Liquid Interior Patents (Class 473/354)
  • Patent number: 7833111
    Abstract: A light-emitting golf ball is provided. The light-emitting golf ball is characterized in that hemispherical first hollow portions extend from the surface toward the center of a core, second hollow portions having a diameter less than that of the first hollow portions extend from bottom zones of the first hollow portions toward the center of the core, narrow holes extend through the core from the second hollow portions to portions of the core that are opposed to the second hollow portions, a ball body includes a transparent cover layer extending over the core surface, chemical light-emitting bodies include sealed vessels made of a flexible transparent material, the sealed vessels have cylindrical portions and round light-emitting portions having a diameter greater than that of the cylindrical portions, the cylindrical portions are tightly fit in the second hollow portions, and the light-emitting portions are fit in the first hollow portions.
    Type: Grant
    Filed: May 18, 2005
    Date of Patent: November 16, 2010
    Assignee: Lumica Corporation
    Inventor: Shiro Harada
  • Patent number: 7749092
    Abstract: A device for practice putting of golf balls is provided comprising a platform covered by a synthetic matting simulating a putting surface 2, a standing area 1 for the golfer with first 16 and second 19 foot operated electrical on/off switches for operating an electromagnetic return means such that the golfers can retrieve each golf ball without ever changing their putting position.
    Type: Grant
    Filed: May 6, 2008
    Date of Patent: July 6, 2010
    Inventor: Lamar Anthony Rutherford
  • Patent number: 7744488
    Abstract: The present invention is directed to golf balls comprising a fluid-filled center surrounded by an outer core, wherein the outer core comprises a layer formed from a relatively soft HNP composition and a layer formed from a relatively hard HNP composition. The present invention is not limited by which outer core layer is formed from the relatively soft HNP composition and which layer is formed from the relatively hard HNP composition, so long as both layers are present in the outer core of the golf ball. Relatively soft HNP compositions of the present invention have a Shore D hardness of 55 or less and comprise a highly neutralized acid copolymer. Relatively hard HNP compositions of the present invention have a Shore D hardness of 45 or greater and comprise a highly neutralized acid copolymer. The material hardness of the relatively soft HNP composition is less than the material hardness of the relatively hard HNP composition.
    Type: Grant
    Filed: May 22, 2008
    Date of Patent: June 29, 2010
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Derek A. Ladd, Edmund A. Hebert, Douglas E. Jones, Antonio U. DeSimas
  • Publication number: 20100160077
    Abstract: Disclosed herein is a multi-layer golf ball having a soft outer cover. The golf ball has an inner cover layer with a Shore D hardness of 60 or more, and an outer cover with a Shore D hardness of 55 or less, and more preferably 50 or less. In a particularly preferred form of the invention, the outer cover comprises one or more polyurethane materials. The golf ball of the invention has exceptionally soft feel and high spin rates on short shots of 80 yards or less, and particularly, 40 yards or less, while maintaining good distance and average spin on full shots.
    Type: Application
    Filed: March 1, 2010
    Publication date: June 24, 2010
    Applicant: CALLAWAY GOLF COMPANY
    Inventors: THOMAS J. KENNEDY, III, MICHAEL T. TZIVANIS, VIKTOR KELLER, WILLIAM M. RISEN, JR., MARK L. BINETTE, JOHN L. NEALON
  • Publication number: 20100144464
    Abstract: The present invention relates to a smart golf ball comprised of one or more mantle layers juxtaposed between an inner core and outer cover, where the core, the mantle layer(s), and/or the cover are further comprised of a ferrofluid, a magnetorheological fluid, an inverse magnetorheological fluid, and/or a magnetorheological elastomer, in any of its construction. These nano-engineered materials make possible a golf ball with heretofore-unprecedented levels of adaptive play.
    Type: Application
    Filed: February 12, 2010
    Publication date: June 10, 2010
    Inventor: Jay VanDelden
  • Publication number: 20090312120
    Abstract: The present invention encompasses a golf ball having a diameter and being comprised of a core and a cover, wherein the core is further comprised of a fluid mass at the center of the ball, and a first, solid, non-wound mantle layer surrounding the fluid mass, wherein the first mantle layer comprises a copolymer or terpolymer of ethylene and an ?,?-unsaturated carboxylic acid, the acid being neutralized at least 80% by a salt of an organic acid, a cation source, or a suitable base of the organic acid, and wherein the cover comprises polyurethane, polyurea, or a polyurea/polyurethane hybrid. Preferably, the rate of spin decay is at least 10% of an initial spin rate of the golf ball over the entire ball flight.
    Type: Application
    Filed: August 26, 2009
    Publication date: December 17, 2009
    Inventors: Michael J. Sullivan, Derek A. Ladd, Edmund A. Hebert, Herbert C. Boehm
  • Publication number: 20090305816
    Abstract: The present invention encompasses a golf ball having a diameter and being comprised of a core and a cover, wherein the core is further comprised of a fluid mass at the center of the ball, and a first, solid, non-wound mantle layer surrounding the fluid mass, wherein the first mantle layer comprises a copolymer or terpolymer of ethylene and an ?,?-unsaturated carboxylic acid, the acid being neutralized at least 80% by a salt of an organic acid, a cation source, or a suitable base of the organic acid, and wherein the cover comprises polyurethane, polyurea, or a polyurea/polyurethane hybrid. Preferably, the rate of spin decay is at least 10% of an initial spin rate of the golf ball over the entire ball flight.
    Type: Application
    Filed: June 26, 2009
    Publication date: December 10, 2009
    Inventors: WILLIAM E. MORGAN, HERBERT C. BOEHM, MICHAEL MCNAMARA, DIOMAR CORREIA, DONALD A. SERINO
  • Patent number: 7534174
    Abstract: The present invention is directed to golf balls having at least one layer formed from a rubber composition comprising a base rubber and from 10 parts to 120 parts of an oily substance, by weight per 100 parts of the base rubber. The base rubber is a polybutadiene having a Mooney viscosity of 40 or greater. The rubber composition may be present in any one or more of a core layer, a cover layer, or an intermediate layer.
    Type: Grant
    Filed: March 20, 2008
    Date of Patent: May 19, 2009
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Derek A. Ladd, David A. Bulpett, Brian Comeau
  • Patent number: 7530907
    Abstract: The present invention is directed to golf balls comprising a fluid-filled center surrounded by an outer core, wherein the outer core comprises a layer formed from a low modulus HNP composition and a layer formed from a high modulus HNP composition. The present invention is not limited by which outer core layer is formed from the low modulus HNP composition and which layer is formed from the high modulus HNP composition, so long as both layers are present in the outer core of the golf ball. Low modulus HNP compositions of the present invention comprise a highly neutralized acid copolymer having a modulus of from 1,000 psi to 50,000 psi. High modulus HNP compositions of the present invention comprise a highly neutralized acid copolymer having a modulus of from 25,000 psi to 150,000 psi.
    Type: Grant
    Filed: May 22, 2008
    Date of Patent: May 12, 2009
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Derek A. Ladd, Edmund A. Hebert, Douglas E. Jones, Antonio U. DeSimas
  • Patent number: 7524918
    Abstract: The present invention is directed to golf items formed from a sulfur-containing composition. The sulfur-containing composition comprises the reaction product of four reactable components: (a) polyisocyanates and polyisothiocyanates; (b) polyols and polythiols; (c) epoxides and episulfides; and (d) amines and anilines; wherein at least one of the four reactable components contains a sulfur atom. The present invention also relates to methods, e.g., reaction injection molding processes and castable molding processes, for forming such golf items.
    Type: Grant
    Filed: April 27, 2006
    Date of Patent: April 28, 2009
    Assignee: Acushnet Company
    Inventor: Manjari Kuntimaddi
  • Publication number: 20090075756
    Abstract: The present invention encompasses a golf ball having a diameter and being comprised of a core and a cover, wherein the core is further comprised of a fluid mass at the center of the ball, and a first, solid, non-wound mantle layer surrounding the fluid mass, wherein the first mantle layer comprises a copolymer or terpolymer of ethylene and an ?,?-unsaturated carboxylic acid, the acid being neutralized at least 80% by a salt of an organic acid, a cation source, or a suitable base of the organic acid, and wherein the cover comprises polyurethane, polyurea, or a polyurea/polyurethane hybrid. Preferably, the rate of spin decay is at least 10% of an initial spin rate of the golf ball over the entire ball flight.
    Type: Application
    Filed: November 21, 2008
    Publication date: March 19, 2009
    Inventors: Michael J. Sullivan, Derek A. Ladd, Edmund A. Hebert, Herbert C. Boehm
  • Patent number: 7458904
    Abstract: The present invention encompasses a golf ball having a diameter and being comprised of a core and a cover, wherein the core is further comprised of a fluid mass at the center of the ball, and a first, solid, non-wound mantle layer surrounding the fluid mass, wherein the first mantle layer comprises a copolymer or terpolymer of ethylene and an a,?-unsaturated carboxylic acid, the acid being neutralized at least 80% by a salt of an organic acid, a cation source, or a suitable base of the organic acid, and wherein the cover comprises polyurethane, polyurea, or a polyurea/polyurethane hybrid. Preferably, the rate of spin decay is at least 10% of an initial spin rate of the golf ball over the entire ball flight.
    Type: Grant
    Filed: February 14, 2006
    Date of Patent: December 2, 2008
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Derek A. Ladd, Edmund A. Hebert, Herbert C. Boehm
  • Patent number: 7344453
    Abstract: A golf ball having a spherical shell with a plurality of internal structures is disclosed herein. A fluid material is disposed within the spherical shell. The plurality of internal structures influence the spin decay of the golf ball.
    Type: Grant
    Filed: June 18, 2007
    Date of Patent: March 18, 2008
    Assignee: Callaway Golf Company
    Inventors: Thomas J. Kennedy, III, Vincent J. Simonds, Mark L. Binette
  • Patent number: 7320648
    Abstract: A golfball comprising a liquid core and a reaction-injection-molded (RIM) cover material is disclosed. The liquid core comprises a core shell defining a hollow region, the hollow region containing a fluid. The reaction-injection-molded material may be a reaction-injection-molded polyurethane, a reaction-injection-molded polyurea, a reaction-injection-molded polyurethane/polyurea blend, or mixtures thereof. A golfball with a liquid core and RIM cover exhibits variable spin characteristics and a larger spin decay.
    Type: Grant
    Filed: January 27, 2006
    Date of Patent: January 22, 2008
    Assignee: Callaway Golf Company
    Inventors: Thomas J. Kennedy, III, Mark L. Binette, Vincent J. Simonds
  • Publication number: 20070270238
    Abstract: A method for selecting the spin characteristics of a fluid filled golf ball and a golf ball incorporating these properties is disclosed herein. One aspect is a method for optimizing the spin and flight characteristics of a fluid containing golf ball which selects an internal fluid material having a viscosity that matches the cover hardness of the golf ball as to obtain the desired spin and flight characteristics of the golf ball.
    Type: Application
    Filed: May 18, 2007
    Publication date: November 22, 2007
    Applicant: CALLAWAY GOLF COMPANY
    Inventor: Thomas J. Kennedy
  • Publication number: 20070219019
    Abstract: A golf ball comprising a polymer and an effective amount of odorant associated with the polymer wherein the odorant distinguishes the golf ball from an otherwise identical second golf ball substantially free of said odorant.
    Type: Application
    Filed: June 22, 2006
    Publication date: September 20, 2007
    Inventor: Kyle Benjamin Matthews
  • Patent number: 7270610
    Abstract: The present invention is directed to golf balls having at least one layer formed from a rubber composition comprising a base rubber and from 5 to 100 parts of an oily substance, by weight per 100 parts of the base rubber. The rubber composition may be present in any one or more of a core layer, a cover layer, or an intermediate layer.
    Type: Grant
    Filed: May 17, 2006
    Date of Patent: September 18, 2007
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Derek A. Ladd, Peter R. Voorheis
  • Patent number: 7232382
    Abstract: A golf ball having a spherical shell with a plurality of internal structures is disclosed herein. A fluid material is disposed within the spherical shell. The plurality of internal structures effect the spin decay of the golf ball.
    Type: Grant
    Filed: September 8, 2006
    Date of Patent: June 19, 2007
    Assignee: Callaway Golf Company
    Inventors: Thomas J. Kennedy, III, Vincent J. Simonds, Mark L. Binette
  • Patent number: 7157545
    Abstract: Golf balls comprising thermoplastic, thermoset, castable, or millable elastomer compositions are presently disclosed. These elastomer compositions comprise reaction products of polyisocyanates and telechelic polymers having isocyanate-reactive end-groups such as hydroxyl groups and/or amine groups. These elastomer compositions can be used in any one or more portions of the golf balls, such as inner center, core, inner core layer, intermediate core layer, outer core layer, intermediate layer, cover, inner cover layer, intermediate cover layer, and/or outer cover layer.
    Type: Grant
    Filed: June 2, 2004
    Date of Patent: January 2, 2007
    Assignee: Acushnet Company
    Inventors: Shenshen Wu, Shawn Ricci
  • Patent number: 7156754
    Abstract: A light-emitting golf ball for use in the dark, comprises a spherical body made from a transparent material with an outer casing, and light-emitting means containing chemiluminescent components made from a chemiluminescent material, which components emit light once they have been mixed with one another. The spherical body is provided with a cavity in which there are compartments which are separated from one another by a partition element. One of the chemiluminescent components is accommodated in each compartment. The partition element is of frangible design, in such a manner that an impact load exerted on the outer casing causes the partition element to break, after which the chemiluminescent components can mix with one another.
    Type: Grant
    Filed: April 16, 2003
    Date of Patent: January 2, 2007
    Assignee: Golf Art Innovation N.V.
    Inventors: Ruud Dijkgraaf, Ger Moot
  • Patent number: 7150687
    Abstract: A golf ball including a core having a compression of about 50 or less and a coefficient of restitution of 0.800 or greater, the core including a hollow, liquid, gel, or gas-filled center and an outer core layer; a thermoset polyurea cover having a hardness of 64 Shore D or less and a thickness of 0.02 inches to 0.1 inches; and an intermediate layer disposed between the core and the cover, the intermediate layer having a thickness of 0.110 inches or greater; wherein a combination of the core and the intermediate layer results in a compression of 60 or greater and the golf ball has a coefficient of restitution of 0.805 or greater when measured at an incoming velocity of 125 ft/s and greater than 0.75 when measured at an incoming velocity of 160 ft/s.
    Type: Grant
    Filed: November 4, 2005
    Date of Patent: December 19, 2006
    Assignee: Acushnet Company
    Inventors: Michael J. Sullivan, Derek A. Ladd
  • Patent number: 7148266
    Abstract: A game ball having a cover formed from a crosslinkable thermoplastic polyurethane is disclosed. By selective exposure to radiation, the thermoplastic polyurethane cover is crosslinked and its hardness is increased. Typically, increases in hardness values of at least 2 units on the Shore D scale are realized upon exposure to 3.5 Mrads of gamma radiation.
    Type: Grant
    Filed: September 7, 2004
    Date of Patent: December 12, 2006
    Assignee: Callaway Golf Company
    Inventors: R. Dennis Nesbitt, Thomas J. Kennedy, III
  • Patent number: 7101944
    Abstract: A golf ball comprising a core, a cover, and an intermediate layer disposed between the core and the cover, wherein the intermediate layer comprises a non-ionomeric fluoropolymer having a formula: wherein X1 to X12 are hydrogen, fluorine, chlorine, bromine, iodine, CH3, CF3, linear or branched alkyl group, partially fluorinated or perfluorinated alkyl group, linear or branched alkoxy group, partially fluorinated or perfluorinated alkoxy group, aromatic, or alicyclic; at least one of X1 to X4 comprises a fluorine; m ranges from 100 to 1 percent by weight of the fluoropolymer; n ranges from 0 to 50 percent by weight of the fluoropolymer; and o ranges from 0 to 35 percent by weight of the fluoropolymer.
    Type: Grant
    Filed: May 10, 2004
    Date of Patent: September 5, 2006
    Assignee: Acushnet Company
    Inventor: Murali Rajagopalan
  • Patent number: 7041007
    Abstract: The present invention encompasses a golf ball having a diameter and being comprised of a core and a cover, wherein the core is further comprised of a fluid mass at the center of the ball, a first mantle layer surrounding the fluid mass and a second, solid, non-wound mantle layer surrounding and abutting the first mantle layer, wherein the first mantle layer comprises a polymer material selected from the group consisting of a thermoset rubber, plastic and thermoplastic elastomeric material and the second mantle layer comprises a polymer material selected from the group consisting of a thermoset rubber material and thermoplastic elastomeric material, and wherein the cover comprises polyurethane, polyurea, or a polyurea/polyurethane hybrid.
    Type: Grant
    Filed: September 26, 2003
    Date of Patent: May 9, 2006
    Assignee: Acushnet Company
    Inventors: Herbert C. Boehm, William E. Morgan, Walter L. Reid, Jr., Samuel A. Pasqua, Jr., Christopher Cavallaro, Kevin M. Harris, Jeffrey L. Dalton, Michael J. Sullivan
  • Patent number: 7037985
    Abstract: Sports equipment incorporate thermoplastic compositions including urethane and a nitroso reaction product of a nitroso compound and a diisocyanate or polyisocyanate. The invention allows for the processing advantages of a thermoplastic urethane with the superior performance characteristics of a cross-linked polyurethane.
    Type: Grant
    Filed: April 24, 2003
    Date of Patent: May 2, 2006
    Assignee: Taylor Made Golf Company, Inc.
    Inventors: Hyun Jin Kim, Hong Guk Jeon
  • Patent number: 7026395
    Abstract: The disclosed invention provides a golf ball including a core and a cover of at least two layers, wherein the at least one cover layer includes an inner cover layer of at least one ionomer resin and an outer cover formed from a polymer blend including at least one grafted metallocene-catalyzed polymer and at least one ionomer neutralized with a metal cation, and optionally, a non-grafted metallocene-catalyzed polymer.
    Type: Grant
    Filed: September 15, 2003
    Date of Patent: April 11, 2006
    Assignee: Acushnet Company
    Inventors: Jeffrey L. Dalton, Christopher Cavallaro, Roman D. Halko, Murali Rajagopalan, Kevin M. Harris
  • Patent number: 6962951
    Abstract: A golf ball material comprises a heated mixture having a melt index of at least 1.0 dg/min, which mixture is composed of (A) a thermoplastic resin, (B) a fatty acid or fatty acid derivative having a molecular weight of at least 280, and (C) a basic inorganic metal compound capable of neutralizing acidic groups in components A and B. The material including a highly neutralized ionomer resin has good thermal stability, flow characteristics and moldability. The invention is also directed at high-rebound golf balls which can be easily and efficiently manufactured using the same material.
    Type: Grant
    Filed: October 25, 2000
    Date of Patent: November 8, 2005
    Assignee: Bridgestone Sports Co., Ltd.
    Inventors: Rinya Takesue, Yasushi Ichikawa
  • Patent number: 6939924
    Abstract: Golf ball covers and intermediate layers incorporate the reaction product of a thermoplastic urethane and a modified isocyanate to form a crosslinked polyurethane. The layers exhibit the ease of processing of a thermoplastic urethane, with the superior mechanical properties of a thermoset urethane.
    Type: Grant
    Filed: March 10, 2003
    Date of Patent: September 6, 2005
    Inventors: Hyun Jin Kim, Hong Guk Jeon
  • Patent number: 6919395
    Abstract: A golf ball comprising a core and a cover, wherein at least one of the core and the cover is formed of a composition comprising an organic, inorganic, or metallic nanoparticulate material having a particle size of less than about 1000 nm and at least one matrix material.
    Type: Grant
    Filed: January 4, 2002
    Date of Patent: July 19, 2005
    Assignee: Acushnet Company
    Inventors: Murali Rajagopalan, Mitchell E. Lutz, Peter R. Voorheis
  • Patent number: 6878076
    Abstract: A golf ball is provided which changes color or other indicia after exposure to moisture to indicate that the ball may not have predictable flight characteristics which may result in loss of carry and roll. In one embodiment, a microencapsulated dye layer is formed immediately below the final gloss coat, with controlled dye release causing a stained look to the ball after significant exposure to moisture. In another embodiment, the dye or ink is provided in pelletized form for ease of manufacture. In other embodiments, a dye, ink, or chemical is compounded with other materials and introduced into or applied onto the golf balls composite materials in a solid, liquid, or gaseous form. In still other embodiments imprints on the ball are made with a water activated ink which either appears or disappears upon the exposure of the golf ball to moisture.
    Type: Grant
    Filed: September 23, 2003
    Date of Patent: April 12, 2005
    Assignee: Performance Indicator, LLC
    Inventor: Robert T. Winskowicz
  • Patent number: 6861492
    Abstract: A golf ball comprising a core and a cover, wherein the core or the cover comprises a thermoplastic or thermoset composition comprising a reaction product of an isocyanate and a siloxane polyahl having a formula of: where R1 is a hydrocarbon moiety; R2 to R6 are independently selected from hydrogen or hydrocarbon moieties; D1 and D2 are optional and independent hydrocarbon moieties; A1 and A2 are independent active hydrogen moieties; m is an integer from 1 to about 1,000; n is zero or an integer from 1 to about 1,000; and z is an integer from 1 to about 100.
    Type: Grant
    Filed: April 4, 2003
    Date of Patent: March 1, 2005
    Assignee: Acushnet Company
    Inventors: Shenshen Wu, Murali Rajagopalan, Kevin M. Harris, Shawn Ricci
  • Patent number: 6855793
    Abstract: A golf ball comprising a core, a cover, and, optionally, at least one intermediate layer disposed between the core and the cover, wherein at least one of the cover or the intermediate layer comprise a thermoplastic polycarbonate-urethane copolymer.
    Type: Grant
    Filed: October 21, 2002
    Date of Patent: February 15, 2005
    Assignee: Acushnet Company
    Inventors: Kevin M Harris, Murali Rajagopalan
  • Publication number: 20040209705
    Abstract: A golf ball comprising a core comprised of a polymer containing an acid group fully-neutralized by an organic acid or a salt, a cation source, or a suitable base thereof, the core having a first Shore D hardness, a compression of no greater than about 90, and a diameter of between about 1.00 inches and about 1.64 inches; and a cover layer comprising ionomeric copolymers and terpolymers, ionomer precursors, thermoplastics, thermoplastic elastomers, polybutadiene rubber, balata, grafted metallocene-catalyzed polymers, non-grafted metallocene-catalyzed polymers, single-site polymers, high-crystalline acid polymers and their ionomers, or cationic ionomers.
    Type: Application
    Filed: May 5, 2004
    Publication date: October 21, 2004
    Inventors: Murali Rajagopalan, Michael J. Sullivan
  • Patent number: 6806347
    Abstract: A golf ball comprising a core, a cover, and at least one water vapor barrier layer, wherein the water vapor barrier layer comprises at least one layer formed from poly-para-xylylene and its derivatives.
    Type: Grant
    Filed: March 25, 2002
    Date of Patent: October 19, 2004
    Assignee: Acushnet Company
    Inventors: Matthew F. Hogge, Douglas E. Jones, Kevin M. Harris
  • Patent number: 6797097
    Abstract: The invention provides a method for making a golf ball. Two cups are molded from an elastomer separately from an inner sphere. In one embodiment of the method, the cups are molded on both sides of a single mold part with hemispherical protrusions that form cavities in the cups. An inner sphere is placed within the cavities, and the cups are joined, by preferably crosslinking the cups together or applying adhesive there between. To retain the characterisitics of the cup material where the cups meet, an embodiment of the cups can be formed with nonplanar mating surfaces that mesh with each other. The nonplanar mating surfaces preferably have a pattern that is symmetrical about the inner sphere, such as concentric ridges, for example a tongue and a groove.
    Type: Grant
    Filed: January 3, 2003
    Date of Patent: September 28, 2004
    Assignee: Acushnet Company
    Inventors: Herbert C. Boehm, William E. Morgan, Walter L. Reid, Samuel A. Pasqua, Jr., Christopher Cavallaro, Kevin M. Harris, Jeffrey L. Dalton
  • Patent number: 6794472
    Abstract: A golf ball comprising a core and a cover disposed concentrically about the core, wherein at least one of the core or the cover is formed of a polymer comprising thermally reversible covalent bonds. Additionally, a composition for sporting equipment formed of a polymer comprising thermally reversible covalent bonds.
    Type: Grant
    Filed: August 28, 2002
    Date of Patent: September 21, 2004
    Assignee: Acushnet Company
    Inventors: Kevin M Harris, Murali Rajagopalan
  • Patent number: 6774187
    Abstract: A golf ball comprising a solid core and a cover disposed about the core, wherein the core is formed from a polybutadiene blend comprising a) a first polybutadiene having a first Mooney viscosity between about 50 and about 150, and b) a second polybutadiene having a second Mooney viscosity between about 30 and about 100, wherein the first Mooney viscosity is greater than the second Mooney viscosity, and wherein the blend has a greater weight percentage of the first polybutadiene than that of the second polybutadiene.
    Type: Grant
    Filed: June 7, 2002
    Date of Patent: August 10, 2004
    Assignee: Acushnet Company
    Inventors: Peter R. Voorheis, Samuel A. Pasqua, Jr., Michael J. Sullivan, David A. Bulpett, Derek A. Ladd
  • Patent number: 6767940
    Abstract: A golf ball comprising a core, a cover, and optionally an intermediate layer between the core and the cover, wherein a stable free radical is incorporated into at least one portion of the core, the cover, and the optional intermediate layer.
    Type: Grant
    Filed: July 25, 2002
    Date of Patent: July 27, 2004
    Assignee: Acushnet Company
    Inventors: Peter R. Voorheis, David A. Bulpett
  • Patent number: 6762247
    Abstract: A golf ball comprising a core and a cover, wherein the core is formed from a polymer composition comprising a mono or polyunsaturated long chain organic acid or a salt thereof.
    Type: Grant
    Filed: September 9, 2002
    Date of Patent: July 13, 2004
    Assignee: Acushnet Company
    Inventors: Peter R Voorheis, Murali Rajagopalan
  • Patent number: 6747110
    Abstract: A golf ball comprising a core, a cover, and an intermediate layer disposed between the core and the cover, wherein the intermediate layer comprises a non-ionomeric fluoropolymer having a formula: wherein X1 to X12 are hydrogen, fluorine, chlorine, bromine, iodine, CH3, CF3, linear or branched alkyl group, partially fluorinated or perfluorinated alkyl group, linear or branched alkoxy group, partially fluorinated or perfluorinated alkoxy group, aromatic, or alicyclic; at least one of X1 to X4 comprises a fluorine; m ranges from 100 to 1 percent by weight of the fluoropolymer; n ranges from 0 to 50 percent by weight of the fluoropolymer; and o ranges from 0 to 35 percent by weight of the fluoropolymer.
    Type: Grant
    Filed: June 13, 2002
    Date of Patent: June 8, 2004
    Assignee: Acushnet Company
    Inventor: Murali Rajagopalan
  • Patent number: 6737498
    Abstract: A golf ball comprising a core, a cover, and at least one intermediate layer disposed between the core and the cover, wherein the intermediate layer includes a segmented polyurethane elastomer copolymers.
    Type: Grant
    Filed: October 21, 2002
    Date of Patent: May 18, 2004
    Assignee: Acushnet Company
    Inventors: Kevin M Harris, Murali Rajagopalan
  • Publication number: 20040092335
    Abstract: The present invention encompasses a golf ball having a diameter and being comprised of a core and a cover, wherein the core is further comprised of a fluid mass at the center of the ball, a first mantle layer surrounding the fluid mass and a second, solid, non-wound mantle layer surrounding and abutting the first mantle layer, wherein the first mantle layer comprises a polymer material selected from the group consisting of a thermoset rubber, plastic and thermoplastic elastomeric material and the second mantle layer comprises a polymer material selected from the group consisting of a thermoset rubber material and thermoplastic elastomeric material, and wherein the cover comprises polyurethane, polyurea, or a polyurea/polyurethane hybrid.
    Type: Application
    Filed: September 26, 2003
    Publication date: May 13, 2004
    Inventors: Herbert C. Boehm, William E. Morgan, Walter L. Reid, Samuel A. Pasqua, Christopher Cavallaro, Kevin M. Harris, Jeffrey L. Dalton, Michael J. Sullivan
  • Publication number: 20040058753
    Abstract: A golf ball is provided which changes color or other indicia after exposure to moisture to indicate that the ball may not have predictable flight characteristics which may result in loss of carry and roll. In one embodiment, a microencapsulated dye layer is formed immediately below the final gloss coat, with controlled dye release causing a stained look to the ball after significant exposure to moisture. In another embodiment, the dye or ink is provided in pelletized form for ease of manufacture. In other embodiments, a dye, ink, or chemical is compounded with other materials and introduced into or applied onto the golf balls composite materials in a solid, liquid, or gaseous form. In still other embodiments imprints on the ball are made with a water activated ink which either appears or disappears upon the exposure of the golf ball to moisture.
    Type: Application
    Filed: September 23, 2003
    Publication date: March 25, 2004
    Applicant: Performance Indicator, LLC
    Inventor: Robert T. Winskowicz
  • Patent number: 6648775
    Abstract: The present invention is a golf ball that has a coefficient of restitution at 143 feet per second that is greater than 0.8015, and an USGA initial velocity less than 255.0 feet per second. The golf ball is preferably a solid three-piece golf ball with a thermosetting polyurethane cover, an ionomer blend intermediate layer and a polybutadiene core.
    Type: Grant
    Filed: June 11, 2002
    Date of Patent: November 18, 2003
    Assignee: Callaway Golf Company
    Inventors: David M. Bartels, Michael S. Yagley, Pijush K. Dewanjee, Steven S. Ogg
  • Patent number: 6635133
    Abstract: The invention provides a method for making a golf ball. Two cups are molded from an elastomer separately from an inner sphere. In one embodiment of the method, the cups are molded on both sides of a single mold part with hemispherical protrusions that form cavities in the cups. An inner sphere is placed within the cavities, and the cups are joined, by preferably crosslinking the cups together or applying adhesive there between. To retain the characteristics of the cup material where the cups meet, an embodiment of the cups can be formed with nonplanar mating surfaces that mesh with each other. The nonplanar mating surfaces preferably have a pattern that is symmetrical about the inner sphere, such as concentric ridges, for example a tongue and a groove.
    Type: Grant
    Filed: January 14, 2000
    Date of Patent: October 21, 2003
    Assignee: Acushnet Company
    Inventors: Herbert C. Boehm, William E. Morgan, Walter L. Reid, Samuel A. Pasqua, Jr., Christopher Cavallaro, Kevin M. Harris, Jeffrey L. Dalton
  • Publication number: 20030195062
    Abstract: Golf balls having a core including a material formed from a controlled-isomer polybutadiene, a crosslinking agent, and a free-radical initiator, or a reaction product thereof, and a cover having a plurality of dimples disposed about the core, wherein the controlled-isomer polybutadiene includes at least about 10 percent to 80 percent trans-isomer and no more than about 5 percent vinyl-configuration polybutadiene and wherein the controlled-isomer polybutadiene has both an absolute molecular weight of at least about 250,000 and a polydispersity of no more than about 3 prior to crosslinking. In particular, golf balls having a compression below about 80 without significant loss of resilience can be advantageously prepared with such materials. Methods of preparing such golf balls are also recited.
    Type: Application
    Filed: April 21, 2003
    Publication date: October 16, 2003
    Inventors: Laurent Bissonnette, David A. Bulpett, Derek A. Ladd
  • Publication number: 20030190976
    Abstract: Disclosed herein is a multi-layer golf ball having a core, an inner cover layer comprising an ionomer and having Shore D hardness of about 65 or less, and an outer cover layer comprising an ionomer and having a Shore D hardness of at least 60. The outer cover layer is harder than the inner cover layer. The core preferably comprises a high molecular weight polybutadiene that exhibits an ultra high Mooney viscosity. The sum of the thickness of the inner cover layer and the thickness of the outer cover layer is greater than 0.090 inches. A method of making the golf ball also is disclosed.
    Type: Application
    Filed: February 27, 2003
    Publication date: October 9, 2003
    Inventors: Mark L. Binette, David M. Melanson, Michael J. Tzivanis
  • Publication number: 20030181260
    Abstract: A golf ball comprising a core comprised of a polymer containing an acid group fully-neutralized by an organic acid or a salt, a cation source, or a suitable base thereof, the core having a first Shore D hardness, a compression of no greater than about 90, and a diameter of between about 1.00 inches and about 1.64 inches; and a cover layer comprising ionomeric copolymers and terpolymers, ionomer precursors, thermoplastics, thermoplastic elastomers, polybutadiene rubber, balata, grafted metallocene-catalyzed polymers, non-grafted metallocene-catalyzed polymers, single-site polymers, high-crystalline acid polymers and their ionomers, or cationic ionomers.
    Type: Application
    Filed: February 6, 2003
    Publication date: September 25, 2003
    Inventors: Murali Rajagopalan, Michael J. Sullivan
  • Patent number: 6623382
    Abstract: A golf ball is provided which changes color or other indicia after exposure to moisture to indicate that the ball may not have predictable flight characteristics which may result in loss of carry and roll. In one embodiment, a microencapsulated dye layer is formed immediately below the final gloss coat, with controlled dye release causing a stained look to the ball after significant exposure to moisture. In another embodiment, the dye or ink is provided in pelletized form for ease of manufacture. In other embodiments, a dye, ink, or chemical is compounded with other materials and introduced into or applied onto the golf balls composite materials in a solid, liquid, or gaseous form. In still other embodiments imprints on the ball are made with a water activated ink which either appears or disappears upon the exposure of the golf ball to moisture.
    Type: Grant
    Filed: November 30, 2001
    Date of Patent: September 23, 2003
    Assignee: Performance Indicator, LLC
    Inventor: Robert T. Winskowicz
  • Publication number: 20030176241
    Abstract: The invention relates to a solid golf ball having a diameter of less than about 1.70 inches, including a core formed from a rubber base material having a resilience index of at least about 40 and an outer diameter of at least about 1.58 inches, and a cover disposed about the core formed of a material having a Shore D hardness of less than about 65.
    Type: Application
    Filed: December 6, 2002
    Publication date: September 18, 2003
    Inventors: Christopher Cavallaro, Jeffrey L. Dalton, Michael D. Jordan, Herbert C. Boehm, Samuel A. Pasqua