may also be provided in a golf ball design as a substitute for one or more layers. A golf ball may further include a combination of one or more supplemental deposited layers and one or more substituted deposited layers.
    Type: Grant
    Filed: March 30, 2012
    Date of Patent: October 29, 2013
    Assignee: NIKE, Inc.
    Inventors: Seisuke Tomita, Arthur Molinari, Takahisa Ono, Michael Wallans
  • Patent number: 8545944
    Abstract: The present invention relates generally to production of photoelectric grade films or cells from semiconductor powders or dust. In one embodiment, the present invention provides a method for producing a photoelectric grade film from a semiconductor powder. The method includes providing a substrate, coating the substrate with a layer of the semiconductor powder and moving the substrate with the layer of the semiconductor powder under an energy source at a predefined rate, wherein the predefined rate is sufficient to melt the semiconductor powder by the energy source and to cool the substrate such that substantially all impurities are moved to an edge of the substrate.
    Type: Grant
    Filed: May 5, 2009
    Date of Patent: October 1, 2013
    Assignee: SRI International
    Inventor: Angel Sanjurjo
  • Patent number: 8529999
    Abstract: A process of coating an article includes the steps of (1) forming a layer of a ceramic based compound on an article; (2) providing a solution containing a metal as a particulate having a diameter of about 10 nanometers to about 1000 nanometers and present in an amount of about 25 percent to about 50 percent by volume of the solution; (3) contacting the ceramic based compound layer with the solution; (4) drying the article; and (5) optionally repeating steps (3) and (4).
    Type: Grant
    Filed: August 24, 2009
    Date of Patent: September 10, 2013
    Assignee: United Technologies Corporation
    Inventors: Michael J. Maloney, David A. Litton, Kevin W. Schlichting, Melvin Freling, John G. Smeggil, David B. Snow
  • Patent number: 8524316
    Abstract: A method of manufacturing a golf ball with a deposited layer is disclosed. The deposited layer is not produced by a molding process, such as injection molding or compression molding. Instead, the deposition process is produced by another process, such as sintering. The deposited layer may include partially fused particulate material. The deposited layer may be added to a golf ball design as one or more supplemental layers. The deposited layer may also be provided in a golf ball design as a substitute for one or more layers. A golf ball may further include a combination of one or more supplemental deposited layers and one or more substituted deposited layers.
    Type: Grant
    Filed: March 30, 2012
    Date of Patent: September 3, 2013
    Assignee: NIKE, Inc.
    Inventors: Seisuke Tomita, Arthur Molinari, Takahisa Ono
  • Patent number: 8449942
    Abstract: A method of forming a silicon oxide layer is described. The method may include the steps of mixing a carbon-free silicon-containing precursor with a radical-nitrogen-and/or-hydrogen precursor, and depositing a silicon-nitrogen-and-hydrogen-containing layer on a substrate. The conversion of the silicon-nitrogen-and-hydrogen-containing layer to a silicon-and-oxygen-containing layer is then initiated by a low temperature anneal (a “cure”) in an ozone-containing atmosphere. The conversion of the silicon-and-nitrogen film to silicon oxide in the ozone-containing atmosphere may be incomplete and augmented by a higher temperature anneal in an oxygen-containing environment.
    Type: Grant
    Filed: September 28, 2010
    Date of Patent: May 28, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Jingmei Liang, Sukwon Hong
  • Patent number: 8435605
    Abstract: Methods and apparatus provide for: applying an inorganic barrier layer to at least a portion of a flexible substrate, the barrier layer being formed from a low liquidus temperature (LLT) material; and sintering the inorganic barrier layer while maintaining the flexible substrate below a critical temperature.
    Type: Grant
    Filed: November 2, 2011
    Date of Patent: May 7, 2013
    Assignee: Corning Incorporated
    Inventors: Bruce Gardiner Aitken, Dana Craig Bookbinder, Sean Matthew Garner, Mark Alejandro Quesada
  • Patent number: 8435604
    Abstract: A sealing method for decreasing the time it takes to hermetically seal a device and the resulting hermetically sealed device (e.g., a hermetically sealed OLED device) are described herein. The sealing method includes the steps of: (1) cooling an un-encapsulated device; (2) depositing a sealing material over at least a portion of the cooled device to form an encapsulated device; and (3) heat treating the encapsulated device to form a hermetically sealed device. In one embodiment, the sealing material is a low liquidus temperature inorganic (LLT) material such as, for example, tin-fluorophosphate glass, tungsten-doped tin fluorophosphate glass, chalcogenide glass, tellurite glass, borate glass and phosphate glass. In another embodiment, the sealing material is a Sn2+-containing inorganic oxide material such as, for example, SnO, SnO+P2O5 and SnO+BPO4.
    Type: Grant
    Filed: April 6, 2010
    Date of Patent: May 7, 2013
    Assignee: Corning Incorporated
    Inventors: Bruce Gardiner Aitken, Chong Pyung An, Mark Alejandro Quesada
  • Patent number: 8404366
    Abstract: In a cutting tool, if the outermost ceramic coating layer is a ?-Al2O3 coating layer, then certain microns of the ?-Al2O3 layer will be transformed into an ?-Al2O3 by instantaneous melting, vaporization and solidification. Further, if the outermost coating layer of the ceramic coating layers is an ?-Al2O3 coating layer, then the surface roughness will be enhanced since at least a portion of it will be melted, wherein the melted surface will be solidified with its surface flattened by the surface tension provided in a melted state.
    Type: Grant
    Filed: January 2, 2007
    Date of Patent: March 26, 2013
    Assignee: TaeguTec, Ltd.
    Inventors: Dong Gil Ahn, Joo Wan Lee
  • Patent number: 8383203
    Abstract: A method of imparting high-temperature, degradation resistance to a component associated with an internal combustion engine involving applying a metal slurry comprising a Co-based metallic composition, a binder, and a solvent to a surface of the component, and sintering the Co-based metallic composition to form a substantially continuous Co-based alloy coating on the surface of the body. An internal combustion engine component comprising a metallic substrate and a Co-based metallic coating thereon which has a thickness between about 100 and about 1000 microns.
    Type: Grant
    Filed: December 15, 2005
    Date of Patent: February 26, 2013
    Assignee: Kennametal Inc.
    Inventors: Abdelhakim Belhadjhamida, Joseph Overton, James B. C. Wu
  • Patent number: 8349406
    Abstract: A coated abrasive product is disclosed, which includes a substrate and an abrasive layer overlying the substrate. The abrasive layer includes abrasive grains and a binder, the binder being formed from a binder formulation having first and second binder components mixed together uniformly with the abrasive grains, wherein the first binder component is radiation curable and the second binder component comprises a powder and is thermally curable.
    Type: Grant
    Filed: August 31, 2006
    Date of Patent: January 8, 2013
    Assignee: Saint-Gobain Abrasives, Inc.
    Inventors: Paul Wei, Gwo Swei, Damien Nevoret, Wenliang Patrick Yang
  • Publication number: 20120308722
    Abstract: Methods for improving the strength of glass substrates are described. One such method for strengthening a glass disk substrate for a storage device includes immersing at least a portion of the glass substrate in a solution, the solution including a solvent and a coating material selected from the group consisting of NaOH, KOH, and KNO3, removing the glass substrate from the solution, allowing the solvent to evaporate from the glass substrate, and heating the glass substrate at a preselected temperature for a preselected duration, where the preselected temperature is sufficient to substantially melt the coating material and is less than a transition temperature of the glass substrate.
    Type: Application
    Filed: June 3, 2011
    Publication date: December 6, 2012
    Applicant: WD MEDIA, INC.
    Inventors: SHOJI SUZUKI, CHRIS BRISKO
  • Patent number: 8309163
    Abstract: A high-throughput method of forming a semiconductor precursor layer by use of a chalcogen-containing vapor is disclosed. In one embodiment, the method comprises forming a precursor material comprising group IB and/or group IIIA particles of any shape. The method may include forming a precursor layer of the precursor material over a surface of a substrate. The method may further include heating the particle precursor material in a substantially oxygen-free chalcogen atmosphere to a processing temperature sufficient to react the particles and to release chalcogen from the chalcogenide particles, wherein the chalcogen assumes a liquid form and acts as a flux to improve intermixing of elements to form a group IB-IIIA-chalcogenide film at a desired stoichiometric ratio. The chalcogen atmosphere may provide a partial pressure greater than or equal to the vapor pressure of liquid chalcogen in the precursor layer at the processing temperature.
    Type: Grant
    Filed: March 30, 2006
    Date of Patent: November 13, 2012
    Assignee: Nanosolar, Inc.
    Inventors: Jeroen K. J. Van Duren, Matthew R. Robinson, Brian M. Sager
  • Patent number: 8304990
    Abstract: A method for hermetically sealing a device without performing a heat treatment step and the resulting hermetically sealed device are described herein. The method includes the steps of: (1) positioning the un-encapsulated device in a desired location with respect to a deposition device; and (2) using the deposition device to deposit a sealing material over at least a portion of the un-encapsulated device to form a hermetically sealed device without having to perform a post-deposition heat treating step. For instance, the sealing material can be a Sn2+-containing inorganic oxide material or a low liquidus temperature inorganic material.
    Type: Grant
    Filed: September 30, 2010
    Date of Patent: November 6, 2012
    Assignee: Corning Incorporated
    Inventors: Bruce Gardiner Aitken, Shari Elizabeth Koval, Mark Alejandro Quesada
  • Patent number: 8293335
    Abstract: Yttria-coated ceramic components of semiconductor material processing apparatuses include a substrate and at least one yttria-containing coating on the substrate. The components are made by applying a first yttria-containing coating on a ceramic substrate, which can be a green body of the ceramic material. The coated green body is sintered. The first yttria-containing coating can be treated to remove attached yttria particles resulting from the sintering. In another embodiment, a second yttria-containing coating can be thermally sprayed on the first yttria-containing coating to cover the particles.
    Type: Grant
    Filed: March 8, 2007
    Date of Patent: October 23, 2012
    Assignee: Lam Research Corporation
    Inventor: Chris Chang
  • Patent number: 8277896
    Abstract: Methods of making a ternary oxide and a perovskite-related ternary oxide structure are described. The methods include reacting a binary oxide with a metal oxide or a metal hydroxide to form a ternary oxide dielectric layer on a substrate. Powders, anodes, pressed articles, and capacitors including the ternary oxide or perovskite-related ternary oxide structure as a dielectric layer or other layers are further described.
    Type: Grant
    Filed: August 30, 2007
    Date of Patent: October 2, 2012
    Assignee: Global Advanced Metals, USA, Inc.
    Inventors: Robert D. Mariani, John W. Koenitzer
  • Patent number: 8252385
    Abstract: Processes for printing conductors, insulators, dielectrics, phosphors, emitters, and other elements containing elongated functional particles aligned along the axis of a spun fiber or film that can be for electronics and display applications are provided. Also provided are viscoelastic compositions used in the processes, and devices made therefrom.
    Type: Grant
    Filed: March 23, 2006
    Date of Patent: August 28, 2012
    Assignee: E I du Pont de Nemours and Company
    Inventors: Steven Dale Ittel, Jennifer Leigh White
  • Patent number: 8241706
    Abstract: A method of manufacturing a ceramic coated fiber comprises heat treating an activated carbon coated fiber containing a ceramic precursor, to form a ceramic coated fiber.
    Type: Grant
    Filed: September 3, 2010
    Date of Patent: August 14, 2012
    Assignee: The Board of Trustees of the University of Illinois
    Inventors: Jian-Ku Shang, Rongcai Xie, Zhongren Yue, James Economy
  • Publication number: 20120177828
    Abstract: The invention relates to a wear part or tool comprising a body containing an iron-group metal or alloy, a wear-resistant layer metallurgically bonded to a surface of the body through an intermediate layer, characterised in that the wear-resistant layer comprises at least 13 vol. % of grains of metal carbide selected from the group consisting of WC, TiC, VC, ZrC, NbC, Mo2C, HfC and TaC and grains of (Cr,Me)xCy and a metal based phase comprising of a solid solution of 0.5 to 20% Cr, 0.2 to 15% Si, and 0.2 to 20% carbon, where Me is Fe, Co and/or Ni; and the intermediate layer has a thickness of 0.05 to 1 mm and comprises Si in amount of 0.1 to 0.7 of that in the wear-resistant layer, chromium in amount of 0.1 to 0.6 of that in the wear-resistant layer and the metal of the metal carbide in amount of 0.2 to 0.6 of that in the wear-resistant layer and to a method of producing such a wear part.
    Type: Application
    Filed: March 12, 2012
    Publication date: July 12, 2012
    Inventors: Igor Yuri KONYASHIN, Bernd Heinrich Ries, Frank Friedrich Lachmann
  • Patent number: 8168259
    Abstract: An article for use in aggressive environments is presented. In one embodiment, the article comprises a substrate and a self-sealing and substantially hermetic sealing layer disposed over the bondcoat. The substrate may be any high-temperature material, including, for instance, silicon-bearing ceramics and ceramic matrix composites. A method for making such articles is also presented. The method comprises providing a substrate; disposing a self-sealing layer over the substrate; and heating the sealing layer to a sealing temperature at which at least a portion of the sealing layer will flow.
    Type: Grant
    Filed: October 15, 2010
    Date of Patent: May 1, 2012
    Assignee: General Electric Company
    Inventors: Reza Sarrafi-Nour, Krishan Lal Luthra, Peter Joel Meschter, Curtis Alan Johnson