Plural Corrugated Components Patents (Class 428/184)
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Patent number: 5939178Abstract: A process for producing a multilayered elastic sheetlike structure; and a multilayered elastic sheetlike structure are described.The multilayered elastic sheetlike structure comprises at least one elastomeric layer of a film, a sheet or a fibrous structure and at least one layer of bonded, inelastic fibrous web connected to the elastomeric layer at permanent connection sites. The inelastic layer of fibrous web, prior to its connection with the elastomeric layer, is initially drawn, so that the fibers of the inelastic layer of fibrous web essentially are aligned in the direction or initial drawing and that the inelastic layer of fibrous web in the initially-drawn state is connected to the elastomeric layer.Type: GrantFiled: February 6, 1997Date of Patent: August 17, 1999Assignee: Corovin GmbHInventor: Heinz-Horst Boich
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Patent number: 5928764Abstract: A covering material having corrugations and having on one of its surfaces, hollowed areas (3) in the convex part (10) of the corrugations (2) for laying tiles.Type: GrantFiled: November 12, 1997Date of Patent: July 27, 1999Assignee: OndulineInventor: Albert Costi
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Patent number: 5922439Abstract: A paper toweling which provides a combination of strength, bulk and absorbency while presenting an attractive appearance. Included are a single ply paper towel having areas of light and heavy embossing perforations which form diamond shaped islands of heavy embossing perforations surrounded by intersecting bands of light bosses.Type: GrantFiled: November 13, 1997Date of Patent: July 13, 1999Assignee: Fort James CorporationInventors: Kenneth E. Bredenick, Edward J. Giesler, Sr., Chester W. Gooding, Jr., Kambiz B. Makoui
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Patent number: 5900304Abstract: A molded structural-wood-fiber product is disclosed that is formed in three dimensions under conditions of heat and pressure. The molded product has the form of a single-piece wood-fiber web consisting of corrugations having indentations along the ridges of the corrugations on both sides of the web. Sheet facings may be applied to one or both sides of the fiber web to form a stiff, lightweight composite panel that has similar stiffness both along and across the corrugations. Several fiber webs or composite panels may be bonded together in stacked configurations to produce high-strength, light-weight panels, beams or platforms for heavy-duty applications. The unique structure of the three-dimensional fiber web permits straightforward high-speed manufacture using a rigid mold and one-dimensional pressing forces.Type: GrantFiled: March 13, 1997Date of Patent: May 4, 1999Inventor: Thomas L. Owens
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Patent number: 5894046Abstract: A high strength double-ply corrugated paperboard including upper (102) and lower (106) liners and multiple-ply corrugated mediums (101, 104) disposed between the liners (102, 106), thereby capable of exhibiting a high compressive strength while having a small thickness to minimize the packaging size, and effectively absorbing outside shock applied to the package to keep the packaged goods more safe.Type: GrantFiled: December 11, 1996Date of Patent: April 13, 1999Assignee: Daeyoung Packaging Co., Ltd.Inventors: Do Wook Kim, Ki Jeong Kim
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Patent number: 5888621Abstract: The invention describes a web-like element (2;3) comprising an upper layer (5; 7) and a lower layer (6; 8) or an intermediate layer which are held apart from one another vertically by longitudinal ribs. At least the upper layer (5; 7) is formed from several strip-like webs (16-19; 20-24) with a rectangular cross section which run parallel to one another on the longitudinal ribs and lie with their flat sides in a common plane. The strip-like webs (16-19; 20-24) are arranged at right angles to the longitudinal axis or the longitudinal ribs and/or in longitudinal direction with equal spacing (14).Type: GrantFiled: August 28, 1996Date of Patent: March 30, 1999Inventors: Wolfgang Frohlich, Ursula Frohlich-Rossler
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Patent number: 5885694Abstract: A packing element for mass transfer column or towers and/or heat transfer columns or towers through which a gas and/or a liquid flows, is provided herein. The packing element possesses a plurality of exchange surfaces. The exchange surfaces of the packing element are formed by the surfaces of half-wave-shaped strips or wave-shaped strips. The packing element also possesses at least one first group of strips containing at least one half-wave-shaped strip or wave-shaped strip having a first periodic length, and at least one second group of strips adjoining thereto and containing at least one half-wave-shaped or wave-shaped strip having a second periodic length. Preferably, at least one outer side of the packing element is formed as a boundary element joining at least some of the strips of a group of strips.Type: GrantFiled: August 23, 1996Date of Patent: March 23, 1999Assignee: Raschig AGInventor: Michael Schultes
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Patent number: 5882772Abstract: A novel pourable packing element is provided herein for use, in particular, in mass transfer and/or heat transfer towers through which a gas or a liquid flows. The exchange areas of such packing element are formed by the surfaces of half-wave-shaped or wave-shaped strips. The packing element possesses at least a first group of strips having a first periodic length and at least one adjoining second group of strips having at least one strip with a second periodic length. The first periodic length of a selected first strip in the first group of strips, (such selected first strip adjoining the second group of strips), and the second periodic length of a selected second strip in the second group (such selected second strip adjoining the first group of strips), is matched to each other in such a way that two adjoining strips of the first group of strips and the second group of strips are in contact with one another at at least one point, so that liquid can pass from one strip to the other strip.Type: GrantFiled: August 23, 1996Date of Patent: March 16, 1999Assignee: Raschig AGInventor: Michael Schultes
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Patent number: 5879802Abstract: A vehicle panel material comprises a mixture of recycled, reground thermo-formable material and reprocessed headliner material which includes fibrous bats with polyester fibers, glass fibers and a thermo-setting resin. The method of manufacturing such material includes the steps of shredding thermo-formable material into strips; shredding headliner material comprising thermo-formable fibrous bats, glass fibers and thermo-setting resin; mixing and carding the thermo-formable material and headliner material into a mat; heating the mat to at least partially melt the thermo-formable material; and shaping the mat into a vehicle panel.Type: GrantFiled: September 12, 1996Date of Patent: March 9, 1999Assignee: Prince CorporationInventors: Dennis J. Beard, Thomas J. Dellinger
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Patent number: 5866215Abstract: A composite component is provided having at least one felt layer as reinforcement when used for crash and/or noise management applications, and preferably also including at least one reinforcement fiber layer. At least one of the reinforcement layers, preferably a felt layer, may be formed into a preform which is placed into a mold of suitable shape to form the component, along with the other reinforcement layers, with a resin/polymer being injected into the mold and then cured to form the composite component.Type: GrantFiled: April 29, 1996Date of Patent: February 2, 1999Assignees: The Regents of the University of California, Clark-Cutler-McDermottInventors: Vistasp M. Karbhari, Thomas R. McDermott
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Patent number: 5855659Abstract: An instant corrugating adhesive composition comprising a dry blend of starch and a dried pre-solubilized cellulosic extract. The composition can easily be rehydrated with water to make a corrugating adhesive. The corrugating adhesive is formulated without boron compounds and with minimal or no addition of alkali. The dried pre-solubilized cellulosic extract, which includes hemicellulose as a major component, functions as the carrier portion of the corrugating adhesive. No initial cooking step is required to make the carrier and rehydration can be conducted at ambient temperatures.Type: GrantFiled: May 13, 1997Date of Patent: January 5, 1999Assignee: Corn Products International, Inc.Inventors: J.E. Todd Giesfeldt, Jack R. Wallace, Tammi Brandt-Janel
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Patent number: 5817427Abstract: The invention has for its object to provide a titanium oxide-containing paper possessed of satisfactory deodorizing power and well protected against aging of paper, a corrugated board fabricated from the titanium oxide-containing paper, and a deodorizing element constructed using the corrugated board. The titanium oxide-containing paper comprises an ultrafine particulate titanium oxide with an X-ray particle diameter of not larger than 100 nm (T) or a modified ultrafine particulate titanium oxide available on surface-modification of (T) with a metal or a metal compound (T'), at least one inorganic filler (F) selected from the group consisting of sepiolite, silica gel, bentonite, zeolite, magnesium sulfate, asbestos, and active carbon for supporting the titanium oxide (T) or (T'), and an organic fiber material amenable to web formation by papermaking machine. The deodorizing element is constructed by stacking up a multiplicity of units of the above-mentioned corrugated board.Type: GrantFiled: August 20, 1996Date of Patent: October 6, 1998Assignee: KG Pack Kabushiki KaishaInventors: Tasaku Ishida, Hiroyasu Furukawa, Seikichi Terawaki, Wataru Ohashi
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Patent number: 5800586Abstract: A composite filter media includes a fibrous filtration layer of randomly oriented fibers and one or more pleatable stiffening layers which enable the composite filter media to be pleated and hold or retain its pleats. The pleatable stiffening layer(s) may enhance the dirt holding capacity of the composite filter media especially when positioned upstream of the fibrous filtration layer. The composite filter media may also include a flexible covering layer which functions to block the loss of fibers from the fibrous filtration layer. Preferably, the mean fiber diameter of the fibers in fibrous filtration layer increases and the density of the fibrous filtration layer decreases throughout the thickness of the fibrous filtration layer from one major surface to the other major surface of the fibrous filtration layer.Type: GrantFiled: November 8, 1996Date of Patent: September 1, 1998Assignee: Johns Manville International, Inc.Inventors: Michael John Cusick, Fred Lee Jackson, Charles Francis Kern, Craig Donald DePorter
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Patent number: 5791118Abstract: A damage resistant sandwich panel having a first outer face sheet for forming an outer face, a second inner face sheet for forming an inner face, and a core sandwiched between the first outer face sheet and the second inner face sheet. The core is a corrugated sheet having a plurality of elongated crests, a plurality of elongated valleys, and bridging core material between the elongated crests and the elongated valleys. This bridging core material is disposed at acute angles relative to each of the elongated crests and the elongated valleys. The first outer face sheet, the second inner face sheet and the core are constructed from a material having a tensile yield strength (elastic limit) in excess of 20,000 psi and a tensile strain to yield ratio exceeding 2.0%; a preferred material is fiber glass.Type: GrantFiled: October 15, 1996Date of Patent: August 11, 1998Inventor: Kurt M. Jordan
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Patent number: 5792539Abstract: The present invention is directed to thermal insulation elements each formed of a structural material with a highly emittant surface having a geometric shape of a repetitive three dimensional design which permits alternate stacking of one thermal insulation element alternately with another thermal insulation element and which locks movement of adjacent thermal insulation elements in at least one of the directions 90.degree. to the stacking direction; and more specifically, to a thermal insulation barrier having at least three alternately stacked thermal insulation elements, two of the thermal insulation elements having the same design, the alternate thermal insulation element having a complementary design, whereby when the thermal insulation elements are alternately stacked, any point of contact between thermal insulation elements is a contact between the alternate thermal insulation element and only one of the other thermal insulation elements.Type: GrantFiled: July 8, 1996Date of Patent: August 11, 1998Assignee: Oceaneering International, Inc.Inventor: Rick Cole Hunter
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Patent number: 5785094Abstract: A three-dimensional woven fabric structure is integrally woven by a multi-ply weave having three or more plies, and includes a form defining a plurality of bag portions extending parallel with one another, and arranged in a plurality of rows. The bag portions in each row are defined by two woven fabric plies, the intersection of which along a crossing locus creates a bound portion between adjacent bag portions. Cylindrical bag portions in adjacent rows have a woven fabric ply in common and are interconnected at staggered positions. The fabric structure is creased at midpoints between bound portions whereby the bag portions are set to retain a hollow three-dimensional form, but may be folded flat into a juxtaposed state by application of pressure.Type: GrantFiled: March 19, 1996Date of Patent: July 28, 1998Assignee: Unitika Glass Fiber Co., Ltd.Inventor: Shigeru Yoshida
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Patent number: 5773374Abstract: Composite films and film laminates comprising at least one elastomeric core and a surrounding nonelastomeric matrix preferably prepared by coextrusion. The film when stretched and allowed to recover will create an elastomeric composite.Type: GrantFiled: March 20, 1997Date of Patent: June 30, 1998Inventors: Leigh E. Wood, Dennis L. Krueger, Michael R. Gorman, Randall L. Alberg
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Patent number: 5750235Abstract: A base board for a layered corrugated fiberboard structure comprises a corrugated fiberboard material including a corrugating medium having flutes, first folds along which the corrugated fiberboard material is folded in the shape of the inverted letter V, and second folds along which the corrugated fiberboard material is folded in the shape of the letter V, and the first folds and the second folds are formed in the corrugated fiberboard material in parallel to each other and in an alternate arrangement so as to extend perpendicularly or at an angle other than a right angle to the flutes. The second folds are lines of perforations, and portions of the corrugated fiberboard material that forms an outer surface when folded are incised along the lines of perforations.Type: GrantFiled: November 12, 1996Date of Patent: May 12, 1998Assignees: Yokoyama Sankoh Co., Ltd., Hitachi Zosen CorporationInventor: Yokoyama Yoshimasa
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Patent number: 5747140Abstract: A completely vented upholstered body of grid plates with a wave profile includes solid portions of the grid which pass through the wave extrema of its wave contour. Many of the solid portions of the grid preferably are disposed transversely to at least one wave propagation direction and, in each case, continuously over a large portion of a wavelength, at a distance from one another. There is only a limited, specified bending deformation, during which the solid portions of the grid can be deformed largely independently of one another as if they were individual spiral springs. As a result, the upholstered body has a high point elasticity despite the plate construction. By adroit dimensioning of the course of the wave thickness, an advantageous diffusion of stresses can be achieved without stress peaks. Moreover, the work of deformation is absorbed uniformly in the upholstered material. This results in a long service life of the upholstered body.Type: GrantFiled: March 22, 1996Date of Patent: May 5, 1998Inventor: Siegfried Heerklotz
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Patent number: 5712020Abstract: A method of producing a packing product includes the steps of feeding at least one sheet of material in a first direction; cutting the at least one sheet of material into a plurality of strips; the cutting being performed by rotating two sets of alternating, overlapping cutting discs; the feeding of the at least one sheet of material being between the two sets of cutting discs; advancing each of the strips by the rotating of at least an outer surface of a corresponding one of the cutting discs as the outer surface moves in the first direction; restricting each strip from continued advancing in the first direction; and sequentially folding each of the strip means by the restricting in opposition to the advancing. There is included apparatus and means for producing the packing product.Type: GrantFiled: June 2, 1995Date of Patent: January 27, 1998Assignee: Ranpak Corp.Inventor: Johnny M. Parker
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Patent number: 5705249Abstract: The liquid-permeable composite nonwoven fabric for use in the body fluids absorptive articles such as sanitary napkins comprises a liquid-permeable nonwoven fabric made from thermoplastic synthetic fibres and a plurality of continuous filaments made from thermoplastic synthetic resin being arranged parallel to one another and bonded to an upper surface of the nonwoven fabric at bonding zones arranged intermittently along and longitudinally of the respective filaments so that each filament may form bulges describing circular arcs above the nonwoven fabric.Type: GrantFiled: January 24, 1996Date of Patent: January 6, 1998Assignee: Uni-Charm CorporationInventors: Hisashi Takai, Hideki Kondo, Tomoko Tsuji
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Patent number: 5688578Abstract: The invention relates to a composite cushioning system for protecting articles, packaged within a box, from damage while being transported in the box. The composite structure includes an expansion sheet of expanded slit sheet, in combination with a separator sheet. The expanded sheet has a slit pattern which produces open cells, preferably of a hexagonal configuration. The separator sheet precludes the nesting of legs and lands of the slit sheet with other slit sheet of the same slit pattern. A variety of combinations of separator sheets and expansion sheets can be used, such as a pair of expansion sheets with a separator sheet between the pair of expansion sheets, or two such pairs of expansion sheets, with or without a separator sheet between the pairs. The separator sheet can be unslit, or tear-perforated or slit to accommodate expansion. Where the separator sheet is slit, the slits preferably produce the same amount of expansion as produced in the expansion sheets.Type: GrantFiled: February 8, 1995Date of Patent: November 18, 1997Inventor: David P. Goodrich
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Patent number: 5684054Abstract: The invention comprises a process for recovering secondary polyols from polyadducts which contain nonglycolysable constituents. In the process, a precomminuted polyadduct starting material is pretreated with glycols in a shear reactor at elevated temperature and pressure, for a relatively short time period, the nonglycolysable constituent being further comminuted and dispersed and the polyadducts being preglycolyzed. The preproduct thus obtained is broken down in subsequent stir reactors at a somewhat elevated temperature and for longer times, first without the further addition of glycol, and then with further addition of glycol. From the secondary polyol finally obtained, a plastic can be produced which can be further processed to make plastic components.Type: GrantFiled: September 22, 1995Date of Patent: November 4, 1997Assignee: Daimler-Benz AGInventors: Bernd-Uwe Kettemann, Michele Melciorre
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Patent number: 5683787Abstract: A multilayered elastic sheetlike structure and a process for producing it are described.The sheetlike structure consists of at least one elastomeric layer of a homogeneous film/sheet and at least one inelastic fibre or filament layer which is connected to the elastomeric layer at mutually spaced-apart connection sites. Between the connection sites the fibre or filament layer is in folds when the elastomeric layer is in an untensioned or partially tensioned state and smooth when the elastomeric layer is in the completely tensioned state. The inelastic fibre or filament layer consists of an originally smooth, undrawn or partially drawn material which has been melted or adhered to the untensioned elastomeric layer at the connection sites and, after conjoint extension therewith, exhibits a persistent extension.Type: GrantFiled: August 1, 1995Date of Patent: November 4, 1997Assignees: Corovin GmbH, The Proctor & Gamble CompanyInventors: Heinz-Horst Boich, Myrtha Wehrle, Attila A. Tamer, Peter Coles, See-Aun Soon
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Patent number: 5681641Abstract: A structural member formed from a billet, each member comprising a plurality of corrugated paperboard sheets bonded together with an adhesive and disposed between a core fiber layer, each core fiber layer comprising at least one ply of a fiberboard sheet, a pair of caps of a solid fiberboard sheet bonded to respective side faces of the paperboard sheet and to the respective edges of the core fiber layers. A method of manufacture is disclosed in which the billet is built up of corrugated paperboard sheets. The billet is then ripped into planks for use as a plank, board, or cleat, particularly as components for corrugated paperboard containers. A pallet made of planks and a pallet made of planar sheets cut from the billet are disclosed.Type: GrantFiled: June 21, 1996Date of Patent: October 28, 1997Assignee: North American Container CorporationInventors: John M. Grigsby, Jeffrey C. Banks, John M. Grigsby, Jr.
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Patent number: 5672412Abstract: A totally recyclable pallet includes an upper and lower deck comprised each of corrugated paperboard horizontally and adhesively bonded together with the corrugated flutes of each sheet running perpendicular to the other. Each pallet is comprised of a predetermined number of dense fiber cores placed vertically in a strategic structural pattern and adhered to the said horizontally placed upper and lower decks, such that the cores separated the upper and lower decks by a distance that will allow the tines of a forklift or other pallet moving device to enter into any of its four sides. Each of the said decks may contain ergonomically placed cutouts to act as handholds for handling ease and safety.Type: GrantFiled: September 19, 1994Date of Patent: September 30, 1997Inventors: Randy Lee Phares, David Paul Basto
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Patent number: 5667875Abstract: An exhaust gas cleaning metallic honeycomb body for supporting thereon an exhaust gas cleaning catalyst is described. The body is of a honeycomb structure formed by alternately superposing two types of corrugated bands made of metal sheets one over the other in a contiguous relation and defining a number of network-patterned gas flow passages along a central axis thereof. The two types of corrugated bands comprise:(i) a first corrugated band having a triangular waveform of the structure that substantially-equilateral triangles are continuously connected in a lengthwise direction; and(ii) a second corrugated band having a substantially a sinusoidal waveform.Type: GrantFiled: July 11, 1995Date of Patent: September 16, 1997Assignee: Usui Kokusai Sangyo Kabushiki Kaisha, Ltd.Inventor: Masayoshi Usui
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Patent number: 5660899Abstract: Heat-reflective and protective sleeving is provided which has both an interior and an exterior convoluted profile. The sleeving includes layers of polymeric material, insulative material and reflective material which is assembled together into the convoluted profiles. A method and apparatus are provided for manufacturing the convoluted sleeving by wrapping a fabric-backed foil over a convoluted polymeric tubing while pushing the laminate into the grooves and over the crests of the convoluted profile of the polymeric tubing. In the preferred arrangement which is shown, this procedure is facilitated by the use of a plurality of worm gears that rotate substantially in unison in order to pull the convoluted polymeric tubing through an area defined by the worm gears, while simultaneously forming the convolutions in the laminate at the same time that the laminate is engaged with the external convoluted surface of the polymeric tubing.Type: GrantFiled: February 21, 1996Date of Patent: August 26, 1997Assignee: Safe-T-Quip CorporationInventors: Douglas L. Rockney, Brian H. Johnson, Randall D. Jones
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Patent number: 5637377Abstract: Currugated sheeting for enclosing electrostatically sensitive devices in the form of an undulating sheet medium presenting alternating fluting apexes on opposite sides of the sheet medium, the medium being impregnated with an electrical resistivity of 10,000 ohms per square or less, and a kraft paper liner covering adhered to the fluting apexes on each side of the medium.Type: GrantFiled: May 31, 1995Date of Patent: June 10, 1997Assignee: Sunclipse, Inc.Inventor: Bob Vermillion
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Patent number: 5624733Abstract: A structured packing for producing intimate contact between liquid and vapor phases formed of a plurality of juxtaposed sheets through which the liquid phase descends as a film. The sheets have corrugations to define flow channels through the sheets for the vapor phase to ascend through the structured packing and contact the liquid phase. The sheets have a plurality of elongated projections, situated on one or both sides of each of the flow chapels and/or each of the sheets. The projections are configured and oriented to produce turbulent mixing in the vapor phase as it ascends though the packing. This turbulence inhibits the formation of a concentration gradients within the vapor phase in directions normal to the walls of the flow chapels. The elongated projections are spaced apart from one another so that the turbulence and the vapor phase subsides between the elongated projections.Type: GrantFiled: June 27, 1995Date of Patent: April 29, 1997Assignee: The BOC Group, Inc.Inventors: Kevin McKeigue, Venkat Natarajan
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Patent number: 5609942Abstract: A cross-corrugated panel has a core between two faceplates, where the core omprises two groups of corrugated elements that are perpendicular to each other. The corrugated elements have peaks and troughs connected by diagonally-extending segments. In each group of corrugated elements the peaks and troughs in adjacent elements are 180 degrees out-of-phase with each other. The faceplates and the corrugated elements in each group are joined at the peaks and troughs. The diagonally-extending segments of one of the elements comprise flat strips whose flat surfaces are parallel to each other and perpendicular to the faceplates. To make a cross-corrugated panel, a first group of elements is provided, each element being formed by oppositely winding two strips of curable material to form overlapping helixes having rectangular cross-sections. The elements are positioned in parallel. A second group of elements of curable material is placed perpendicular to the first group of elements.Type: GrantFiled: March 13, 1995Date of Patent: March 11, 1997Assignee: The United States of America as represented by the Secretary of the NavyInventor: Hemen Ray
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Patent number: 5604011Abstract: An edge protector for use in particular on generally flat-faced, panel-like articles such as doors, worktops, tabletops and the like, and to the articles when fitted with the edge protector. The edge protector is of "U-section", the sides of said "U-section" being thinner than the base, the said sides and at least a part of the base being formed from a single length of semi-rigid paper, said base including at least one extra piece of paper located between the said sides, characterised in that the said single length is of corrugated paper and in that the fluting of the corrugations runs laterally around the "U-section".Type: GrantFiled: April 10, 1995Date of Patent: February 18, 1997Assignee: Aston Packaging LimitedInventor: Timothy C. Morley
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Patent number: 5558923Abstract: The invention concerns a package padding and an apparatus for forming same. The package padding is continuous and web-like and formed of superimposed paper courses (1,2,3). On the substantial surface area of one paper course (2) has with a pair of shaping rolls (16,17) been embossed a cellular padding structure. The package padding comprises a punch joint region (5) formed with the aid of a pair of punch joint rolls (18,19), and an intact area (7) substantially free of punchings, the package padding being more bulky and fluffy in the region thereof than in the punch joint region (5). In the embossed paper course (2) have by means of the speed differential of the punching rolls (18,19) and the shaping rolls (16,17) been folded pleats (8) so that the package padding contains per unit length of the package padding a greater length of paper material of the second paper course (2) than of paper material of the first paper course (1).Type: GrantFiled: October 20, 1994Date of Patent: September 24, 1996Assignee: Mercamer OyInventor: Jussi Vesamaa
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Patent number: 5558924Abstract: A method is provided for forming a corrugated structure from a fibrous web by first forming a fibrous web; alternatingly lapping the fibrous web; folding the fibrous web to form corrugations; brushing fibers from one corrugated peak to extend to an adjacent peak and bridge the gap therebetween; spraying resin on the corrugated fibrous web; heating the resin-sprayed corrugated fibrous web; or further sandwiching said fibrous web with a pair of outer webs with resin sprayed thereon and heating said sandwiched fibrous web. Another embodiment initially combines fibers of low melting point with regular fibers and heats the corrugated fibrous web after brushing, rather than spraying resin on the corrugated fibrous web.Type: GrantFiled: August 19, 1994Date of Patent: September 24, 1996Assignee: Shinih Enterprise Co., LtdInventors: Tien-Sheng Chien, deceased, Jung-Fu Chien, Paul C. Chien, Hsiu-Lan Lu
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Patent number: 5556679Abstract: A dual pipe installation comprising a sump including a wall having inner and outer surfaces, and an opening extending there between, a pipe assembly extending into the sump and comprising an outer flexible pipe extending lengthwise and being defined by an endless wall which includes a plurality of corrugations in serially adjacent lengthwise relation, and a lengthwise inwardly open channel, and an inner flexible pipe which extends within the outer pipe, which is defined by an endless wall defining an interior and including a plurality of corrugations in serially adjacent lengthwise relation, and a projecting end portion extending axially outwardly beyond the end of the outer pipe and having an outer end, and which defines, with the outer pipe, an annular space.Type: GrantFiled: April 15, 1994Date of Patent: September 17, 1996Assignee: A. O. Smith CorporationInventor: Harold F. Booles
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Patent number: 5543204Abstract: A bi-directionally corrugated sandwich construction for use in applications equiring high-strength, light-weight components is disclosed. The sandwich construction comprises first and second face sheets positioned essentially parallel to and spaced apart from each other and having a core therebetween. The core has two sets of corrugated strips which have planar peaks and troughs positioned at regular intervals. The strips of the first set are positioned parallel to and spaced apart from each other with the peaks and the troughs in phase with each other such that parallel rows of troughs are formed perpendicular to the strips. The strips of the second set are positioned parallel to each other with the peaks and troughs in phase with each other, and are positioned perpendicular to the first set of strips in the rows of troughs formed thereby.Type: GrantFiled: January 5, 1995Date of Patent: August 6, 1996Assignee: The United States of America as represented by the Secretary of the NavyInventor: Hemen Ray
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Patent number: 5543205Abstract: A composite article useful as a material of construction made of a plurality of individual pieces of corrugated cardboard cut from scrap corrugated boxes or sheets. The corrugated pieces lie in a shingle-like configuration, a bridge-like configuration, or a combination thereof and form multiple, generally planar layers of individual corrugated cardboard pieces having a length only a fraction of the full length of the article. The material of construction is particularly useful in making shipping pallets to replace wood pallets currently in use and as a substitute for wood products in general.Type: GrantFiled: January 26, 1994Date of Patent: August 6, 1996Assignee: Corrcycle, Inc.Inventor: Henry L. Liebel
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Patent number: 5520982Abstract: A structural member formed from a billet, each member comprising a plurality of elongate corrugated paperboard sheets bonded together with an adhesive and disposed between a top and a bottom cap, each cap comprising at least one ply of a fiberboard sheet, a pair of side caps of a solid fiberboard sheet bonded to respective side faces of the paperboard sheet and to the respective edges of the top and bottom caps. The billet comprises a plurality of structural members each separated by a corrugated paperboard rip-out sheet. A method of manufacture is disclosed in which the billet is built up of structural members and rip-out sheets. The billet is then ripped into planks which are ripped along the rip-out sheets to separate the structural members for use as a substitute member for wood cleats or members.Type: GrantFiled: May 24, 1993Date of Patent: May 28, 1996Assignee: North American Container CorporationInventors: John M. Grigsby, Jeffrey C. Banks, John M. Grigsby, Jr.
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Patent number: 5510170Abstract: Corrugated tower packings which are easier to fabricate from individual corrugated elements having parallel rows of ridges and valleys wherein the elements are provided with extension tabs along the ridges of at least a first surface of such elements to provide a location at which the tabs can be spot welded to a contacting element to provide a rigid structure.Type: GrantFiled: March 25, 1994Date of Patent: April 23, 1996Assignee: Norton Chemical Process Products Corp.Inventor: Frank D. Moore
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Patent number: 5496617Abstract: A method of making a reinforced corrugated board and product therefrom whereby both a single-faced corrugated board and a reinforcing strip are passed through the same adhesive station, before being secured together with a facing liner. The reinforcing strip is passed below the path of the single-faced corrugated board so as to coat both the top and bottom surfaces of the reinforcing strip and the upper, faced surface of the corrugated board. The members are then passed together with a lower facing liner through a pair of pressure rollers serving to secure the layers. The reinforcing strip may also be narrower than the width of the corrugated board and facing liner, and furthermore, a plurality of reinforcing strips may be used.Type: GrantFiled: August 22, 1994Date of Patent: March 5, 1996Assignee: MeadInventor: Bobby T. Bullock, Sr.
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Patent number: 5486405Abstract: In the case of a method of producing a corrugated board for protecting electrostatically endangered articles 10 against electrostatic: discharges and electric fields, at least one corrugated layer 1 and at least one flat layer 2, 3 are glued together, a shield means 4, which contains carbon and/or graphite, being applied, prior to the glueing of said layers 2, 3, to the surface 40, 50, 60 of at least one layer which will be located in the interior of the corrugated board structure. This shield means 4 is applied as a layer, which comprises interconnected layer components 80 and intermediate interspaces 90 occupying a certain area, before the layers 1, 2, 3 are glued together in the area of said interspaces 90. The interspaces 90 are either completely free or covered by thinner layer components 90'occupying a certain area and constituting part of the shield means 4.Type: GrantFiled: October 4, 1993Date of Patent: January 23, 1996Assignee: Hans Kolb Wellpappe GmbH & Co.Inventor: Wolf-Henning Laves
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Patent number: 5484640Abstract: An improvement in a corrugated strip having major flat sections which extend between longitudinal edges of the strip and which are joined along lateral edges by intermediate sections extending between the major flat sections, includes stiffening ribs protruding from the strip along at least one of the connected lateral edges of the major flat and intermediate sections, the stiffening ribs being oriented substantially perpendicularly to the lateral edges. Additionally, a method and apparatus for forming corrugated strips, including corrugated strips having stiffening ribs, includes structure for applying a force, through dies, to a strip of material along an axis which is oriented at an acute angle to the strip.Type: GrantFiled: February 16, 1994Date of Patent: January 16, 1996Assignee: Eldim, Inc.Inventors: Stephen J. Mullen, Stanley F. Kench, III
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Patent number: 5474832Abstract: A film-type packing element (1) for use in a cooling tower comprises a formable sheet material formed with corrugations (3) and ridge formations (5) extending obliquely of the direction of the corrugations (3) to provide deflection channels for fluid descending over the packing element. The ridge formations (5) are divided into a plurality of groups (9) along the corrugation direction, with the ridge formations (5) of successive groups (9) being angled oppositely relative to the corrugation direction.Type: GrantFiled: February 8, 1994Date of Patent: December 12, 1995Assignee: National Power PLCInventor: Thomas H. Massey
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Patent number: 5458950Abstract: A paper toweling which provides a combination of strength, bulk and absorbency while presenting an attractive appearance. Included are a single ply paper towel having areas of light and heavy embossing perforations which form diamond shaped islands of heavy embossing perforations surrounded by intersecting bands of light bosses.Type: GrantFiled: March 29, 1993Date of Patent: October 17, 1995Assignee: The James River CorporationInventors: Kenneth E. Bredenick, Edward J. Giesler, Sr., Chester W. Gooding, Jr., Kambiz B. Makoui
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Patent number: 5451448Abstract: Sewn, quilted ceramic blankets (AFRSI) and integrally woven core insulation systems (TABI) were examined in a 170 decibel aeroacoustic environment under oscillating air loads. Preconditioning in a radiant heat source was done at both 2000.degree. F. and 2500.degree. F. before testing. A multi-layer ceramic weave construction based on an angle interlock weave architecture is superior over all other TPS systems examined. These configurations do not require a surface coating to enhance survivability. Single-ply TABI fabric surfaces using an insulated integrally woven core structure survive up to 2000.degree. F. without the use of a ceramic coating to toughen the surface to the aeroacoustic noise level. AFRSI blankets of the art require a ceramic coating in order to demonstrate comparable performance after exposure to a 2000.degree. F. radiant heat temperature.Type: GrantFiled: July 1, 1993Date of Patent: September 19, 1995Assignee: The United States of America as represented by the United States National Aeronautics and Space AdministrationInventors: Paul M. Sawko, Dominic P. Calamito, Anthony Jong
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Patent number: 5449543Abstract: A cell material structure for confinement of concrete and earth material, having a plurality of plastic strips bonded together on their faces in a side by side relationship at bonding areas which are staggered from strip to strip such that the plurality of strips may be stretched in a direction perpendicular to the faces of the strips to form a web of cells, the strips forming cell walls. At least one of the strips has an aperture through which a reinforcing member extends. Preferably, the reinforcing member is a tendon made of a polymer having a nominal breaking strength of from about 100 to about 2,500 lb.Type: GrantFiled: July 20, 1994Date of Patent: September 12, 1995Assignee: Reynolds Consumer Products Inc.Inventors: Gary M. Bach, Robert E. Crowe
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Patent number: 5441793Abstract: The orderly packing for a column for mass transfer between a trickling film (14) and a gas is made of alternately arranged layers (10, 20) of undulating foil material. Some of the layers (10) steer the trickling film towards one vertical edge (13) of the layers while the other layers (20) steer the trickling film away from that edge. Pairs of invention the layers are coupled by redirector elements (3) which form a liquid-conducting bridging-over to transfer edge-seeking liquid (15) on the one layer (10) at least partially to the associated neighboring layer (20).Type: GrantFiled: February 24, 1994Date of Patent: August 15, 1995Assignee: Sulzer Chemtech AGInventor: Philipp Suess
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Patent number: 5439730Abstract: Flowable loose packing dunnage is formed from paperboard into three dimensional particles of various shapes. Also, an apparatus for forming the dunnage employs two vertically aligned arrays of toothed, untoothed and/or cutting wheels through the nip of which paperboard segments pass and by which they are shaped into dunnage particles. Further, in a method of forming the dunnage particles, strips of paperboard are cut into segments which are formed into three dimensional shapes. A method of protecting a packed object surrounds it with the flowable loose packing dunnage made of paperboard in accordance with the present invention.Type: GrantFiled: September 11, 1992Date of Patent: August 8, 1995Assignee: Productive Solutions, Inc.Inventors: Peter C. Kelly, Daniel L. Hoefler, Russell L. Johnson, Barry S. Hammerberg, R. Bradley Stillahn, Katherine L. Kalz
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Patent number: 5433156Abstract: A shipping pallet is constructed of multiple laminations of corrugated sheet material, with specific construction details providing advantages in strength and trueness of the completed pallet, and further advantages in the reduction of tooling and labor costs. The stringers or runners, deck boards, and top and (optional) bottom sheets may be sawn from stacks of plural laminations, thus precluding any requirement for costly dies and intensive labor. Asymmetrical corrugated sheets may be used, with one side having a different weight than the other. By laminating two such sheets together with like weighted sides in contact, the tendency of such sheets to curve or warp due to the difference in side thickness is substantially eliminated. Different orientations of the corrugations or flutes of the sheets during lamination and assembly of the pallet, provide advantages in strength for specific applications.Type: GrantFiled: January 7, 1994Date of Patent: July 18, 1995Assignee: Miriam M. BensonInventor: Joel P. Hutchison
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Patent number: H1621Abstract: A corrugated panel having a core between two faceplates where the core and aceplates are comprised of curable material and where the core is comprised of undulate strips that are disposed in parallel relation to each other. The strips define peaks and valleys connected by diagonally-extending segments that have non-planar cross-sections. The peaks and valleys in adjacent strips are 180 degrees out of phase with respect to each other. The faceplates and the strips are joined at the peaks and valleys.A method of making a corrugated panel assembly comprising the steps of providing upper and lower faceplates and a core of strips, all made from curable material. Mandrels and inserts are used to form the strips into alternately-arranged peaks and valleys that are interconnected by diagonal segments where the diagonally-extending segments have non-planar cross-sections. The strips are 180 degrees out of phase with respect to each other. The mandrels are replaced by granular particles and the assembly is cured.Type: GrantFiled: January 31, 1995Date of Patent: December 3, 1996Assignee: The United States of America as represented by the Secretary of the NavyInventor: Hemen Ray