Abstract: Alkaline resistant fibrous products containing a binder comprised of a blend of urea formaldehyde and melamine formaldehyde and having particular use in bonding to alkaline materials having a pH of about 8 or above, including cementitious boards and other shapes, to provide manufacturing aids, reinforcement, fire resistance and a smooth surface are disclosed. Laminates containing one or more of the alkaline resistant fibrous products, with fibers bonded together with melamine formaldehyde and optionally a blend of urea formaldehyde and melamine formaldehyde binder, in contact with at least one cementitious layer are disclosed. Also, methods of making the alkaline resistant fibrous products and laminates that contain one or more layers of the alkaline resistant fibrous products are disclosed.

Abstract: The invention relates to a composition including an acid-stable inorganic binder and fibres. The composition includes at least one inorganic binder and fibres, wherein the inorganic binder comprises water glass, the fraction of the composition which is attributable to water glass preferably being in the range from 2% to 99% by weight or 6% to 94% by weight or 11% to 89% by weight or 21% to 79% by weight. The fibre material is present as a weave and/or knit and/or scrim and/or net and/or brous nonwoven web and/or as hollow fibres. Owing to its high strength coupled with low weight, this material of construction is very useful for fabricating ready-made components for structural and civil engineering. In addition, it is also very easy to produce structural components and engineered structures on site. It is possible to realize very light components, to achieve very delicate geometries and, owing to the favourable strength-to-weight ratio, to build unusually high structures.

Abstract: Disclosed is an aqueous binder composition for mineral fibers that comprises a water-soluble binder component produced by reacting, in one or more steps, at least one alkanolamine, at least one carboxylic anhydride and at least one polyalkylene glycol component selected from polyalkylene glycols, copolymers and derivates thereof and, optionally, treating the reaction product with a base.

Abstract: Provided is an aqueous binder for inorganic fibers, which is formaldehyde-free, has excellent strength, and is suitable for use under conditions of weakly acidic to weakly basic, and by which a cured product composed of the binder having excellent strength is obtained, and an thermal and/or acoustical insulation material made of inorganic fiber using the same. The thermal and/or acoustical insulation material is molded by using an aqueous binder for inorganic fibers including: an acrylic resin with an acid value of 350 to 850 mgKOH/g; a crosslinking agent containing at least one dialkanolamine; and a curing accelerator, in which a molar ratio of the total number of the hydroxyl groups and imino groups in the crosslinking agent to the total number of carboxyl groups in the acrylic resin is 0.8:1 to 1.5:1, and in which pH of the binder is adjusted to 6.0 to 8.0 with a volatile basic compound.

Abstract: A cover for camouflage against electromagnetic radiation. According to the invention, the cover includes a random set of puckered features in relief, these being formed by a camouflage net associated with a flexible dielectric mesh.

Abstract: A TPU composition comprising two or more TPU polymers is disclosed. The TPU composition gives a broad process window for melt coating applications. The blend of TPUs give better processing than either of the individual TPU polymers used in the blend alone. This results in melt coating which gives less matt and glossy streaks and allows faster coating speeds along with lower coating weight. The two or more TPU polymers used in the blend have a different soft segment. The different soft segment is created by using different molecular weight polyol for the TPU polymers or by using chemically different polyols.

Abstract: A composite resin molded product has a molded product body made of a resin and a fiber sheet material inserted on the surface of the molded product body. The fiber sheet material is formed of a knitted fabric, and the rear surface of the knitted fabric faces the molded product. The surfaces of fiber yarns of the knitted fabric are integrated with the molded product body by melting and solidifying.

Abstract: The invention relates to embodiments of a new composite material comprising at least a first plastic material and particles of magnetizable, magnetized or metal material. The invention further concerns an article made of the composite material and a method for obtaining an article from the composite material.

Abstract: A flame or heat flux protective coating composition, which includes a dispersion of fiberglass, hollow glass spheres, or a combination of both in silicone. A flame or heat flux protective sheet, which includes hollow glass spheres dispersed in silicone in a sheet form or fiberglass and silicone in a sheet form, wherein the fiberglass is dispersed in the silicone or the fiberglass is a woven cloth coated with the silicone is also presented. Articles incorporating the flame or heat flux protective coating or sheet form and methods for coating an article with the flame or heat flux protective coating composition are also presented.

Abstract: Coated fibrous mats having properties particularly suited for a facer on gypsum wallboard, foam and other substrates and in laminates of various types, and the method of making the coated mat is disclosed. The mat contains a major portion of non-cellulosic fibers and a minor portion of cured resinous binder. The exposed surface coating has a smoothness of no more than about 15 microns and is comprised of one or more of a clay, a filler and a polymeric binder. The method comprises at least partially drying the coated mat while the exposed surface of the coating is in contact with a smooth surface.

Abstract: A self-healing composite material comprising a fibre-reinforced polymeric matrix, wherein the polymeric matrix comprises a thermosetting polymer and a thermoplastic polymer.

Abstract: The purpose of the present invention is to provide a photocatalytic fiber which excels in durability, and decomposition ability against harmful components and can be mass-produced at low cost, a fabric using the fiber, and a fabric product using the fabric. The photocatalytic fiber of the present invention contains a photocatalyst being attached to the fiber. The fiber is preferably having an aspect of forming a thread to which the photocatalyst being attached by spinning after dipping the fiber in a solution at least containing the photocatalyst, an aspect of forming the thread to which the photocatalyst being attached by dipping the fiber in the solution containing at least the photocatalyst after spinning, and an aspect wherein the photocatalyst is a photocatalytic apatite. The fabric of the present invention is characterized by using the photocatalytic fiber. The fabric product of the present invention is characterized by using the fabric.

Abstract: A flexible, low-bulk pre-impregnated (pre-preg) towpreg, which is the resultant impregnation of a low pressure impregnation of a bundle of un-spread fiber tows arranged in a predetermined cross-sectional shape. During the low pressure impregnation process, the resin does not enter into the fiber bundle, but rather only coats the surface fibers comprising the tow, resulting in un-coated fibers in the core of the prepreg and with molten resin, partially adhering onto and around the exterior fibers of the fiber bundle such that the interior fibers remain uncoated and a thin, irregular sheath of resin is created on and around the exterior of the fiber bundle surrounding the core of dry fibers.

Abstract: A resin composition contains a solvent and a solid content dispersed in the solvent. The solid content does not contain phenolic resin. The solid content contains a benzoxazine resin and a phosphorus-containing epoxy resin. The weight ratio of the benzoxazine resin to phosphorus-containing epoxy resin is about 0.6:1 to about 3.0:1. A circuit board substrate and a copper clad laminate fabricated with the resin composition mentioned above are disclosed too.

Abstract: An insulated composite material for structural reinforcement applications is provided. The insulated composite material includes a fiber reinforced composite material and a cementitious insulating layer applied over the composite material. Also provided is a structural member reinforced with the insulated composite material and a method of reinforcing a structural member with the insulated composite material.

Abstract: A binder composition for mineral fiber mats or the like, where the binder composition includes a carboxylated emulsion resin and a polyfunctional aziridine crosslinking agent. The binder composition is formaldehyde free, exhibits good crosslinking density, and enables the economical production of strong, flexible fiberglass mats which may be used as thermal and acoustic insulation.

Abstract: Disclosed are composite building boards and associated manufacturing methods. The composite boards may include, for example, one or more slurry layers with embedded fibrous mats. An exterior plastic coating is mechanically adhered to the underlying slurry layer. The plastic layer chemically bonds and cross-links with polymer additives within the slurry layer. The result is an integrated polymer matrix with greatly improved durability and surface strength.

Abstract: A textile material (21, 21?) comprising a textile substrate (22, 22?) has, at least on part of the surface of the textile substrate (22, 22?), a coating (24, 24?) that contains at least one compound chosen from the group composed of hydrogels, except keratin hydrogels, of polyurethanes, polyvinyl chloride, polytetrafluoroethylene and any desired combinations of two or more of the aforementioned compounds. This textile material (21, 21?) can be used particularly as a substance for an artificial intervertebral disc (16?, 16??), as a replacement for the nucleus pulposus (16?, 16?), cage (16, 16?), vertebral body implant (16??), articular surface substitute, or as a tube (18, 18?, 18?, 18?) in vertebroplasty or nucleoplasty.

Abstract: The present invention provides a colored reinforced article of manufacture having a substantially uniform distribution of color. The colored reinforced article of manufacture comprises a fiber-reinforced thermosetting resin matrix and a non-appertured colored veil in the thermosetting resin matrix.

Abstract: Dispersion of a fire retardant agent in a binder used to form a fire retardant fiberglass mat allows for easy and uniform incorporation of the fire retardant agent into the fire retardant fiberglass mat. The fire retardant fiberglass mat is bonded to a fiberglass insulation batt, providing fire retardant composite useful as duct board or equipment liner.

Abstract: The present invention for the first time proposes an anorganic mixed fiber product having good insulation properties and good fire stability, wherein the anorganic mixed fiber product comprises both glass fibers (23) and anorganic fiber flakes (25), and wherein the anorganic fiber flakes (25) are disposed substantially homogeneously between the glass fibers (23). The present invention moreover proposes a method for manufacturing the anorganic mixed fiber product of the invention, as well as an apparatus (1) for implementing the method of the invention. The invention further proposes a product manufactured of the anorganic mixed fiber product of the invention and an apparatus for carrying out the method in accordance with the invention.

Abstract: Aerogel composite materials having a lofty fibrous batting reinforcement preferably in combination with one or both of individual short randomly oriented microfibers and conductive layers exhibit improved performance in one or all of flexibility, drape, durability, resistance to sintering, x-y thermal conductivity, x-y electrical conductivity, RFI-EMI attenuation, and/or burn-through resistance.

Abstract: A conformable veil is formed by impregnating a random mat of glass fibers formed with a polystyrene-based resin. The veil is then introduced between two layers of a sheet molding compound resin paste and compacted to form a compacted sheet. The compacted sheet is then introduced to a mold and molded to form a soft, flexible sheet molding composite part having good resin and fiber distribution. Resin and fiber distribution of the present invention is improved because the polystyrene-based resin is soluble in the sheet molding compound resin paste and allows the plurality of fibers to flow freely within the resin paste during the molding process.

Abstract: The object of the present invention is to provide an expandable or foamable resol-type phenolic resin forming material that gives a phenolic resin foamed material or article which is excellent in strength and improved in brittleness and which has a high pH as compared with conventional materials or articles and has an excellent anti-corrosion property against a contact member, and a phenolic resin foamed material or article having the above properties, obtained by foaming the same, which are a foamable resol type phenolic resin forming material comprising a liquid resol type phenolic resin, a blowing agent, a foam stabilizer, an additive and an acid curing agent, said blowing agent comprising an organic non-reactive blowing agent and said additive comprising a nitrogen-containing bridged cyclic compound, and a phenolic resin foamed material or article obtained by foaming this forming material.

Abstract: Compositions comprising maleinized imide polymer and ?,?-ethylenically unsaturated carboxylic, the polymer selected from the group consisting of butadiene homopolymer, butadiene copolymers, isoprene homopolymer, isoprene copolymers. and poly(maleic anhydride-co-alkenyl benzenes), are disclosed. Maleinized imide resin, optionally in solution and optionally comprising metallic salt of ?,?-ethylenically unsaturated carboxylic acid, is used to treat fabric and thereby improve fabric to rubber adhesion. The resultant treated fabric and fabric-rubber composite are also disclosed.

Abstract: A thermal and/or acoustic insulation product, and an apparatus and the process for manufacturing the product. The product is based on mineral wool of the glass wool or rock wool type. The product has at least part of its external surface uncovered. The product is surface-treated over at least a portion of the external surface with a composition having softening properties and including at least one surfactant.

Abstract: An aqueous composition that includes a) aqueous hydroxy functional, carboxy functional polymer including the reaction product of at least 5% by weight ?,?-ethylenically unsaturated hydroxy monomer, at least 30% by weight ethylenically unsaturated carboxylic acid monomer, from 0% by weight to less than 50% by weight ?,?-ethylenically unsaturated nonhydroxy functional, noncarboxy functional monomer, and chain transfer agent, and b) condensation accelerator, and articles that include a nonwoven web including glass fibers, and cured aqueous binder composition.

Abstract: A carbon fiber-made reinforcing woven fabric comprising a carbon-fiber woven fabric formed from warps consisting of carbon fibers and wefts consisting of carbon fibers, and auxiliary yarns arranged along at least either warps or wefts, the auxiliary yarns being passed over and under other yarns differently from associated warps or wefts. When prepreg is produced by applying matrix resin to this woven fabric by a wet/prepreg processing method before drying, the presence of auxiliary yarns in gaps in the vicinities of warp-weft intersections on the woven fabric allows matrix resin to remain around auxiliary yarns to produce no apertures in the obtained prepreg, whereby the woven fabric is suitable for a prepreg production by wet/prepreg processing.

Abstract: A reinforcement fabric includes a first layer of collimated continuous fibers, a second layer selected from a group consisting of veil, continuous filament mat, chopped strand mat, direct chopped mat, direct continuous mat, collimated continuous fibers, woven fabric, non-woven fabric, scrim and combinations thereof as well as a surface adhesive that adheres the first and second layers together. The surface adhesive is selected from a group consisting of hot melt adhesive and web bonded adhesive. The surface adhesive has a melt flow index range of about 5 to about 500 at room temperature and about 900 to about 1300 at application temperature. A method is also provided for the production of the reinforcement fabric.

Abstract: Fabric and reinforcements are provided by this invention which, in a first embodiment, include a plurality of warp yarns having a first twist (turns/inch) and a plurality of weft yarns having a second twist which is greater than the first twist. A coating is applied over a substantial portion of the warp and weft yarns after they are assembled or laid together, so as to produce a weight distribution ratio of less than about 2.0:1, based upon the weight of the resinous coating of the weft yarns over the weight of the resinous coating on the warp yarns. This can be achieved, in substantial part, due to the difference in the twist ratios of the warp and weft yarns, which difference permits a more uniform coating to be applied. Further embodiments of this invention include a cementitious board and methods of making a coated fabric and cementitious board.

Abstract: A substrate that is capable of generating heat upon activation is provided. Specifically, the substrate is applied with an exothermic coating that may be formed from a variety of different components, including oxidizable metals, carbon components, binders, electrolytic salts, moisture-retaining particles, and so forth. The oxidizable metal is capable of undergoing an exothermic reaction in the presence of oxygen and water to generate heat. To reduce the likelihood of premature activation prior to use, the exothermic coating is anhydrous, i.e., generally free of water. The coated substrate may be employed in a wide variety of articles, such as absorbent articles, thermal blankets, drapes, heating pads etc.

Abstract: A waterproof and breathable lining structure includes a sheet-like waterproof and breathable foaming cushion layer made of a composition of a predetermined amount of low density polyethylene (LDPE) and a predetermined amount of foaming agent such as azodicarbonamide (ADCA), and a fabric lining layer integrally adhered to one side of the cushion layer to form the lining structure. The cushion layer is made by a process including the steps of: (a) palletizing raw materials including the low density polyethylene and the foaming agent such as Azodicarbonamide (ADCA); (b) extruding the palletized raw material to make a solid sheet; (c) cross-linking the solid sheet by an E-beam to form an irradiated matrix; (d) foaming the irradiated matrix into the sheet-like foaming cushion layer.

Abstract: Disclosed herein are embodiments of a multi-layer nonwoven fiber material, and related methods of manufacturing the material. In one exemplary embodiment, the fiber material includes a first layer of directionally aligned fibers together with a second layer of randomly dispersed fibers dispersed over the first layer. Consistent with one exemplary method for manufacturing a nonwoven fiber material, the method includes dispersing a first plurality of fibers horizontally in one or more predetermined directions, as well as dispersing a second plurality of fibers horizontally in random directions. In such an embodiment, the second plurality of fibers is dispersed over the first plurality of fibers. Moreover, an exemplary embodiment of a roofing shingle employing a nonwoven fiber material as described herein is as disclosed.

Abstract: A process for making a fibrous product using a binder based on a formaldehyde-containing resin and especially for making fiberglass insulation, and to the fibrous product itself, wherein a formaldehyde scavenger is separately applied to the fibrous mat, such as by treating the fibers with an aqueous mixture consisting essentially of the formaldehyde scavenger, with the result that the fibrous product exhibits a reduced level of formaldehyde emissions.

Abstract: An adhesive as a heat resistant rubber-based adhesive is applied to a region (peripheral region) of integration of a metal sheet (Al sheet) and a resin and to a region (peripheral region) of integration of a fiber sheet (CF sheet) and a resin. The metal sheet and fiber sheet are temporarily fixed to dry the adhesive, then, the joined article is accommodated in an injection molding machine, a polycarbonate resin is injected, and the joined article (metal sheet and fiber sheet) is integrally molded with the polycarbonate resin.

Abstract: There is disclosed artificial leather with even imprinted texture and a method for making the same. The method includes the steps of: making a thermally imprintable polyurethane resin foil into a first substrate; providing at least one polyurethane resin layer on the first substrate in a spotted manner or by rolling or spraying; making pre-determined texture or graphics on the polyurethane resin layer by imprinting; making non-woven fabric, elastic fabric, woven fabric or ultra-fine fiber materials into a second substrate; and providing the first substrate on the second substrate by adhesion so as to form the artificial leather with even imprinted texture.

Abstract: The present invention relates to a flexible sheet having a composite structure for stabilizing coatings, comprising a first layer of fiber material and a second layer of fiber material impregnated by a first and a second impregnating material, respectively, and a body layer set between said first layer and said second layer according to a general sandwich structure, where the body layer consists of a third material. The first and the second impregnating materials and the third material constituting the body layer are polymeric materials presenting a substantial affinity, so that the flexible sheet has a physically heterogeneous and chemically homogeneous structure.

Abstract: The present invention provides a colored reinforced article of manufacture having a substantially uniform distribution of color. The colored reinforced article of manufacture comprises a fiber-reinforced thermosetting resin matrix and a non-appertured colored veil in the thermosetting resin matrix.

Abstract: A fabric is formed from yarn comprised of inorganic filaments coated with rayon. Specifically, the inorganic filaments are spun from a melt of volcanic black rock and are comprised of calcium oxide, magnesium oxide, potassium oxide, aluminum oxide, iron oxide, silicon dioxide, titanium dioxide, sodium oxide, and boron. As a result of its composition, the fabric is temperature resistant and lightweight, yet strong. Preferably, the fabric exhibits a melting point between 1500° C. and 1650° C., a working range of ?130° C. to 700° C., a density of 1.6 g/cc, a surface density between 160 g/m2 and 350 g/m2, and a tensile strength between 500 lbf/in2 and 1800 lbf/in2.

Abstract: The present invention relates to a fire-resistant panel having superior fire resistant properties and a low dimensional variation ratio, and a fire-resistant decorative panel using the same. In detail, the present invention provides a fire-resistant panel comprising a) a substrate of inorganic-fiber-based fabric or non-fabric, or paper; and b) a resin blend containing i) a thermosetting resin selected from a group consisting of phenol resin, phenol modified resin, phenol-urea modified resin, melamine resin, melamine modified resin, melamine-urea resin, urea resin, and urea modified resin; and ii) loess, which is impregnated or coated to the substrate of a), and a fire-resistant decorative panel using the same as a substrate material.

Abstract: Moulding material comprising a core layer, a reinforcement layer provided on each surface of said core layer, and a layer of a surfacing material provided on a reinforcement layer. The core layer comprises a core resin material and a filler material. The reinforcement layer comprises a fibrous reinforcement material and a reinforcement resin material. The reinforcement layer further comprises a conduit to allow gases to pass out of the moulding material via the reinforcement layer during processing of the moulding material whereby the conduit structure is formed by said reinforcement material.

Abstract: This invention provides multi-layered composites, laminates and composite joints in which at least one resin-impregnated, fiber-containing layer is joined or laminated to a core layer having a lower flexural modulus or higher elongation at break, higher toughness, or a combination of all or some of these properties. The multi-layer composite produced by laminating or joining these materials together has improved shearout, impact and cutting resistance, since stresses caused by outside forces can be more widely distributed throughout the composite.

Abstract: Aerogel composite materials having a lofty fibrous batting reinforcement preferably in combination with one or both of individual short randomly oriented microfibers and conductive layers exhibit improved performance in one or all of flexibility, drape, durability, resistance to sintering, x-y thermal conductivity, x-y electrical conductivity, RFI-EMI attenuation, and/or burn-through resistance.

Abstract: Laminates for printed circuit boards having surface layers of curable resin impregnated woven glass fabric and intermediate layers of curable resin impregnated non-woven glass. The intermediate layers contain 200 percent by weight to 275 percent by weight, based on the resin in the intermediate layers, of a thermally stable aluminum hydroxide of the molecular formula Al2O3.nH2O, wherein n has a value of 2.6<n<2.9. The aluminum hydroxide has a specific surface area, measured by the BET method, of 2 to 10 m2/g and a particle size in the D50% range of 5 to 10 ?m.

Abstract: The present invention relates to an X-ray absorbing material that can be used in medicine as well as in the manufacture of special protective clothing, protective screens, housings, protective coatings and isolation materials. In a first embodiment, the material uses as a filler a poly-dispersed mixture, segregated by kneading and containing metallic particles having a size between 10?9 and 10?3 m, wherein the particles are bonded to the surface of a textile base. The density of the material is defined by the relation qN=(0.01–0.020) qP, where qN is filler. In a second embodiment, the invention uses as a filler the above mixture, although here the particles are surrounded by the volume of a matrix made of a compound that solidifies under atmospheric pressure. The total mass of the poly-dispersed and segregated mixture is defined by the relation M=(0.05–0.

Abstract: Printed circuit boards of a laminate having surface layers of curable resin impregnated woven glass fabric and intermediate layers of curable resin impregnated non-woven glass. The intermediate layers contain 200 percent by weight to 275 percent by weight, based on the resin in the intermediate layers, of a thermally stable aluminum hydroxide of the molecular formula Al2O3.nH2O, wherein n has a value of 2.6<n<2.9. The aluminum hydroxide has a specific surface area, measured by the BET method, of 2 to 10 m2/g and a particle size in the D50% range of 5 to 10 ?m.

Abstract: Method for the preparation of a laminate for printed circuit boards by composing together surface layers of curable resin impregnated woven glass fabric and intermediate layers of curable resin impregnated non-woven glass. The intermediate layers contain 200 percent by weight to 275 percent by weight, based on the resin in the intermediate layers, of a thermally stable aluminum hydroxide of the molecular formula Al2O3.nH2O, wherein n has a value of 2.6<n<2.9. The aluminum hydroxide has a specific surface area, measured by the BET method, of 2 to 10 m2/g and a particle size in the D50% range of 5 to 10 ?m.

Abstract: A product includes a fabric made at least of yarns containing at least basalt fibers, the yarns or fibers being possibly at least partly provided with a sizing agent, said fabric having a weight of between about 100 g/m2 and 2000 g/m2. The product also includes at least a polyester polyurethane coating layer coating at least partly a face of the fabric, the coating having a polyester polyurethane weight of between about 5 and 100 g/m2, advantageously between 10 and 50 g/m2, preferably between 20 and 40 g/m2.

Abstract: Cement wallboards and methods for their preparation are disclosed. The wallboards comprise two scrim layers and one mat layer. The wallboards have a smooth surface, are strong, lightweight, and easy to score and snap. Tiles can be readily adhered to the boards. The wallboards can be used in general commercial and residential construction, and are particularly attractive for use in high water/moisture areas such as bathrooms and shower enclosures.

Abstract: The present invention relates to a fire-resistant panel having superior fire-resistance and a low dimensional change, and it also relates to a fire-resistant decorative panel using the same. More specifically, a fire-resistant panel comprising: a) a substrate material of a woven or nonwoven fabric of inorganic fiber, or a paper; and b) a resin compound containing the following materials which are impregnated or coated onto the substrate material set forth in a): i) a thermosetting resin selected from the group consisting of a phenol resin, a modified phenol resin, a modified phenol-urea resin, a melamine resin, a modified melamine resin, a modified melamine-urea resin, a urea resin, and a modified urea resin; and ii) loess is provided. The present invention also provides a fire-resistant decorative panel using the fire-resistant panel as a substrate material.