Abstract: A member covered with a self-fluxing alloy sprayed coating is produced by previously forming a porous ceramic sprayed coating on a surface of a self-fluxing alloy sprayed coating prior to a refusing treatment of the coating formed on a substrate, heating the sprayed coating in an inert gas atmosphere controlled to 1˜300 hPa or by a high frequency induction heating system and thereafter removing the ceramic sprayed coating to expose the self-fluxing alloy sprayed coating. This member is uniform in the thickness, less in the retention of pores or oxide impurities and has a strong coating property.

Abstract: A method for improving the fracture toughness for aluminum-based diffusion coatings by thermal spray means to simultaneously apply aluminum, chromium, boron, and/or silicon onto a steel workpiece, followed by heat treatment of the workpiece for a sufficient time to cause the aluminum, chromium, boron, and/or silicon to diffuse into the workpiece. The resulting diffusion coating demonstrates improved fracture toughness and does not necessitate the use of a slurry.

Abstract: A method for coating a surface of a substrate includes providing a substrate having a surface, coating the surface with a foam suspension containing a powder suspended in a foam to form a coating on the surface, wherein the coating has an activator; and subjecting the substrate to a diffusion treatment.

Abstract: An anode for use in an electrochemical cell comprises a plate of non-particulate, mercury-free zinc metal and a coating of indium metal on at least a portion of the zinc plate surface. The anode is particularly useful in a rechargeable metal-air cell. The elimination of mercury enhances the safety of the cell and the indium coating reduces gassing at the anode and corrosion of the anode. Desirably, the electrolyte in the metal air cell also includes indium hydroxide. Also, a method for making the anode using a hot-plate joining process.

Abstract: A method for restoring or enhancing an environmental resistant coating of a coating total thickness within a coating design thickness range on a metal substrate of an article includes the application of a restoring or enhancing metal to at least one discrete local surface area. Then at least the discrete local surface area is coated with an environmental resistant coating. For use of the method to restore a coating on an article which has experienced service operation and the discrete surface area includes an undesirable amount of oxidation/corrosion products, the oxidation/corrosion products first are removed from an outer portion of the coating while retaining a coating present at the discrete surface areas and retaining the entire coating on surface areas adjacent the discrete surface areas. Then the restoration metal is applied.

Abstract: A composite barrel for use in extrusion or injection molding is disclosed. The composite barrel includes an outer housing having a cylindrical bore that extends throughout the length of the outer housing. A wear-resistant lining is disposed on an interior surface that defines the cylindrical bore. The lining is fabricated from an alloy that includes a base metal and phosphorus and the lining may contain hard abrasion-resistant particulate, such as tungsten carbide. The base metal is nickel or cobalt or a mixture of nickel and cobalt. The alloy is typically applied by centrifugal casting and can be cast in a nitrogen-rich atmosphere without creating undesirable lining porosity. Such linings can be made for a fraction of the cost of comparable linings that must be cast under vacuum or in an atmosphere of argon.

Abstract: This invention relates to a spray coating powder material which, when applied to gas turbines using a crude low-quality fuel oil as fuel, has sufficiently higher corrosion resistance to sulfur, vanadium, sodium and other substances that accelerate corrosion in a high-temperature service environment, than conventional materials such as Ni-50 Cr and MCrAlY materials, as well as high-temperature components coated therewith. Specifically, this invention relates to a spray coating powder material comprising, on a weight percentage basis, greater than 45% and up to 60% of chromium, 5 to 15% of aluminum, 0.5 to 10% of zirconium, and the balance comprising cobalt or iron, or both, and incidental impurities, as well as high-temperature components coated therewith. This material can yield a sprayed coating having high corrosion resistance to sulfur, vanadium, sodium and other substances that accelerate corrosion in a high-temperature service environment.

Abstract: Disclosed herein is a method of coating a substrate with a zinc dialkyldithiophosphate (ZDDP) material, comprising the steps of selecting a substrate which is reactive with said ZDDP material; providing an atmosphere containing said ZDDP material at a predetermined concentration; exposing said substrate to said atmosphere for a sufficient period of time and at a sufficient temperature, so as to cause said ZDDP material to form a layered substrate having a layer of a ZDDP derivative material thereon; and annealing said layered substrate.