Metal Coating Patents (Class 427/383.1)
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Patent number: 11883811Abstract: A method of manufacturing a catalyst material includes the steps of: providing a body having an open-porous foam structure and comprising at least a first metal or alloy; providing particles, each of which particles comprising at least a second metal or alloy; distributing the particles on the body; forming a structural connection between each of at least a subset of the particles and the body; and forming an oxide film on at least the subset of the particles and the body, wherein the oxide film has a catalytically active surface.Type: GrantFiled: July 16, 2019Date of Patent: January 30, 2024Assignees: ALANTUM EUROPE GMBH, FRAUNHOFER-GESELLSCHAFT ZUR FÖRDERUNG DER ANGEWANDTEN FORSCHUNG E.V.Inventors: Lars Torkuhl, Robin Kolvenbach, JungSuk Bae, Andreas Tillmann, Alexandra Gerstle, Gunnar Walther, Tilo Büttner, Hans-Dietrich Böhm, Bernd Kieback, Thomas Weissgärber, Arne Boden
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Patent number: 11327621Abstract: A transparent conductive multilayer body includes a cured resin layer, a first transparent conductive layer, and a second transparent conductive layer sequentially laminated on at least one surface of a polymer film. The first transparent conductive layer is a crystalline transparent conductive layer free of an organic component. The second transparent conductive layer contains alkoxysilane, and at least one kind of fine particles A formed of conductive fine particles of metal oxide or metal having an average primary particle diameter of 100 nm or less.Type: GrantFiled: January 15, 2008Date of Patent: May 10, 2022Assignee: TEIJIN LIMITEDInventor: Haruhiko Ito
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Patent number: 11161996Abstract: The present invention relates to an electronic device comprising a printed substrate comprising a trace of molecular ink thereon, the molecular ink being sintered to form a conductive metal trace forming the electronic device, wherein the molecular ink is chosen from a) a flake-less printable composition of 30-60 wt % of a C8-C12 silver carboxylate, 0.1-10 wt % of a polymeric binder and balance of at least one organic solvent, all weights based on total weight of the composition; or b) a flake-less printable composition of 5-75 wt % of bis(2-ethyl-1-hexylamine) copper (II) formate, bis(octylamine) copper (II) formate or tris(octylamine) copper (II) formate, 0.25-10 wt % of a polymeric binder and balance of at least one organic solvent, all weights based on total weight of the composition.Type: GrantFiled: October 25, 2017Date of Patent: November 2, 2021Assignees: E2IP TECHNOLOGIES INC., NATIONAL RESEARCH COUNCIL OF CANADA, HER MAJESTY THE QUEEN IN RIGHT OF CANADA (...)Inventors: Xiangyang Liu, Olga Mozenson, Bhavana Deore, Chantal Paquet, Arnold Kell, Patrick Malenfant, Julie Ferrigno, Olivier Ferrand, Jian Xiong Hu, Sylvie Lafreniere, Reza Chaharmir, Jonathan Ethier, Khelifa Hettak, Jafar Shaker, Adrian Momciu
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Patent number: 10892160Abstract: The present method for the first time proposes a method for producing an electrotechnical thin layer which makes it possible to carry out process control at room temperature by using an additional reagent, thereby providing stable, thin layers in a very short time. Capacitive accumulators that could replace a Li-ion battery in a tablet PC and more far-reaching applications are thus possible even for cases of gross, industrial process control.Type: GrantFiled: February 26, 2016Date of Patent: January 12, 2021Assignee: DYNAMIC SOLAR SYSTEMS AGInventors: Gangadaran Puvanendralingam, Patrick Linder, Daniel Linder
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Patent number: 10741329Abstract: A multilayer ceramic capacitor includes: a multilayer structure in which each of dielectric layers and each of internal electrode layers are alternately stacked, a main component of the dielectric layers being ceramic, a main component of the internal electrode layers being a metal, wherein: an existence rate of crystal grains satisfying b/a<1 of crystal grains included in the internal electrode layer is 70% or more, when a thickness of the internal electrode layer is “a” and a length of crystal grains of a main component metal of the internal electrode layer in an extension direction of the internal electrode layer is “b”; and the internal electrode layer includes a grain of which a main component is ceramic.Type: GrantFiled: March 26, 2018Date of Patent: August 11, 2020Assignee: TAIYO YUDEN CO., LTD.Inventor: Maki Inoue
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Patent number: 10279331Abstract: The present process provides a method for synthesizing difficult to make oxide-free nanometals and such as Zn, Sn and Ti and alloys of the period 4 and 5 transition metal elements in a free and reduced state using a solution phase synthesis process. Also provided is a method for stabilizing their associated colloidal metal and alloy dispersions under kinetic control at modest temperatures (<90 degrees Celsius). A solution of an organic reducing agent containing at least two proximal nitrogen atoms is reacted with a separate solution containing one or more metal-organic salts dissolved in the same or different low molecular weight solvent as the reducing agent. The reaction products are stabilized with Lewis bases and Lewis acids and optionally can be concentrated by removing a portion of the volatile low molecular weight solvent by either the use of a partial vacuum or by chemical extraction into another phase.Type: GrantFiled: May 12, 2018Date of Patent: May 7, 2019Assignee: ZEROVALENT NANOMETALS, INC.Inventor: Kenneth J. Reed
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Patent number: 10020449Abstract: Provided is a composition comprising: a charge-transporting substance that comprises N,N?-diphenylbenzidine; an electron-accepting dopant substance; and an organic solvent. This composition is suitable, for example, as a composition for the anode buffer layer of an organic thin film solar cell, said composition being used to produce a thin film that is suitable for use as an anode buffer layer that makes it possible to achieve an organic thin film solar cell having a high photoelectric conversion efficiency.Type: GrantFiled: December 5, 2014Date of Patent: July 10, 2018Assignee: NISSAN CHEMICAL INDUSTRIES, LTD.Inventors: Juro Oshima, Takuji Yoshimoto
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Patent number: 9849483Abstract: Coated articles and methods and systems for coating the articles are described herein. The methods and systems described herein include, but are not limited to, steps for actively or passively controlling the temperature during the coating process, steps for providing intimate contact between the substrate and the support holding the substrate in order to maximize energy transfer, and/or steps for preparing gradient coatings. Methods for depositing high molecular weight polymeric coatings, end-capped polymer coatings, coatings covalently bonded to the substrate or one another, metallic coatings, and/or multilayer coatings are also disclosed. Deposition of coatings can be accelerated and/or improved by applying an electrical potential and/or through the use of inert gases.Type: GrantFiled: June 17, 2016Date of Patent: December 26, 2017Assignee: GVD CorporationInventors: Erik S. Handy, Aleksander J. White, W. Shannan O'Shaughnessy, Hilton G. Pryce Lewis, Neeta P. Bansal, Karen K. Gleason
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Patent number: 9777583Abstract: A platinum plus chromium coating applied to the roots and firtrees of turbine blades where the inclusion of chromium creates a single phase outer zone which minimizes diffusion paths for sulphur which can preferentially diffuse down phase boundaries and enables a chromium rich outer oxide scale to form on top of the coating.Type: GrantFiled: February 18, 2014Date of Patent: October 3, 2017Assignee: ROLLS-ROYCE PLCInventor: Andrew Jonathan Leggett
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Patent number: 9730868Abstract: A nail polish composition including a suspension base and a pigment, wherein at least 80% of the pigment is comprised of a noble metal, is provided. Furthermore, an associated method is also provided.Type: GrantFiled: March 6, 2015Date of Patent: August 15, 2017Assignee: MINA ATRAMENTUM, LLCInventor: Veleta Vancza
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Patent number: 9028599Abstract: Provided is a copper film-forming composition, which is in the form of a solution and can obtain a copper film having sufficient electrical conductivity when heated at a relatively low temperature. This copper film-forming composition contains 0.01 to 3.0 mol/kg of copper formate or its hydrate, 0.01 to 3.0 mol/kg of copper acetate or its hydrate, at least one diol compound selected from a group of diols of formula (1) and diols of formula (1?), a piperidine compound of formula (2), and an organic solvent. When a content of the copper formate or its hydrate is assumed to be 1 mol/kg, the diol compound is contained in a range of 0.1 to 6.0 mol/kg and the piperidine compound is contained in a range of 0.1 to 6.0 mol/kg.Type: GrantFiled: August 6, 2014Date of Patent: May 12, 2015Assignee: Adeka CorporationInventor: Tetsuji Abe
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Publication number: 20150125630Abstract: A plug for hot tube-making having a sprayed coating resistant to peeling is provided. A method for producing a plug for hot tube-making according to the present embodiment includes a step of preparing a plug whose surface includes a sprayed coating formed thereon, the sprayed coating containing iron and an iron oxide; and a heat treatment step during which the plug is kept at 400° C. to 550° C. for 5 to 60 minutes.Type: ApplicationFiled: March 6, 2013Publication date: May 7, 2015Inventors: Yasuyoshi Hidaka, Yasuto Higashida, Kazuhiro Shimoda
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Publication number: 20150122146Abstract: The present invention relates to an effect pigment comprising a plate-shaped non-metallic substrate and at least one copper-containing coating, wherein the average particle size D50 of the effect pigment is more than 5 ?m and the copper content of the effect pigment is in a range from 3 to 70 wt.-%, relative to the total weight of the effect pigment. The invention furthermore relates to a method for producing the latter and use of the effect pigment in anti-fouling coatings.Type: ApplicationFiled: April 30, 2013Publication date: May 7, 2015Inventors: Michael Grüner, Günter Kaupp, Thomas Voit, Dirk Schumacher, Andreas Gipp
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Patent number: 9017762Abstract: The invention relates to sputter targets and methods for depositing a layer from a sputter target. The method preferably includes the steps of: placing a sputter target in a vacuum chamber; placing a substrate having a substrate surface in the vacuum chamber; reducing the pressure in the vacuum chamber to about 100 Torr or less; removing atoms from the surface of the sputter target while the sputter target is in the vacuum chamber (e.g., using a magnetic field and/or an electric field). The deposited layer preferably is a molybdenum containing alloy including about 50 atomic percent or more molybdenum, 0.5 to 45 atomic percent of a second metal element selected from the group consisting of niobium and vanadium; and 0.5 to 45 atomic percent of a third metal element selected from the group consisting of tantalum, chromium, vanadium, niobium, and titanium.Type: GrantFiled: April 4, 2013Date of Patent: April 28, 2015Assignee: H.C. Starck, Inc.Inventors: Gary Alan Rozak, Mark E. Gaydos, Patrick Alan Hogan, Shuwei Sun
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Patent number: 8999204Abstract: Disclosed is a conductive ink composition, a manufacturing method thereof, and a manufacturing method of a conductive thin film using the same, and more specifically, a conductive ink composition is provided that includes composite metal nanoparticles including first metal nanoparticles and second metal nanoparticles, and a polymer matrix. The polymer matrix is a composition including a polymer and a solvent, the first metal nanoparticles and the second metal nanoparticles are different metals, and the content of the composite metal nanoparticles is about 20 to about 25 wt %, the content of the polymer is about 5 to about 10 wt %, and the content of the solvent is about 65 to about 75 wt %, based on the total weight of the composition.Type: GrantFiled: September 29, 2011Date of Patent: April 7, 2015Assignee: Korea Institute of Science and TechnologyInventors: Jae-Min Hong, Yong-Won Song, Yong-Ju Jung, Hee-Dok Choi, Won-Suk Han, Hak-Sung Kim
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Publication number: 20150093597Abstract: The invention provides coalesced and un-coalesced organic/inorganic films and methods of use.Type: ApplicationFiled: April 3, 2013Publication date: April 2, 2015Inventors: Roie Yerushalmi, Sergey Ishchuk, Niv Kaynan, Dereje Hailu Taffa, Thangavel Subramani
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Patent number: 8993064Abstract: Provided are a substrate for a superconducting compound and a method for manufacturing the substrate which can realize the excellent adhesive strength simultaneously with high orientation of copper. An absorbed material on a surface of a copper foil to which rolling is applied at a draft of 90% or more is removed by applying sputter etching to the surface of the copper foil, sputter etching is applied to a nonmagnetic metal sheet, the copper foil and the metal sheet are bonded to each other by applying a pressure to the copper foil and the metal sheet using reduction rolls, crystals of the copper in the copper foil are oriented by heating a laminated body formed by such bonding, copper is diffused into the metal sheet by heating with a copper diffusion distance of 10 nm or more, and a protective layer is laminated to a surface of the copper foil of the laminated body.Type: GrantFiled: November 12, 2010Date of Patent: March 31, 2015Assignees: Toyo Kohan Co., Ltd., Sumitomo Electric Industries, Ltd.Inventors: Hironao Okayama, Kouji Nanbu, Akira Kaneko, Hajime Ota, Kotaro Ohki, Takashi Yamaguchi, Kazuhiko Hayashi, Kazuya Ohmatsu
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Patent number: 8992696Abstract: A method of bonding a metal to a substrate involves forming a plurality of nano-features in a surface of the substrate, where each nano-feature is chosen from a nano-pore and/or a nano-crevice. In a molten state, the metal is over-cast onto the substrate surface, and penetrates the nano-features. Upon cooling, the metal is solidified inside the nano-features, where the solidification of the metal forms a mechanical interlock between the over-cast metal and the substrate.Type: GrantFiled: December 2, 2011Date of Patent: March 31, 2015Assignee: GM Global Technology Operations LLCInventors: Michael J. Walker, Bob R. Powell, Jr., Aihua A. Luo
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Patent number: 8974864Abstract: A method of coating a substrate is disclosed. The method includes providing a substrate; depositing an infrared reflecting layer over at least a portion of a substrate; depositing a primer layer over at least a portion of the infrared reflective layer; depositing a dielectric layer over at least a portion of the primer layer; and forming an absorbing layer. The absorbing layer includes an alloy and/or mixture of (a) a metal having an index of refraction at 500 nm less than or equal to 1.0 and (b) a material having a ?G°f of greater than or equal to ?100 at 1000° K. The metal can be silver and the material can be tin.Type: GrantFiled: April 22, 2010Date of Patent: March 10, 2015Assignee: PPG Industries Ohio, Inc.Inventors: James J. Finley, James P. Thiel, Harry Buhay
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Patent number: 8968825Abstract: The disposable palladium nanoparticle-modified graphite pencil electrode (PdNP-GPE) is a graphite pencil electrode having palladium nanoparticles disposed on the surface of the electrode. The electrode is prepared by adding ascorbic acid to an aqueous solution of ammonium tetrachloropalladate(II) [(NH4)2PdCl4] at room temperature to form the palladium nanoparticles (PdNPs), immersing a GPE in the aqueous solution of PdNPs, and heating the solution to about 75° C. to deposit the PdNPs on the GPE. The palladium nanoparticle modified graphite pencil electrode may be used in an electrochemical cell for quantitative analysis of hydrogen peroxide content in an unknown solution.Type: GrantFiled: August 22, 2013Date of Patent: March 3, 2015Assignees: King Fahd University of Petroleum and Minerals, King Abdulaziz City for Science and TechnologyInventors: Abdel-Nasser Metwally Aly Kawde, MD Abdul Aziz
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Publication number: 20150008180Abstract: An object of the present invention is to provide a honeycomb shaped porous ceramic body in which a strength deteriorates less than before after a separation layer is formed, a manufacturing method for the porous ceramic body, and a honeycomb shaped ceramic separation membrane structure. A honeycomb shaped porous ceramic body 9 includes a honeycomb shaped substrate 30 and an intermediate layer. At least a part of the intermediate layer of the honeycomb shaped porous ceramic body 9 has a structure in which aggregate particles are bonded to one another by a component of an inorganic bonding material. The inorganic bonding material is titania.Type: ApplicationFiled: September 22, 2014Publication date: January 8, 2015Inventors: Tetsuya UCHIKAWA, Makoto MIYAHARA, Makiko ICHIKAWA, Kenji YAJIMA, Makoto TERANISHI, Hideyuki SUZUKI
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Publication number: 20150004322Abstract: N-heterocyclic (“NHC”) carbenes and NHC carbene-metal complexes. The NHC carbene having a formula: wherein R1 is an aromatic or aliphatic group, and R2 is an aromatic or aliphatic group, R3 is a fluorinated alkyl chain, R4 is a fluorinated alkyl chain or a proton.Type: ApplicationFiled: June 26, 2013Publication date: January 1, 2015Inventor: Rusty Lew Blanski
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Patent number: 8920595Abstract: Compositions for binding organic or inorganic fibers is described. The compositions may include an aqueous solution having a pH of about 4.5 or more. The aqueous solution may include a polycarboxy polymer that is about 10%, by wt., to 100%, by wt., of a butenedioic acid or butenedioic anhydride; and a polyol. The compositions can maintain a pH of about 5 or more after being cured into a thermoset plastic with the fibers. Processes for preparing a binder composition for organic or inorganic fibers are also described. The processes may include providing an aqueous solution of polycarboxylic acid polymers, where the polymers comprise about 10%, by wt., to 100%, by wt., of a butenedioic acid or butenedioic anhydride; adding a polyol to the aqueous solution; and maintaining the pH of the aqueous solution at about 5 or more.Type: GrantFiled: January 4, 2013Date of Patent: December 30, 2014Assignee: Johns ManvilleInventors: Kiarash Alavi Shooshtari, Jawed Asrar
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Patent number: 8906509Abstract: A process for the production of a dark-color multi-layer coating, comprising the successive steps: (1) applying an NIR-opaque coating layer A? from a pigmented, solvent- or waterborne coating composition A to a substrate, (2) applying a coating layer B? from a pigmented coating composition B onto the substrate provided with coating layer A?, wherein the pigment content of coating composition A consists 90 to 100 wt. % of at least one aluminum flake pigment and 0 to 10 wt. % of at least one further pigment, which is selected in such a way that NIR-opaque coating layer A? exhibits low NIR absorption, wherein the pigment content of coating composition A comprises <90 wt. % of 10 to 80 nm thick aluminum flake pigments, wherein the pigment content of coating composition B consists 50 to 100 wt. % of at least one black pigment with low NIR absorption and 0 to 50 wt.Type: GrantFiled: May 27, 2009Date of Patent: December 9, 2014Assignee: Axalta Coating Systems IP Co., LLCInventors: Gunter Richter, Karl-Friedrich Dossel
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Publication number: 20140349017Abstract: Provided is a copper film-forming composition, which is in the form of a solution and can obtain a copper film having sufficient electrical conductivity when heated at a relatively low temperature. This copper film-forming composition contains 0.01 to 3.0 mol/kg of copper formate or its hydrate, 0.01 to 3.0 mol/kg of copper acetate or its hydrate, at least one diol compound selected from a group of diols of formula (1) and diols of formula (1?), a piperidine compound of formula (2), and an organic solvent. When a content of the copper formate or its hydrate is assumed to be 1 mol/kg, the diol compound is contained in a range of 0.1 to 6.0 mol/kg and the piperidine compound is contained in a range of 0.1 to 6.0 mol/kg.Type: ApplicationFiled: August 6, 2014Publication date: November 27, 2014Inventor: Tetsuji ABE
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Patent number: 8876948Abstract: A method of making a composite gas separation module by providing a porous support material having deposited thereon a metal membrane layer, by imposing upon the surface of the metal membrane layer certain surface characteristics including an abrasion pattern and a relatively high surface roughness that provides for surface activation that enhances the placement thereon of a subsequent metal membrane layer without the use of a chemical activating solution. The composite gas separation module is useful in the separation of hydrogen from hydrogen-containing gas streams.Type: GrantFiled: December 18, 2012Date of Patent: November 4, 2014Assignee: Shell Oil CompanyInventor: John Charles Saukaitis
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Patent number: 8876949Abstract: A method of preparing a palladium-silver alloy gas separation membrane system, wherein the surface of the palladium layer or a silver layer is activated by a non-chemical activation method involving abrasion to a controlled surface roughness and abrasion pattern, thereby permitting the plating or deposition of an overlayer of silver on the palladium layer, silver on a silver layer, or palladium on a silver layer. The palladium and silver layers are preferably supported on a porous metal support to which an intermetallic diffusion barrier has been applied.Type: GrantFiled: December 18, 2012Date of Patent: November 4, 2014Assignee: Shell Oil CompanyInventor: John Charles Saukaitis
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Patent number: 8871363Abstract: Provided is a resistor film comprising vanadium oxide as a main component, wherein metal-to-insulator transition is indicated in the vicinity of room temperature in temperature variations of electric resistance, there is no hysteresis in a resistance change in response to temperature variations or the temperature width is small at less than 1.5K even if there is hysteresis, and highly accurate measurement can be provided when used in a bolometer. Upon producing the resistor film comprising vanadium oxide as a main component by treating a coating film of an organovanadium compound via laser irradiation or the like, a crystalline phase and a noncrystalline (amorphous) phase are caused to coexist in the resistor film.Type: GrantFiled: September 1, 2010Date of Patent: October 28, 2014Assignee: National Institute of Advanced Industrial Science and TechnologyInventors: Tetsuo Tsuchiya, Masami Nishikawa, Tomohiko Nakajima, Toshiya Kumagai, Takaaki Manabe
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Patent number: 8871294Abstract: One exemplary embodiment may include a method comprising: depositing a solution comprising an organometallic compound on a substrate, drying the solution to provide a film of the organometallic compound and at least partially oxidizing an organic component of the organometallic compound to provide nanoparticles including metal oxides on the substrate which would have multiuse industrial applications.Type: GrantFiled: December 16, 2008Date of Patent: October 28, 2014Assignee: GM Global Technology Operations LLCInventors: Mahmoud H. Abd Elhamid, Youssef M. Mikhail, Gayatri Vyas Dadheech, Curtis A. Wong
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Publication number: 20140314897Abstract: Methods and systems are provided for fabricating polymer-based imprint lithography templates having thin metallic or oxide coated patterning surfaces. Such templates show enhanced fluid spreading and filling (even in absence of purging gases), good release properties, and longevity of use. Methods and systems for fabricating oxide coated versions, in particular, can be performed under atmospheric pressure conditions, allowing for lower cost processing and enhanced throughput.Type: ApplicationFiled: March 17, 2014Publication date: October 23, 2014Applicant: MOLECULAR IMPRINTS, INC.Inventors: Se Hyun Ahn, Byung-Jin Choi, Frank Y. Xu
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Publication number: 20140314959Abstract: The present invention relates to a method for the establishment of a crack resistant epoxy paint coat and paint compositions suitable for said method. The method is developed for use in ballast tanks e.g. a ballast tank of a vessel. The method involves the steps: (i) applying a paint composition comprising an epoxy-based binder system onto the surface thereby forming a curable paint film on the surface, and (ii) allowing the curable paint film to cure thereby forming the epoxy paint coat. The paint composition has a viscosity of at the most 140 KU, when ready to be applied. The paint composition comprises 35-80% by solids volume of the paint of an epoxy-based binder system having a ratio between the hydrogen equivalents and the epoxy equivalents in the range of 20:100 to 120:100. The paint composition furthermore comprises 0.5-30% by solids volume of the paint of one or more fibres. The fibres have an average length, of at the most 250 ?m.Type: ApplicationFiled: June 30, 2014Publication date: October 23, 2014Applicant: HEMPEL A/SInventors: Kim SCHEIBEL, Jørn KAHLE, Michael Stanley PEDERSEN, Lars Thorslund PEDERSEN
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Publication number: 20140308495Abstract: A liquid metal composition includes a binder comprising an acrylic resin and a cellulose acetate butyrate, a wax, an organic solvent, and an aluminum pigment comprising PVD aluminum flake. A multi-layered coating system has a flop index of greater than 10 and includes a substrate, a liquid metal layer disposed about the substrate and formed from the liquid metal composition, and a topcoat layer disposed about the liquid metal layer and formed from a topcoat composition. A method of painting the substrate with the liquid metal composition and the topcoat composition to form the multi-layered coating system includes the steps of applying the liquid metal composition onto the substrate at an application percent solids of greater than 10% to form the liquid metal layer, applying the topcoat composition onto the liquid metal layer to form the topcoat layer, and curing the layers to form the multi-layered coating system.Type: ApplicationFiled: November 13, 2012Publication date: October 16, 2014Applicant: BASF Coatings GmbHInventors: Timothy S. December, Gregory Menovcik, Scott Swain, Zenon Paul Czornij, Brian McDermott, Mark Lalama, Paul Dudek, Joseph Frye
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Patent number: 8852359Abstract: A method of bonding a metal to a substrate involves forming an oxide layer on a surface of the substrate, and in a molten state, over-casting the metal on the substrate surface. The over-casting drives a reaction at an interface between the over-cast metal and the oxide layer to form another oxide. The other oxide binds the metal to the substrate surface upon solidification of the over-cast metal.Type: GrantFiled: December 2, 2011Date of Patent: October 7, 2014Assignee: GM Global Technology Operations LLCInventors: Michael J. Walker, Anil K. Sachdev, Bob R. Powell, Jr., Aihua A. Luo
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Publication number: 20140295087Abstract: The invention relates to a method for additively manufacturing an article made of a difficult-to-weld highly-precipitation-strengthened Ni-base super alloy that comprises Al and Ti in the sum of more than 5 wt.-% or a difficult-to weld carbide/solution-strengthened cobalt (Co)-base super alloy, whereby a metal particle mixture of at least a first phase and a second phase is provided as a starting material, said first phase of the mixture being a base material and said second phase of the mixture being a material which is a derivative of the first material and has relative to said material of said first phase an improved weldability, and whereby the metal particle mixture is processed by means of an additive manufacturing process which is one of selective laser melting (SLM), selective laser sintering (SLS), electron beam melting (EBM), laser metal forming (LMF), laser engineered net shape (LENS), or direct metal deposition (DMD).Type: ApplicationFiled: June 13, 2014Publication date: October 2, 2014Inventors: Lukas Emanuel RICKENBACHER, Alexander STANKOWSKI, Simone HOEVEL, Thomas ETTER
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Patent number: 8835023Abstract: Dramatic improvements in metallization integrity and electroceramic thin film performance can be achieved by the use of the ZnO buffer layer to minimize interfacial energy between metallization and adhesion layers. In particular, the invention provides a substrate metallization method utilizing a ZnO adhesion layer that has a high work of adhesion, which in turn enables processing under thermal budgets typically reserved for more exotic ceramic, single-crystal, or metal foil substrates. Embodiments of the present invention can be used in a broad range of applications beyond ferroelectric capacitors, including microelectromechanical systems, micro-printed heaters and sensors, and electrochemical energy storage, where integrity of metallized silicon to high temperatures is necessary.Type: GrantFiled: August 13, 2012Date of Patent: September 16, 2014Assignee: Sandia CorporationInventor: Jon Ihlefeld
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Patent number: 8834958Abstract: A process of electroless plating a tin or tin-alloy active material onto a metal substrate for the negative electrode of a rechargeable lithium battery comprising steps of (1) immersing the metal substrate in an aqueous plating solution containing metal ions to be plated, (2) plating tin or tin-alloy active material onto the metal substrate by contacting the metal substrate with a reducing metal by swiping one on the other, and (3) removing the plated metal substrate from the plating bath and rinsing with deionized water. A rechargeable lithium battery using tin or tin-alloy as the anode active material.Type: GrantFiled: July 8, 2011Date of Patent: September 16, 2014Assignee: The United States of America as represented by the Secretary of the ArmyInventor: Shengshui Zhang
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Patent number: 8821967Abstract: A method for manufacturing an oxide thin film comprises: providing a coating material composed of a first precursor material, a fuel material and a solvent; coating the coating material on a substrate; and annealing the coated coating material on the substrate to convert the coated coating material into an oxide thin film.Type: GrantFiled: April 8, 2011Date of Patent: September 2, 2014Assignee: National Cheng Kung UniversityInventors: Jih-Jen Wu, Wei-Ting Wu, Ching-Mei Wang, Jen-Sue Chen
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Patent number: 8808791Abstract: A method is provided which includes forming a metal layer and converting at least a portion of the metal layer to a hydrated metal oxide layer. Another method is provided which includes selectively depositing a dielectric layer upon another dielectric layer and selectively depositing a metal layer adjacent to the dielectric layer. Consequently, a microelectronic topography is formed which includes a metal feature and an adjacent dielectric portion comprising lower and upper layers of hydrophilic and hydrophobic material, respectively. A topography including a metal feature having a single layer with at least four elements lining a lower surface and sidewalls of the metal feature is also provided herein. The fluid/s used to form such a single layer may be analyzed by test equipment configured to measure the concentration of all four elements. In some cases, the composition of the fluid/s may be adjusted based upon the analysis.Type: GrantFiled: October 17, 2013Date of Patent: August 19, 2014Assignee: Lam Research CorporationInventors: Igor C. Ivanov, Weiguo Zhang, Artur Kolics
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Patent number: 8808803Abstract: A coating method includes depositing substantially pure hafnium metal, that is free of other elements that are present in more than trace amounts as inadvertent impurities, onto a metallic substrate, and heat treating the metallic substrate to react the hafnium metal with at least one other element to form a protective coating on the metallic substrate.Type: GrantFiled: January 7, 2013Date of Patent: August 19, 2014Assignee: United Technologies CorporationInventor: Benjamin Joseph Zimmerman
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Patent number: 8808789Abstract: Methods and compositions for preparing highly conductive electronic features are disclosed. When organoamine-stabilized silver nanoparticles are exposed to an alkaline composition, the resulting electronic feature is highly conductive. Such methods are particularly advantageous when applied to aged silver nanoparticle compositions.Type: GrantFiled: November 13, 2009Date of Patent: August 19, 2014Assignee: Xerox CorporationInventors: Ping Liu, Yiliang Wu, Nan-Xing Hu, Anthony Wigglesworth
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Patent number: 8802183Abstract: The system of the present invention includes a conductive element, an electronic component, and a partial power source in the form of dissimilar materials. Upon contact with a conducting fluid, a voltage potential is created and the power source is completed, which activates the system. The electronic component controls the conductance between the dissimilar materials to produce a unique current signature. The system can also measure the conditions of the environment surrounding the system.Type: GrantFiled: July 11, 2011Date of Patent: August 12, 2014Assignee: Proteus Digital Health, Inc.Inventors: Jeremy Frank, Peter Bjeletich, Hooman Hafezi, Robert Azevedo, Robert Duck, Iliya Pesic, Benedict Costello, Eric Snyder
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Patent number: 8778058Abstract: The invention relates to thin, hydrogen-permeable, sulfur-resistant membranes formed from multi-layers of palladium or palladium-alloy coatings on porous, ceramic or metal supports, methods of making these membranes, methods of repairing layers of these membranes and devices that incorporate these membranes.Type: GrantFiled: July 15, 2011Date of Patent: July 15, 2014Assignee: Colorado School of MinesInventors: J. Douglas Way, Oyvind Hatlevik
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Publication number: 20140193585Abstract: A method for modifying the probe tip of a microscope, including the following steps of providing a substrate, providing a metal precursor solution with fluoride ion on the substrate, using the probe tip to dip into the metal precursor solution with fluoride ion on the substrate in order to form a nano-metal particle on the probe tip by the reduction reaction of at least one metal ion in the metal precursor solution. As the result, the probe tip having the nano-metal particle thereon can increase the spatial-resolution of the measuring performance of the field sensitive scanning probe microscope due to the great reduction of stray field effects.Type: ApplicationFiled: March 13, 2013Publication date: July 10, 2014Inventor: Instrument Technology Research Center, National Applied Research Laboratories
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Patent number: 8741037Abstract: A palladium first composition is disclosed, including a palladium salt and an unsaturated carboxylic acid, wherein the composition is substantially free of water, and wherein the first composition forms a second composition including stable palladium nanoparticles and a palladium unsaturated carboxylate. The composition permits the use of solution processing methods to form a palladium layer on a wide variety of substrates, including in a pattern to form circuitry or pathways for electronic devices.Type: GrantFiled: February 2, 2012Date of Patent: June 3, 2014Assignee: Xerox CorporationInventor: Yiliang Wu
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Patent number: 8741036Abstract: A palladium first composition is disclosed, including a palladium salt and an unsaturated organoamine, wherein the composition is substantially free of water, and wherein the first composition forms a second composition including stable palladium nanoparticles and a palladium unsaturated organoamine. The composition permits the use of solution processing methods to form a palladium layer on a wide variety of substrates, including in a pattern to form circuitry or pathways for electronic devices.Type: GrantFiled: February 2, 2012Date of Patent: June 3, 2014Assignee: Xerox CorporationInventor: Yiliang Wu
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Publication number: 20140147601Abstract: Various methods are disclosed for coating or treating a substrate to enhance resistance of the substrate to at least one of cavitation and liquid impingement. One specific method may involve providing an amorphous metal composition which is able to be atomized. The amorphous metal composition may be applied as an atomized spray to a surface of the substrate via a high velocity spray operation to coat the surface. The coated surface may have at least one of a Vickers hardness number of at least about 1100 HVN, or a yield strength of at least about 700 MPa, or a thermal stability between about 600° C. and about 700° C., and is highly resistant to the effects of cavitation and/or liquid impingement.Type: ApplicationFiled: August 12, 2013Publication date: May 29, 2014Inventors: Joseph C. FARMER, Alexander M. RUBENCHIK
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Publication number: 20140140647Abstract: A high strength, low friction engineered material includes a low friction material filling interstices of a metal microlattice. The metal typically comprises 5 volume % to 25 volume % and the interstices typically comprise 75 volume % to 95 volume %, based on the total volume of the metal microlattice and the interstices. The low friction material preferably fills 100 volume % of the interstices. The metal microlattice can be formed of a single layer, or multiple layers, for example layers of nickel, copper, and tin. The low friction material is typically a polymer, such as polytetrafluoroethylene (PTFE), polyamide (PAI), polyetheretherketone (PEEK), polyethylene (PE), or polyoxymethylene (POM). The low friction material can also include additive particles to modify the material properties. The engineered material can be used in various automotive applications, for example as a bearing, or non-automotive applications.Type: ApplicationFiled: November 20, 2013Publication date: May 22, 2014Applicant: Federal-Mogul CorporationInventor: David Saxton
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Patent number: 8721773Abstract: A method for preparing a palladium-gold alloy gas separation membrane system comprising a gold-palladium alloy membrane on a porous substrate coated with an intermetallic diffusion barrier. The method includes an abrading step to increase surface roughness of the palladium to a desired range, a gold plating step with a solution of chloroauric acid (AuCl4H) and hydrogen peroxide, followed by annealing to produce a palladium-gold alloy membrane.Type: GrantFiled: October 26, 2011Date of Patent: May 13, 2014Assignee: Shell Oil CompanyInventors: Nathan Earl Perkins, II, John Charles Saukaitis
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Publication number: 20140120374Abstract: A device including a magnetoresistive sensor; a top shield; and a bottom shield, wherein the magnetoresistive sensor is positioned between the top shield and the bottom shield, and wherein at least one of the bottom shield and the top shield include NiFeX, wherein X is chosen from Nb, Mo, Ta, or W.Type: ApplicationFiled: November 1, 2012Publication date: May 1, 2014Applicant: SEAGATE TECHNOLOGY LLCInventors: Meng Zhu, Michael C. Kautzky
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Publication number: 20140120359Abstract: [OBJECT] A composition of a metal nanoparticle is provided in which reproducibility in a method of producing a metal film with excellent low-temperature sinterable properties is improved. An article using the metal nanoparticle composition is also provided. [SOLVING MEANS] A composition of a metal nanoparticle that has a secondary aggregation diameter (median diameter) of 2.0 ?m or less as determined by disk centrifugal-type particle size measurement is used.Type: ApplicationFiled: March 17, 2011Publication date: May 1, 2014Applicant: DOWA Electronics Materials Co., Ltd.Inventors: Gregory A JABLONSKI, Michael A MASTROPIETRO, Kimitaka SATO, Satoru KURITA, Hidefumi FUJITA