Abstract: Textile elements made of fibres which contain from 40% to 99.9% silicon dioxide and are coated with a silicone-containing emulsion are disclosed. The emulsion includes an anionically stabilized hydroxylated polydiorganosiloxane contains two hydroxyl groups which are linked with silicone by molecule and colloidal silica. The textile elements demonstrate considerable wear resistance. Methods of preparing the same are also disclosed.

Abstract: A multi-layer fabric is prepared from a chopped glass-fiber strand mat, at least one layer of continuous glass-fiber rovings and a porous tissue-paper backing. The tissue paper is disposed on a first lateral surface of the chopped-strand mat. The roving layer(s) overlay an opposed lateral surface of the mat. The layers are stitch-bonded together to form a complex fabric having advantageous resin wet-out when used as a reinforcement in a composite product.

Abstract: A coated textile fabric is disclosed for manufacturing an air holding device for a vehicle restraint system, including a base woven, knitted or non-woven base textile fabric having a first surface and a second surface. The base textile fabric is completely or partially coated with an adhesive polyurethane to form a first coating layer, the first coating layer being coated with a second composite coating layer. The second composite coating layer is preferably a polyurethane, a polysiloxane, and an epoxy resin which acts as a filler and adhesion promoter. A third coating layer is formed of a polymeric polyurethane material coated on the second composite layer. A method of producing the coated textile fabric is also disclosed. A heat sealing die for forming sealing beads to seal such coated textile fabrics to form air holding devices is also disclosed.

Abstract: The present invention provides a flame-retardant or nonflammable decorative sheet which is a one-piece laminate of the following materials: one layer or two or more layers of a sheet material for a core layer, obtained by impregnating a base sheet material made of an inorganic fiber, with a composition comprising a phenolic resin and/or a melamine resin and aluminum hydroxide and/or magnesium hydroxide, the proportions of the former and the latter in the composition being 4-15% by weight and 96-85% by weight, respectively, and a sheet material for a decorative layer, placed on at least one side of the sheet material for the core layer. When the sheet material for the core layer consists of two or more layers, there can be interposed, between the layers of the sheet material for the core layer, a sheet material for a reinforcing layer obtained by impregnating a base sheet material made of an inorganic fiber, with a thermosetting resin.

Abstract: A single membrane insulation material including a nonwoven insulation mat, a fluoropolymer dispersion surface coated to one side of the mat and a fluoropolymer film component laminated to the thus coated side of the mat under conditions of elevated temperature and pressure. The coating has a depth of penetration which is less than the total thickness of said mat.

Abstract: Small diameter silicon carbide-containing fibers are provided in a bundle such as a fiber tow that can be formed into a structure where the radii of curvature is not limited to 10-20 inches. An aspect of this invention is directed to impregnating the bundles of fibers with the slurry composition to substantially coat the outside surface of an individual fiber within the bundle and to form a complex shaped preform with a mass of continuous fibers.

Abstract: A matrix for use in a method of photocatalytically decomposing organic compounds in a fluid includes a fiber glass mat substrate carrying a photocatalytic material. The fiber glass mat is made of randomly oriented glass fibers that have been substantially filamentized and needled whereby the filaments are interlocked. Adhesion of the photocatalytic material to the substrate is provided without requiring heat cleaning of the fiber glass by controlling the organic content of the fiber glass mat to be less than 1.0 percent by weight as measured by loss on ignition. This is achieved by using sizing compositions that preferably have little or no film forming polymer content.

Abstract: This invention concerns electronic substrates comprising a non-woven filler material and a resin material. The present invention also includes electronic products manufactured from the electronic substrates of this invention including, but not limited to prepregs, metal clad laminates, and printed wiring boards with and without lased via holes. The present invention further includes a method of manufacturing printed built-up wiring boards including the steps of forming a prepreg and forming at least one via in the prepreg.

Abstract: An anti-static film comprises one or more polymeric film layers having a layer of conductive, low capacitance material secured thereto. The polymeric film layer(s)may have pinholes formed therethrough. The conductive, low capacitance layer comprises one or more strands of conductive, low capacitance fiber arranged in a predetermined pattern. The polymeric film layer(s) are bonded to the conductive, low capacitance material using a polymeric layer formed from the same material as the film layers. Alternatively, the layer of conductive, low capacitance material may be omitted, with the adhesive layer being extruded onto the polymeric layer having pinholes formed therethrough. Similarly, an anti-static fabric comprises one or more layers of woven polymeric material having a layer of conductive, low capacitance material secured thereto. Alternatively, the fabric may have a polymeric layer extruded thereon in which pinholes are formed.

Abstract: This invention relates to novel airbag coating compositions comprising at least two separate and distinct layers. The first layer (base coat), being in contact with the airbag surface, comprises a non-silicone composition of at least one coating material, provides excellent adhesion, excellent tensile strength, and lower cost than standard silicone materials. The second layer, being a coating for the first layer, provides excellent reinforcement and aging characteristics to prevent degradation of the first layer. Such a second layer (topcoat) is preferably a silicone material. This two-layer system permits excellent strength and aging properties to prevent seam combing at relatively low cost due to the inexpensive basecoat materials and the relatively low amount required for the topcoat. An airbag fabric coated with this inventive two-layer system is also contemplated within this invention.

Abstract: Glass fiber non-woven fabric for base material of laminate comprising binder binding glass fibers to each other and having glass transition temperature of higher than 120.degree. C.

Abstract: In one embodiment, this invention relates to a bitumen-based built-up roofing system comprising a structural deck covered with a membrane comprising;(A) at least two plied layers of reinforcement, the bottom layer being attached to said structural deck,(B) a separately applied bitumen-based waterproofing adhesive between each layer wherein each ply is firmly adhered to the bitumen-based adhesive applied between the plies,(C) a bitumen based flood coat over the plied layers, and(D) a protective layer of inert mineral aggregate material embedded in the flood coat, wherein the bitumen in at least the flood coat comprises a coal tar composition prepared from a blend comprising:(1) from about 80 parts to about 98 parts by weight of coal tar having an overall float test of from about 50 seconds to about 220 seconds,(2) from about 2 parts to about 20 parts by weight of coal tar pitch having a softening point of from about 140 to about 160.degree. C.

Abstract: An aqueous binder composition containing a urea-formaldehyde resin modified with a water-soluble styrene-maleic anhydride copolymer is used in the preparation of fiber mats.

Abstract: A method of generating reactive species which includes exposing a wavelength specific photoreactor to radiation, in which the wavelength specific photoreactor comprises a wavelength-specific sensitizer associated with one or more reactive species-generating photoinitiators. Also described are methods of polymerizing unsaturated monomers and curing an unsaturated oligomer/monomer mixture.

Abstract: Thermoformable multi-layer sheet products are manufactured by pressure laminating one or more molten polymeric films and superposed layers of glass cloth material such that the molten polymer impregnates the glass cloth layers.

Abstract: A flexible mat is provided having a nonwoven fabric having first and second major surfaces; and a coating of metal oxide on only a portion of at least one of the major surfaces.

Abstract: The present invention provides a novel amorphous carbon-coated carbon fabric which comprises a single ply of a woven carbon fabric comprising interwoven strands of yarn. The yarn strands are formed of bundles of individual fibers and have amorphous carbon disposed between the individual fibers.The present invention also relates to a method of forming an amorphous carbon-coated carbon fabric. The method comprises the steps of (1) impregnating a woven carbon fabric with a resin; and (2) heating the resulting resin-impregnated carbon fabric to a temperature which is sufficient to char the resin to form a residue of amorphous carbon, thereby forming an amorphous carbon-coated carbon fabric material.

Abstract: A method for preparing an uncured supported elastomer material includes the steps of: providing a fibrous reinforcement material; providing a layer of uncured elastomer material substantially adjacent to the fibrous reinforcement material; exposing the layer and the fibrous reinforcement to a temperature below a curing temperature and above a flow point of the uncured elastomer material, and a pressure sufficient that the uncured elastomer material flows into the fibrous reinforcement material, so as to provide an uncured supported elastomer material.

Abstract: A ternary composite with thermal stability of up to at least 200.degree. C. Is formed using a thermally stable matrix resin, high tensile fibers, and borosilicate or sodium tetra borate glass particulates. The composite has stability to acids, toxic wastes and may be formed into sheets, shapes, tubes, containers, flooring materials and the like for use in aerospace, defense, automotive, industrial, nuclear containment or simply building material applications.

Abstract: Glass matt reinforced thermoplastics suitable for the production of paintable parts, comprisinga) a thermoplastic matrix polymer of a viscosity under processing conditions corresponding to a melt flow index (MFI 230/2.16) of polypropylene of at least 250 g/10 min andb) one or more glass matts which, upon heating, bring about an expansion of the glass matt reinforced thermoplastics to at least 2.5 times the original thickness, optionally in combination withc) an addition of fine-particle, mineral fillers.

Abstract: A vacuum molding-compatible mat including about 10 weight percent to about 99 weight percent glass monofilaments having a mean average length ranging from about 5 to about 150 millimeters and coated with a filament coating composition which is compatible with a thermosetting matrix material for forming a vacuum molded composite; and glass fiber strands having a mean average length ranging from about 5 to about 150 millimeters and coated with a strand coating composition which is compatible with the thermosetting matrix material for forming the vacuum molded composite; wherein the mat has a mat surface weight greater than about 200 grams per square meter, the glass monofilaments and glass fiber strands are essentially uniformly distributed throughout the mat and at least a portion of the glass monofilaments are entangled with at least a portion of the glass fiber strands.

Abstract: A method of preparing an adhesive composite is provided where a fluoropolymer having nodes and interconnected fibrils with a void volume formed from the node and interconnected fibril structure is at least partially filled with a paste formed from a thermoset or thermoplastic adhesive and a particulate vapor phase formed inorganic filler having uniform surface curvature, sufficient adhesive and filler are present to provide a composite having between about 5 to about 40 volume percent polymeric substrate, 10-95 volume percent adhesive and filler imbibed within the voids of said substrate and 5 to 85 volume percent inorganic filler is contained within the composite. In the composite, the ratio of mean flow pore size to largest particle size is at least above 0.7; or the ratio of mean flow pore size to average particle size is greater than 1.5; or the ratio of minimum pore size to average particle size is at least above 0.8; or the ratio of minimum pore size to largest particle size is at least above 0.4.

Abstract: The invention relates to stone wool formed from stone melt and consisting of 70 to 90% by weight stone wool fibers having diameters of up to 5 .mu.m, 0 to 5% by weight stone wool fibers having diameters above 5 .mu.m, and 10 to 25% by weight shot having a diameter of at least 63 .mu.m, and in which the average diameter of the fibers is from 1 to 4 .mu.m, the ratio of average fiber length:average diameter is 1,000 to 3,000, wherein the stone wool has a density from 12 to 85 kg/m.sup.3 and thermal conductivity lambda values from 30 to 40 mW/m.degree.K at 10.degree. C.

Abstract: A slurry is molded from ceramic fibers and/or microparticles to form a soft felt mat which is impregnated with a sol prior to drying the mat. A catalyst for the sol is caused to diffuse into the mat by exposing the mat to the catalyst and subjecting the mat to a soak time during which the catalyst diffuses into the mat and causes the sol to gel. The sol-gel binder forms bonds so that the mat is dimensionally stabilized. The mat is dried to produce ceramic insulation.Ceramic insulation having a consistent microstructure and a fully gelled sol-gel binder through its entire thickness is also provided.

Abstract: A fiber glass mat especially useful for bonding to wood contains glass fibers and a "B" staged resin, and the method of making the mat, are disclosed. A substantial portion of the resin binder can be a furfural alcohol, phenol formaldehyde, melamine formaldehyde, or any other resin that can be "B" staged.

Abstract: A structural reaction injection molded motor vehicle bumper beam comprises a preform formed of layers of interlaced glass fibers and chopped glass fibers wherein most of the interlaced fibers are oriented longitudinally of the bumper beam. A two-component, non-filled reaction injection molding polymeric/pure polyurethane based resin with a neat elongation in excess of about 50% bonds the fiberglass layers together in a composite bumper beam structure wherein the fiberglass provides substantial strength and stiffness and the highly compliant resin allows extensive beam deflection without catastrophic cracking to enable the bumper beam without other assistance to absorb sufficient energy in repeated impacts to meet in-service requirements.