Abstract: An apparatus to produce a self-piercing and clinch nut includes a first forging die assembly, a second forging die assembly, a third forging die assembly, a transfer mechanism, and a controller. The first forging die assembly is configured to subject a blank to first processing. The second forging die assembly is adjacent to the first forging die assembly and configured to subject the blank to second processing after the blank has undergone the first processing in the first forging die assembly. The third forging die assembly is adjacent to the second forging die assembly and configured to subject the blank to third processing after the blank has undergone the second processing in the second forging die assembly. The controller is configured to control the first forging die assembly, the second forging die assembly, the third forging die assembly, and the transfer mechanism to operate.

Abstract: There is provided a nut having a thread portion having a female thread, a metallic plate portion having a base segment, and a hardness gradient portion provided between the thread portion and the metallic plate portion. The thread portion, metallic plate portion and the hardness gradient portion are monolithic each other, a metallographic structure of the metallic plate portion differs from a metallographic structure of the thread portion and a hardness of the hardness gradient portion is lower than a hardness of the thread portion and lowers from the thread portion toward the metallic plate portion.

Abstract: A pierce nut manufacturing apparatus using a nut former for forming nut blank 11 for high stress type pierce nut 1, Wherein the undercut screw-hole 12 is pierced and the end surface portion of pilot portion 13 radially widened, and the four diagonal corner end surfaces of nut blank 11b finished with the forming process of slanting and enlarging the peripheral side wall surface of pilot portion 13 for defining annular groove 15 are pushed out by four knockout pins 77 and then pushed in between a pair of fingers 58, 58 of a transfer mechanism located in the vicinity of end surface of a die 53.

Abstract: The invention relates to a method for producing hollow body elements (200), for example, nut elements which are applied to components which are normally made of steel (280), in particular, for producing hollow body elements having an essentially quadratic or rectangular external profile (202). Said method consists of cutting individual elements of a profile in the form of a profile rod (1) or a winding after holes (204) have previously been stamped in the profile, a threaded cylinder (206) is subsequently, optionally, formed using a follow-on composite tool (10) which consists of several working stations. The invention is characterized in that a penetrating process and a punching process are carried out in the working station. The invention also relates to hollow body elements (200), components, follow-on composite tools (10) and rolling mills (600, 602).

Abstract: A predicted boat speed value generator, in accordance with one or more embodiments, receives an engine rotation signal, an intake pressure value, and other detection signals including shift position, and provides a predicted boat speed value. A control signal generator determines the fuel injection amount, the amount of air, and the ignition timing based on the predicted boat speed to provide respective control signals. The predicted boat speed value generator includes a predicted boat speed mapped value extraction process to search through the predicted boat speed value map during the constant speed operation and acceleration, based on the rotational speed and the intake pressure, to extract the predicted boat speed mapped value “d” for output. A predicted decelerating boat speed value output process establishes the initial predicted boat speed value to provide the attenuated predicted boat speed value in every cycle.

Abstract: An encapsulated fastener includes a nut having a face with a concave gap adapted to receive a bolt. The nut is encapsulated by an encapsulation including an extension, which includes a tube adapted for receiving a portion of the bolt and a flange adapted for engaging a face of the nut. The encapsulation extension is placed on the nut in an overmolding tool, wherein an encapsulation base is injection molded over a portion of the encapsulation extension. The encapsulation base encapsulates the nut and extends into the nut concave gap forming a base foot and washer protrusion. The nut is encapsulated except for its bore which is sealed off during the overmolding process by a spring-mounted mandrel. Alternative embodiments of the invention include tubes with different configurations for contacting the bolt whereby the tube or cylinder is reinforced. A method and tooling for manufacturing the encapsulated fastener are also provided.

Abstract: An encapsulated fastener includes a nut having a face with a concave gap adapted to receive a bolt. The nut is encapsulated by an encapsulation including an extension, which includes a tube adapted for receiving a portion of the bolt and a flange adapted for engaging a face of the nut. The encapsulation extension is placed on the nut in an overmolding tool, wherein an encapsulation base is injection molded over a portion of the encapsulation extension. The encapsulation base encapsulates the nut and extends into the nut concave gap forming a base foot and washer protrusion. The nut is encapsulated except for its bore which is sealed off during the overmolding process by a spring-mounted mandrel. Alternative embodiments of the invention include tubes with different configurations for contacting the bolt whereby the tube or cylinder is reinforced. A method and tooling for manufacturing the encapsulated fastener are also provided.

Abstract: In mounting a resin panel to a car body member, the car body member is provided with a car body member thread part, a portion of the resin panel corresponding to the car body member thread part is formed with a slot extending along a direction of allowance of thermal deformation of the resin panel, and the resin panel is mounted to the car body member using a fastener including: a threaded stem; a first large diameter part provided to one end of the threaded stem and insertable in the slot; and a fastener thread part provided at an end surface of the first large diameter part opposite to the threaded stem and screw-engageable with the car body member thread part.

Abstract: A tool for chipless shaping of threads has a working part having an exterior side provided with thread grooves. A clamping shaft having a fastening area is provided and the working part is secured on the fastening area. The working part is a component that is nonpositively secured in an axial direction of the clamping shaft on the fastening area of the clamping shaft. The fastening area of the clamping shaft has a cross-section that is smaller than a cross-section of a remainder of the clamping shaft.

Abstract: An encapsulated fastener includes a nut adapted to receive a bolt. The nut is encapsulated by an encapsulation including an extension, which includes a tube adapted for receiving a portion of the bolt and a flange adapted for engaging a face of the nut. The encapsulation extension is placed on the nut in an overmolding tool, wherein an encapsulation base is injection molded over a portion of the encapsulation extension. The encapsulation base encapsulates the nut, except for its bore, which is sealed off during the overmolding process by a spring-mounted mandrel. Alternative embodiments of the invention include tubes with different configurations for contacting the bolt whereby the tube or cylinder is reinforced. A method and tooling for manufacturing the encapsulated fastener are also provided.

Abstract: A method of forming a female fastener including rolling a body portion strip having a midportion and flange portions on opposed sides of the midportion, piercing spaced openings through the midportion, cutting the strip to length between the openings, cold forming a separate generally cylindrical pilot portion having a length greater than the width of the midportion and a diameter greater than the opening through the midportion, preferably including radial splines, and press fitting the pilot portion through the opening in the midportion. The self-attaching female fastener thus includes a rectangular body portion and a generally cylindrical pilot portion having an end face spaced above a plane of the midportion and may be formed of a harder metal than the body portion.

Abstract: A thread making device that has a thread form with controlled height adjustment. The thread making device is formed from a threading cartridge mounted on a threading bar. A thread form with a cutting edge is secured in a pocket on the threading cartridge bounded on one side by an adjustable height clamp, whose position relative to the threading cartridge is controlled by serrated faces on the adjustable height clamp and the threading cartridge. The thread form has a thickness extending in a wear direction, and the serrations of the serrated faces allow height adjustment of the adjustable height clamp in the wear direction.

Abstract: The present invention provides for fastener inserts and methods of manufacturing the same. The fastener inserts include selectively removable tangs which can be broken away more cleanly than with other commercially available fastener inserts. Further, the methods of manufacture offer a significant improvement in the production process.

Abstract: A thread tapping machine for tapping female threads into a series of associated articles that are held in an associated stationary fixture includes a housing mounted for reciprocating movement toward and away from the stationary fixture. The housing is rotationally fixed. A spindle is carried by the housing for reciprocating movement therewith and for rotational movement within the housing. A shank is carried by the spindle and is configured for rotational and reciprocal movement with the spindle. The shank has a flute tap section, an elongated shank body, a transverse section opposite the flute tap and a bent section between the transverse section and the elongated body. The housing is moved toward and into contact with a first of the series of articles with the spindle rotating so that the flute tap section engages the article to form a thread therein.

Abstract: A thread tapping machine for tapping female threads into a series of associated articles that are held in an associated stationary fixture includes a housing mounted for reciprocating movement toward and away from the stationary fixture. The housing is rotationally fixed. A spindle is carried by the housing for reciprocating movement therewith and for rotational movement within the housing. A shank is carried by the spindle and is configured for rotational and reciprocal movement with the spindle. The shank has a flute tap section, an elongated shank body, a transverse section opposite the flute tap and a bent section between the transverse section and the elongated body. The housing is moved toward and into contact with a first of the series of articles with the spindle rotating so that the flute tap section engages the article to form a thread therein.

Abstract: Method and apparatus for modifying conventional internally threaded nut blanks to form one piece all metal prevailing torque locknut fasteners having uniform, repeatable torque characteristics when engaged with conventional bolt threads.

Abstract: The fastener comprises, in combination, a screw having a threaded shaft, and a fastening strip or sheet having a raised portion provided with an aperture being preformed to have an at least partly helical threadform-defining edge shaped and dimensioned to matingly receive the threaded shaft of the screw means. The crests comprising the threaded shaft of the screw means have an asymmetrical surface profile in the axial direction of the threaded shaft which enables the shaft to withstand greater applied torque.

Abstract: An improved screw washer, and an improved mold for fabricating the improved screw washer. Using a selected metal plate having a thickness thinner than a nominal height demanded for a nut, the invention primarily aims to form an improved screw washer incorporating a nut satisfying the demanded height. The invention is to provide an improved screw washer, and an improved mold for fabricating the screw washer. Particularly, using this improved mold, the improved screw washer can easily be manufactured, where the above-identified nut is solidly bonded with the metal plate without being disengageable therefrom, and yet, a sufficiently lengthy tapped hole is formed. Structurally, a nut is formed in the state of being continuous to a metal plate after punching out part of the metal plate.