Including Strand Or Fiber Material Which Is Of Specific Structural Definition Patents (Class 442/334)
  • Publication number: 20080070463
    Abstract: A nonwoven web of fibers that have a number average diameter of less than 1 micron. The web can have a Poisson Ratio of less than about 0.8, a solidity of at least about 20%, a basis weight of at least about 1 gsm, and a thickness of at least 1 micrometer.
    Type: Application
    Filed: September 20, 2006
    Publication date: March 20, 2008
    Inventors: Pankaj Arora, Guanghui Chen, Simon Frisk, David Keith Graham, Robert Anthony Marin
  • Publication number: 20080026659
    Abstract: A porous monocomponent nonwoven web contains a bimodal mass fraction/fiber size mixture of intermingled continuous microfibers and larger size fibers of the same polymeric composition. There are at least five times as many microfibers as larger size fibers, and a histogram of the mass fraction of fibers vs. fiber size exhibits a larger size fiber mode greater than 10 ?m. The web may be made by flowing fiber-forming material through a die cavity having larger size orifices and at least five times as many smaller size orifices to form filaments, attenuating the filaments into fibers and collecting the attenuated fibers to form the nonwoven web. The web is especially well suited to the manufacture of self-supporting three dimensional articles such as molded cup-shaped respirators and pleated air filters.
    Type: Application
    Filed: July 31, 2006
    Publication date: January 31, 2008
    Inventors: John M. Brandner, William J. Kopecky, Seyed A. Angadjivand, James E. Springett, Timothy J. Lindquist
  • Patent number: 7318961
    Abstract: The invention is directed to monoaxially drawn polyolefin multilayer film, tape or yarn of the AB or ABA type, having a stretch ratio of more than 12, having an E-modulus of at least 10 GPa, substantially consisting of a central layer (B) of a polyolefin selected from polyethylene and polypropylene, and one or two other layers (A) of a polyole fin from the same class as the material of the central layer B, the DSC melting point of the material of the said other layers (A) being lower than the DSC melting point of the material of the said central layer (B), wherein the central layer (B) is between 50 and 99 wt. % of the material and the other layers (A) between 1 and 50 wt. %. The present invention further relates to a method of manufacturing such a tape, film or yarn.
    Type: Grant
    Filed: July 19, 2002
    Date of Patent: January 15, 2008
    Assignee: Lankhorst Indutech B.V.
    Inventors: Joachim Loos, Johannes Antonius Joseph Jacobs, Antonius Andreas Johannes Maria Peijs, Tilo Schimanski
  • Publication number: 20070298671
    Abstract: It is an objective of the present invention to provide a nonwoven fabric prepared so as to be able to rapidly transfer a predefined liquid. The nonwoven fabric is formed by jetting a fluid, which consists mainly of gaseous matter, to a fiber web 100 supported from beneath by a predefined breathable support member, from an upper surface side in order to move fibers in the fiber web 100. A number of groove portions 1 and a number of convex portions 2 are formed on a jetted area of the nonwoven fabric in the direction in which the area is extended, and the fiber density of the groove portions 1 is less than the fiber density of the convex portions 2.
    Type: Application
    Filed: May 14, 2007
    Publication date: December 27, 2007
    Applicant: UNI-CHARM CORPORATION
    Inventors: Yuki NODA, Hideyuki ISHIKAWA, Satoshi MIZUTANI, Akihiro KIMURA
  • Publication number: 20070298214
    Abstract: A nonwoven fabric having a predetermined strength against line tension is provided. A nonwoven fabric includes first regions, second regions, and third regions, in plural, wherein the second regions are arranged on both sides of the first regions, and the third regions are arranged on sides opposite to the first regions side of the second regions. The first regions have the highest content ratio of laterally orientated fibers, and the second regions have the highest content ratio of longitudinally orientated fibers.
    Type: Application
    Filed: May 22, 2007
    Publication date: December 27, 2007
    Applicant: UNI-CHARM CORPORATION
    Inventors: Yuki NODA, Hideyuki ISHIKAWA, Satoshi MIZUTANI, Akihiro KIMURA
  • Publication number: 20070287348
    Abstract: An outer cover for use with an absorbent article having a layer of nonwoven fibrous material and optionally including a polymeric layer laminated or printed onto the layer of nonwoven fibrous material. The outer cover includes at least one plastic component and at least one elastic component in the nonwoven fibrous material and/or optional polymeric layer. The outer cover can have different structural combinations of spunbond fibers, meltblown fibers, and/or nanofibers. The combination of plastic and elastic components results in an outer cover that has favorable mechanical, physical, and aesthetic properties. The outer cover can be rendered either uniaxially or biaxially stretchable via a mechanical activation process.
    Type: Application
    Filed: November 15, 2006
    Publication date: December 13, 2007
    Inventors: Jean-Philippe Marie Autran, Donald Carroll Roe, Terrill Alan Young, Joan Helen Mooney, Fred Naval Desai
  • Patent number: 7279440
    Abstract: Nonwoven fibrous webs including amorphous polymeric fibers with improved and/or more convenient bondability are disclosed. The nonwoven fibrous webs may include only amorphous polymeric fibers or they may include additional components in addition to amorphous polymeric fibers. The amorphous polymeric fibers within the web may be autogeneously bonded or autogeneously bondable. The amorphous polymeric fibers may be characterized as varying in morphology over the length of continuous fibers so as to provide longitudinal segments that differ from one another in softening characteristics during a selected bonding operation.
    Type: Grant
    Filed: May 20, 2002
    Date of Patent: October 9, 2007
    Assignee: 3M Innovative Properties Company
    Inventors: Michael R. Berrigan, Anne N. De Rovere, William T. Fay, Jerald W. Hall, Jr., Pamela A. Percha
  • Patent number: 7199203
    Abstract: Fibers comprising a propylene homopolymer or a copolymer of propylene and at least one of ethylene and one or more unsaturated comonomers exhibit desirable properties. The homopolymers are characterized as having 13C NMR peaks corresponding to a regio-error at about 14.6 and about 15.7 ppm, the peaks of about equal intensity. The copolymers are characterized as (A) comprising at least about 60 weight percent (wt %) of units derived from propylene, and (B) having at least one of the following properties: (i) 13C NMR peaks corresponding to a regio-error at about 14.6 and about 15.7 ppm, the peaks of about equal intensity, (ii) a B-value greater than about 1.4 when the comonomer content of the copolymer is at least about 3 wt %, (iii) a skewness index, Six, greater than about ?1.
    Type: Grant
    Filed: June 9, 2005
    Date of Patent: April 3, 2007
    Assignee: Dow Global Technologies, Inc.
    Inventors: James C. Stevens, Daniel D. Vanderlende, Samuel Ethiopia
  • Patent number: 7135227
    Abstract: Provided is an electrically conductive elastic composite yarn having an elastic member that is surrounded by at least one conductive covering filament. The conductive covering filament has a length that is greater than the drafted length of the elastic member such that substantially all of an elongating stress imposed on the composite yarn is carried by the elastic member. The elastic composite yarn may further include an optional stress-bearing member surrounding the elastic member and the conductive covering filament.
    Type: Grant
    Filed: April 15, 2004
    Date of Patent: November 14, 2006
    Assignee: Textronics, Inc.
    Inventors: Eleni Karayianni, Omero Consoli, George W Coulston, Klaus Joachim Regenstein
  • Patent number: 7132161
    Abstract: A fiber velvet comprising nano-size fibers or nanofibrils attached to micro-size fibers is disclosed. Methods of manufacturing the velvet as well as various uses of the velvet are also described. For example, the fiber velvet can be used as a thermal interface or as an adhesive material. The nanofibrils may be attached to a flat base or membrane, or may be attached to the tip portions of the micro-size or larger diameter fibers. Various attributes of the micro-size fibers and of the nano-size fibers, for example, geometry (e.g. size, length, packing density) material type (e.g. carbon, metal, polymer, or ceramic) and properties (e.g. conductivity, modulus, surface energy, dielectric constant, surface roughness) can be selected depending on the desired attributes of the fiber velvet. The nanofibrils have a diameter of less than about 1 micron, and may advantageously be formed from single walled and/or multi-walled carbon nanotubes.
    Type: Grant
    Filed: June 17, 2003
    Date of Patent: November 7, 2006
    Assignee: Energy Science Laboratories, Inc.
    Inventors: Timothy R. Knowles, Christopher L. Seaman
  • Patent number: 7105227
    Abstract: The leather-like sheet substrate of the invention comprises a nonwoven fabric of three-dimensionally entangled superfine fibers (A) of at most 0.5 dtex in fineness and a polymer elastomer (B) filled in the entangled interspaces of the nonwoven fabric, in which the superfine fibers (A) comprise an organophosphorus component-copolymerized polyester and the polymer elastomer (B) contains a metal hydroxide or is copolymerized with an organophosphorus component. The leather-like sheet substrate of the invention and artificial leather obtained from it contain no halogen and are resistant to flames. These have a soft feel and are suitable to applications in the interior field that requires flame retardancy, especially to seats for vehicles, etc.
    Type: Grant
    Filed: February 18, 2002
    Date of Patent: September 12, 2006
    Assignee: Kuraray Co., Ltd.
    Inventors: Yoshiaki Yasuda, Yasuhiro Takeda, Shuhei Ishino, Yoshihiro Tanba
  • Patent number: 7084082
    Abstract: The objective of the present invention is to provide a collagen material that possesses physical properties to an extent that allows suturing while still maintaining the biochemical properties inherently possessed by collagen, and retains its shape for a certain amount of time even after application to the body; its production process; and, a medical material on which it is based, examples of which include a artificial tube for nerve, artificial tube for spinal cord, artificial esophagus, artificial trachea, artificial blood vessel, artificial valve or alternative medical membranes such as artificial endocranium, artificial ligaments, artificial tendons, surgical sutures, surgical prostheses, surgical reinforcement, wound protecting materials, artificial skin and artificial cornea, characterized by filling or having inside a substance having biocompatibility that can be degraded and absorbed in the body into a matrix of a non-woven fabric-like multi-element structure of collagen fibers having ultra-fine fiber
    Type: Grant
    Filed: June 7, 1999
    Date of Patent: August 1, 2006
    Assignee: Tapic International Co., Ltd.
    Inventor: Yasuhiko Shimizu
  • Patent number: 7067444
    Abstract: A lyocell nonwoven fabric having fibers characterized by pebbled surfaces and variable cross sections and diameters along the fibers and from fiber to fiber, is disclosed. The lyocell nonwoven fabric is produced by centrifugal spinning, melt blowing or spunbonding. The lyocell nonwoven fabric has fibers that can be made in the microdenier range with average weights as low as one denier or less. The lyocell nonwoven fabric has fibers with low gloss, a reduced tendency to fibrillate and have enhanced dye receptivity.
    Type: Grant
    Filed: March 28, 2002
    Date of Patent: June 27, 2006
    Assignee: Weyerhaeuser Company
    Inventors: Mengkui Luo, Vincent A. Roscelli, Amar N. Neogi, Richard A. Jewell
  • Patent number: 7049025
    Abstract: A novel flexible non-woven carbon fibre gas diffusion substrate comprising a plurality of first carbon fibres orientated in the x-, y- and optionally z-directions, said first fibres being bonded with a thermoplastic polymeric substance, and a carbon based filler material, characterised, in that the flexible non-woven carbon fibre gas diffusion substrate has a total density of greater than 0.35 g/cm3, and a gas diffusion electrode obtained therefrom is disclosed. Also disclosed is a process for the manufacture of the substrate and electrode.
    Type: Grant
    Filed: November 2, 2001
    Date of Patent: May 23, 2006
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Susan Joy Cooper, John Malcolm Gascoyne, Thomas Robertson Ralph, Karen Leanne Hogarth
  • Patent number: 7022629
    Abstract: A fiber reinforced matrix composite mirror that eliminates the problem of “print through”. A layer of small unbundled fibers in the matrix diffuses and randomize any stresses that are created by the weave pattern of the fiber reinforcement so that the coarse texture is not transferred to the optical quality surface thus eliminating “print through”. The layer can be provided in a variety of embodiments using random fibrils, a continuous fiber mat or a weave of single or finely towed continuous fibers. The fiber reinforced mirror is constructed by adding a mixture of matrix pre-cursor and fibers or fibrils to a common graphite fiber reinforced matrix construction.
    Type: Grant
    Filed: August 12, 2003
    Date of Patent: April 4, 2006
    Assignee: Raytheon Company
    Inventor: P. Chris Theriault
  • Patent number: 7001554
    Abstract: A durable erosion control blanket featuring a novel synthetic fiber filler is disclosed. The erosion control blanket of the present invention addresses the need for a particularly resilient erosion control blanket through the use of a post-consumer, crimped, polyester fiber filler material. In one embodiment, the post-consumer fiber material is of polyethylene terephthalate (PET) readily available in post-consumer form from the recycling of soda bottles. In short, a preferred filler material for the blanket of the present invention would utilize recycled soda bottle material which has been converted into a crimped, highly-resilient fibrous filler. It is, thus, possible to achieve the desired physical and mechanical properties in the erosion control blanket of the present invention while conserving natural resources to some extent by using a readily available post-consumer polymer material.
    Type: Grant
    Filed: February 4, 2005
    Date of Patent: February 21, 2006
    Assignee: American Excelsior Company
    Inventor: Gerald Davis Bohannon, Jr.
  • Patent number: 6949308
    Abstract: A fuel cell gas diffusion substrate has primary fibres, secondary fibres and one or more thermoplastic polymers for binding the primary and secondary fibres, characterized in that the secondary fibers are in the form of carbon nanofibers, and a gas diffusion electrode and membrane electrode assembly prepared therefrom are disclosed.
    Type: Grant
    Filed: April 12, 2001
    Date of Patent: September 27, 2005
    Assignees: Johnson Matthey Public Limited Company, Technical Fibre Products Limited
    Inventors: John Malcolm Gascoyne, Graham Alan Hards, Karen Leanne Hogarth, Thomas Robertson Ralph, Stephen John Edwards, Nigel Julian Walker
  • Patent number: 6916752
    Abstract: Nonwoven fibrous webs comprise fibers of uniform diameter that vary in morphology along their length. The variation provides longitudinal segments that exhibit distinctive softening characteristics during a bonding operation. Some segments soften under the conditions of the bonding operation and bond to other fibers of the web, and other segments are passive during the bonding operation. Webs as described can be formed by a method that comprises a) extruding filaments of fiber-forming material; b) directing the filaments through a processing chamber in which the filaments are subjected to longitudinal stress; c) subjecting the filaments to turbulent flow conditions after they exit the processing chamber; and d) collecting the processed filaments; the temperature of the filaments being controlled so that at least some of the filaments solidify while in the turbulent field.
    Type: Grant
    Filed: May 20, 2002
    Date of Patent: July 12, 2005
    Assignee: 3M Innovative Properties Company
    Inventors: Michael R. Berrigan, Anne N. De Rovere, William T. Fay, Jill R. Munro, Pamela A. Percha
  • Patent number: 6867156
    Abstract: A method for producing a material having z-direction waves in which a layer of continuous fibers is conveyed on a first moving surface into a nip formed by the first moving surface and a second moving surface which is traveling at a slower speed than the first moving surface, resulting in formation of a plurality of z-direction loops in the fibers giving loft to the material and a wave pattern producing ridges on both major surfaces of the resultant nonwoven web. The method permits easy real time alignment of manufacturing parameters to produce a variety of materials. The method further produces lofty nonwovens at a commercially viable rate.
    Type: Grant
    Filed: March 30, 2000
    Date of Patent: March 15, 2005
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Edward Jason White, Kurtis Lee Brown, John Herbert Conrad, Robert James Gerndt, Jose Enrique Maldonado
  • Patent number: 6855650
    Abstract: A durable erosion control blanket featuring a novel synthetic fiber filler is disclosed. The erosion control blanket of the present invention addresses the need for a particularly resilient erosion control blanket through the use of a post-consumer, crimped, polyester fiber filler material. In one embodiment, the post-consumer fiber material is of polyethyleneterephthalate (PET) readily available in post-consumer form from the recycling of soda bottles. In short, a preferred filler material for the blanket of the present invention would utilize recycled soda bottle material which has been converted into a crimped, highly-resilient fibrous filler. It is, thus, possible to achieve the desired physical and mechanical properties in the erosion control blanket of the present invention while conserving natural resources to some extent by using a readily available post-consumer polymer material.
    Type: Grant
    Filed: August 25, 2000
    Date of Patent: February 15, 2005
    Assignee: American Excelsior Company
    Inventor: Gerald Davis Bohannon, Jr.
  • Patent number: 6851283
    Abstract: A mat of mineral fibers has a random or quasi-random fiber orientation. The fibers have diameters which, for the great majority of them, are 2.5 to 4.5 micrometers, and a length of 2 to 15 cm. Its density is less than 40 kg/m3. Its resistance to compression, for a crushing of 10%, is equal to at least 0.5 kN/m2. The fineness of the fibers and their random distribution imparts to the mat an exceptional lightness and an excellent flexibility, making possible the perfect application of the mat on cylindrical surfaces.
    Type: Grant
    Filed: October 18, 1999
    Date of Patent: February 8, 2005
    Assignee: Isover Saint-Gobain
    Inventors: Paolo Baracchini, Jean-Pierre Vullieme
  • Patent number: 6852224
    Abstract: Disclosed is a filter comprised of activated carbon fibers, wherein said filter has a Virus Removal Index (hereafter “VRI”) of at least about 99%, as measured in accordance with the test method described in the specification. The filter may comprise unbound fibers, or the fibers may be bound with a binder to form a composite of fibers. Also disclosed is a method of removing viruses from a liquid, the method comprising contacting the liquid with a filter comprising activated carbon fibers wherein said filter has a VRI of at least about 99%. Also described is an article of manufacture comprising: (a) a filter comprising activated carbon fibers, wherein said filter has a VRI of at least about 99%; and (b) instructions which inform a user that the filter may be used to remove viruses from a liquid.
    Type: Grant
    Filed: August 27, 2003
    Date of Patent: February 8, 2005
    Assignees: The Procter & Gamble Company, The University of Kentucky Research Foundation
    Inventors: Marit Jagtoyen, Rosemary Anne Alexander Derbyshire, Mario E. Tremblay, Steve G. Fishter, Dimitris I. Collias, Francis John Derbyshire
  • Patent number: 6846545
    Abstract: A material to reduce the effects of trauma received from the impact of a projectile. One embodiment is a needle-punched, non-woven material including at least one type of ballistic fibers selected and oriented to provide a cushioning effect and maintain a high compressive restitution constant. A percentage of the fibers are oriented with at least their ends lying approximately perpendicular to the fabric plane and/or oriented to lie in a waveform generally along or parallel to the fabric plane. This enables the ends of the fibers lying perpendicular to the fabric plane to cushion the impact from the projectile by dissipating energy through compressional resistance, and the fibers along the fabric plane to reduce energy through dispersal along fiber lines, thereby reducing the trauma resulting from an impact.
    Type: Grant
    Filed: January 23, 2002
    Date of Patent: January 25, 2005
    Assignee: Auburn University
    Inventor: Howard Thomas
  • Patent number: 6844276
    Abstract: A nonwoven textile substrate formed from microfibers with a polyuerthane matrix fully and/or partially impregnated therein, a nonazo disperse dye within microfibers, including the surface, and the matrix. The dyed fibers having an L value of about 35 or less, an ?E light fastness of about 6 or less when subjected to about 225 kilo-joules, and a long term crock of at least about 1.5.
    Type: Grant
    Filed: March 21, 2002
    Date of Patent: January 18, 2005
    Assignee: Milliken & Company
    Inventors: Kaushal Gandhi, Benjamin H. Glover
  • Publication number: 20040248492
    Abstract: A nonwoven fabric printing medium comprises a first nonwoven fabric layer formed of thermoplastic polymer continuous filaments and at least one additional nonwoven fabric layer bonded to the first nonwoven fabric layer to form an integral unitary composite sheet material. The first nonwoven fabric layer has an outer surface adapted to receive printing ink, and the nonwoven fabric printing medium has a porosity of no more than 75 CFM pursuant to ASTM D-737-80, and in a preferred embodiment no more than 25 CFM. The first nonwoven fabric layer includes a thermoplastic polymer binder bonding together the thermoplastic polymer continuous filaments and also bonding the first nonwoven fabric layer to the one or more additional nonwoven fabric layers.
    Type: Application
    Filed: April 26, 2004
    Publication date: December 9, 2004
    Applicant: Reemay, Inc.
    Inventor: John Frank Baker
  • Patent number: 6800572
    Abstract: The present invention relates to fibrous web materials comprising polymeric material wherein the structure of the polymeric material contains elastic amorphous areas nano-scale-size reinforced with self arranged crystalline domains of nano-crystals.
    Type: Grant
    Filed: March 27, 2002
    Date of Patent: October 5, 2004
    Assignee: The Procter & Gamble Company
    Inventors: Bernhard Rieger, Mike Orroth, Gian De Belder
  • Publication number: 20040180597
    Abstract: Readily-fibrillable fibers of PVA polymer, having good chemical resistance, hydrophilicity, weather resistance and water resistance have a flattened cross-sectional profile and have a mean thickness D (&mgr;m) that satisfies the following formula (1):
    Type: Application
    Filed: March 10, 2004
    Publication date: September 16, 2004
    Applicant: Kuraray Co., Ltd.
    Inventors: Hideki Kamada, Tomohiro Hayakawa
  • Patent number: 6783837
    Abstract: There is provided a surge material for personal care products with a first creased layer and at least a second layer, where the layers are in face-to-face relation to one another and bonded together. The first has creases with a depth of between 0.25 and 2 mm and a frequency of between 5 and 100 per centimeter in the cross-machine and the second layer may have densities of between 0.01 and 0.05 g/cc and a basis weight between 25 and 250 gsm.
    Type: Grant
    Filed: October 1, 1999
    Date of Patent: August 31, 2004
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Christopher Cosgrove Creagan, Samuel Edward Marmon
  • Patent number: 6777056
    Abstract: Composite nonwoven webs are provided having two distinct regions extending adjacent one another in the machine direction of the web; the first region is formed from first continuous filaments and the second region is formed from second continuous filaments. The interface of the first and second region is formed from a mixture the first and second continuous filaments in a confluent relationship with one another and such that the two distinct regions form a unitary nonwoven web. The respective first and second regions can have distinct physical attributes as a result of utilizing first and second filaments which are different from one another. The first and second continuous filaments can vary with respect to average fiber denier, cross-sectional shape, cross-sectional configuration, polymer composition, crimp level, and additive composition.
    Type: Grant
    Filed: October 12, 2000
    Date of Patent: August 17, 2004
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Lavada Campbell Boggs, Kevin George Hetzler, Glen Thomas Mildenhall, Michael Tod Morman, Dan Kenneth Schiffer, Susan Elaine Shawver, Sandy Chi-Ching Tan
  • Publication number: 20040132374
    Abstract: An elastically stretchable nonwoven fabric comprises elastically stretchable first fibers made of a first polymer and inelastically stretchable second fibers made of a second polymer. The second fibers are separably attached to the first fiber at attaching areas intermittently formed on the first fiber. Between the attaching areas neighboring to each other the second fibers are spaced apart from the first fiber and have lengths longer than that of the first fiber. One to sixteen of the second fibers are provided per each first fiber.
    Type: Application
    Filed: September 22, 2003
    Publication date: July 8, 2004
    Inventor: Toshio Kobayashi
  • Publication number: 20040121689
    Abstract: An entangled fabric that contains a nonwoven web hydraulically entangled with a fibrous component is provided. The nonwoven web is formed from staple fibers and is creped. For example, in one embodiment, the nonwoven web is a creped, point bonded, carded web. Excellent liquid handling properties can be achieved in accordance with the present invention without resulting in the poor liquid handling capabilities often associated with point bonded nonwoven webs. In fact, the entangled fabric of the present invention can have improved bulk, softness, and capillary tension.
    Type: Application
    Filed: December 23, 2002
    Publication date: June 24, 2004
    Applicant: Kimberly-Clark Worldwide, Inc.
    Inventors: Ralph L. Anderson, Eugenio G. Varona
  • Publication number: 20040116024
    Abstract: This invention relates to an improved method for preparing stretchable multiple-component bonded composite sheets which involves bonding a fibrous layer of spirally-crimpable multiple-component continuous filaments or staple fibers to one or more non-spirally-crimpable layers using an array of intermittent mechanical, chemical, or thermal bonds, and heating the bonded composite to activate the spiral crimp of the fibers in the spirally-crimpable layer. Multi-layer nonwoven fabrics prepared according to the method of the current invention have an improved combination of strength, aesthetics, stretch-recovery properties, and textile hand and drape compared to multiple-component nonwoven fabrics known in the art.
    Type: Application
    Filed: December 12, 2002
    Publication date: June 17, 2004
    Inventors: Dimitri P. Zafiroglu, Geoffrey David Hietpas, Debora Flanagan Massouda, Thomas Michael Ford
  • Publication number: 20040116027
    Abstract: The present invention is concerned with a novel non-woven fabric characterized by high stretch recovery and a process for preparing said fabric by employing fibers of latent crimp.
    Type: Application
    Filed: November 21, 2003
    Publication date: June 17, 2004
    Inventors: Yves Termonia, James Edmond Van Trump
  • Patent number: 6740792
    Abstract: A material having a multi-denier base material layer including a plurality of fine denier fibers, the fine denier fibers of less than about 10 dpf, and a plurality of large denier filaments intermixed with the fine denier fibers which form channels in a longitudinal direction of the material, the large denier filaments of greater than about 10 dpf. A method of producing a multi-denier cover material is also disclosed.
    Type: Grant
    Filed: December 18, 2001
    Date of Patent: May 25, 2004
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Donald E. Waldroup, Jaime Braverman, Teresa Petryk
  • Publication number: 20040077246
    Abstract: A hollow polyester filament is disclosed that has sufficient openings therein for the hollow filament to substantially fill with water. The polyester filament has a moisture absorption capability of between about 10 and 30 percent by volume.
    Type: Application
    Filed: October 17, 2002
    Publication date: April 22, 2004
    Applicant: Wellman, Inc.
    Inventors: Frederick L. Travelute, Stanley Kiser Hovis
  • Publication number: 20040067709
    Abstract: The invention provides a nonwoven fabric of crimped conjugate fibers comprising (1) a first propylene-based polymer component and (2) a second propylene-based polymer component, and a laminate of the nonwoven fabric and other nonwoven fabrics or porous films, in which the melting point of the component (1) is higher by at least 20° C. than that of the component (2) a ratio of the two components in melt flow rate (component (2)/component (1)) is in the range of 0.8 to 1.2, and the component ratio expressed by (1)/(2) (by weight) is 50/50 to 5/95. The nonwoven fabric has an excellent bulkiness and softness, is excellent in terms of spinnability and fuzzing resistance, and can be spun by a conventional melt spinning. The laminate has further improved water impermeability and surface smoothness. The nonwoven fabric and the laminate using the same may both be used for disposable diapers or sanitary napkins.
    Type: Application
    Filed: July 29, 2003
    Publication date: April 8, 2004
    Inventors: Masahiro Kishine, Kunihiko Takesue, Hisashi Morimoto
  • Patent number: 6699366
    Abstract: A press fabric for the press section of a paper machine has a base fabric which includes a nonwoven mesh fabric. The base fabric, or a layer thereof, is assembled in integral form using a strip or strips of the nonwoven mesh fabric. The assembly may be effected by spirally winding the nonwoven mesh fabric in a plurality of non-overlapping turns, by abutting each turn of the nonwoven mesh fabric against that previously wound, and by joining each turn of the nonwoven mesh fabric to that previously wound to form an endless loop. Alternatively, a plurality of endless loops of equivalent length are formed from separate strips of nonwoven mesh fabric, and arranged in a side-by-side abutting relationship. The endless loops are then joined, one to the next, to provide a base fabric, or component thereof, in the form of an endless loop.
    Type: Grant
    Filed: April 24, 2001
    Date of Patent: March 2, 2004
    Assignee: Albany International Corp.
    Inventors: Maurice R. Paquin, James G. Donovan
  • Publication number: 20040033748
    Abstract: Papermachine clothing comprising a woven or non-woven support layer 4, a non-woven layer 6 comprising ultra-coarse non-continuous fibres orientated close to the intended running directions of the clothing and two further layers of batt 8,10 each comprising conventional somewhat finer staple fibres predominantly aligned close to the cross-machine direction. The ultra-coarse non-continuous fibre layer 6 may comprise two such layers, one of which 6a is biassed at an angle A to the running direction X of the clothing, the other of which 6b is biased at an opposite angle B to the running direction X to provide a layer 6 whose fibres whilst being substantially orientated in the machine direction also have a bi-axial construction with a cross-orientation.
    Type: Application
    Filed: July 14, 2003
    Publication date: February 19, 2004
    Inventor: Robert L. Crook
  • Patent number: 6686303
    Abstract: An improved nonwoven web composite is formed by combining splittable bicomponent thermoplastic filaments with a component selected from other fibers and particles. The bicomponent filaments include distinct regions of first and second incompatible polymers extending the length of the filaments. After the bicomponent filaments are combined with the other fibers and/or particles, the bicomponent filaments are caused to split lengthwise along boundaries between the regions of different polymers, resulting in a web or matrix of finer filaments which entrap, ensnare and contain the other fibers and/or particles within the web or matrix. The nonwoven web composite is particularly useful for making absorbent articles, which require durability and optimum levels of absorbent fibers and/or particles.
    Type: Grant
    Filed: November 13, 1998
    Date of Patent: February 3, 2004
    Assignee: Kimberly-Clark Worldwide, Inc.
    Inventors: Bryan David Haynes, Billy Dean Arnold, Justin Max Duellman, Ryan Clinton Frank, Jeffrey Lawrence McManus, Charles Allen Smith, Ty Jackson Stokes, Kevin Edward Smith, Darryl Franklin Clark, Debra Jean McDowall, Samuel Edward Marmon, Christopher Cosgrove Creagan, Xin Ning, David Lewis Myers
  • Publication number: 20040018794
    Abstract: The present invention is directed a nonwoven fabric cleaning article which is imparted with a three-dimensional image or pattern during the fabrication stage. The three-dimensional image or pattern imparted into the structure of the nonwoven fabric results in a material with a variable level of leading surface contact region as measured across the face of the fabric. The leading surface contact regions are present in the form of projections out of the planar background of the fabric, the prevalence of three-dimensional projections being such that the number and/or dimension of such projections increases as one moves away from the leading edges of the cleaning article.
    Type: Application
    Filed: May 2, 2003
    Publication date: January 29, 2004
    Inventors: Nick Carter, Cheryl Carlson
  • Patent number: 6680144
    Abstract: A method for producing a battery separator is disclosed. The method comprises applying a coating of an ethylenically unsaturated monomer to the fibers of a non-woven sheet and polymerizing the monomer in situ on the fiber surfaces. The non-woven sheet is from 50 to 3000 microns thick, and is composed of polyolefin fibers having an average fiber diameter from 0.5 to 5 microns and a surface area from 0.2 to 30 square meters per gram.
    Type: Grant
    Filed: May 6, 2002
    Date of Patent: January 20, 2004
    Assignee: KVG Technologies, Inc.
    Inventor: Wai M. Choi
  • Publication number: 20030216096
    Abstract: Nonwoven fibrous webs comprise fibers of uniform diameter that vary in morphology along their length. The variation provides longitudinal segments that exhibit distinctive softening characteristics during a bonding operation. Some segments soften under the conditions of the bonding operation and bond to other fibers of the web, and other segments are passive during the bonding operation. Webs as described can be formed by a method that comprises a) extruding filaments of fiber-forming material; b) directing the filaments through a processing chamber in which the filaments are subjected to longitudinal stress; c) subjecting the filaments to turbulent flow conditions after they exit the processing chamber; and d) collecting the processed filaments; the temperature of the filaments being controlled so that at least some of the filaments solidify while in the turbulent field.
    Type: Application
    Filed: May 20, 2002
    Publication date: November 20, 2003
    Applicant: 3M Innovative Properties Company
    Inventors: Michael R. Berrigan, Anne N. De Rovere, William T. Fay, Jill R. Munro, Pamela A. Percha
  • Patent number: 6641902
    Abstract: A nonwoven fabric is formed with, in addition to crests of high fibers surface density and troughs of low fibers surface density extending in parallel one to another in one direction, bridge-like regions each extending transversely of this one direction between pair of the crest and the trough adjoining each other, and thereby enables a direction dependency of tensile strength and stretchability to be effectively alleviated.
    Type: Grant
    Filed: March 13, 2000
    Date of Patent: November 4, 2003
    Assignee: Uni-Charm Corporation
    Inventors: Toshio Kobayashi, Hideyuki Ishikawa, Satoshi Mitsuno
  • Publication number: 20030194937
    Abstract: A composite abrasive nonwoven web is prepared by passing fibers through a card to yield a pre-bond web following by the bonding of the pre-web in a calender to achieve a composite abrasive nonwoven web. The composite abrasive nonwoven web may be manufactured in, for example, one or two stages. The produced composite web may have at least two layers where, for example, one layer is an absorbent smooth layer and another layer is a rough abrasive layer.
    Type: Application
    Filed: April 10, 2002
    Publication date: October 16, 2003
    Inventors: Yarron Bendor, Ilan Pickman, Rachel Ben Horin, Gil Strauss
  • Publication number: 20030194938
    Abstract: The inventive method provides highly desirable hand to various different types of fabrics through the initial immobilization of individual fibers within target fabrics and subsequent treatment through abrasion, sanding, or napping of at least a portion of the target fabric. Such a procedure includes “nicking” the immobilized fibers thereby permitting the fibers to produce a substantially balanced strength of the target fabric in the fill and warp directions while also providing the same degree of hand improvements as obtained with previous methods. Furthermore, this process also provides the unexpected improvement of non-pilling to synthetic fibers as the “nicking” of the immobilized fibers results in the lack of unraveling of fibers and thus the near impossibility of such fibers balling together to form unwanted pills on the fabric surface. Fabrics treated by this process are also contemplated within this invention.
    Type: Application
    Filed: September 5, 2002
    Publication date: October 16, 2003
    Inventors: Scott W. Efird, Louis Dischler
  • Publication number: 20030176132
    Abstract: A nonwoven fabric contains extra-fine fibers which contain linear bonded regions and/or dot-like bonded regions, and non-bonded regions on a surface of the extra-fine fibers. The bonded regions account for from 10 to 80% of a surface area of the nonwoven fabric. A distance between neighboring bonded regions is at most 20 mm. The nonwoven fabric has an excellent ability to wipe off dirt including oily stains and persistent stains, it well follows even three-dimensionally patterned faces of the articles to be wiped with it. Its feel and its washing resistance are good.
    Type: Application
    Filed: February 5, 2003
    Publication date: September 18, 2003
    Applicant: KURARAY CO. LTD.
    Inventors: Hidetoshi Moriyasu, Masako Yokomizo, Sumito Kiyooka
  • Publication number: 20030165667
    Abstract: The present invention relates to film-fibril plexifilamentary sheet products which demonstrate improved balance of toughness and softness combined with improved balance of air permeability and liquid barrier resistance, which are prepared by point bonding a nonwoven sheet on both sides by passing said sheet between embossing rolls at a combination of bonding temperature, pressure and residence time such that the majority of bond points are not bonded to the point of translucency. The present invention relates to the use of these products in rooflining materials.
    Type: Application
    Filed: February 22, 2002
    Publication date: September 4, 2003
    Inventors: Didier Decker, Joseph R. Guckert, Brian P. Little, Robert Anthony Marin, Larry R. Marshall, Subhra K. Nath, Nico Schmit, Charles Stephen Schwartz, Faye N. Schwartz
  • Patent number: 6607996
    Abstract: A biodegradable filament nonwoven fabric is provided which is composed of filaments of a polylactic acid based polymer. The polylactic acid based polymer is selected from the group consisting of poly-D-lactic acid, poly-L-lactic acid, copolymers of D-lactic acid and L-lactic acid, copolymers of D-lactic acid and a hydroxycarboxylic acid, copolymers of L-lactic acid and a hydroxycarboxylic acid, and copolymers of D-lactic acid, L-lactic acid and a hydroxycarboxylic acid, which have melting points of not lower than 100° C., and blends of any of these polymers which have melting points of not lower than 100° C. The filaments of the polylactic acid based polymer have a birefringence of 10×10−3 to 25×10−3, a degree of crystallinity of 12 to 30 wt %, and a crystal size of not greater than 80 Å as measured axially of the filaments. The nonwoven fabric has a boiling water shrinkage percentage of not higher than 15%.
    Type: Grant
    Filed: July 9, 1999
    Date of Patent: August 19, 2003
    Assignees: Tomoegawa Paper Co., Ltd., Unitika, Ltd.
    Inventors: Mamiko Matsunaga, Atsushi Matsunaga, Koichi Nagaoka
  • Publication number: 20030134560
    Abstract: Artificial leather sheet material is made by hydroentanglement of waste leather fibres. A web (28) of the fibres is advanced on a porous belt (8, 9) high pressure water jet heads (13) in a number of successive hydroentanglement steps. Screens (14) are pressed onto the surface of the web (28) between the water jet heads (13) and the web (28). The screens (14) have apertures which allow deep penetration of the water jets into the web (28) whilst thin screen portions between the apertures act to interrupt the jets * and limit formation of furrows (30). Deflector plates (19) are provided alongside water jet heads (13) to remove re-bounding water.
    Type: Application
    Filed: November 27, 2002
    Publication date: July 17, 2003
    Inventor: Christopher Graham Bevan
  • Publication number: 20030124940
    Abstract: A liner is disclosed that is capable of being tuned or adjusted during manufacturing to absorb or reflect sound energy, as necessary or desired for a particular application. The liner is formed of a composite material comprising a combination or mixture of mineral fibers, such as glass fibers, and organic fibers, such as polypropylene fibers.
    Type: Application
    Filed: December 31, 2001
    Publication date: July 3, 2003
    Inventor: Rajendran S. Michael