Abstract: A super lightweight ceramic panel for a non-bearing wall utilizing an expandable clay mineral and a process for preparing the same are provided. The super lightweight ceramic panel is comprised of a clay composition containing 90 to 98% by weight of an expandable clay mineral, 1.5 to 5% by weight of a flux (glass), and 0.5 to 5% by weight of silicon carbide, and is prepared by mixing and pressing the clay composition, followed by firing at a temperature of 1100 to 1200° C. The super lightweight ceramic panel in accordance with the present invention is a material having a light weight and exhibiting improvement in physical properties such as water resistance, flame retardancy, heat insulation and rigidity, via formation of closed pores inside the ceramic material.

Abstract: Porous sintered anode bodies for capacitors formed from valve metals are treated by electrolysis to form a dielectric layer and coated with cathode layers. When standard parallelpiped shapes are used, cathode coverage at the edges and corners is non-uniform and failures occur at those locations. Rectangular prisms, obround prisms and cylindrical prisms are formed with transition surfaces at edges and corners, such as chamfers and curves, to enhance cathode layer uniformity. The transition surface greatly enhances the application of polymer slurries.

Abstract: The present invention relates to a metal structure with anti-erosion wear-proof and manufactured method thereof. The metal structure with anti-erosion wear-proof includes a metal substrate; a protective layer formed on the metal substrate, the protective layer has a plurality of openings; and an oxide layer formed on the protective layer. The manufactured method of metal structure with anti-erosion wear-proof includes the steps of providing a metal substrate; forming a protective layer on the metal substrate, the protective layer has a plurality of openings; and forming an oxide layer on the protective layer. The present invention transforms the surface of the protective layer into the oxide layer to increase the anti-erosion and wear-proof character of the metal substrate.

Abstract: Articles of manufacture and devices and methods of forming and using the same are provided, wherein the article comprises a porous inorganic substrate contained in or bounded by a support made from an inorganic material are provided, wherein said porous substrate and support are heated to a temperature effective to shrink the support onto the porous substrate such that liquid tight contact is formed between the porous substrate and the support. In a preferred aspect, the porous inorganic substrate has a porosity of at least 5%, and is a porous monolith formed using a sol-gel method. The articles thus formed provide a confined fluid flow through the porous substrate, providing superior performance in separations, catalysis, filtration, and the like.

Abstract: A medical material 10 used for an artificial tooth root (FIG. 1b) or an artificial bone (FIG. 1c). The medical material comprises a support 11 composed of titanium web and an outer layer 12 composed of bioabsorbable calcium phosphate compound formed in the periphery thereof.

Abstract: Porous ceramic part comprising a porous ceramic foam having a total porosity of between 50 and 92% and an intergranular porosity of at least 5%, walls of at least some of the cells of the ceramic foam being at least partly covered with an impregnation material. The invention relates in particular to a recrystallized silicon carbide foam impregnated with silicon.

Abstract: The invention relates to a nanostructured porous oxyfluoride film deposited onto a substrate, to a method for its production, and also to various applications. The oxyfluoride has a porous semicrystalline structure and a refractive index of 1.08 to 1.25, measured in the visible range for a relative humidity level below 80%. Its chemical composition corresponds to the formula (Mg(1?x)Cax)(1?y)MyF(2+(n?2)y?2z?t)Oz (OH)tM?w in which n is the valency of M, n being 1 to 4, M represents at least one element chosen from Al, Si, Ge and Ga, M? represents at least one element chosen from the group composed of Co, Cr, Ni, Fe, Cu, Sb, Ag, Pd, Cd, Au, Sn, Pb, Ce, Nd, Pr, Eu, Yb, Tb, Dy, Er and Gd, and 0?w<0.1; 0?x?1; 0?y?0.5; z<1; z+t>0 and t<2.

Abstract: A method for continuous extrusion of activated carbon tubular shapes used in a water filtration device and process for making same. A mixture of primarily activated carbon and polymeric binder is gravity fed into an extruder barrel through a slide to facilitate uniform feed. The binder is surface charged by a plasma process to attach to the carbon with a weak force. The barrel is heated by induction heating to provide high and constant heat source. A desired porosity in the carbon profile is achieved by varying the mesh size of the carbon and binder along with changing the pitch in the screw.

Abstract: There is provided a gas-barrier laminate composed of a base film and an inorganic thin film layer formed on the base film which considerably enhanced in gas-barrier property and gelbo flex resistance. The present invention relates to a gas-barrier laminate comprising a base film containing at least one compound selected from the group consisting of polyvinyl alcohol and an ethylene-vinyl alcohol copolymer, and an anchor coat layer and an inorganic thin film layer successively formed on one surface of the base film in this order, wherein the base film is in the form of a biaxially stretched film having a variation in thickness of 3.5 ?m or less and a crystallinity of 30% or more.

Abstract: This invention relates to a foamable resol type phenolic resin forming material comprising a liquid resol type phenolic resin, a foaming agent, a foam stabilizer, an additive and an acid curing agent, said additive containing a nitrogen-containing bridged cyclic compound and said foam stabilizer containing a chlorinated aliphatic hydrocarbon compound having 2 to 5 carbon atoms, and a phenolic resin foam product obtained by foaming and curing this forming material.

Abstract: The invention relates to a fired refractory shaped part whose structure: a) consists of up to at least 75% by weight of a pre-fired refractory secondary material with a grain size of up to 3 mm, and; b) has an open pore volume ranging from 10 to 30% that, after firing, is filled, at least in part, with a carbon-containing material, whereby; c) the carbon content is >3% by weight with regard to the shaped part.

Abstract: The present application provides improved fenestration products and improved methods of making fenestration products. The product may include (a) an elongated vinyl polymer foam body having a length, a first surface extending the length of the foam body, and a second surface extending the length of the foam body; and (b) an elongated fiber reinforced polymer pultrusion support engaging the foam body and substantially entirely covering the first surface, wherein at least a portion of the second surface is exposed. The method may include (a) providing an elongated vinyl polymer foam body; (b) covering a first surface extending the length of the body with an elongated fiber reinforced polymer pultrusion support; and (c) applying traditional woodworking processes to a second exposed surface extending the length of the body.

Abstract: An alumina substrate and method of making an alumina substrate using oxidation is provided. Generally, photoresist masks are used to protect selected areas of an aluminum layer. The unprotected or exposed areas of the aluminum layer are then oxidized during a photolithography process. The protected, unexposed areas of the aluminum layer retain their conductive properties while the oxidized areas are converted to alumina, or aluminum oxide, which is non-conductive. Accordingly, an alumina substrate having conductive areas of aluminum is formed. In one embodiment, the alumina substrate includes an alumina layer, one or more aluminum vias formed within the alumina layer, each of the one or more aluminum vias extending between the bottom of the alumina layer and the top of the alumina layer, wherein the one or more aluminum vias are integrally formed within the alumina layer.

Abstract: Ionomeric polymers that are chemically stabilized and contain inorganic fillers are prepared, and show reduced degradation. The ionomers care useful in membranes and electrochemical cells.

Abstract: A sealed insulating glass unit comprises two glass sheets held apart by a spacer, optionally with a sealant between the edges of the glass sheets outside the spacer. The insulating glass unit contains an electronic device, having information relating to the origin, manufacture and/or properties of the insulating glass unit capable of being read from the device by means actuated from outside the insulating glass unit. The device is embedded within the spacer or sealant so that it is concealed within the insulating glass unit.

Abstract: A lightweight, reinforced composite structural element is disclosed, which includes a hollow housing, interior reinforcement, a filling of polyurethane foam, and a substantially uniform outer coating of a high-solid protective coating. The reinforced composite structural element can be used as a railroad tie and for other construction uses. The structural element is formed with a housing having end caps or ends sealed by flaps that are connected with and bendable from the housing material to create a sealed container with openings for injection of the foam into cavities of the housing formed by the interior reinforcement.

Abstract: A vacuum enclosure which is defined by a wall having inner and outer surfaces, where the inner surface is in contact with the vacuum and the outer surface is in contact with ambient air, is characterized by presence therein of a getter for undesired gaseous contaminants, which comprises a substrate (either integral with the inner surface or not), and deposited thereon by vacuum deposition a thin-layer laminate including (?) at least one layer of substance(s) selected from the group consisting of platinum group metals and oxides thereof, and (?) at least one porous hydrophilic layer. A corresponding layered structure having utility as a getter is also part of the invention.

Abstract: In order to provide a decorative coating (9) which exhibits improved temperature resistance and strength on glass and glass-ceramic and which also has no strength-reducing effect on the substrate (3), or at least no longer has any substantially strength-reducing effect on the substrate, the invention envisions a process for producing glass or glass-ceramic articles having a decorative layer in which at least one decorative pigment (13) is mixed with a sol-gel binder (11), and the pigment mixed with the sol-gel binder is cured on the glass or glass-ceramic substrate of the article by annealing, to form a decorative layer having a porous ceramiclike structure.

Abstract: A foam barrier heat shield is provided having a layer of foam adhesively disposed between opposing first and second metallic outer layers. The foam is expanded in between the outer layers and is adhesively formed to the outer layers without the use of a separate adhesive. In addition to shielding heat, the heat shield is effective as a noise barrier and is internally damped against vibration. In a preferred embodiment, the foam is a substantially rigid polyurethane foam that is sufficiently pliant to be bent to and accommodate a particular shape and contour to which the heat shield will conform in use, and it is reversibly deformable acoustical deflections.

Abstract: A polymeric composite foam is disclosed where the continuous phase is a foamed phenolic/furan polymer and the disperse phase is a foamed polystyrene polymer. The composite has a preferred density in the range 25-50 kg/m3 and the composites exhibit good thermal insulation and fire resistant properties. The process for preparing the composites is relatively low cost.

Abstract: A substrate, for example, a display glass substrate, can be transported and stored with high efficiency, without breaking and adhering dust. A substrate accommodating tray includes a frame member 12 formed to have a larger rectangular frame shape than a glass substrate and four support members 11, having elasticity, formed in an inside region surrounded by the frame member 12. The frame member 12 is formed with a pair of longitudinal direction frames 12a and a pair of width direction frames 12b, and the four support members 11 are arranged while being engaged with the frame member 12. Each support member 11 includes conductive polyethylene foam, which is molded by coating conductive particles on synthetic resin beads as a raw material and foaming it in this state. Therefore, transferring of the resin onto the glass substrate can be prevented during transportation and storage.

Abstract: Methods to improve adhesion of a first material to a second material and electronics devices fabricated using such methods are described. A porous polymer layer is formed on a conductive layer. Forming the porous polymer layer leaves portions of the conductive layer exposed. A porous conductive layer is formed over the porous polymer layer and the exposed portions of the conductive layer. A continuous polymer layer is formed over the porous conductive layer. In one embodiment, the polymer layer includes a ferroelectric polymer, and the conductive layer includes a noble metal, e.g., gold.

Abstract: The present invention relates to a long-time stable, hydrophobic or oleophobic surface and to the use thereof.

Abstract: There are provided a thermal barrier coating material and a thermal barrier coating member that can suppress spalling when used at a high temperature and have a high thermal barrier effect, a method for producing the same, a turbine member coated with a thermal barrier coating, and a gas turbine. The thermal barrier coating member comprises a heat resistant substrate, a bond coat layer formed thereon, and a ceramic layer formed further thereon, wherein the ceramic layer comprises an oxide which consists of an oxide represented by the general formula A2Zr2O7 doped with a predetermined amount of CaO or MgO and has 10 volume % or more of a pyrochlore type crystal structure, where A represents any of La, Nd, Sm, Gd, and Dy.

Abstract: Compositions and methods for reducing the impact of hard water on gypsum board foaming are provided. The compositions include adding a foam to water and a calcined slurry. The foam includes water, dispersed air and a surfactant. Surfactants for use include a hydrophobic portion having an alkyl chain length distribution of about 20% to about 60% C8 chains; about 20% to about 60% C10 chains; about 14% to about 36% C12 chains and about 2% to about 20% C14 chains and also having a hydrophilic portion having about 0.2 to 3.0 ethoxy groups.

Abstract: Provided here is a method of producing a monolithic body from a porous matrix, comprising: (i) providing a porous matrix having interstitial spaces and comprising at least a first reactant; (ii) contacting the porous matrix with an infiltrating medium that carries at least a second reactant; (iii) allowing the infiltrating medium to infiltrate at least a portion of the interstitial spaces of the porous matrix under conditions that promote a reaction between the at least first reactant and the at least second reactant to provide at least a first product; and (iv) allowing the at least first product to form and fill at least a portion of the interstitial spaces of the porous matrix, thereby producing a monolithic body, wherein the monolithic body does not comprise barium titanate.

Abstract: This invention relates to a method for producing carbon fibers having a sufficiently small fiber diameter, and more particularly to (1) a method for producing carbon fibers, which comprising the steps of jetting a polymer material-containing solution by an electrospinning method to form a deposit layer of a fibrous substance comprising the polymer material and firing the deposit layer of the fibrous substance comprising the polymer material to produce carbon fibers, and (2) a method for producing carbon fibers, which comprising the steps of jetting a carbon black-dispersed and polymer material-containing solution by an electrospinning method to form a deposit layer of a fibrous substance comprising the carbon black-dispersed polymer material and irradiating microwaves to the deposit layer of the fibrous substance to produce carbon fibers.

Abstract: A reflective metallized material having at least one metal layer with at least one reflective surface that is capable of reflecting radiant energy, and at least one spacing layer to provide void space directly adjacent the reflective surface of the metal layer. The reflective metallized material may be used in a floor covering installation, such as in a carpet backing or carpet underlay, to provide a reflective insulating barrier to the floor covering. When the floor covering is installed, the resultant floor has improved energy efficiency.

Abstract: This invention relates to a method for sealing porosity of at least a portion of an outer porous surface of an article, said method comprising (i) applying a sealant solution on the outer porous surface of said article, (ii) infiltrating at least a portion of the outer porous surface with said sealant solution, and (iii) allowing the infiltrated sealant solution to react, thereby forming an infiltrated solid precipitate, said infiltrated solid precipitate sealing the porosity of at least a portion of the outer porous surface of said article. The method is useful, for example, in the protection of integrated circuit manufacturing equipment, internal chamber components, and electrostatic chuck manufacture.

Abstract: The invention relates to a firing support for ceramics formed from a carbon substrate at least partially covered by a coating based on silicon carbide (SiC), said coating additionally adhering to said substrate. The invention also relates to a process for obtaining such a support.

Abstract: An aluminum-silicon carbide composite suitable as e.g. a base plate for power module is provided. An aluminum-silicon carbide composite comprising a flat plate-shaped silicon carbide porous body infiltrated with a metal containing aluminum as the main component, aluminum layers made of a material containing aluminum as the main component formed on both principal planes of the porous body, wherein the aluminum-silicon carbide composite has side faces formed by abrasive jet fabrication and the side faces do not have the aluminum layers made of a metal containing aluminum as the main component.

Abstract: The object of the present invention is to provide an expandable or foamable resol-type phenolic resin forming material that gives a phenolic resin foamed material or article which is excellent in strength and improved in brittleness and which has a high pH as compared with conventional materials or articles and has an excellent anti-corrosion property against a contact member, and a phenolic resin foamed material or article having the above properties, obtained by foaming the same, which are a foamable resol type phenolic resin forming material comprising a liquid resol type phenolic resin, a blowing agent, a foam stabilizer, an additive and an acid curing agent, said blowing agent comprising an organic non-reactive blowing agent and said additive comprising a nitrogen-containing bridged cyclic compound, and a phenolic resin foamed material or article obtained by foaming this forming material.

Abstract: The invention provides reinforced aerogel monoliths as well as reinforced composites thereof for a variety of uses. Compositions and methods of preparing the monoliths and composites are also provided. Application of these materials in transparent assemblies is also discuss.

Abstract: A method of manufacturing a polymer foam composite is described, the method comprising forming an article having a first surface and an opposite second surface from a precursor composition, the precursor composition comprising a polymer foam precursor composition, and a filler composition comprising a plurality of magnetic, electrically conductive particles; foaming the precursor composition to form a plurality of cells in precursor composition; applying a magnetic field to the foamed precursor composition, wherein the magnetic field is of a strength and applied for a time effective to align the electrically conductive, magnetic particles into mutually isolated chains between the first surface and the opposite second surface of the article; and solidifying the polymer foam precursor composition to provide a polymer foam composite having a density of about 1 to about 125 pounds per cubic foot and a volume resistivity of about 10?3 ohm-cm to about 103 ohm-cm at a pressure of 60 pounds per square inch.

Abstract: The present invention relates to a method of manufacturing a fire retardant composite, a composite of a foamed polymer having a coating with fire retardant properties, and also the use of such composites. The method according to the present invention comprises the following steps: i) providing beads of foamed polymer, ii) applying a coating on the beads of step i) and iii) shaping the thus coated beads into said composite.

Abstract: A plasma display module with reduced driving noise and improved a heat dissipating performance. The plasma display module includes a chassis base, a plasma display panel arranged at a front portion of the chassis base, the plasma display panel being adapted to display images, a heat dissipation sheet arranged between the plasma display panel and the chassis base, the heat dissipation sheet including a plurality of pores, wherein a porosity of the heat dissipation sheet varies with distance from the plasma display panel, and a circuit unit arranged at a back portion of the chassis base to drive the plasma display. The heat dissipation sheet may be made out of three separate sheet materials, each sheet having a different porosity.

Abstract: A ceramic component is provided, including a ceramic body containing silicon carbide, and an oxide layer provided on the ceramic body, the oxide layer being formed by oxidizing the ceramic body in the presence of alumina and boron.

Abstract: The present invention provides a thermoplastic resin-molded article comprising a thermoplastic resin functional member fused partially to a foamed sheet made of thermoplastic resin shaped in a predetermined form, as well as a process for producing the same. The thermoplastic molded article is preferably used mainly as an interior part in automobiles. According to the present invention, thermoplastic resin molded articles having less variability of the drawing strength of thermoplastic resin functional members from thermoplastic resin foamed sheets can be provided, and these used in interior parts in automobiles. Such molded articles made of thermoplastic resin can be produced efficiently according to the process of the present invention.

Abstract: An adhesive layer for resin according to the present invention is formed of copper or a copper alloy for adhering a resin to a layer of copper or a copper alloy. The adhesive layer is formed of a metal layer of a coralloid structure made of an aggregation of a number of particles of copper or a copper alloy with gaps between the particles, and a plurality of micropores are present on the surface. The micropores have an average diameter in a range of 10 nm to 200 nm, and at least two micropores in average are present per 1 ?m2 of the metal layer surface. Thereby, sufficient adhesion between the resin and the copper or copper alloy is provided. This serves to prevent ion migration caused by dendrites, which has been a problem in a conventional layer of tin or a tin alloy, and the adhesion to a resin having a high-glass transition temperature (Tg) is improved as well. The present invention also provides a method of producing a laminate including the adhesive layer.

Abstract: The specification pertains to a single or multiple coated printing sheet in particular but not exclusively for sheet-fed offset printing with an image receptive coating layer on a paper substrate. The printing sheet has the property that it can be printed in an offset printing process without spraying a fine powder, usually called offset powder or dust powder, on the sheet as it comes off the press to prevent the ink from transferring to the back side of the next sheet. Also irradiative (UV or IR) drying on the sheet fed press is not necessary and/or the use of overprint varnish is not required. In addition to that, unexpectedly short times until reprinting and converting can be achieved. Furthermore methods for making such a printing sheet and uses of such a printing sheet are disclosed.

Abstract: SAPO-34 membranes and methods for their preparation and use are described. The SAPO-34 membranes are prepared by contacting at least one surface of a porous membrane support with a synthesis gel comprising a first and a second templating agent. SAPO-34 crystals having a narrow size distribution were applied to the surface of the support prior to synthesis. A layer of SAPO-34 crystals is formed on at least one surface of the support. SAPO-34 membranes of the invention can have improved selectivity for certain gas mixtures, including mixtures of carbon dioxide and methane.

Abstract: Articles having cooperative fasteners are described. The cooperative fasteners comprise an elongated fastening strip with male fasteners extending from a first surface and foam disposed on the first surface, where at least a portion of the foam extends to a height greater than the height of the male fastener elements. In some instances the article is a hat, a mat, a bag, a garment, or a hair roller.

Abstract: Articles are disclosed, comprising a polymer foam layer having a first surface and an opposite second surface; a plurality of cells between the first surface and the opposite second surface of the polymer foam layer, wherein the thickness of the polymer foam layer between the first surface and the opposite second surface is 1.0 to 1.5 times the average height of the plurality of cells; and a plurality of magnetic, electrically conductive particles aligned into a plurality of mutually isolated chains that essentially continuously span the foam between the first surface and the opposite second surface of the polymer foam layer. The foams are useful as gaskets for electromagnetic shielding, grounding pads, battery contact conductive spring elements, and the like.

Abstract: A structural member comprising at least one syntactic foam sandwich panel; the sandwich panel having a syntactic foam core and at least one skin; and at least one reinforcement element attached to the sandwich panel.

Abstract: A method of forming a medical device or components thereof, including the steps of providing a first component of said medical device which is formed a first material and providing a second polymeric material into a mold cavity to overmold a second component of the medical device over the first component, and wherein the second polymeric material is further injected with a blowing agent to form a foam, and to components and to the medical devices made therefrom.

Abstract: The invention relates to a temperature resistant layered structure comprising a substrate and a porous layer arranged on the substrate having a pore defined by a wall, and a ceramic coating on an interior surface of the wall. The invention also relates to a layered turbine component arrangement comprising a substrate having a cooling passage adapted to allow a cooling gas medium to pass through the substrate and a porous layer arranged on the substrate, the porous layer having cooling passages formed by gas-permeable inter-connections between pores in the porous layer.

Abstract: The present invention discloses a method including: providing a substrate; and sequentially stacking layers of two or more diamond-like carbon (DLC) films over the substrate to form a composite dielectric film, the composite dielectric film having a k value of about 1.5 or lower, the composite dielectric film having a Young's modulus of elasticity of about 25 GigaPascals or higher. The present invention further discloses a structure including: a substrate; a porous diamond-like carbon (DLC) film located over the substrate; an opening located in the porous DLC film; and a conductor located in the opening.

Abstract: A tubular product has a tubular base layer, a tubular innermost layer made of plastic by continuous extrusion, and a tubular tie layer of foamed plastic between and adhered to the base layer and the innermost layer. The tie layer is made of melt processable adhesion plastic, is extruded simultaneously with the innermost layer against the base layer, and has better adhesions to the base and innermost layers than the base and innermost layers have to each other.

Abstract: A method of joining dissimilar materials having different ductility, involves two principal steps: Decoration of the more ductile material's surface with particles of a less ductile material to produce a composite; and, sinter-bonding the composite produced to a joining member of a less ductile material. The joining method is suitable for joining dissimilar materials that are chemically inert towards each other (e.g., metal and ceramic), while resulting in a strong bond with a sharp interface between the two materials. The joining materials may differ greatly in form or particle size. The method is applicable to various types of materials including ceramic, metal, glass, glass-ceramic, polymer, cermet, semiconductor, etc., and the materials can be in various geometrical forms, such as powders, fibers, or bulk bodies (foil, wire, plate, etc.). Composites and devices with a decorated/sintered interface are also provided.

Abstract: This substrate is coated with a composite film based on a mesoporous mineral layer containing nanoparticles formed in situ inside the layer. The composite film has a periodic lattice structure over a major portion of the thickness in which the nanoparticles are present, in which structure the nanoparticles are arranged in a periodic manner on the scale of domains of at least 4 periods in the thickness of the film. This structure can be obtained from a mesoporous mineral layer of periodic structure on the scale of domains of at least 4 periods of pores, forming a matrix on the substrate, by: depositing at least one precursor in the pores of the matrix layer; and growing particles derived from the precursor with the spatial distribution and the dimensions being controlled by the structure of the pores of the matrix. Applications to materials for electronics, nonlinear optics and magnetism.