In Or For Use In Panel Circuit Aperture Patents (Class 439/82)
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Patent number: 6338632Abstract: A compliant press fit contact 1 comprises a retaining mounting portion 12 in the shape of a hollow cylinder for mounting the press fit contact into a metal-coated hole 22 defined in a printed circuit board 2. The mounting portion defines a plurality of slots 121 and a slit 122, which are spaced apart from each other, dividing the mounting portion into a plurality of spring beams 120. Each beam has an arced outer surface for engaging with a wall 220 of the metal-coated hole. When inserted into the hole, the mounting portion deforms toward a center thereof, thereby securely retaining the press fit contact 1 in the hole.Type: GrantFiled: July 5, 2000Date of Patent: January 15, 2002Assignee: Hon Hai Precision Ind. Co., Ltd.Inventor: Dennis B. Jones
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Patent number: 6325643Abstract: A press-in contact includes a connection portion to be connected to a circuit of a board or the like, a press-fitting portion to be fixed in a through-hole of a printed circuit board by press-fitting, and a contact portion contacting a contact of a mating connector. The press-fitting portion is formed to have a U-shaped groove in cross-section whose side walls has a thickness becoming thinner toward the open end of the U-shaped groove to make longer its outer peripheries contacting the through hole. A protrusion projecting from the center of the bottom of the U-shaped groove is provided along the full length of the U-shaped groove to an extent such that the protrusion does not adversely affect the flexibility of the ends of the walls of the U-shaped groove at its open end.Type: GrantFiled: September 20, 1999Date of Patent: December 4, 2001Assignee: DDK Ltd.Inventors: Tomonari Ohtsuki, Jin-ichi Mashiyama
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Patent number: 6319024Abstract: A protector panel receives plug-in protector modules. The panel has a plurality of pin receiving holes. The panel has a plurality of members depending from its bottom. Each of the at pin receiving holes has a respective pair of the depending members adjacent to and on opposite sides of that hole. Each member has a boss at an end of the member. A printed wiring board is attached to the panel, beneath the depending members. The printed wiring board has wirings on its surface. The printed wiring board has a plurality of holes, each aligned with a respective pin receiving hole of the panel. The printed wiring board has a resilient elongated member adjacent to each hole of the printed wiring board. The elongated members have a conductive material on them. The conductive material forms an electrical connection between the wirings and pins of the plug-in protection devices, while the pins are at least partially inserted into the holes of the panel.Type: GrantFiled: June 9, 1999Date of Patent: November 20, 2001Assignee: Avaya Technology Corp.Inventor: Bassel Hage Daoud
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Publication number: 20010041467Abstract: A terminal 1 is equipped with elastic legs 3a, 3b having ridges on the feet 19a, 19b thereof, and is equipped with two elastic arms 5a, 5b extending to either side of legs 3a, 3b at an angle somewhat less than perpendicular with respect thereto. Upon insertion of terminal 1 into terminal insertion hole 17 on board 9, legs 3a, 3b become constricted and the tips of arms 5a, 5b come in contact with wiring lands 15. Upon complete insertion of terminal 1 in board 9, elasticity causes the two constricted legs 3a, 3b to become splayed outward, the ridges of feet 19a, 19b catching on the rim of terminal insertion hole 17. Furthermore, the arms 5a, 5b, being bent upward, an elastic force therefrom acts so as to cause the ridges of legs 3a, 3b to press against board 9, securing terminal 1 tightly to board 9.Type: ApplicationFiled: March 1, 2001Publication date: November 15, 2001Applicant: NIPPON DICS CO., LTD.Inventors: Eiji Kikuchi, Hiroji Yamakawa
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Patent number: 6315580Abstract: A connector module for overcurrent protection devices uses a printed circuit board substrate as a support surface for line and load busbar members and auxiliary signal clip connectors disposed on one side of the substrate. Passageways in the substrate enable male current plugs to extend through the substrate to mate with sockets disposed in the busbars. Additional passageways enable auxiliary contact terminals to extend through the substrate. Clip connectors disposed on the substrate are used to make electrical contact to the auxiliary terminals. In a preferred embodiment, the sockets and clips are shaped and dimensioned to mate with the current and alarm contact terminals of a plug-in circuit breaker.Type: GrantFiled: June 4, 1999Date of Patent: November 13, 2001Assignee: Astec International LimitedInventors: Gilles Hurtubise, Emilio Stinziani, Imad S. Ghanem
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Patent number: 6315581Abstract: A press-fit contact (1) for an electrical connector includes a retention portion (3), with a mating portion (2) and a tail portion (4) respectively extending from opposite ends of there retention portion. The tail portion is adapted to be inserted into a through hole (51) in a printed circuit board (5). The tail portion includes abase section (41) and a pair of arced engaging sections (42) extending from respective opposite side edges of the base section toward each other. Each engaging section defines a cutout (421) therein for providing resiliency.Type: GrantFiled: December 29, 2000Date of Patent: November 13, 2001Assignee: Hon Hai Precision Ind. Co., Ltd.Inventor: Hung-Chi Yu
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Patent number: 6299462Abstract: Provided is a micro-machine mirror structure with hinges which after being released from a sacrificial layer will result in the mirror structure being lifted out of the plane of the substrate to a fixed defined geometric angle. Stresses in a metal layer of the mechanism, along with a constraint mechanism, causes the mirror structure to be maintained at the desire angle.Type: GrantFiled: April 25, 2001Date of Patent: October 9, 2001Assignee: Xerox CorporationInventor: David K. Biegelsen
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Patent number: 6276945Abstract: In an improved connector assembly, a male pin (112) is inserted into a proximal end of a female contact which (110) conductivity engages the pin at a distal end, providing a folded signal path geometry. As a signal propagates in a first direction alone the male pin (112), it generates a first magnetic field of a first orientation about the male pin (112). At the contact point, the signal reverses direction and generates a second magnetic field of a second orientation opposite the first orientation about the female contact (110). Their respective opposed orientations cause the magnetic fields to substantially cancel in the region of magnetic interaction. Any remaining electronic fields are contained by grounded shielding in the female contact (110) cavities, for example in the form of chambers with conductivity coated walls surrounding the contacts. This configuration mitigates the effect of crosstalk between adjacent signals in the connector, and reduces the effective path length of the signal.Type: GrantFiled: November 23, 1999Date of Patent: August 21, 2001Assignee: Hybricon CorporationInventors: C. Michael Hayward, Richard N. Rehlander
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Patent number: 6231402Abstract: A press-in contact and manufacturing method thereof, which is forced into a through-hole covered with metallic film on the inside of a hole of a printed board, for connecting to the through-hole electrically and mechanically. A press fitting section of the press-in contact can be manufactured easily. The press-in contact always exercises stable electrical and mechanical characteristic in relation to wide variation of inner diameter of the through-hole. The press-in contact includes one side being connected to a base section through respective connecting sections; and another side provided with at least a first and second contact wing sections. The base section and the first and the second contact wing sections are connected to the through-hole electrically and mechanically at the time of press fitting to the through-hole, and the first and second contact wing sections are connected to the connecting section.Type: GrantFiled: April 13, 1999Date of Patent: May 15, 2001Assignee: NEC CorporationInventor: Kazuya Kikuchi
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Patent number: 6227876Abstract: A compliant contact having two or more spaced compliant bridges for insertion into and removal from a conductive hole and a method of making such a contact.Type: GrantFiled: September 2, 1999Date of Patent: May 8, 2001Assignee: RMSInventor: Terrance W. Hanlon
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Patent number: 6220877Abstract: A monolithic terminal interface for supporting, and establishing electrical contact to, components such as relays and fuses includes a terminal board fabricated from a self-supporting sheet of resilient, electrically insulating material. The terminal board includes one or more terminal sockets, each being defined by a terminal slot formed through the board. The terminal slot creates opposed contact beams which include contact portions spaced by a distance less than the thickness of a terminal. The contact portions of the contact beams engage a terminal inserted therebetween, and because of the resilient nature of the material of the board, maintain contact pressure with the terminal. A pattern of metalization extends across at least one face of the board and into the terminal slot so as to cover the contact regions in this manner, electrical contact can be established through the conductive metal pattern to a terminal inserted in the slot.Type: GrantFiled: May 5, 2000Date of Patent: April 24, 2001Assignee: Alcoa Fujikura LimitedInventors: Thomas Alexander, Stefano Spadoni
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Patent number: 6210181Abstract: A press-fit terminal comprises a pin-like terminal body (2) having a support section (5) and a spring contact element (3). The spring contact element has a tubular body with an opening groove (3A) and is flexible in the radial direction. Also, it has an outer contact portion (6) at an utmost outer position and inner contact portions (7, 8) at an utmost inner position. The outer contact portion lies outside of the diameter of the conductive section (P1) of a through-hole but when the spring contact element is press-fitted in the conductive section and compressed, the outer and inner contact portions are brought into resilient contact with the conductive section and the support section, respectively.Type: GrantFiled: November 16, 1999Date of Patent: April 3, 2001Assignee: Hirose Electric., Ltd.Inventor: Mitsuhiro Tomita
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Patent number: 6206708Abstract: For use with a plate having a via located therethrough an electrical connector configured to transfer an electrical signal from one major surface of a plate to the other major surface, a method of manufacturing the electrical connector and a board mounted power supply utilizing the same. In one embodiment, the electrical connector comprises a dielectric layer coating a peripheral wall of the via and extending therefrom to coat portions of the opposing major surfaces of the plate adjacent the via. The electrical connector further comprises a conductive contact layer that covers a portion of the dielectric layer and extends to portions of the opposing major surfaces to form opposing contacts thereon.Type: GrantFiled: January 13, 2000Date of Patent: March 27, 2001Assignee: Lucent Technologies, Inc.Inventors: Shiaw-Jong S. Chen, Roger J. Hooey, Robert E. Radke
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Patent number: 6196876Abstract: Assembly provided with at least one shielded connector (2, 12, 17, 50) and a board (1), each shielded connector being connected to a predetermined side of said board (1) and being provided with at least one signal contact member (3) fitted in a hole (7) of the board (1), the connector having a shielded housing (61) to shield each signal contact member (3), wherein the board (1), except in areas where connectors (2, 12, 17, 50) are fitted to the board (1), is provided with a first continuous electrically conductive layer (9) on one side and a second continuous electrically conductive layer (10) on the opposite side, each of the shielded connector housings being electrically connected to one of said layers (9, 10), in order to prevent electromagnetic radiation generated by any of said signal contact members (3) from propagating to the outside world.Type: GrantFiled: July 10, 2000Date of Patent: March 6, 2001Assignee: Berg Technology, Inc.Inventor: Bernardus Paagman
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Patent number: 6190214Abstract: A novel press-fit electrically-conductive contact member, as, for example, an electrically-conductive metal pin, characterized by a conforming section which has an elastically-deformable region which acts as a spring and which is adapted to engage a substrate hole in a press-fitting relationship. The conforming section comprises opposed beam members configured to accommodate a considerably larger hole tolerance yet still provide sufficient retention force to stabilize the pin during a soldering process that such substrates may typically undergo. The beam cross-sections are configured to allow them to occupy a side-by-side position. Contact members with the conforming section can be manufactured by a wire-forming process in which end-to-end connected pins are formed as a continuous strip needing no excess material for carrying the pins, nor are any air gaps formed between the pins, and thus the finished continuous strip of pins can be wound up on a reel.Type: GrantFiled: December 7, 1999Date of Patent: February 20, 2001Assignee: Autosplice Systems, Inc.Inventors: Giuseppe Bianca, Robert M. Bogursky
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Patent number: 6181566Abstract: The invention relates to an electrical or electronic device (1) for placement on a support rail (2), with a housing (3), and with a circuit board (4) located in the housing (3). To ensure reliable placement of the circuit board (4) in the housing (3) it is provided as claimed in the invention that there is at least one fixing means (27) which is inserted from the outside of the housing (3) into the corresponding openings (26) in the circuit board (4) and in the housing (3).Type: GrantFiled: December 29, 1998Date of Patent: January 30, 2001Assignee: Phoenix Contact GmbH & Co.Inventor: J{umlaut over (u)}rgen Feye-Hohmann
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Patent number: 6172877Abstract: An electrical or electronic device (1) for placement on a support rail (2), with a housing (3), with at least one circuit board (4) located in the housing (3), and with contacts (6a, 6b) which point in the lengthwise direction (R) of the support rail for a data and/or power bus connection to adjacent electronic devices which have the corresponding contacts and which are placed on the support rail (2). In order to be able to easily replace the circuit board (4) without interrupting the data and/or power bus connection, the housing (3) is made in at least two parts and there is a top part (7) which holds the circuit board (4) and there is a base part (8) which has contacts (6a, 6b).Type: GrantFiled: December 29, 1998Date of Patent: January 9, 2001Assignee: Phoenix Contact GmbH & Co.Inventors: J{umlaut over (u)}rgen Feye-Hohmann, Hartmut Follmann, Heinz Reibke
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Patent number: 6168441Abstract: A contact element for insertion and fastening in a through-contacted borehole provided in a carrier, for example, a printed circuit board, is disclosed. The contact element has a fastening region provided for insertion into the borehole, a connection region lying opposite the fastening region for connecting a plug, and a base region lying between the fastening and connection regions. The fastening region includes a pin having a collar at a distance from base region. The collar forms an application surface on the carrier, and the pin has a slot-shaped cutout extending over its entire length proceeding from base region of contact element up to its free end.Type: GrantFiled: December 3, 1997Date of Patent: January 2, 2001Assignee: FCT Electronic GmbHInventor: Peter Buchart
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Patent number: 6142794Abstract: The present low cost pin retention socket comprises a set of holes that are machined into a printed wiring board and selective surfaces thereof plated to thereby form an inexpensive socket that is integral to the printed wiring board yet absent the need for springs, sockets and the associated manufacturing and assembly costs of existing socket apparatus. The present low cost pin retention socket comprises a center hole into which the printed wiring board connector pin is inserted. Surrounding the center hole and intersecting the center hole are a plurality of other holes formed in the printed wiring board to thereby enable a certain amount of plastic deformation of the center hole in response to the insertion therein of a printed wiring board connector pin. The electrical connection between the printed wiring board connector pin and the wiring on the printed wiring board is effected be plating the sides of the center hole to thereby contact the printed wiring board connector pin.Type: GrantFiled: December 9, 1998Date of Patent: November 7, 2000Assignee: Lucent Technologies, Inc.Inventor: Mark F. Amberg
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Patent number: 6132225Abstract: A press-in pin includes an elastic, cross sectionally bow-shaped press-in region having a bow section, two longitudinal sides and lateral flares at opposing locations on the two longitudinal sides. In a pressed-in condition, the press-in region rests against a bore wall only with the flares, but not with the bow section. Such a press-in pin has a very favorable resilience behavior and practically speaking, is only elastically deformed.Type: GrantFiled: September 26, 1997Date of Patent: October 17, 2000Assignee: TYCO Electronic Logistics AGInventors: Alfred Murr, deceased, by Karin Murr, heir, by Ulrike Inge Murr, heir, by Andreas Uwe Murr, heir, by Matthias Erich Murr, heir, Rolf Metzger, Alexander Wagner
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Patent number: 6120325Abstract: A shielded electrical connector provides a highly-reliable grounding connection of shell members comprising a metal shield to a ground circuit of a circuit board in which a grounding connection is accomplished by mounting screws. The shielded electrical connector (1) comprises an insulating housing (10), upper and lower shell members (21, 22) form a metal shield and they are arranged on a top and a bottom of the housing (10), and mounting screws (30) are provided to secure the connector (1) on a circuit board (40). The upper shell member (21) has spring-loaded contact members (23) as integral parts of the upper shell member that form spring-loaded electrical connection with threaded portions (31) of the mounting screws (30). Heads (32) of the mounting screws (30) form electrical connection with a ground circuit of the circuit board (40), thus grounding the upper shell member (21) to the circuit board (40) through the mounting screws (30).Type: GrantFiled: January 20, 1999Date of Patent: September 19, 2000Assignee: The Whitaker CorporationInventor: Shintaro Abe
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Patent number: 6098281Abstract: Electrical pin (10) for solderless insertion into metallized apertures of circuit boards, comprising an elastically deformable press-fit portion (14) with four contact areas (26), which are located on a first larger diameter (28) as compared with the diameter of the apertures of the circuit boards. A positioning portion (18) is provided ahead of the press-fit portion (14) and a transition portion (16) lies therebetween. The positioning portion (18) also has four contact areas (36), which are located on a second diameter (30) slightly smaller than the diameter of the apertures. Contrary to the press-fit portion (14) the positioning portion (18) is not deformed during the insertion of the electrical pin (10). Due to the positioning portion (18) the electrical pins can be connected to the circuit board in two operation steps, the first one being the positioning step and the second one being the press-in step.Type: GrantFiled: September 26, 1997Date of Patent: August 8, 2000Assignee: Weidmuller Interface GmbH & Co.Inventor: Kolb Rudi
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Patent number: 6093048Abstract: A wire-connection terminal is formed with a mounting base portion having a bottom edge that is shaped to align with a top surface of a wire board. The mounting base portion forms a shoulder that protrudes a certain distance so that the terminal can be restrained by an outside part that confronts the shoulder when the terminal is mounted on the wire board. A wire-connection portion of the terminal projects above the mounting base portion, and a wire board mounting part or tail projects below the mounting base portion. The mounting part has a needle eye configuration for retaining the terminal by friction in a corresponding opening in the wire board on which the terminal is to be mounted.Type: GrantFiled: June 2, 1999Date of Patent: July 25, 2000Assignee: Lucent Technologies Inc.Inventors: Jaime Ray Arnett, Michael Gregory German, Ronald Herbert Guelden, Stanley Everett Wright
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Patent number: 6089880Abstract: An electric connector arrangement for connecting two electric devices comprises a male terminal fixed to a first electric device and extending therefrom toward a second electric device. A circuit board is fixed to the second electric device and has an insertion opening and at least one slit. A female terminal receives the male terminal therein, the female terminal having a body portion adapted to be inserted into the insertion opening and comprising an elastic female contact for receiving the male terminal. At least one deformable connecting element extends away from a top portion of the body portion, each deformable element having a distal end tip extending below the body portion and adaptable to be inserted into one of the slits in the second electric device.Type: GrantFiled: November 6, 1997Date of Patent: July 18, 2000Assignee: Denso CorporationInventors: Isao Miyagawa, Takashi Koumura
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Patent number: 6081996Abstract: In a preferred embodiment, a through hole connector pin for a circular through hole defined through a printed circuit board substrate, including: a vertical cylindrical portion of the connector pin for insertion in the circular through hole, the vertical cylindrical portion having a diameter less than that of the circular through hole; and a horizontal offset head portion of the connector pin formed integrally with the vertical cylindrical portion, the horizontal offset head portion having a shape approximating that of a conductive pad disposed on an upper surface of the printed circuit board substrate.Type: GrantFiled: October 23, 1998Date of Patent: July 4, 2000Assignee: Delco Electronics CorporationInventors: Victor David Kruppa, Maurice Lydell Dantzler, Robert Ray Voltenburg, Jr.
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Patent number: 6077094Abstract: A plug connector having a main body, which has at least one connecting unit including an opening delimited at the side of an elongated transversely elastic gripping rib. The opening constitutes a plug socket, into which a plug element may be inserted and acted upon by the gripping rib. The gripping rib has a concave shaped longitudinal edge portion facing away from the plug socket such that the width of the gripper rib increases toward the two ends of the rib.Type: GrantFiled: November 18, 1998Date of Patent: June 20, 2000Assignee: Festo AG & Co.Inventors: Jurgen Bock, Peter Ruhle, Jochen Franz, Walter Suchy
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Patent number: 6077128Abstract: A press-in contact to be pressed into a throughplated hole of a printed circuit board includes a contact spring or a contact pin, a middle shaft portion connected to the contact spring or pin, and a connecting pin forming an extension of the middle shaft portion. The contact spring or the contact pin has in the transition area to the shaft portion a press-in shoulder. The shaft portion is provided with a slot-shaped opening whose sides are formed by legs. Each end of the slot-shaped opening has an approximately parabolic configuration. The slot-shaped opening is conically shaped and the end of the slot-shaped opening facing the contact spring or the contact pin extends into the area of the contact spring or the contact pin.Type: GrantFiled: June 18, 1998Date of Patent: June 20, 2000Assignee: Elco Europe GmbHInventors: Arnulf Maag, Wolfgang Neef
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Patent number: 6062916Abstract: An electrical distribution center including a printed circuit board having electronic components thereon and a first and second through hole formed in the print circuit board. A terminal is provided which may be a female tuning fork, male blade or blank for insertion in the first through hole. A solderable spring tab is stamped, bent and formed from the body the terminal. The solderable spring tab is inserted in the second through hole. The solderable spring tab compensates for movement of components due to the difference in thermal expansion of the printed circuit board, solder joint, and terminal material.Type: GrantFiled: July 14, 1998Date of Patent: May 16, 2000Assignee: General Motors CorporationInventors: Joseph H. Gladd, Jeffrey M. Hickox, Raymond J. Blasko, George W. Powell
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Patent number: 6060974Abstract: A transformer is provided that consists of a primary winding, a secondary winding and a magnetic core. The primary winding is wound directly around the magnetic core, thereby removing the need for a bobbin. By removing the need for the bobbin, the transformer has a large window utilization factor, and associated low profile. As a result, the transformer has a high power to form factor ratio. A method for making the transformer includes the steps of joining two halves of the core before winding the primary winding. Because the half-cores are joined prior to the wrapping of the primary winding, the core provides bobbin functionality. In addition, a header plate is provided for coupling a plurality of leads of a transformer to sources on an integrated circuit board, where the transformer consists of a magnetic core, a primary winding and a secondary winding. The header plate engages the magnetic core, providing a termination path for the wire of the secondary winding.Type: GrantFiled: September 29, 1998Date of Patent: May 9, 2000Assignee: Compag Computer CorporationInventors: Bernhard Schroter, William Ng
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Patent number: 6005198Abstract: A wiring board construction includes at least one microvia disposed in a base substrate and includes a deep imprinted cup shaped recess in the top surface thereof. A conductor material is disposed within the recess, and has a portion disposed at the bottom thereof. A conductor disposed at a bottom surface of the substrate opposite to the conductor material bottom portion helps to complete an electrically conductor path through the substrate to help complete an electrically conductive path through the substrate.Type: GrantFiled: October 7, 1997Date of Patent: December 21, 1999Assignee: Dimensional Circuits CorporationInventor: George D. Gregoire
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Patent number: 5997367Abstract: A connector for a pin includes a support ring, and a contact ring of fingers that are (i) connected to and integrally formed with the support ring, (ii) held in a space within the support ring, (iii) define a channel within the contact ring for receiving the pin, (iv) are resilient with respect to the outer support to apply radially inward forces on the pin, and (v) have a curved inner profile to increase the surface area in contact with the pin. A resilient element may be placed in the space between the support ring and contact ring.Type: GrantFiled: November 19, 1998Date of Patent: December 7, 1999Assignee: VLT CorporationInventors: Scott W. Nowak, Fred M. Finnemore, Charles S. Skoolicas, Gary C. Keay
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Patent number: 5975919Abstract: A terminal housing assembly and terminal arrangement for a wire board, suitable for use with solderless mountable connector terminals. A terminal housing body has a base wall placed on a wire board at a wire connection terminal region of the board. The base wall has a channel grooved in its bottom surface for receiving base portions of a number of connector terminals on the wire board. The housing body has a row of terminal slots that open into the channel to receive wire connecting portions with the terminals, and the base portions of the terminals form shoulders that protrude a certain distance from the wire connecting portions. The housing body includes partitions between the terminal slots, wherein the partitions have bottom parts defining a base of the channel for confronting the shoulders of the terminals, and for restraining the terminals from being pulled out from terminal openings in the wire board while outside wires are being connected to and disconnected from the terminals.Type: GrantFiled: August 26, 1997Date of Patent: November 2, 1999Assignee: Lucent Technologies Inc.Inventors: Jaime Ray Arnett, Michael Gregory German, Ronald Herbert Guelden
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Patent number: 5973394Abstract: An electrical contact element that solves many problems associated with making electrical connections to integrated circuit chips. The contact element fits in small areas, but in some configurations can provide compliance in multiple directions to provide the required compliance. The contacts are shaped to provide relatively large stroke and also large force for good electrical contact. Contact elements according to the invention are incorporated into contactors for making electrical contact to Ball Grid Arrays for testing. Contact elements according to the invention are also incorporated into Ball Grid Array packages, and used as a mounting point for solder balls. The contact elements make the electrical connection withstand stress associated with differential thermal expansion.Type: GrantFiled: January 23, 1998Date of Patent: October 26, 1999Assignee: Kinetrix, Inc.Inventors: Alexander H. Slocum, R. Scott Ziegenhagen, II, Robert A. Richard
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Patent number: 5947764Abstract: A connector assembly (10, 10') for receiving electrical cards seated on a rigid mother board (12, 12'), includes the plural electrical card connectors (20, 20'), a flexible printed circuit (50, 50') and a connecting means (30, 30') wherein the plural connectors (20, 20') further includes an insulative housing (26, 26') means receiving a plurality of contacts (24, 24') and a shell means (40, 40') integrally forming a plurality of terminal (44, 44') therewith. The flexible printed circuit board (50, 50') includes a plurality of holes (521, 521') formed adjacent to an end thereof and solderably connected with the terminals (44, 44') and the contacts (24, 24') of the connectors (20, 20'), and a plurality of printed pads (581, 581') formed adjacent to the other end thereof and electrically connected with a plurality of circuit pads (18, 18') formed on the rigid mother board (12, 12') by means of the connecting means (30, 30').Type: GrantFiled: December 8, 1997Date of Patent: September 7, 1999Assignee: Hon Hai Precision Ind. Co., Ltd.Inventors: Hua-Tsong Pan, Yu-Ming Ho, Chu-Mei Chen
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Patent number: 5944538Abstract: A pin shaped contact element for contact-making fixing in metal coated holes of electric printed circuit boards. A press-in region is provided with a longitudinal hole and an adjacent connection region. To create a press-in region which produces an air tight electric connection between the coating of the hole and the press-in region during the pressing-in process and avoid chips forming from the metal coating, edge regions of the longitudinal sides of the two contact limbs extend at an acute angle to each other in a V shape. The limbs have a rounded shape. In each of the two sides, at least one longitudinal channel is integrally formed.Type: GrantFiled: October 2, 1997Date of Patent: August 31, 1999Assignee: Leopold Kostal GmbH & Co. KG.Inventor: Ludger Sorig
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Patent number: 5940967Abstract: Method for inserting an electrical contact pin with a compliant attachment zone into a hole in a printed circuit board. The method consists ofbefore commencing the insertion cycle, the data relating to the dimensions of the contact pins in relation to the connector housing, the geometry of the compliant attachment zone, the desired insertion depth as well as the diameter of the holes in the circuit board is stipulated in the control means;the insertion movement of the press starts with the insertion of the first (non-compliant) section of the pin, which should not induce any resistance force, but merely provides guidance for the pin; during said insertion movement, the insertion force and insertion depth are continually controlled;at the moment of perception when the insertion force begins to increase significantly, i.e.Type: GrantFiled: October 22, 1997Date of Patent: August 24, 1999Assignee: Framatome Connectors InternationalInventors: Robert A. H. J. Wuyts, Yves S. A. Loosen
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Patent number: 5934914Abstract: Microelectronic contacts, such as flexible, tab-like, cantilever contacts, are provided with asperities disposed in a regular pattern. Each asperity has a sharp feature at its tip remote from the surface of the contact. As mating microelectronic elements are engaged with the contacts, a wiping action causes the sharp features of the asperities to scrape the mating element, so as to provide effective electrical interconnection and, optionally, effective metallurgical bonding between the contact and the mating element upon activation of a bonding material.Type: GrantFiled: April 22, 1997Date of Patent: August 10, 1999Assignee: Tessera, Inc.Inventors: Joseph Fjelstad, John W. Smith, Thomas H. Distefano, James Zaccardi, A. Christian Walton
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Patent number: 5928005Abstract: A low insertion force connection using two interfitting components: a tapered element and a beam element which is deformed by the tapered element in the region where the primary forces are buckling, rather than bending. The present invention is based on pressure engaged insert/receptacle type of connections that are self-assembling, and require a minimized insertion force to produce a high and tunable contact force that is not applied through the component to be attached. Apart from differences in size, the same design principles are applicable from the chip level to the board level of a microelectronic system. The invention comprises a low cost pressure engaged electrical and thermal connection, based on insert/receptacle structures in which the contact force and insertion force are separated. Such a design allows tunable contact force while it minimizes the insertion force and allows also for self-assembly and reworkability.Type: GrantFiled: February 25, 1998Date of Patent: July 27, 1999Assignee: Cornell Research Foundation, Inc.Inventors: Che-yu Li, Matti A. Korhonen
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Patent number: 5915999Abstract: The present invention is directed to a small-size press-fit connecting pin which can be press-fitted and connected in the through-hole of a circuit board by means of a low insertion force, and an electronic device using this press-fit connecting pin. The press-fit connecting pin (10) has a shaft portion with a diameter of approximately 0.4 mm, and has a first section (42) and second section (43) (along the length of the shaft portion) whose length is less than the thickness of the circuit board (100) in which the through-hole (101) is formed. Projecting strips (45, 46) which run in the direction of length are formed on the outer surfaces of the respective sections (42 and 43). The projecting strips (45 and 46) formed on the first section (42) and second section (43) are formed in mutually different angular positions.Type: GrantFiled: July 8, 1997Date of Patent: June 29, 1999Inventors: Noriaki Takenaka, Noriharu Kurokawa, Takinori Sasaki
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Patent number: 5893779Abstract: A novel press-fit electrically-conductive contact member, as, for example, an electrically-conductive metal pin, characterized by a conforming section which has an elastically-deformable region which acts as a spring and which is adapted to engage a substrate hole in a press-fitting relationship. The conforming section comprises opposed beam members configured to accommodate a considerably larger hole tolerance yet still provide sufficient retention force to stabilize the pin during a soldering process that such substrates may typically undergo. The beam cross-sections are configured to allow them to occupy a side-by-side position. Contact members with the conforming section can be manufactured by a wire-forming process in which end-to-end connected pins are formed as a continuous strip needing no excess material for carrying the pins, nor are any air gaps formed between the pins, and thus the finished continuous strip of pins can be wound up on a reel.Type: GrantFiled: October 18, 1996Date of Patent: April 13, 1999Assignee: Autosplice Systems Inc.Inventors: Giuseppe Bianca, Robert M. Bogursky
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Patent number: 5833498Abstract: Disclosed is a receptacle for an electrical connector comprising a plurality of conductive terminals at least in part enclosed within a housing and there being a plurality of windows in said housing to allow access to said conductive terminals and said housing being extended to at least partially restrict at least some of said windows.Type: GrantFiled: December 28, 1995Date of Patent: November 10, 1998Assignee: Berg Technology, Inc.Inventor: Michael C. Smyk
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Patent number: 5825633Abstract: A multi-board electronic assembly (10) includes a first substrate (12) and a second substrate (14) electrically connected by a spacer (16). The spacer (16) includes a first end (26) that is received in a first receptacle (18) on the first substrate (12) and a second end (28) that is received in a second receptacle (22) in the second substrate (14). The spacer (16) is formed generally of a nonconductive body (15) and includes ridges (60) and longitudinal channels (30) defined between the ridges (60). The ridges (60) are formed generally of a nonconductive material, and the spacer (16) includes a metallic strip (32) disposed within the channel (30). The metallic strip (32) forms a conductive path to connect the first circuit trace (20) to the second circuit trace (24) to form an electrically connected microelectronic assembly (10).Type: GrantFiled: November 5, 1996Date of Patent: October 20, 1998Assignee: Motorola, Inc.Inventors: C. Gregory Bujalski, Jeffrey M. Petsinger, Daniel T. Rooney
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Patent number: 5823800Abstract: An electrical socket is formed in a printed circuit board (PCR) using standard automated PCB production techniques. The socket (20) comprises a respective three legged slotted aperture (22) for each pin (11) of a male plug. The slotted aperture (22) defines two cantilevered portions (23) which receive a respective pin (11) in A slot defined therebetween. The slot is of slightly narrower width than the corresponding pin (11), but the cantilevered portions (23) are resiliently movable to enable the slot to receive and frictionally retain the pin therein. Plated contact surfaces are formed on either side of the slot to make physical and electrical contact with the pin. A modified socket (40) includes an integrally formed isolation switch. The cantilevered portions (41) extend beyond the point where the pin (11) is inserted therebetween.Type: GrantFiled: November 25, 1996Date of Patent: October 20, 1998Assignee: James Cook University of North QueenslandInventors: Harry Suehrcke, Noel Wilhelmus Lovisa
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Patent number: 5813868Abstract: An arrangement for accurately positioning a spring arm of a contact element on a mating component, such as a printed circuit board. More particularly, disclosed is an electrical contact spring arm which incorporates structure for accurately positioning the electrical contact element spring arm structure in slots formed in a printed circuit board or suitable support in a rapid and highly accurately positioned automatic manner.Type: GrantFiled: January 24, 1997Date of Patent: September 29, 1998Assignee: Hubbell IncorporatedInventors: Ward E. Strang, Carol Z. Howard, Thomas M. McDonald
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Patent number: 5812378Abstract: A connector for microelectronic includes a sheet-like body having a plurality of holes, desirably arranged in a regular grid pattern. Each hole is provided with a resilient laminar contact such as a ring of a sheet metal having a plurality of projections extending inwardly over the hole of a first major surface of the body. Terminals on a second surface of the connector body are electrically connected to the contacts. The connector can be attached to a substrate such a multi-layer circuit panel so that the terminals on the connector are electrically connected to the leads within the substrate. Microelectronic elements having bump leads thereon may be engaged with the connector and hence connected to the substrate, by advancing the bump leads into the holes of the connector to engage the bump leads with the contacts. The assembly can be tested, and if found acceptable, the bump leads can be permanently bonded to the contacts.Type: GrantFiled: August 4, 1995Date of Patent: September 22, 1998Assignee: Tessera, Inc.Inventors: Joseph Fjelstad, John W. Smith, Thomas H. DiStefano, A. Christian Walton
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Patent number: 5807121Abstract: A junction component fixed on a PCB (13) has a slot (4) suitable for accepting the electrical leads (10) protruding from the electrical unit and also has a base part (11) and a connection part (12). The base part (11) is embedded into the PCB (13) and is connected with its corresponding output. The leads of the electrical unit are connected to a connection part (12). At the place of connection, the orientation of the electrical leads is substantially perpendicular to the plane of the PCB (13). The direction in which the electrical leads are connected to the connection part (12) is substantially parallel to the plane of the PCB (13). The base part (11) comprises a base plate (1) and tabs(s) (8a-8c) bending out from it. The tab(s) protrude(s) into openings (17) formed in the PCB (13) and is (are) embedded there in a way also ensuring electrical contact to the PCB (13).Type: GrantFiled: September 12, 1996Date of Patent: September 15, 1998Assignee: General Electric CompanyInventors: Jozsef Fulop, Ferenc Papp, Jozsef Tokes, Istvan Wursching, Kelvin B. Belle, Leon F. Chamberlain, David J. Kachmarik, Brian M. Ronald
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Patent number: 5809135Abstract: A press locking connector for the antenna of a mobile-phone, the connector is more suitably connected to the antenna of a car and a mobile-phone and is formed a sheet member having at the upper portion thereof a collar with a diameter size coincident with that of the shaft of the antenna, the collar has an opening of suitable size; a hook is provided beside and at a slightly lower portion from the collar, a plug contact device is inserted in a through hole near the bottom of the sheet member, so that the collar opening can be aligned with the antenna and is clamped by a force exerted forwardly from behind on the shaft of the mobile-phone, the hook will snap hook into a recess provided on the top of the mobile-phone, the plug contact device is connected to a socket contact on the mobile-phone by a force exerted in one single direction.Type: GrantFiled: February 11, 1997Date of Patent: September 15, 1998Assignee: Auden Technology Mfg. Co., Ltd.Inventor: Daniel Chang
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Patent number: 5796588Abstract: An electrical apparatus houses batteries mounted on a printed circuit board (PCB) via conducting tabs with cylindrical insertion sections. The cylindrical insertion sections fit into circular holes in the PCB or into cylindrical sockets soldered into PCB holes. Battery attachment can either be permanent by soldering tabs into the holes or removable by tab insertion into sockets. Removable attachment allows easy battery recovery for recycling. Utilizing the elasticity of sheet metal and cylindrical shaped tabs provides more secure battery attachment resulting in good shock and vibration resistance, and contact over a cylindrical surface insures good electrical connection.Type: GrantFiled: August 15, 1995Date of Patent: August 18, 1998Assignee: Sanyo Electric Co., Ltd.Inventors: Toyoji Machida, Mitsuya Hara
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Patent number: 5733133Abstract: A pin socket connector to be mounted on a print circuit board which forms an IC device interface for testing an IC device has an improved productivity and mounting density while maintaining an air tight sealing. The pin socket connector includes: a bottom member having an outer diameter larger than an inner diameter of a through hole of a print circuit board; a through hole contact provided over the bottom member and having an outer diameter equal to or smaller than the inner diameter of the through hole; and a contact spring provided over the through hole contact and having a plurality of electrically conductive springs to receive a contact pin therein.Type: GrantFiled: April 15, 1996Date of Patent: March 31, 1998Assignee: Advantest Corp.Inventor: Shigeru Matsumura
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Patent number: 5700152Abstract: An electrical apparatus (10) includes a circuit board (12) having an opening (40). A conductor terminal (30) is secured on an electrical conductor (20). An axis (116) of the conductor terminal (30) extends through the opening (40) in the circuit board (12). A first portion (112) of the conductor terminal (30) is located in the opening (40) in the circuit board (12). A second portion (114) of the conductor terminal (30) extends transverse to the axis (116) and is electrically connected to the circuit board (12). A portion of the circuit board (12) overlies a surface (122) on the second portion (114) of the conductor terminal (30) to block movement of the conductor terminal (30) in a direction parallel to the axis (116). A strain relief tab (140) on the conductor terminal (30) engages a surface (82) on a housing (14) to block movement of the conductor terminal relative to the circuit board (12) in a direction transverse to the axis (116).Type: GrantFiled: July 30, 1996Date of Patent: December 23, 1997Assignee: TRW Vehicle Safety Systems Inc.Inventor: Leon P. Niedzwiecki