Abstract: The present invention relates to a low-density material element for use as protective packaging. The material element consists of a multi-layered body of a corrugated material which is lined on one of its sides. Thus the neighboring corrugated layers lie adjacent one another with a common lining layer without interlocking with one another and without being compressed. The multi-layer body has an extension length (L, E) which is in a direction perpendicular to both the corrugation extension direction and the layering direction. The multi-layer body is characterized in that it is held together with a singly positioned fixation. This singly positioned fixation functions to allow neighboring corrugated layers to lie loosely adjacent one another without being compressed. Furthermore, the singly positioned fixation allows the corrugated layers to be slidable relative to one another in a direction perpendicular to the corrugation extension (S) on being bent in a plane towards the body material.

Abstract: A corrugated board made scaffold board structure with high strength, including a bearing board and several leg boards disposed thereunder. The bearing board is composed of a lower longitudinal corrugated board, a middle transverse corrugated board and an upper longitudinal corrugated board which are attached to one another. Each of the leg boards is composed of several corrugated boards attached to one another. Alternatively, the scaffold board structure can be composed of several bearing boards and several leg boards, wherein each of the bearing boards is composed of several corrugated boards having a relatively small width and attached to one another. Each of the corrugated boards is made of A-class flock paper with high compression strength and is vertically disposed. On two lateral sides of each the corrugated board are attached several carton boards.

Abstract: To improve the strength of the laser weld bond between an inner honeycomb column and an outer metal case, a metal honeycomb assembly comprises a metal honeycomb column composed of a flat metal sheet and a wavy metal sheet which are mutually laminated and spirally wound together, the metal honeycomb column having an outermost circumferential portion in the form of a composite wavy sheet composed of a plurality of superposed layers of the wavy metal sheet; and a metal case fittingly enclosing the metal honeycomb column, the metal case and the metal honeycomb column being bonded together by laser-welding the wave peaks of the composite wavy sheet to an inner wall of the metal case.

Abstract: An inverted V-shaped bulkhead void filler for filling empty spaces in a cargo area during shipping includes a novel non-pivotable, but disengagable, interlocking structure. The bulkhead void filler includes first and second rigid panels of a sandwich-type construction attached by the interlocking structure at an upper end of each of the panels. To form the novel non-pivotable, but disengagable, interlocking structure, the second panel includes a side clip and end clips attached to its upper end. The clips define a gap substantially equal to the width or thickness of a leg of the core. The leg of the core of the first panel is slid into the gap and held securely therein.

Abstract: An improved insulation wrap is provided with consists of a first layer of flexible material. A second layer of flexible material is secured to the first layer, so as to form a bubble sheeting having a plurality of cavities therebetween. A liquid with reflective particles is carried within the cavities. In one instance cold can be induced into the liquid and in another instance heat can be induced into the liquid, to maintain a desired temperature therein, depending on application and use of the bubble sheeting.

Abstract: A structural panel assembly has a bi-directional core structure sandwiched between and secured to a pair of outer side wall members. The core structure is formed from first and second perpendicular series of elongated strip members having crenelated configurations. The strip members in the first series thereof are transversely interwoven with the strip members in the second series thereof in a manner such that crest portions of the strip members in the first series overlie and oppose trough portions of the strip members in the second series, and trough portions of the strip members in the first series underlie and oppose crest portions of the strip members in the second series. The crest portions of all of the strip members lie generally in a first plane and are secured to the inner side of one of the panel assembly outer side walls, and the trough portions of all of the strip members lie generally in a second plane and are secured to the inner side of the other panel assembly outer side wall.

Abstract: This invention relates to an assembly comprising a first corrugated sheet and a second generally planar sheet. The corrugations form alternating apices on opposite sides and equidistant from a central major plane in the first sheet, where the apices are connected by angled walls. The second sheet has a central major plane which is generally parallel to the central major plane of the first sheet. The second sheet has complementary regions disposed in overlapping adjacent complementary relation to, and abutting the apices of, the first sheet. The second sheet has undulating regions disposed between the complementary regions, where the undulating regions alternate above and below the central major plane of the second sheet.

Abstract: The core of a honeycomb panel consists of a set of corrugated strips each of which alternate abut the immediately adjacent strips. Interlocking protrusions are formed in the abutting portions of the strips. The protrusions provide automatic registration of the strips without jigging or fixturing. Preferably the protrusions are somewhat undercut to provide a detent or snapping action upon assembly to provide mechanical integrity prior to bonding. The snapping action also holds the abutting surface together for uniform bonding. Lateral registration of the strips can be provided by, for example, forming a lance and window or mating dimples in the abutting surfaces. Bonding of the abutting surfaces can be done by soldering, brazing, or gluing. This honeycomb core structure is suitable for the continuous fabrication of panels of arbitrary length, width, and thickness.

Abstract: The present invention discloses an inverted V-shaped bulkhead void filler having a novel non-pivotable, but disengagable, fastener for filling empty spaces in a cargo area during shipping. The bulkhead void filler has first and second rigid panels of a sandwich-type construction attached by the fastener at an upper end of each of the panels. To form the novel non-pivotable, but disengagable, fastener, the upper end of the second panel fits snugly against and is attached to a portion of a core of the first panel, and a portion of the first panel overlaps and is attached to the second panel.

Abstract: A composite article useful as a material of construction made of a plurality of substantially aligned, individual pieces of corrugated cardboard cut from scrap corrugated boxes or sheets. The corrugated pieces lie in a shingle-like configuration, a bridge-like configuration, or a combination thereof and form multiple, generally planar layers of individual corrugated cardboard pieces having a length only a fraction of the full length of the article. The material of construction is particularly useful in making shipping pallets to replace wood pallets currently in use.

Abstract: The structure and process for making a metallic panel structure from a plurality, e.g. two, core elements each comprised of a pair of sheets of superplastic material welded together along a plurality of weld lines, the weld lines of one core element being spaced differently or of different shape from the weld lines of the other core element. The core elements are joined together, with the weld lines of one core panel positioned at an angle, e.g., normal, to the weld lines of the adjacent core element. The resulting panel assembly is placed in a die. The die is heated to superplastic forming temperature, and gas pressure is applied to the spaces between the sheets of the respective core elements, causing superplastic forming and expansion of the sheets of each core panel to form a first series of bulges between weld lines of one core element, and a second series of bulges dissimilar in shape, e.g.

Abstract: An article is provided comprising a plurality of straight spaced parallel extruded elements separated by a regularly undulated extruded element having an aspect ratio of at least about two, with undulations having opposed apexes on either side thereof, with apexes on one side of the undulated element being bonded to one of the parallel extruded elements and the apexes on the other side of the undulated element being bonded to the other of said parallel extruded elements.

Abstract: A substantially rigid corrugated plastic material having at least one sealed edge sealed with a seal line pattern. The seal line pattern has a series of generally parallel grooves, wherein preferably groove depth increases from the outside to the middle of the pattern.

Abstract: A Structure comprising a membrane of a waterproofing pressure sensitive adhesive material with, contiguous thereto, a layer of relatively rigid covering material so arranged and divided into segments that the structure can be folded at the divisions between the segments.

Abstract: Chips of cardboard, in particular of packing cardboard, which are formed by cutting flat, preferably used packing cardboard lengthwise and crosswise, and the bulk volume of which is increased by copings and/or bent-over portions and/or peaks and/or recesses are provided, as is a packing unit comprising a wrapper, loosely filled at least to a substantial proportion with the bulk packing material made from a web of paper, in which the wrapper is formed by the web of paper shaped in the manner of a helical roll, the adjacent, helically extending long edges of which web are joined overlapping one another, and in which the wrapper is closed at both ends in the manner of a sack, and as is a process in which the cardboard, in particular packaging cardboard, is comminuted (cut) and is deformed to increase the bulk volume of the chips forming the packaging material, as well as an apparatus having a device for comminuting cardboard, in particular packaging cardboard, having one lengthwise and one crosswise cutting unit

Abstract: An inflatable well packer includes several annular layers of material, consisting of a series of oriented fibers encapsulated in a resin, the fibers being oriented in directions relative to the direction of the circumference of the annular layers such that pressure from the bore through the annular layers causes changes to the orientations of the fibers, thus causing inflation of the well packer, the fibers within each layer being oriented along the length of the layer, so that a portion of them are oriented at the lock up angle.

Abstract: A cell material structure for confinement of concrete and earth material, having a plurality of plastic strips bonded together on their faces in a side by side relationship at bonding areas which are staggered from strip to strip such that the plurality of strips may be stretched in a direction perpendicular to the faces of the strips to form a web of cells, the strips forming cell walls. At least one of the strips has an aperture through which a reinforcing member extends. Preferably, the reinforcing member is a tendon made of a polymer having a nominal breaking strength of from about 100 to about 2,500 lb.

Abstract: Fluted corrugating media of unconventional configuration and the methods for their manufacture for use in corrugated fiberboard are described. These media may be asymmetrical in configuration or have very sharply angled flute tips. The new configurations are formed using at least one secondary corrugating stage to prevent tearing during formation. The flat crush strength of the medium may be enhanced by applying parallel lines of adhesive transversely to the flutes on at least one side. These adhesive lines at least partially fill the valleys of the flutes along the lines.

Abstract: The strength and workability of a reinforced composite corrugated body are improved. A corrugated body is constituted such that corrugate lines provided with vertically spaced ridges and grooves formed alternately in a sheet material are formed in a smooth meandering waveform in a horizontal direction. The corrugate lines have a substantial amplitude ratio H/L higher than or equal to 0.4 but lower than or equal to 1.4, a substantial meandering ratio D/N lower than or equal to 0.35, a substantial meandering overlapping ratio higher than or equal to 0.5 and a width narrowing ratio i in the advancing direction of the corrugate lines lower than or equal to 8% plus a stretch strain ratio of the sheet material. Sectional shapes of crest and bottom portions of the corrugate lines are curved or chamfered with a small width. A flat liner is adhered to at least one of the opposite faces of the resultant corrugated body.

Abstract: An adsorbent having high adsorption properties and a good strength, which comprises a plurality of sintered sheets of activated carbon, said sheets being those prepared by sintering activated carbon which may contain a carbonaceous binding material infusible under sintering conditions, a pulp for papers or a heat-meltable synthetic resin, and being arranged in layers so as to form a space between the adjacent sheets.

Abstract: An improved drawer dividing device comprising a plurality of strips of resilient material fixedly joined at a plurality of locations to form a collapsible grating which can be expanded, as required, to provide a desired number of individually separate storage spaces, yet which is adjustable in size to occupy only the amount of space required for storing the desired number of articles.

Abstract: The invention relates to honeycomb core components having an undulating configuration reinforced with structural rods or columns which provide nesting sites for indexing with the flutes or nodes of adjacent components when assembled in stacked relation. Methods are also disclosed for producing the core components and assembling them in finished honeycomb core configuration.

Abstract: A flexible evacuated insulating panel comprises a first flexible external sheet (10) opposing a second flexible external sheet (20), each sheet comprises a plurality of corrugated gas impermeable layers (11) and (21) joined with a gas tight seal (18) to form an internal space that is evacuated of air (19). Spacers (12 and 22) press against a membrane (28) to resist the facewise compressive forces. The evacuated insulating panel is flexible, both in use and in application. As such, the panel may be manually applied to curved surfaces for any high-performance insulator application. The flexible evacuated insulating panel is mass-producible and useful in many different applications without custom design or manufacturing.

Abstract: The disclosure relates to a packing for a column in the shape of a cylindrical stack of corrugated plates of glass wherein the corrugated plates are held together either by a strap tightened around the stack or by being bonded together at the points of intersection of the corrugated plates.

Abstract: This invention relates to an assembly composed of a plurality of generally parallel corrugated contact sheets. The corrugations form alternating apices in the sheets. The apices are connected by angled walls. The corrugations in each sheet are substantially parallel and disposed at an oblique angle to an edge of the sheet. Adjacent sheets are oriented such that the corrugations of one sheet cross the corrugations of an adjacent sheet at intersections of the apices. The sheets have generally planar positioner pads positioned at least at some of the intersections of the apices of the corrugations of adjacent. The apices have indented portions between each positioner pad.

Abstract: A fire barrier material for use in building construction comprising a sandwich structure have a first and second outer layers comprising a high temperature resistant material having corrugations therein and an intermediate layer comprising a flame retardant fibrous material wherein the corrugation are positioned in the outer layers in a manner which enables the barrier material to be rolled into a bundle in a direction substantially perpendicular to the direction of the corrugations.

Abstract: The structure and process for making a metallic panel structure from a plurality of core panels each comprised of a pair of sheets of superplastic material welded together along a plurality of weld lines. The core panels are joined together, with the weld lines of one core panel positioned normal to the weld lines of the adjacent core panel. The resulting assembly is placed in a die. The die is heated to superplastic forming temperature, and gas pressure is applied to the spaces between the sheets of the respective core panels, causing superplastic forming and expansion of the sheets of each core panel to form a series of bulges between weld lines of one core panel, and a series of similar bulges between weld lines of the adjacent core panel, the bulges expanding inwardly toward each other. The two series of bulges are orthogonally disposed, the bulges from the two core panels contacting and forming around each other.

Abstract: A filter is disclosed which employes two panels of single-faced corrugated paperboard cut into strips or runs, each strip or run glued in an overlaying fashion relative to the one juxtaposed thereto so that the longitudinal axis defined by each corrugation, lies at an angle relative to the plane of the panel of between 45.degree. and 75.degree.. Two such panels are reversingly juxtaposed into an abutting relationship in one embodiment, and against a medial gauze media in another embodiment, to form a novel filter media suitable as a paint arrestor, coating arrestor or the like.

Abstract: A method of producing a packing product includes the steps of feeding at least one sheet of material in a first direction; cutting the at least one sheet of material into a plurality of strips; the cutting being performed by rotating two sets of alternating, overlapping cutting discs; the feeding of the at least one sheet of material being between the two sets of cutting discs; advancing each of the strips by the rotating of at least an outer surface of a corresponding one of the cutting discs as the outer surface moves in the first direction; restricting each strip from continued advancing in the first direction; and sequentially folding each of the strip means by the restricting in opposition to the advancing. There is included apparatus and means for producing the packing product.

Abstract: A uniformly flexible core, and method for manufacturing the same, for use between the face plates of a sandwich structure. The core is made of a plurality of thin corrugated strips, the corrugations being defined by a plurality of peaks and valleys connected to one another by a plurality of diagonal risers. The corrugated strips are orthogonally criss-crossed to form the core. The core is particualrly suitable for use with high accuracy spherically curved sandwich structures because undesirable stresses in the curved face plates are minimized due to the uniform flexibility characteristics of the core in both the X and Y directions. The core is self-venting because of the open geometry of the corrugations. The core can be made from any suitable composite, metal, or polymer. Thermal expansion problems in sandwich structures may be minimized by making the core from the same composite materials that are selected in the manufacture of the curved face plates because of their low coefficients of thermal expansion.

Abstract: A flexible metal conduit and fabrication method where a thin metal ribbon is arranged in a helix about a central axis. The ribbon defines helically extending corrugated inwardly and outwardly facing conduit surfaces formed by alternating ridges and valleys extending parallel to the ribbon edges. Ribbon edge locking structure secures abutting ribbon convolutions together and comprises first and second confronting parallel ribbon edge flanges extending at least a substantial length of the ribbon. The flanges are lapped and tightly rolled together to form a two ply spirally curved wall defining a tube whose central core has a generally circular cross sectional shape. The tube is disposed adjacent a convolution surface and extends along a helical path parallel to the abutting convolutions.

Abstract: A fabric covered board structure made with a base of a mineral fiber material having a corrugated face surface. A discontinuous coating of high tack adhesive on the corrugated face surface and a flexible textile or vinyl sheet adhered to the face surface by the adhesive.

Abstract: A customized shock-absorbing wrapper band comprising at least two rows of gas-filled cushions of arbitrary shape and size formed by joining two flexible webs, at least one of which is thermoformable, and pressurizing the thermoformed recesses when sealing such by the other web in a sealing station of a thermoforming, roller operated machine.

Abstract: This invention comprises apparatus and methods for folding and crimping shredded strips of sheet material into preselected lengths of interlocking, decorative material and/or bulk packaging material. The apparatus generally includes an attachment for a commercial paper shredding device which shreds sheet material therein. The apparatus comprises a movable barrier against which the shredded strips of sheet material are impelled upon being expelled from cutting blades of the shredding device. The movable barrier causes the strips to become controllably jammed within a confined area between the barrier and the cutting blades. Further insertion of additional strips into the confined area causes the strips to become compacted, folded, and crimped against a remaining dam of jammed sheet material located within the confined area. This causes the strips to fold and press against themselves, and form lengths of thin sheet material having an accordion-shaped configuration.

Abstract: A woven core structure (2) includes a first and second face sheets (4, 6) with inner surfaces (16, 18) facing one another. First and second sets of corrugated ribbons (8, 10) are positioned between the face sheets. The ribbons have nodes (12, 14) which are secured to the inner surfaces of the face sheets. The first set of ribbons extend transversely to, and preferably perpendicular to the second set of ribbons. The first and second sets of ribbons are woven such that the nodes of the first set of ribbons are spaced apart from and generally opposite the nodes of the second set of ribbons. This arrangement permits an increase in the node contact area (26) between the nodes and the face sheets to enhance the bond strength between the ribbons and the face sheets and to increase the skin deformation strength of the structure. The angle between the ribbons and the face sheets can be adjusted to optimize shear strength versus tension/compression strength.

Abstract: The present invention relates to an insulation system for a high temperature reactor in which chlorosilanes and hydrogen gases are present. The system described comprises an inner graphite radiant heat shield and an outer carbon-based, rigid, felt insulation of high density. The inner radient heat shield provides increased chemical stability at the hot face in a chlorosilane and hydrogen reactor. Also, the inner radient heat shield reduces the temperature at the interface with the carbon-based rigid felt, thereby reducing the reactivity of the chlorosilanes with the carbon-based rigid felt. The high density of the carbon-based rigid belt further reduces radiant heat loss. More importantly, the high density of the carbon-based rigid felt excludes the highly heat conductive hydrogen gas from the voids of the flet. The insulation system, as described, allows reactors containing chlorosilanes and hydrogen gases to be operated at higher and more efficient temperatures for longer periods of time.

Abstract: A gripper rod for shuttleless looms has a toothed rack made of fiber reinforced composite material. The prepregs are stacked in such a way that the fiber orientation in one layer crosses the fiber orientation of at least one neighboring layer. A sufficient number of layers are preferably stacked relative to a central plane of symmetry. The so prepared stack is then placed into a pressing die to form the toothed rack configuration. Due to the pressing, the initial fiber orientation changes so that the fibers after the pressing extend approximately in parallel to the surfaces of the toothed rack, especially at the tooth flank forming surfaces and along the edges, whereby the strength of the toothed rack and the wear and tear resistance, especially of the tooth flanks is improved. The angular orientation of the fiber directions relative to a longitudinal edge of a prepreg may be within the range of about 15.degree. to about 25.degree.

Abstract: A high efficiency air filter is described which comprises a depth filter sheet that has been formed with micropleats stabilized by application of a strip of a thermoplastic adhesive across the peaks of the micropleats and then formed into a macropleated structure with the axes of the micropleats and the macropleats being essentially parallel. The micropleats preferably have a bending radius of less than about 0.01 inch.

Abstract: An automotive headliner comprised of a laminate of double corrugated paperboard. Perforations in all the sheets of the laminate except the back paperboard sheet improve the acoustical performance of the liner. A vapor barrier on the back sheet prevents entry of moisture into the laminate from the roof, and a layer of sound dampening material on the front face of the laminate improves the sound absorption of the laminate. The front corrugation is larger than the back corrugation. When molding the laminate it is first moisturized, then heat molded. Heat is applied until the laminate has regained its rigidity.

Abstract: A substrate for a catalytic converter is formed of steel sheets embossed with corrugations in a chevron pattern such that the metal buckles at vertices of adjoining corrugations to form projections extending out of the plane of the sheet. The sheets are stacked with the projections registered to form weld points and capacitive discharge welding secures the sheets together. The substrate is formed in two halves which are clamped together and then secured by end rings.

Abstract: A fire barrier material for use in building construction comprising a sandwich structure have a first and second outer layers comprising a high temperature resistant material having corrugations therein and an intermediate layer comprising a flame retardant fibrous material wherein the corrugation are positioned in the outer layers in a manner which enables the barrier material to be rolled into a bundle in a direction substantially perpendicular to the direction of the corrugations.

Abstract: A three-dimensional structure adapted for use for instance as a core in sandwich panel-type construction, and comprised of substantially continuous unbroken sheet material to which has been imparted an alternating sequence of ridges and valleys, creating spaced rows of adjacent inclined rectangular-shaped facets connected by intermediate rows of adjoining parallelogram-shaped facets. The core structure provides substantially gridlike bearing surfaces on two opposing parallel bearing planes thereof to which face sheets may be affixed, to form a sandwich panel.

Abstract: A process for fabricating an activated carbon supporting honeycomb structure is disclosed which comprises the following steps: dipping an inorganic fiber made paper in a suspension of fine particulate activated carbon and a binder or coating the suspension over the inorganic fiber made paper; drying the paper so that the activated carbon will fill the voids between the fibers in the paper; superposing sheets of the activated carbon filled paper alternately with corrugated sheets of the same paper; and bonding the individual sheets together with an adhesive to form a honeycomb structure.

Abstract: A headlining laminate (10) is made up of a composite which includes two corrugated boards having corrugations which are arranged at right angles to each other and having a thermoplastic sheet interposed between the boards for adhesion. The board is covered with a fabric (15) and includes mounting holes. An advantage of the invention is that stretch lines do not occur on the fabric due to the corrugations of the board being at an angle to each other.

Abstract: Non-inflammable light-weighing tough boards to be used for structural and decorative material in housing and building, such as, decorative ceiling boards, sliding door overlays, partitions and so on, prepared by corrugating cardboard made of phosphated wood pulp and inorganic fiber and processing the so obtained corrugated board by impregnating with a toughening solution of inorganic toughening agent and then drying it.

Abstract: A forming sheet for forming an article such as a housing for an electronic device having a shieldability against electromagnetic interference. It is made by laminating a conductive laminated sheet to a thermoplastic synthetic resin sheet through a hot melt adhesive layer. The conductive laminated sheet is formed by subjecting to heat shrinkage a substrate comprising a metallic film and a heat-shrinkable synthetic resin film laminated together through a discontinuous bonding layer. The conductive layer is less liable to crack due to stress applied during forming.

Abstract: The absorbent laminated sheet is composed of at least two plies (1.9), embossed, constituted essentially of cellulose fibers, bonded together at least partially by means of protruding elements relative to the surface of said plies and pointing inward to the sheet; it is characterized in that the protruding elements (101) are positioned essentially according to lines or combinations of lines reproducing spaced motifs (100), which recur indefinitely.Application as domestic or sanitary paper.

Abstract: A cellular earth confinement material having texturized surfaces in the cells provides improved structural integrity and reduced long-term settlement in single layer and multilayer filled cell structures. The texturized earth confinement structures can be used with a wide variety of fill materials including sand, soil, cement, asphalt and gravel. The optimum texture of the surface varies depending on the size, shape, and type of fill particles, and the density of the fill.

Abstract: By providing a plurality of elongated, independent members and securely integrally affixing said members to each other by adhering or welding, a unique panel and/or block construction is attained having any desired size or shape needed for a particular application. Preferably, the independent, elongated members comprise a synthetic resin foam material formed in any desired cross-sectional shape. In one embodiment, the solid elongated, independent members are alternatingly affixed to hollow, elongated independent members in order to attain a panel and/or block having different resiliency and flexibility characteristics. This invention also incorporates a unique method for manufacturing the panels and/or blocks in a single, continuous process whereby all of the elongated members forming the panel and/or block are simultaneously welded together.

Abstract: A bacon pad made of liquid absorbent wood fibers is suitable for cooking bacon in a microwave oven. The pad is made as a three-ply laminate, with a corrugated center ply sandwiched between two flat outer plies. The pad is designed to absorb fat from the bacon while maintaining adequate mechanical strength. In one version, the pad is formed with angled barriers to positively prevent liquid fat from flowing off the pad.