Catalytic Patents (Class 48/127.7)
  • Patent number: 7387651
    Abstract: A fuel reforming device for reforming an air-fuel mixture includes a mixing chamber to which fuel and air are introduced and which is composed such that an air-fuel mixture flows upward; a reforming reaction chamber which is arranged downstream of the mixing chamber and which includes a reforming catalyst that reforms the air-fuel mixture; an inclined surface for recovering the fuel which has not reached the inside of the reforming reaction chamber; and a fuel recovery pipe and a fuel recovery pump which are used for re-introducing unvaporized fuel and the like collected by the inclined surface to the mixing chamber.
    Type: Grant
    Filed: October 1, 2004
    Date of Patent: June 17, 2008
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kazuhiro Sakurai, Kazuhiro Wakao
  • Patent number: 7374742
    Abstract: The present invention provides a method for removing sulfur species from a gas stream without the use of a sulfur species removal process, such as an amine scrub. The sulfur species are removed by directly subjecting the gas stream to a sulfur recovery process, such as a Claus or sub-dewpoint Claus process at high pressure and moderate temperatures, wherein the sulfur recovery process comprises a catalyst which does not comprise activated carbon.
    Type: Grant
    Filed: December 19, 2003
    Date of Patent: May 20, 2008
    Assignee: Bechtel Group, Inc.
    Inventors: Robert Geosits, Charles Kimtantas
  • Patent number: 7357855
    Abstract: Described are a reactor for carrying out a chemical conversion process in a catalytic bed with mechanism for supplying heat integrated into the reactor, and with a very compact reaction zone, combined with efficient use of the catalyst, and a process for converting a feed, such as a hydrocarbon feed, undergoing an endothermic reaction using the disclosed reactor.
    Type: Grant
    Filed: May 30, 2006
    Date of Patent: April 15, 2008
    Assignee: Institute Francais du Petrole
    Inventors: Eric Lenglet, Nicolas Boudet, Frédéric Hoffman
  • Patent number: 7354464
    Abstract: An apparatus and method for producing a hydrogen-enriched reformate. The apparatus includes a fuel processor for converting a fuel to a reformate having fluctuations in pressure and or flow rate, means for reducing the fluctuations, a compression unit for compressing the reformate and one or more of a purification unit and a storage unit downstream of a compression unit. Means for reducing the fluctuations in the reformate can include one or more of a buffer and a conduit for providing a controlled flow of a supplemental fluid to an inlet of the compression unit. The supplemental fluid can include the compressed reformate, a hydrogen-enriched reformate, and mixtures thereof. The apparatus can include means for regulating power to the compression unit that can incrementally increase power to the compression unit particularly during start up. The purification unit can include one or more of a hydrogen selective membrane and a pressure swing adsorption unit. Methods for producing hydrogen are also disclosed.
    Type: Grant
    Filed: December 17, 2004
    Date of Patent: April 8, 2008
    Assignee: Texaco Inc.
    Inventors: Dean A. Kenefake, W. Spencer Wheat, Hongqiao Sun, Bhaskar Balasubramanian, Vesna R. Mirkovic, Daniel G. Casey
  • Patent number: 7354463
    Abstract: An apparatus and method for producing a hydrogen-enriched reformate. The apparatus includes a fuel processor for producing a reformate having fluctuations in a pressure and/or flow rate and means for reducing the fluctuations. The reformate comprises impurities that are removed by a purification unit having a plurality of adsorbent beds. A valve assembly controls the flow of reformate to the adsorbent beds based upon sensed product data generated by a product sensor. A compression unit optionally compresses the reformate prior to entering the purification unit. Means for reducing fluctuations in the pressure and/or flow rate include a buffer and/or a conduit for providing a controlled flow of a supplemental fluid to an inlet of the compression unit. A product valve can control the flow of hydrogen-enriched reformate out of the purification unit.
    Type: Grant
    Filed: December 17, 2004
    Date of Patent: April 8, 2008
    Assignee: Texaco Inc.
    Inventors: W. Spencer Wheat, Hongqiao Sun, Bhaskar Balasubramanian, Vesna R. Mirkovic
  • Patent number: 7341610
    Abstract: A fuel cell system includes a fuel cell unit and a gas-generating system containing at least one reforming unit for obtaining a hydrogen-rich reformate from a fuel. It is possible to supply the reformate at least partly to the anode side of the fuel cell unit. The system may include a first reforming reactor for producing a first reformate with a high outlet temperature; a second reforming reactor for producing a second reformate with a second outlet temperature which is below the first outlet temperature; a mixing element for mixing the first reformate with at least one fuel and located between an outlet of the first reforming reactor and an inlet of the second reforming reactor. The second reformate may be supplied to a gas-purification system and the purified reformate supplied to the fuel cell unit.
    Type: Grant
    Filed: June 3, 2005
    Date of Patent: March 11, 2008
    Assignee: NuCellSys GmbH
    Inventor: Uwe Griesmeier
  • Patent number: 7300635
    Abstract: A catalytic reactor comprises a plurality of fluid-impermeable plates defining flow channels between them. Tight fitting within each flow channel is a sheet of corrugated material whose surfaces are coated with catalytic material. At each end of the flow channels are headers to supply gas mixtures to the flow channels, the headers communicating with adjacent channels being separate. The reactor enables different gas mixtures to be supplied to adjacent channels, which may be at different pressures, and the corresponding chemical reactions are also different. Where one of the reactions is endothermic while the other reaction is exothermic, heat is transferred through the wall of the tube separating the adjacent channels, from the exothermic reaction to the endothermic reaction.
    Type: Grant
    Filed: January 10, 2001
    Date of Patent: November 27, 2007
    Assignee: CompactGTL PLC
    Inventors: Michael Joseph Bowe, John William Stairmand, Ian Frederick Zimmerman, Jason Andrew Maude
  • Patent number: 7276214
    Abstract: A chemical reactor is disclosed and which has a core composed of a stack of metal plates that are diffusion bonded in face-to-face relationship. A plurality of reaction zones are located within the core, as are a plurality of catalyst receiving zones, and both the reaction zones and the catalyst receiving zones are defined by respective aligned apertures in the plates. A first channel arrangement is provided in some of the plates for transporting a first reactant to and between the reaction zones, portions of the first channel arrangement that interconnect the reaction zones being formed over at least a portion of their length as heat exchange channels. A second channel arrangement is provided in others of the plates and is arranged to deliver a second reactant to each of the reaction zones.
    Type: Grant
    Filed: January 3, 2003
    Date of Patent: October 2, 2007
    Assignee: Meggit (UK) Ltd.
    Inventors: Anthony Matthew Johnston, Brian Scott Haynes
  • Patent number: 7276096
    Abstract: Described herein is a fuel processor that produces hydrogen from a fuel source. The fuel processor comprises a reformer and burner. The reformer includes a catalyst that facilitates the production of hydrogen from the fuel source. Voluminous reformer chamber designs are provided that increase the amount of catalyst that can be used in a reformer and increase hydrogen output for a given fuel processor size. The burner provides heat to the reformer. One or more burners may be configured to surround a reformer on multiple sides to increase thermal transfer to the reformer. Dewars are also described that increase thermal management of a fuel processor and increase burner efficiency. A dewar includes one or more dewar chambers that receive inlet process gas or liquid before a burner receives the process gas or liquid. The dewar is arranged such that process gas or liquid passing through the dewar chamber intercepts heat generated in the burner before the heat escapes the fuel processor.
    Type: Grant
    Filed: June 25, 2004
    Date of Patent: October 2, 2007
    Assignee: UltraCell Corporation
    Inventors: Ian W. Kaye, Qailmas Khan
  • Patent number: 7261749
    Abstract: An autothermal reformer is provided for a fuel cell system utilizing one volume and a plurality of inlets for both start-up and normal operation. In start-up mode, thermal combustion is employed for heating the catalyst reformation section of the reformer. Two inlets are used to feed air and fuel into the system, which are mixed and ignited in the common volume. Once the catalyst has reached light-off temperature, a second set of inlets provide air, steam and fuel into the common volume. The mixture then passes into the catalytic reformation system.
    Type: Grant
    Filed: September 5, 2002
    Date of Patent: August 28, 2007
    Assignee: General Motors Corporation
    Inventors: William H Pettit, Mohammed E. H. Sennoun, Gerald E Voecks
  • Patent number: 7252692
    Abstract: A shell and tube reactor module for hydrogen production is provided.
    Type: Grant
    Filed: January 21, 2004
    Date of Patent: August 7, 2007
    Inventor: Min-Hon Rei
  • Patent number: 7235218
    Abstract: A compact catalytic reactor comprises a stack of plates (72, 74, 75) to define a multiplicity of first and second flow channels arranged alternately in the stack; each flow channel in which a chemical reaction is to take place is defined by straight-through channels across at least one plate, each such straight-through channel containing a removable gas-permeable catalyst structure (80) incorporating a metal substrate. The first flow channels (76) are oriented in a direction that is perpendicular to that of the second flow channels (77), and between successive second flow channels in the stack the reactor defines at least three side-by-side first flow channels (76); and the reactor incorporates flow diversion means (80; 88) such that the first fluid must flow through at least three such first flow channels (76) in succession, in flowing from an inlet to an outlet. The overall flow paths can therefore be approximately co-current or counter-current.
    Type: Grant
    Filed: April 14, 2005
    Date of Patent: June 26, 2007
    Assignee: Compactgtl PLC
    Inventor: Michael Joseph Bowe
  • Patent number: 7223373
    Abstract: A catalytic reactor comprises a plurality of sheets defining flow channels between then. Within each flow channel is a foil of corrugated material whose surfaces are coated with catalytic material. The flow channels extend in transverse dire options, but the foils are shaped to cause the gas in those channels to flow at least partly in counter current to the gas flowing in the other channels. The reactor incorporates header chambers to supply gas mixtures to the flow channels, each header being in the form of a cap attached to the outside of the back and covering a face of the stack. Hence different gas mixtures are supplied to the different channels which may be at different pressures, and the corresponding chemical reactions are also different, and heat is transferred through the sheets separating the adjacent channels. When the catalyst in one set of flow channels becomes spent, it can be replaced by removing a header.
    Type: Grant
    Filed: September 23, 2002
    Date of Patent: May 29, 2007
    Assignee: Compactgtl PLC
    Inventor: Jason Andrew Maude
  • Patent number: 7201883
    Abstract: A catalytic reactor comprises a plurality of sheets defining flow channels between them. Within each flow channel is a foil of corrugated material whose surfaces are coated with catalytic material. Flow channels for a first gas extend in oblique directions relative to the flow channels for a second gas. The reactor incorporates header chambers to supply gas mixtures to the flow channels, the headers communicating with adjacent channels being separate. The reactor enables different gas mixtures to be supplied to adjacent channels, which may be at different pressures, and the corresponding chemical reactions are also different. Where one of the reactions is endothermic while the other reaction is exothermic, heat is transferred through the sheets separating the endothermic reaction. When the catalyst in one set of flow channels becomes spent, it can be replaced by removing a header.
    Type: Grant
    Filed: September 12, 2002
    Date of Patent: April 10, 2007
    Assignee: Compactgtl PLC
    Inventors: Michael Joseph Bowe, Clive Derek Lee-Tuffnell
  • Patent number: 7201783
    Abstract: An improved feedstock for fuel processing systems, and fuel processing systems incorporating the same. The fuel processing system includes a fuel processor adapted to produce a product hydrogen stream from a carbon-containing feedstock. The fuel processing system may also include a fuel cell stack adapted to produce an electric current from the product hydrogen stream. The feedstock is at least substantially formed of a hydrocarbon or alcohol. In an exemplary embodiment, the feedstock includes methanol. The feedstock also includes at least one odorant adapted to produce a strong and characteristic odor, even when present in only low concentrations. The odorant, or odorants, are selected to be free or at least sufficiently free from compounds that will poison the catalyst used in the fuel processor.
    Type: Grant
    Filed: November 1, 2001
    Date of Patent: April 10, 2007
    Assignee: IdaTech, LLC
    Inventor: David J. Edlund
  • Patent number: 7192565
    Abstract: The gaseous feed flowing in through line 1 is contacted in contacting zone ZA with a liquid solvent flowing in through line 2. The solvent comprises between 0.001% and 100% by weight of a liquid olefin. Contacting in zone ZA is carried out in the presence of an acid catalyst. The purified gaseous feed is discharged from zone ZA through line 3. The sulfide-laden solvent is discharged through line 4, then regenerated in unit RE. The regenerated solvent is recycled through lines 7 and 2 to zone ZA.
    Type: Grant
    Filed: August 2, 2005
    Date of Patent: March 20, 2007
    Assignee: Institut Francais du Petrole
    Inventors: Patrick Briot, Renaud Cadours, Sophie Drozdz, Fabrice Lecomte
  • Patent number: 7189271
    Abstract: A catalytic reactor comprises a plurality of thin tray-like metal sheets each with a peripheral rim and arranged as a stack to define first gas flow channels between adjacent sheets, alternating with second gas flow channels between adjacent sheets, so as to ensure good thermal contact between gases in the first and the second gas flow channels. Each sheet also defines at least four apertures for flow of gases, and tubes and seal apertures in one sheet to corresponding apertures in the adjacent sheet. The gas flows through the channels may be guided by corrugations, and are preferably in countercurrent in adjacent channels. Appropriate catalysts are coated onto the sheets and in the two gas flow channels.
    Type: Grant
    Filed: September 23, 2002
    Date of Patent: March 13, 2007
    Assignee: Compactgtl PLC
    Inventor: Jason Andrew Maude
  • Patent number: 7189371
    Abstract: The invention presents a fuel reforming technique for a mobile fuel cell system capable of obtaining a reformed gas composition usable in fuel cell 200 even if vapor temperature supplied from an evaporator 102 into a fuel reformer 107 varies significantly. This system comprises means 601, 602 for detecting the flow rate of fuel vapor and oxygen to be supplied into the fuel reformer 107, and means 600 for detecting at least temperature of fuel vapor to be supplied into the fuel reformer, temperature of oxygen, and temperature of mixed gas of fuel vapor and oxygen, in which the ratio of the flow rate of fuel vapor and the flow rate of oxygen is corrected on the basis of the signal value of the temperature detecting means, and oxygen is supplied depending on the corrected ratio.
    Type: Grant
    Filed: May 8, 2001
    Date of Patent: March 13, 2007
    Assignee: Nissan Motor Co., Ltd.
    Inventor: Yasukazu Iwasaki
  • Patent number: 7186388
    Abstract: A catalytic reactor comprises a stack of sheets defining flow channels between them. Within each flow channel is a flexible wire structure whose surfaces are coated with catalytic material. Flow channels for a first gas extend along S-shaped curved paths whereas the flow channels for a second gas are straight. The reactor incorporates header chambers to supply gas mixtures to the flow channels, each header chamber being a rectangular cap attached to a face of the stack. The reactor enables different gas mixtures to be supplied to adjacent channels, which nay be at different pressures, and the corresponding chemical reactions are also different. Where one of the reactions is endothermic while the other reaction is exothermic, heat is transferred through the sheets separating the adjacent channels, from the exothermic reaction to the endothermic reaction. When the catalyst in one set of flow channels becomes spent, it can be replaced by removing a header.
    Type: Grant
    Filed: October 3, 2002
    Date of Patent: March 6, 2007
    Assignee: Compactgtl PLC
    Inventors: Michael Joseph Bowe, Jason Andrew Maude
  • Patent number: 7175817
    Abstract: The compact chemical reactor includes a first substrate, a second substrate attached to the first substrate. A micro flow path is defined between the first substrate and the second substrate. A thin film heater provided in the flow path.
    Type: Grant
    Filed: August 4, 2003
    Date of Patent: February 13, 2007
    Assignee: Casio Computer Co., Ltd.
    Inventors: Yoshihiro Kawamura, Naotsugu Ogura
  • Patent number: 7172736
    Abstract: A compact chemical reactor has a first substrate. A catalyst layer is provided on an inner surface of a groove formed in a first surface of the first substrate. A second substrate, in which a concave portion to receive a portion of the catalyst layer is formed on a surface opposite to the first surface of the substrate, contacts the first substrate on the opposite surface.
    Type: Grant
    Filed: July 28, 2003
    Date of Patent: February 6, 2007
    Assignee: Casio Computer Co., Ltd.
    Inventors: Yoshihiro Kawamura, Naotsugu Ogura
  • Patent number: 7163566
    Abstract: A method of operating a gas generating system for generating a hydrogen-rich product gas by partial oxidation or autothermal reforming includes operating a reactor approximately adiabatically. The ratio of the mole flow O2/mole flow C-atomsfuel (O2/C ratio) is controlled on the basis of the temperature of the educts and of the reaction temperature. For adjusting and maintaining an optimal O2/C ratio with respect to a high hydrogen yield, approximately an O2/C ratio corresponding of the present educt temperatures is adjusted and is corrected on the basis of the deviation of the reaction temperature from a desired reaction temperature. The O2/C ratio is then adjusted by controlling the oxygen-containing educt or the hydrocarbon-containing educt.
    Type: Grant
    Filed: November 5, 2001
    Date of Patent: January 16, 2007
    Assignee: NuCellSys GmbH
    Inventors: Fabian Döling, Martina Fischer, Uwe Griesmeier, Jochen Nussbaumer
  • Patent number: 7146801
    Abstract: Hydrogen-rich reformate gas is produced by a fuel reformer (2) from fuel vapor containing hydrocarbon, which is produced by a fuel vaporizer (6), by means of a partial oxidation reaction and a steam reforming reaction. A fuel injector (8, 9) supplies fuel to the fuel vaporizer (6), and an air injector (8a) supplies air to the fuel vaporizer (6). A glow plug (13) partially oxidizes the air-fuel mixture inside the fuel vaporizer (6). By controlling the air supply amount in relation to the fuel supply amount to obtain an excess air factor corresponding to a predetermined rich air-fuel ratio, a part of the air-fuel mixture in the fuel vaporizer (6) is partially oxidized, and the remaining fuel vapor is heated by the oxidation heat. As a result, the partial oxidation reaction and steam reforming reaction in the fuel reformer (2) are performed with a favorable balance.
    Type: Grant
    Filed: December 10, 2003
    Date of Patent: December 12, 2006
    Assignee: Nissan Motor Co., Ltd.
    Inventors: Motohisa Kamijo, Takashi Aoyama, Takao Izumi
  • Patent number: 7115148
    Abstract: Hydrogen is produced in a compact methanol-steam reformer, which integrates an inner cylindrical heating chamber; and a reactant vaporizer and heating zone, and an outer Cu/ZnO/Al2O3 catalyst bed in concentric annuli around the heating chamber. Tubular, palladium-silver alloy membranes in the catalyst bed separate hydrogen from retentate gas, which is separately discharged from the apparatus through a manifold.
    Type: Grant
    Filed: May 13, 2003
    Date of Patent: October 3, 2006
    Assignee: Her Majesty the Queen in right of Canada, as respresented by the Minister of Defence of Her Majesty's Canadian Government
    Inventors: Ian R. Wheeldon, Brant A. Peppley, Helmut Wieland
  • Patent number: 7052530
    Abstract: Hydrogen purification membranes, hydrogen purification devices, and fuel processing and fuel cell systems that include hydrogen purification devices. The hydrogen purification membranes include a metal membrane, which is at least substantially comprised of palladium or a palladium alloy. In some embodiments, the membrane contains trace amounts of carbon, silicon, and/or oxygen. In some embodiments, the membranes form part of a hydrogen purification device that includes an enclosure containing a separation assembly, which is adapted to receive a mixed gas stream containing hydrogen gas and to produce a stream that contains pure or at least substantially pure hydrogen gas therefrom. In some embodiments, the membrane(s) and/or purification device forms a portion of a fuel processor, and in some embodiments, the membrane(s) and/or purification device forms a portion of a fuel processing or fuel cell system.
    Type: Grant
    Filed: November 15, 2004
    Date of Patent: May 30, 2006
    Assignee: IdaTech, LLC
    Inventors: David J. Edlund, William A. Pledger, R. Todd Studebaker
  • Patent number: 7033552
    Abstract: A process for upgrading at least one of a Fischer-Tropsch naphtha and a Fischer-Tropsch distillate to produce at least one of a gasoline component, a distillate fuel or a lube base feedstock component. The process includes reforming a Fischer-Tropsch naphtha to produce hydrogen by-product and a gasoline component with a research octane rating of at least about 80. The process further includes upgrading a Fischer-Tropsch distillate using the hydrogen by-product to produce a distillate fuel and/or a lube base feedstock component.
    Type: Grant
    Filed: January 31, 2002
    Date of Patent: April 25, 2006
    Assignee: Chevron U.S.A. Inc.
    Inventors: Dennis J. O'Rear, Lawrence W. Jossens
  • Patent number: 7018436
    Abstract: A reactor with a catalyst bed having a central longitudinal axis, which catalyst bed has an upstream surface perpendicular to the central longitudinal axis, and a distribution chamber for directing a gaseous mixture of reactants to the upstream surface of the catalyst bed, which distribution chamber has an inlet for tangentially introducing the mixture into the distribution chamber, the distribution chamber being defined by the upstream surface of the catalyst bed, a side surface having a central longitudinal axis that coincides with the central longitudinal axis of the catalyst bed, and a covering surface formed such that the distance between the upstream surface of the catalyst bed and the covering surface is monotonically decreasing towards the central longitudinal axis. The invention further relates to a fuel cell system having such a reactor and a fuel cell and to a process for the catalytic oxidation of a hydrocarbonaceous fuel using such a reactor.
    Type: Grant
    Filed: August 6, 2001
    Date of Patent: March 28, 2006
    Assignee: Shell Oil Company
    Inventors: Eric Sevenhuijsen, Hendrik Martinus Wentinck
  • Patent number: 7008460
    Abstract: Process for the production of thermally converted light products from residual feedstock and electricity from syngas obtained from thermal conversion residue as feedstock, in which process flue gas exiting from the electricity producing unit is fed through a heat recovery unit providing at least part of the heat required in the thermal conversion process.
    Type: Grant
    Filed: January 9, 2002
    Date of Patent: March 7, 2006
    Assignee: Shell Oil Company
    Inventors: Jacobus Henricus Gerardus Beurskens, Johannes Didericus De Graaf, Anthony Malcolm Rigby
  • Patent number: 6953488
    Abstract: There is provided a process for preparation of synthesis gas from feedstocks containing methane and/or higher hydrocarbons having from about 2 to about 12 carbon atoms by an initial catalytic treatment of feedstock to provide a methane-containing gaseous mixture substantially free of compounds having 2 or more carbon atoms, and reforming the gaseous mixture at elevated temperatures using nickel-containing catalytic materials that are unusually active under mild conditions of conversion and resistant to deactivation. The process consists fundamentally in converting the higher hydrocarbon compounds to form the methane-containing gaseous mixture in an initial conversion zone containing a catalyst while controlling temperatures within the initial conversion zone to temperatures in a range downward from about 500° C. to about 300° C., and reforming the methane-containing gaseous mixture in a subsequent zone to form synthesis gas.
    Type: Grant
    Filed: March 13, 2003
    Date of Patent: October 11, 2005
    Assignee: BP Corporation North America Inc.
    Inventors: Alakananda Bhattacharyya, Wen-Dong Chang
  • Patent number: 6932848
    Abstract: A fuel processing system (FPS) (110) is provided for a fuel cell power plant (115) having a fuel cell stack assembly (CSA) (56). A water gas shift (WGS) reaction section (12, 120) of the FPS (110) reduces the concentration of carbon monoxide (CO) in the supplied hydrocarbon reformate, and a preferred oxidation (PROX) section (40) further reduces the CO concentration to an acceptable level. The WGS section (12, 120) includes a reactor (124) with a high activity catalyst for reducing the reformate Co concentration to a relatively low level, e.g., 2,000 ppmv or less, thereby relatively reducing the structural volume of the FPS (110). The high activity catalyst is active at temperatures as low as 250° C., and may be a noble-metal-on-ceria catalyst of Pt and Re on a nanocrystaline, cerium oxide-based support. Then only a low temperature PROX reactor (46) is required for preferential oxidation in the FPS (110).
    Type: Grant
    Filed: March 28, 2003
    Date of Patent: August 23, 2005
    Assignee: UTC Fuel Cells, LLC
    Inventors: Zissis Dardas, Thomas Henry Vanderspurt, Nikunj Gupta, Shubhro Ghosh, Ying She
  • Patent number: 6899741
    Abstract: A fuel evaporator composed of an evaporation chamber which evaporates a raw liquid fuel by a high temperature thermal medium to provide a raw fuel gas is disclosed. The evaporation chamber comprises a plurality of evaporation chambers serially connected to each other in a ventilation manner, and at least one raw liquid fuel injector for injecting the raw liquid fuel being provided on each of said plurality of evaporation chambers.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: May 31, 2005
    Assignee: Honda Giken Kogyo Kabushiki Kaisha
    Inventors: Masahito Nakamura, Naoyuki Abe, Kiyoshi Kasahara, Takahiro Tachihara
  • Patent number: 6858049
    Abstract: The invention is directed to a method of fueling gas turbines from natural gas reserves with relatively low methane concentrations. The invention permits the use of such reserves to be used to fuel gas turbines to generate electric power. The method of the invention includes providing a natural gas comprising not more than about 40 percent methane on a volume basis and mixing the methane of the natural gas with hydrogen gas to provide a hydrogen enhanced methane/hydrogen gas blend which has sufficient hydrogen to provide flame stability during burning. Thereafter, if required, the hydrogen enhanced methane/hydrogen gas blend is dehydrated to remove a sufficient amount of water to provide a flame stable hydrogen enhanced dehydrated methane/hydrogen gas blend. The hydrogen enhanced natural gas blend is used to fuel gas turbine generators.
    Type: Grant
    Filed: May 7, 2003
    Date of Patent: February 22, 2005
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventor: Frank F. Mittricker
  • Patent number: 6841279
    Abstract: A fuel cell produces electricity by reacting a higher carbon hydrocarbon fuel with steam in a steam pre-reformer, whose temperature does not exceed 500° C. A fuel stream is produced that includes hydrogen and not less than about 20% by volume methane, measured on a wet basis. The fuel stream and an oxidant are supplied to a high temperature fuel cell in which the methane is reformed. The fuel cell produces electricity by reacting the fuel stream at a fuel cell anode, and by reacting the oxidant at a fuel cell cathode.
    Type: Grant
    Filed: August 16, 2000
    Date of Patent: January 11, 2005
    Assignee: Ceramic Fuel Cells Ltd.
    Inventors: Karl Foger, Khaliq Ahmed
  • Publication number: 20040258587
    Abstract: A catalytic reactor (10) comprises a stack of sheets (12) defining flow channels (14) between them. Within each flow channel (14) is a flexible wire structure (16) whose surfaces are coated with catalytic material. Flow channels (14, 14a) for a first gas extend along S-shaped curved paths whereas the flow channels (14b) for a second gas are straight. The reactor (10) incorporates header chambers (18) to supply gas mixtures to the flow channels (14), each header chamber being a square cap attached to a face of the stack. The reactor (10) enables different gas mixtures to be supplied to adjacent channels (14), which may be at different pressures, and the corresponding chemical reactions are also different. Where one of the reactions is endothermic while the other reaction is exothermic, heat is transferred through the sheets (12) separating the adjacent channels (14), from the exothermic reaction to the endothermic reaction.
    Type: Application
    Filed: April 6, 2004
    Publication date: December 23, 2004
    Inventors: Michael Joseph Bowe, Jason Andrew Maude
  • Patent number: 6818028
    Abstract: A steam/hydrocarbon reformer employing a convection-heated pre-reformer is disclosed. The pre-reformer comprises catalyst-filled tubes disposed in the transition section between the radiant and convection sections. The pre-reformer tubes are transverse to the flow of flue gas from the radiant section. The pre-reformer achieves 10-20% of the total reforming load, and can be installed as a module or modules between the radiant and convection sections without increasing the size of the reformer.
    Type: Grant
    Filed: July 18, 2001
    Date of Patent: November 16, 2004
    Assignee: Kellogg Brown & Root, Inc.
    Inventors: Daniel Barnett, Gregory B. Cargle
  • Patent number: 6800386
    Abstract: A process for preparing hydrogen in a fuel processor assembly containing a device for supplying a high voltage electrical discharge within the fuel processor, a first catalytic body disposed within the fuel processor, and a second catalytic body disposed within the fuel processor. Each of the catalytic bodies have different shapes.
    Type: Grant
    Filed: February 25, 2002
    Date of Patent: October 5, 2004
    Assignee: Nanoset, LLC
    Inventors: Xingwu Wang, Huihui Duan, Bigang Min
  • Patent number: 6793699
    Abstract: The invention provides an apparatus for online and on-site tracer generation for tagging natural gas stored in underground storage fields wherein feedstock is drawn from a feedstock source. The feedstock undergoes initial analysis to determine hydrocarbons levels. The feedstock then undergoes reaction to produce tracers such as ethylene, propylene, acetylene hydrogen and carbon monoxide. The feedstock is then analyzed to determine post reaction tracer concentration. The feedstock including generated tracers is then introduced back into the feedstock stream. Tracer levels in the pre-reaction or initial analysis of feedstock are compared with tracer levels in the post-reaction feedstock and the rate of flow of feedstock through the system is adjusted to achieve a predetermined level of tracer concentration. The level of tracer concentration will then be used to identify the particular natural gas charge in a storage field.
    Type: Grant
    Filed: September 4, 2002
    Date of Patent: September 21, 2004
    Inventors: Dennis D. Coleman, Rodney R. Ruch, Shiaoguo Chen, Massoud Rostam-Abadi
  • Patent number: 6769244
    Abstract: A method of operating a combustion apparatus such as an internal combustion engine is described, in which the apparatus includes at least one combustion chamber with an inlet port for primary combustion air, an apparatus to introduce into the combustion chamber primary fuel for combustion with the primary air, an exhaust port for combustion products, and an exhaust system for exhausting the combustion products to atmosphere, the method including introducing into the exhaust system secondary air, mechanically acting upon the secondary air and products of combustion in the exhaust system in the presence of a catalyst, to produce a reformed fuel, introducing the reformed fuel into the combustion chamber for combustion with primary fuel and primary air.
    Type: Grant
    Filed: June 25, 2002
    Date of Patent: August 3, 2004
    Assignee: Ribbit Limited
    Inventors: Ronald Headley, Patrick Jones
  • Patent number: 6767389
    Abstract: Membrane modules that contain one or more hydrogen-selective membranes, methods for preparing the same, and hydrogen purification systems, fuel processors and devices containing the same. In some embodiments, the membrane modules include one or more hydrogen-selective membranes supported on a support or screen structure, of which a variety of embodiments are disclosed. In some embodiments, the membrane or membranes are adhesively mounted on the screen structure during assembly. In some embodiments, the screen structure includes a plurality of screen members adhesively mounted together during assembly. In some embodiments, the screen structure includes a coating. The present invention is also directed to methods for reducing the thickness of hydrogen-selective membranes.
    Type: Grant
    Filed: July 21, 2003
    Date of Patent: July 27, 2004
    Assignee: IdaTech, LLC
    Inventors: David J. Edlund, William A. Pledger, R. Todd Studebaker
  • Patent number: 6596039
    Abstract: A fuel gas reformer assemblage for use in a fuel cell power plant is formed from a composite plate assembly which includes spaced-apart divider plates with interposed columns of individual gas passages. The reformer assemblage is constructed from a series of repeating sub-assemblies, each of which includes a core of separate regenerator/heat exchanger gas passages. The core in each sub-assembly is sandwiched between a pair of reformer gas passage skins, which complete the sub-assembly. Adjacent reformer gas/regenerator/reformer gas passage sub-assemblies in the composite plate assembly are separated from each other by burner gas passages. The burner gas stream and the process gas stream flow in opposite directions through the assemblage. A varying heat transfer fin density population is disposed in the burner gas passage so as to control the peak burner wall temperatures encountered during operation of the assemblage. The burner wall peak temperature is preferably no greater than about 1,700° F.
    Type: Grant
    Filed: June 30, 1999
    Date of Patent: July 22, 2003
    Assignee: UTC Fuel Cells, LLC
    Inventor: Roger R. Lesieur
  • Patent number: 6585784
    Abstract: The invention is directed to a method of fueling gas turbines from natural gas reserves with relatively low methane concentrations. The invention permits the use of such reserves to be used to fuel gas turbines to generate electric power. The method of the invention includes providing a natural gas comprising not more than about 40 percent methane on a volume basis and mixing the methane of the natural gas with hydrogen gas to provide a hydrogen enhanced methane/hydrogen gas blend which has sufficient hydrogen to provide flame stability during burning. Thereafter, if required, the hydrogen enhanced methane/hydrogen gas blend is dehydrated to remove a sufficient amount of water to provide a flame stable hydrogen enhanced dehydrated methane/hydrogen gas blend. The hydrogen enhanced natural gas blend is used to fuel gas turbine generators.
    Type: Grant
    Filed: December 13, 1999
    Date of Patent: July 1, 2003
    Assignee: ExxonMobil Chemical Patents Inc.
    Inventor: Frank F. Mittricker
  • Publication number: 20030000143
    Abstract: Desulphurization of a hydrocarbon feedstock by subjecting a portion of said feedstock to a pre-treatment step of partial oxidation, optionally in the presence of a catalyst, or adiabatic low temperature catalytic steam reforming, thereby forming a gas stream containing hydrogen, and then passing the resultant hydrogen-containing pre-treated gas stream, together with the remainder, of said hydrocarbon feedstock, through a bed of a hydro-desulphurization catalyst and then through a bed of a particulated absorbent capable of absorbing hydrogen sulphide.
    Type: Application
    Filed: August 19, 2002
    Publication date: January 2, 2003
    Applicant: Imperial Chemical Industries PLC
    Inventors: Bernard J. Crewdson, Peter EJ Abbott, Martin Fowles
  • Patent number: 6458189
    Abstract: Membrane modules that contain one or more hydrogen-selective membranes, methods for preparing the same, and hydrogen purification systems, fuel processors and devices containing the same. In some embodiments, the membrane modules include one or more hydrogen-selective membranes supported on a screen structure, of which a variety of embodiments are disclosed. In some embodiments, the membrane or membranes are adhesively mounted on the screen structure during assembly. In some embodiments, the screen structure includes a plurality of screen members adhesively mounted together during assembly. In some embodiments, the screen structure includes a coating.
    Type: Grant
    Filed: November 14, 2001
    Date of Patent: October 1, 2002
    Assignee: IdaTech, LLC
    Inventors: David J. Edlund, William A. Pledger, Todd Studebaker
  • Patent number: 6428758
    Abstract: A reformation reactor, especially suitable for the reformation of methanol, includes a reaction zone in which a reformation catalyst is located and to which a gas mixture to be reformed can be supplied. The reactor includes an evaporator body that adjoins the reaction zone in a flush manner. The evaporator body has a porous, heat-conducting structure for providing the gas mixture to be reformed by mixing and evaporating the gas mixture components supplied to it and for two-dimensionally distributed supply of the gas mixture thus prepared and into the reaction zone. A starting phase can be provided for the operation of the reactor, in which the evaporator body is wetted by a fuel liquid film and, following the addition of oxygen, a flammable mixture results in the reaction zone that is catalytically oxidized. The evaporator body can be heated to operating temperature by the resultant combustion heat, after which a switch can be made to continuous operation of the reformation reactor.
    Type: Grant
    Filed: May 15, 1998
    Date of Patent: August 6, 2002
    Assignee: Xcellsis GmbH
    Inventors: Martin Schuessler, Detlef Zur Megede
  • Patent number: 6419888
    Abstract: A process is provided for the in-situ removal of carbon dioxide out of natural gas by diverting a stream of the natural gas to a hydrocarbon reformation unit, which converts this diverted stream of the natural gas into a hydrogen-containing gas, and feeding this hydrogen-containing gas and the (undiverted) natural gas into a methanation unit, where the hydrogen reacts with carbon dioxide to form methane, thereby decreasing the amount of carbon dioxide in the natural gas. A second steam of the natural gas may be diverted from the natural gas and combusted, thereby generating heat which may be used for catalyst regeneration and/or for providing any heat necessary for the reactions occurring in the methanation unit or the hydrocarbon reformation unit.
    Type: Grant
    Filed: June 2, 2000
    Date of Patent: July 16, 2002
    Assignee: Softrock Geological Services, Inc.
    Inventor: Daniel Wyckoff
  • Patent number: 6368849
    Abstract: A method and plant for the treatment of an organic waste material in liquid form, e.g. liquid manure from livestock, the method comprising filtering fibres and particles from the liquid, subjecting the liquid to anaerobic fermentation in a biogas reactor, separating a substantially sterile and particle-free permeate stream from the biogas reactor, e.g. using ultrafiltration, subjecting the permeate stream to treatment with an ammonia stripper at an elevated temperature and preferably at reduced pressure to remove substantially all ammonia and carbon dioxide and to result in an ammonia fraction and a nutrient salt fraction, and separating the nutrient salt fraction into a fertiliser concentrate fraction and a water fraction, e.g. using reverse osmosis. The end products of the method are clean water, ammonia concentrate, fertiliser concentrate containing salts of P and K, compost and high-quality biogas with a high methane content.
    Type: Grant
    Filed: March 3, 1999
    Date of Patent: April 9, 2002
    Assignee: Bioscan A/S
    Inventor: Birgir Norddahl
  • Patent number: 6293979
    Abstract: A process for catalytic conversion of methane or natural gas to syngas using a supported catalyst containing oxides of nickel and cobalt with of without noble metals. Efficiency of the catalytic process is increased by simultaneously carrying out an exothermic oxidation reaction and an endothermic steam and carbon dioxide reforming reaction over the supported catalyst. The catalyst is prepared by depositing oxides of nickel and cobalt, with or without noble metals, on a sintered low surface area porous inert support. Surface of the support is precoated with an oxide of Be, Mg, Ca or a mixture thereof so that a protective layer of alkaline earth oxide is formed between the oxides of nickel and cobalt and the support, and hence, direct chemical interactions between the oxides of nickel and cobalt and reactive components of the support, which leads to formation of catalytically inactive binary oxide phases, are avoided.
    Type: Grant
    Filed: February 6, 1998
    Date of Patent: September 25, 2001
    Assignee: Council of Scientific & Industrial Research
    Inventors: Vasant Ramchandra Choudhary, Balu Shivaji Uphade, Ajit Singh Mamman, Amarjeet Munshiram Rajput
  • Patent number: 6221117
    Abstract: A fuel processing system is disclosed. The system includes a steam reformer adapted to produce hydrogen from a feedstock consisting of water and at least one of an alcohol and a hydrocarbon feedstock. The hydrogen is produced by reacting the feedstock in the present of a reforming catalyst. The product stream is passed through a hydrogen-selective membrane module, at which the permeate stream is polished to remove trade carbon monoxide and carbon dioxide, and the byproduct stream is combusted to heat the reformer.
    Type: Grant
    Filed: April 13, 1999
    Date of Patent: April 24, 2001
    Assignee: IdaTech, LLC
    Inventors: David J. Edlund, William A. Pledger
  • Patent number: 6207127
    Abstract: The invention provides a catalyst; a method for making the catalyst and a method for using the catalyst to promote the selective oxidation of hydrogen sulfide into elemental sulfur. The catalyst may be prepared by contacting a catalyst support, such as silica, with a solution containing ammonium metal salts, such as ammonium iron citrate and ammonium zinc citrate, and an amount of chloride (e.g., ammonium chloride) that is between about 0.1 and about 20 weight percent of the metal ions in the solution, to produce a support material impregnated with ammonium metal citrate salts and ammonium chloride. This impregnated catalyst support is then dried and calcined to produce a catalyst, such as iron and zinc oxide mixture supported on silica. It has been found that by adding chloride to the impregnated catalyst support prior to calcination and drying, that the sintering of the metal oxides can be controlled and the formation of a mixed metal oxide is promoted.
    Type: Grant
    Filed: December 7, 1998
    Date of Patent: March 27, 2001
    Assignees: Gastec N.V., Stork Engineers & Contractors B.V.
    Inventors: John Wilhelm Geus, Robert Johan Andreas Maria Terörde
  • Patent number: 6203587
    Abstract: A fuel gas reformer assemblage for use in a fuel cell power plant is formed from a composite plate assembly which includes spaced-apart divider plates with interposed monolithic open cell sponge-like members which form gas passages. The monolithic members have a lattice of internal open cells which are both laterally and longitudinally interconnected so as to provide for a diffuse gas flow. The entire surface area of the monolithic components is wash coated with a porous alumina layer, and selected areas of the wash coat are also catalyzed. The reformer assemblage is constructed from a series of repeating sub-assemblies, each of which includes a core of separate regenerator/heat exchanger gas passages. The core in each sub-assembly is sandwiched between a pair of reformer gas passage skins, which complete the subassembly. Adjacent reformer gas/regenerator/reformer gas passage sub-assemblies in the composite plate assembly are separated from each other by burner gas passages.
    Type: Grant
    Filed: January 19, 1999
    Date of Patent: March 20, 2001
    Assignee: International Fuel Cells LLC
    Inventors: Roger R. Lesieur, Thomas J. Corrigan