Abstract: The invention relates to a manufacturing method of a heat-sealable packaging material, a polymer-coated packaging material manufactured using the method, and a sealed package to be manufactured of the material. The packaging material comprises a fibre base, such as a packaging board (5), and an inner, extruded water vapour barrier layer (2, 9) on both sides, containing high-density polyethylene (HDPE), and an outer heat sealing layer (1, 10), the material of which is, for example, low-density polyethylene (LDPE). Further, polymeric oxygen barrier layers (7) can be incorporated in the packaging material, the material of the oxygen barrier layers being, for example, ethyl vinyl alcohol copolymer (EVOH) or polyamide (PA). With the HDPE layer, the permeation of water vapour is prevented to both directions, and the location of the extruded layers on both sides of the fibre base reduces the curling of the material.

Abstract: A three-ply product includes a particleboard core assembled with a patterned vulcanized fibre sheet or layer on each surface. One of the vulcanized fibre sheets may have a preprinted decorative pattern provided thereon. The other vulcanized fibre sheet may also be decorative, or merely a plain sheet of vulcanized fibre. The product is useful for woodworking applications, and may be processed (i.e., stained, sanded, lacquered, etc.) like a natural wood product. Unlike prior vulcanized fibre processes, the process of making the vulcanized fibre sheets preprints a pattern, in a preprinting process, on the top sheets of cellulose paper plies.

Abstract: A low density oriented strand board has an average density of less than about 1.5 times the density of wood species used in the board and a homogenous vertical density profile. Low density OSB may be formed by preheating the wood finish prior to pressing, controlling the moisture content such that the core layer has a higher moisture content than the face layers, or a combination of pre-heating and moisture content control.

Abstract: A chip board including an intermediary layer (1) and a layer (2) of large chips positioned on both sides of said intermediary layer. An outer layer (3) is provided on the 5 outer surface of each layer of large chips. In addition to the chips, the layers include an adhesive. The intermediary layer (1) includes a mixture of wood chips having chip fractions of a chip size of 0.1 to 20 mm, and the chips of this layer are randomly oriented. The individual chip in the layer (2) of large chips presents the following characteristics: a length of approx. 50 to approx. 130 mm, a width of approx. 4 to approx. 40 mm and a thickness of approx. 0.2 to approx. 2.0 mm. The chips within each layer (2) of large chips are all oriented in one and the same direction. As a result, a chip board is obtained which demonstrates a significantly higher E-module and stiffness in flexure than hitherto known despite a reduced consumption of material.

Abstract: A paper backed veneer having a veneer laminated to a paper backing sheet saturated with a formaldehyde-free binder composition is generally disclosed. The formaldehyde-free binder composition includes a curable latex polymer and a crosslinking agent. The latex polymer can include functionalized groups, such as carboxyl groups, to aid curing. The crosslinking agent can be an epoxy resin. Also, a method of making paper backed veneers is generally disclosed.

Abstract: Disclosed is a composition comprising a neutralized acid copolymer or ionomer thereof, an organic acid, and optionally other polymers, having a ratio of wet cup permeance to dry cup permeance greater than 10. The composition is useful as a variable vapor barrier for moisture control of buildings. Also disclosed are articles comprising the variable vapor composition and methods of their use.

Abstract: Methods for esterifying hydroxyl groups in cellulose, hemicellulose, and lignin in wood are described, wherein the wood is chosen from loblolly, slash, shortleaf, longleaf or radiata pines. Methods can include solvent drying techniques and heating provided by electromagnetic radiation, such as microwave, and radiofrequency. Products made from the methods are described that have greater decay resistance and dimensional stability as compared with non-esterified wood products.

Abstract: Wood products, specifically wood commonly used in construction including dimension lumber, pressure treated pine, composite wood materials such as plywood, particle board, and wafer board, and samples of paper and fabric were variously treated with concentrations of sodium silicate (Na2OSiO2) also known as water glass. Cellulosic materials including dimension lumber, plywood, particle board, wafer board, paper, and fabric were treated with sodium silicate (Na2O.SiO2) in concentrations ranging from 400-0.04 g Na2O.SiO2/kg water. To overcome the disadvantages of sodium silicate, sodium silicate treated samples were further treated to convert the water soluble sodium silicate to a water insoluble form, thereby overcoming the disadvantages of water solubility. and rendering the material effective for internal and external uses.

Abstract: A plywood laminate having dimensional stability and resistance to warping and delamination is formed from a plurality of higher quality plies and a plurality of lower quality plies. The higher quality plies may be of hardwood and the lower quality plies may be of softwood or lower quality hardwoods, or the higher quality plies may have a veneer grade of better than ANSI/HPVA HP-1-2000 veneer grade C and the lower quality plies may have a veneer grade of no greater than ANSI/HPVA HP-1-2000 veneer grade C. The exposed plies are of the higher quality. In most embodiments, at least two adjacent interior plies are of the lower quality. In those embodiments having a tongue and groove or click-lock edge configuration, the tongue comprises portions of at least two plies and at least one of the plies is a higher quality ply.

Abstract: The invention relates to a water-dispersible composition for making a water repellent paper with a low permeability for moisture. The composition comprises components (A) to (H), in the following amounts by dry weight (wt): (A) 5 to 89 wt % of polyvinyl butyral (PVB), (B) 1 to 20 wt % of styrene maleic imide (SMI), (C) 5 to 50 wt % of ethylene acrylate, (D) 0 to 20 wt % of polyvinyl alcohol or starch, (E) 0 to 7 wt % of wax, (F) 0 to 6 wt % of styrene maleic anhydride copolymer (SMA), (G) 0 to 70 wt % of styrene butadiene (SB) latex and (H) 0 to 70 wt % of talc. The invention further relates to an easily macerating moisture-proof paper comprising a base paper having coated on at least one surface thereof a layer of an aqueous emulsion comprising a water-dispersible composition, wherein the solid content in the aqueous emulsion is from 30 to 65 % by weight.

Abstract: A wall covering assembly comprising a front layer of a vinyl coated fabric or paper, a rear ceramic layer, and an intermediate layer made of an acrylic compound containing finely divided phase change material such as crystalline acryl hydrocarbons or salt hydrates. The wall covering assembly facilitates thermo-regulation due to latent heat absorption and latent heat release in the phase transition range of the phase change material, which enhances the thermal comfort of rooms and leads to energy savings.

Abstract: An improved pigment-coated paper is provided which enables the use of a non-acidic basesheet in the manufacture of a fragrance release paper. The non-acidic basesheet, compared to the conventionally used acidic basesheet, is brighter and less brittle, and therefore imparts improved visual effects and reduces the likelihood of cracking. The clay-based coating composition is mildly alkaline when wet (pH between 7.5 and 8.5) and upon drying on the basesheet, becomes mildly acidic (pH between 6.0 and 7.0). A method of making the improved pigment-coated paper using a non-acidic basesheet in the manufacture of a fragrance release paper is provided, comprising the steps of preparing the basesheet, applying the premixed pigment coating composition using rollers and blade leveling devices, and drying the pigment coating composition. A fragrance sample construction, for use in magazines, catalogs, leaflets, etc.

Abstract: A wood product is made from treating wood with two solutions, in series, including a penetrating solution and a topcoat composition. The penetrating solution is made up of boric acid, a metallocene catalyst, a free radical initiator, a first film-forming polymer and an adhesion promoter. The topcoat includes a second continuous film-forming polymer. Application of the penetrating solution to the wood gets the solution into the wood to cross-link boric acid with cellulose fibers, then the topcoat forms the continuous film. The topcoat seals in the penetrating solution so that it does not leach out during subsequent exposure to water and weather, allowing soluble salts such as borax to migrate and infiltrate deeper into the wood. Microbiological growth is prevented by several mechanisms.

Abstract: In the manufacture of a paper container from packaging materials, damage of internal layers of packaging materials is promptly inspected, and degradation by light exposure of content can be prevented. A method of manufacturing light barrier paper packaging materials for liquid food formed from a laminate having a paper layer, a thermoplastic resin outside layer, and a thermoplastic resin inside layer include preparing a substantially completely bleached white bleached paper layer, providing a light barrier layer of light barrier material on the inside of the bleached paper layer before or during lamination of the thermoplastic resin inside layer, and inspecting for defects of the obtained laminate by observation of the visible or invisible inside surface of the bleached paper layer from the thermoplastic resin inside layer side of the obtained laminate through the light barrier layer.

Abstract: The present invention comprises a porous pad impregnated with wood preservative(s) and/or metal corrosion inhibitor(s) to which future maintenance treatments can be applied. These pads are designed to be placed within joints of wood, metal or combinations thereof for protection against biotic and/or abiotic deterioration. The pad can be placed between joints of wood and/or metal members.

Abstract: In a multi-layer structure of a cellulose acylate film, the averaged degree of acylation of surface layers is controlled in the range of 0.5 to 2.8 by mixing several sorts of cellulose acylates having different averaged degrees of acyation. One of the surface layers is formed on a substrate by casting a solution containing cellulose acylate made of cotton linter. Lubricant particles are added to a solution for the surface layers, and emission compounds to a solution for the inner layers. The obtained cellulose acylate film is excellent in adhesive property to the hydrophobic material without saponification, and adequately used for the polarizing filter, an optical compensation sheet, and liquid crystal display.

Abstract: Several laminate materials are provided that are particularly useful for making furniture pieces. The laminate materials may include several interleaved wood veneer and carbon fiber layers. The thickness and characteristics of these layers are chosen so that the resultant material can be used either as a support member, such as a leg, that must withstand large tensile and/or compressive forces, or is thin and flexible, for example for making chair seats or backrest. Another laminate material includes a thick stiff core. This laminate material is used for furniture members that must resist warping, such as table tops.

Abstract: The present invention provides an improved method and materials for forming biodegradable containers that can hold food products in dry, damp or wet conditions and provides the biodegradable containers prepared according to the disclosed process. The containers are produced through the use of a pre-gelled starch suspension that is unique in its ability to form hydrated gels and to maintain this gel structure in the presence of many other types of materials and at low temperatures.

Abstract: The invention relates to a method of producing a laminated packaging material (10) including a core layer (16) of paper or paperboard and a barrier layer (14) applied on one side of the core layer. The invention also relates to a laminated packaging material (10) produced according to the method, as well as a packaging container (50) which is produced from the laminated packaging material (10).

Abstract: In a paper/film composite structure, the film is made of a low substituted cellulose ether having a molar degree of substitution with alkyl and/or hydroxyalkyl groups in the range of 0.05 to 1.3. The paper/film composite structure can be delivered to the waste paper recycling process without previously removing the film portion. The strength of film is increased without adding to the manufacturing cost. The paper/film composite structure is inexpensive and eliminates the risk of film rupture during the working, transporting and use stages.

Abstract: Cavities in a thin natural wood plate material are filled with a polymer compound to provide softness and folding endurance the thin natural wood plate material. The surface of the thin natural wood plate material is not entirely covered by filling the polymer compound.

Abstract: A planar multi-ply product includes two or more plies of fibrous material, such as a multi-ply tissue product, wherein at least two of the plies are attached to each other with an adhesive agent, which comprises a gelatinous compound, e.g. gelatine. This multi-ply product shows an excellent adhesion between the plies, even if the product carries a lotion.

Abstract: A paper container is produced that has gas barrier properties, by employing a laminate having at least a (I) paper layer 101, a (II) gas barrier layer 103, and an (III) epoxy-group-containing resin composition layer 104. The (III) epoxy-group-containing resin composition layer consists of a resin composition that contains a polyolefin (a) having a melt flow rate of 0.1˜100 g/min and an epoxy-compound (b) which has two or more epoxy groups in the molecule and has a molecular weight of 3000 or less, epoxy-compound (b) being added in an amount of 0.01˜5 parts by weight with respect to 100 parts by weight of polyolefin (a). This (III) epoxy-group-containing resin composition layer has good adhesion with the (II) gas barrier layer, thus a laminate can be produced without employing a dry laminate adhesive agent or an extrusion laminate anchor agent. Accordingly, it is possible to avoid a deterioration in the work environment or an odor remaining in the final product from the use of organic solvents.

Abstract: A system and a method for coating two sides of a laminate material is disclosed in which one side of the laminate material is coated with one substance and the second side is coated with a different substance. The method described is particularly suited for applying a substance providing balancing characteristics desirable in the end product to one side of the laminate material and applying a substance providing other characteristics desirable in the end product to the other side of the laminate material. For example, a balancing substance may be applied on one side of a kraft paper sheet and a substance providing structural bonding applied to the other side, thereby eliminating the need to use a discrete balancing sheet in a laminate. The kraft sheet thus coated may be used to form a laminate panel.

Abstract: A process for the manufacturing of a decorative laminate, which laminate comprises an upper decorative and abrasion resistant thermosetting laminate layer and a carrying core. The upper side of the core is provided with the abrasion resistant thermosetting laminate with a dampening foil of an elastomer arranged between the upper side of the core and the abrasion resistant thermosetting laminate, which elastomer and which thermosetting laminate are joined with each other and with the core by means of pressing.

Abstract: Sphagnum, sphagnum moss, and/or sphagnum peat is milled to create a multitude of sphagnum, sphagnum moss, and/or sphagnum peat particles substantially all of which have a size less than about 850 microns. Particles of milled sphagnum moss have been shown to retain excellent water and oil absorption capabilities until particle sizes become smaller than 180 microns.

Abstract: A layered composite product for use as a floorboard, a door, a cabinet, a wall, etc. is disclosed. The product is a layered structure that includes a rigid substrate layer having two substantially planar sides, a resin-saturated sheet layer disposed on each of the substantially flat sides, and a veneer layer disposed on at least one of the sheet layers. Also provided is a method of making the aforementioned product, the method comprising the steps of forming the layered structure, and then compressing the structure in a pressing apparatus for a time sufficient to cure the resin at under heat and pressure.

Abstract: The present invention provides an improved method and materials for forming biodegradable containers that can hold food products in dry, damp or wet conditions and provides the biodegradable containers prepared according to the disclosed process. The containers are produced through the use of a pre-gelled starch suspension that is unique in its ability to form hydrated gels and to maintain this gel structure in the presence of many other types of materials and at low temperatures.

Abstract: A method for protecting wood and wood products from mold and sapstaining fungi for periods of at least about seven months is provided. The method employs a non-toxic mold inhibitor, which has been found to be unusually effective in providing resistance to mold and sapstaining fungi. Mold and fungi resistant wood and wood products are also provided.

Abstract: A wood product is made from treating wood with two solutions, in series, including a penetrating solution and a topcoat composition. The penetrating solution is made up of boric acid, a metallocene catalyst, a free radical initiator, a first film-forming polymer and an adhesion promoter. The topcoat includes a continuous film-forming polymer. Application of the penetrating solution to the wood gets the solution into the wood to cross-link boric acid with cellulose fibers, then the topcoat forms the continuous film. The film seals in the penetrating solution so that it does not leach out during subsequent exposure to water and weather, allowing soluble salts such as borax to migrate and infiltrate deeper into the wood. Microbiological growth is prevented by several mechanisms.

Abstract: Fibrous composite articles and method of manufacturing the same are disclosed. The preferred fibrous materials have average fiber lengths of less than about 2 millimeters, and are obtained from industrial hemp hurd, kenaf hurd, and/or the culms of various species of vegetable bamboo. The fibers are combined with a binder resin and, optionally, a sizing agent to form a mat that is consolidated under heat and pressure to form the composite articles. The formed articles exhibit strength and durability characteristics at least roughly equivalent, if not superior, to those of conventional wood-based fibrous composite articles.

Abstract: A manufacturing method of composite wood that arbitrary amount of wood can be used, nailing is possible and a product with arbitrary configuration is easily manufactured is provided. A melted binder resin and a plurality of wood pieces are kneaded. Then, a resultant kneaded material of the wood pieces and the binder resin is strongly pressed. The binder resin is cooled while the kneaded material is strongly pressed. Alternatively, strong pressing and cooling are repeated for the kneaded material. As a result, the binder resin is cured. A resultant composite wood is cut into a board with a predetermined thickness or a bar with a predetermined dimension and assembled into a desired product. A water content of the wood pieces may be evaporated by heat from the binder resin or may be evaporated by heating the wood pieces.

Abstract: An uncoated paperboard for packages composed of one or more layers with a top layer of bleached kraft pulp having a gloss value of 15-50% measured according to Tappi T480, a minimal gloss variation (a coefficient of variation in the wavelength regions 3-30 mm of less than 5%), and a surface roughness (PPS-10) of 2-5 mm measured according to ISO 8791-4, wherein the paperboard has a density in the range of 700 to 850 kg/m3 and is hydrophobic from a sizing agent treatment of each layer, is described. A package comprising the paperboard is suitable for co-sterilization of the package and its contents.

Abstract: In a single-sided paper phenolic resin copper-clad laminate composed of a phenolic resin impregnated paper base having copper foils laminated on and resists applied on the face side thereof, resists formed of the same material as the resists on the face side are applied also on the reverse side of the phenolic resin impregnated paper base, so that the face side and the reverse side match approximately with each other in thermal expansibility. The single-sided paper phenolic resin copper-clad laminate warps only slightly even when the peak temperature is raised to a degree suitable for lead-free solder in the reflow process for mounting electronic components.

Abstract: The present invention provides for wood based panels (e.g., OSB or plywood) that are termite resistant, fungal resistant, or a combination thereof; and methods of manufacturing the same.

Abstract: The present invention is directed to a new form of pulp that is a flake having a specific size, density, and wet dispersibility. The flakes are easy to meter in specified quantities when adding to cementitious products, because bulk quantities of the flakes flow well in conduits and other enclosed containers. The pulp flakes can supply sufficient cellulose fiber to an extrusion process due to the flakes' high fiber density. The pulp flakes have a wet dispersability that is comparable to some pulp sheets that have not been hammermilled. In one embodiment of the invention, a pulp flake is provided that has a wet dispersion of from about 60 to about 240 counts as measured by a standard British disintegrator. Another embodiment of a pulp flake has a density of from about 0.3 to about 0.7 g/cc. In one embodiment, the pulp flake has a size of from about 3 to about 5 mm3.

Abstract: The strength of wood composites, including hybrid composites comprising wood members bonded to reinforced polyester members, is improved by modifying the polyester components with a polyisocyanate. Wood composites adhesively bonded with polyester resins modified according to this invention are particularly desirable for use in applications where exterior exposure is contemplated.

Abstract: A to be molded wood flake (12) or strand part is shown, having sharp definition in a bend in the part. The method of making such part includes using fines (13) to sharply define the bends of the part.

Abstract: A cleansing article having a substrate capable of absorbing and retaining a fluid therein, the substrate being impregnated with a cleaning composition containing a linear and/or branched alcohol polyglycol ether.

Abstract: A bendable board material having a flexible base sheet, and two sets of hard slats respectively symmetrically fastened to two opposite sides of the flexible base sheet and arranged in parallel.

Abstract: Process for the manufacture of adhesive laminated wood products and laminated wood products produced thereby. The process is especially well suited to the production of laminated veneer lumber using fast curing one component polyisocyanate adhesives. The process provides for greater economy of resin usage by employing a ribbon coating apparatus.

Abstract: Compositions useful for the preparation of lightweight, high strength wallboards, and methods of making same are disclosed. The composition includes a slurry of calcium sulfate hemihydrate (stucco), water, starch, and a foam. The foam acts to provide large bubbles within the core slurry, thereby lightening the weight of the wallboard. The composition and method provide wallboards having lighter weights compared to standard wallboard, increased core strength, and increased paper-to-core bonding.

Abstract: The present invention is directed to a laminated paperboard package having enhanced graphics and to a method of producing the same. The present invention uses metalized paper to enhance the quality of the packaging.

Abstract: A process for manufacturing a decorative mainly isometric thermosetting laminate (1) comprising an isometric core (2), a primary surface layer (10) and optionally a secondary surface layer (20). 85 parts by weight of preferably organic particles are mixed with 15-85 parts by weight of a thermosetting resin such as phenol-formaldehyde resin, melamine-formaldehyde resin, urea-formaldehyde resin or mixtures thereof under powerful kneading in an extruder sot hat friction heat forms. The thermosetting resin is hereby bonded to or impregnating the particles. The particles possibly bonded to one another are parted whereby an agglomerate of resin and particles is formed. The particle/resin mixture is then dried to a water content of below 10%. The dried particle/resin mixture is then evenly distributed and continuously or discontinuously compressed in one or more steps under heat and pressure so that the resin finally cures, whereby an isometric core (2) is formed.

Abstract: A process for impregnating base paper or fiber webs with an aqueous dispersion of a polymer of free-radically polymerizable compounds (monomers), which comprises from 0.1 to 5% by weight of the monomers being methacrylic acid.

Abstract: A method is disclosed for manufacturing a web of paper and paperboard, in which method a spray-coating technique is used for applying a web treatment substance to at least one surface of a moving web. The qualities of the web treatment substance are selected such that at least the droplet size and viscosity of the web treatment substance are controlled such as to make the thickness of the applied web treatment substance essentially equal in at least two randomly selected sample areas. By the definition of the invention, this means that the applied coating conforms with the surface contour of the base sheet. The publication also discloses a paper manufactured using the method.

Abstract: The present invention relates to wood that is reinforced with a fiber-reinforced thermoplastic composite that contains a plurality of substantially parallel continuous fibers impregnated with thermoplastic polymer having the following structural units: where Z is S or O, and Z′ is S, O, N-alkyl or NH The invention is useful in a variety of applications including glue-laminated structures, laminated veneer lumber, reinforced I-beams, parallel strand lumber, reinforced particle board, and ladders. The use of a thermoplastic polyurethane, particularly the high Tg thermoplastic polyurethane as the impregnating resin provides a means of recycling and reusing the reinforced lumber, as well as shaping the composite in ways that would be impossible using conventional fibe-reinforced thermoset composites.

Abstract: The present invention is a composition for use as an oil and grease resistant coating for packaging materials including a radiation sensitive monomer; a photopolymerization initiator; and an additive, wherein the additive preferably is a chlorinated paraffin. Preferably, the composition is used to treat the surface of a paper or paperboard substrate and the substrate preferably is used subsequently in the manufacture of packaging materials, such as pet food bags.

Abstract: Spirally wound paper products are disclosed having desirable roll firmness characteristics and softness properties. The rolled products can be made from a single ply tissue web formed according to various processes. Once formed, the tissue web is subjected to a shear-calendering device that increases the fuzz-on-edge properties of the web and preserves the bulk of the web when wound.

Abstract: A high-security, low-cost, corrosion proof, insect proof such as ant proof, low in formic aldehyde concentration level and significantly useful adhesive for wood is provided and a woody material such as plywood manufactured by the use of the adhesive is also provided.