Purifiers Patents (Class 48/128)
  • Patent number: 7625528
    Abstract: A pre-reformer (10) comprises a non-electrically conducting gas tight duct (12) and an electrically conducting wire (14) arranged in the duct (12). The electrically conducting wire (14) is electrically isolated from the duct (12). The duct (12) has an inlet (16) for receiving a hydrocarbon fuel at a first end (18) and an outlet (20) for supplying a pre-reformed hydrocarbon fuel at a second end (22). At least the inner surface (24) of the duct (12) is chemically inert with respect to the hydrocarbon fuel. An electrical power supply (26) is electrically connected to the electrically conducting wire (14) and a control means (28) controls the supply of electrical current through the electrically conducting wire (14) to maintain the electrically conducting wire (14) at a temperature to provide selective thermal decomposition of higher hydrocarbons in the hydrocarbon fuel. The performer reduces coking in associated fuel cells and other parts of a fuel cell system.
    Type: Grant
    Filed: August 5, 2008
    Date of Patent: December 1, 2009
    Assignee: Rolls-Royce plc
    Inventors: Gerard D Agnew, Robert H Cunningham, Gary J Saunders
  • Patent number: 7575611
    Abstract: In one embodiment, a fuel processor for use in a fuel cell system, may have a bottom plate, having a regenerator having a first inlet to receive an air flow, a burner flow chamber within the regenerator, the burner flow chamber having a second inlet to receive the air flow from the regenerator, and a reformer flow chamber positioned between the regenerator and the burner flow chamber, the reformer flow chamber having a third inlet to receive the air flow from the burner chamber, wherein the burner flow chamber and the reformer flow chamber is formed of a monolithic structure having an elongated, rounded baffle in the center of the monolithic structure. The fuel processor may also have a top plate coupled to the bottom plate to enclose the fuel processor, the top plate having a top surface and a bottom surface.
    Type: Grant
    Filed: August 8, 2007
    Date of Patent: August 18, 2009
    Assignee: UltraCell Corporation
    Inventors: Jennifer Brantley, Kenneth Newell, David Sopchak, Ian W. Kaye, Jesse Thompson, Arpad Somogyvari
  • Patent number: 7556781
    Abstract: A pre-reformer (10) comprises a non-electrically conducting gas tight duct (12) and an electrically conducting wire (14) arranged in the duct (12). The electrically conducting wire (14) is electrically isolated from the duct (12). The duct (12) has an inlet (16) for receiving a hydrocarbon fuel at a first end (18) and an outlet (20) for supplying a pre-reformed hydrocarbon fuel at a second end (22). At least the inner surface (24) of the duct (12) is chemically inert with respect to the hydrocarbon fuel. An electrical power supply (26) is electrically connected to the electrically conducting wire (14) and a control means (28) controls the supply of electrical current through the electrically conducting wire (14) to maintain the electrically conducting wire (14) at a temperature to provide selective thermal decomposition of higher hydrocarbons in the hydrocarbon fuel. The performer reduces coking in associated fuel cells and other parts of a fuel cell system.
    Type: Grant
    Filed: July 6, 2004
    Date of Patent: July 7, 2009
    Assignee: Rolls-Royce, PLLC
    Inventors: Gerard D Agnew, Robert H Cunningham, Gary J Saunders
  • Patent number: 7544337
    Abstract: An impurity removing unit removes an impurity gas from a target gas while the target gas is in a gaseous state. A compressing unit compresses the impurity gas to produce compressed impurity gas. A drying unit removes water from the compressed impurity gas to produce a dried compressed impurity gas. A disposing unit disposes the dried compressed impurity gas into an underground aquifer.
    Type: Grant
    Filed: April 8, 2005
    Date of Patent: June 9, 2009
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Kazumasa Ogura, Masaki Iijima
  • Patent number: 7540893
    Abstract: A system for producing synthesis gas includes a regeneration zone. The regeneration zone includes a first fluidized bed configured to receive an oxidant for producing a regenerated oxygen transfer material. The system further includes a mixed reforming zone comprising a second fluidized bed configured to receive a first fuel and the regenerated oxygen transfer material to produce a first reformate stream and a steam reforming zone comprising a third fluidized bed configured to receive the first reformate stream, a second fuel and steam to produce the synthesis gas. The regeneration zone, mixed reforming zone and steam-reforming zone are in fluid communication with each other.
    Type: Grant
    Filed: December 6, 2005
    Date of Patent: June 2, 2009
    Assignee: General Electric Company
    Inventors: Ke Liu, Vladimir Zamansky
  • Patent number: 7524344
    Abstract: An apparatus removes carbon monoxide (CO) from a hydrogen-rich gas stream in a hydrogen fuel cell system. CO fouls costly catalytic particles in the membrane electrode assemblies of proton exchange membrane (PEM) fuel cells. A vessel houses a carbon monoxide adsorbent. The vessel may be a rotating pressure swing adsorber. A water gas shift reactor is upstream of the rotating pressure swing adsorber. The water gas shift reactor may include a second adsorbent adapted to adsorb carbon monoxide at low temperatures and to desorb carbon monoxide at high temperatures. The apparatus advantageously eliminates the use of a preferential oxidation (PROX) reactor, by providing an apparatus which incorporates CO adsorption in the place of the PROX reactor. This cleans up carbon monoxide without hydrogen consumption and the concomitant, undesirable excess low grade heat generation. The present invention reduces start-up duration, and improves overall fuel processor efficiency during normal operation.
    Type: Grant
    Filed: October 4, 2005
    Date of Patent: April 28, 2009
    Assignee: General Motors Corporation
    Inventors: Craig S. Gittleman, William H. Pettit, Gerald E. Voecks
  • Patent number: 7494518
    Abstract: A fuel processing system is provided wherein heat is transferred from a reformate flow (32) downstream from a water-gas shift (38) to both a) a combustor feed flow (40) that is supplied to a combustor (25); and b) a water flow (26) that is supplied to a reformer feed mix (34) for a steam reformer (28).
    Type: Grant
    Filed: February 16, 2005
    Date of Patent: February 24, 2009
    Assignee: Modine Manufacturing Company
    Inventors: Michael J. Reinke, Jeroen Valensa, Todd Bandhauer, Nicholas Siler, Mark G. Voss, Michael McGregor, Dennis C. Granetzke
  • Patent number: 7488360
    Abstract: The reaction of carbon monoxide with steam over an alkali-modified ruthenium-on-zirconia catalyst has been found to yield surprisingly high yields of hydrogen gas at relatively low temperatures. Catalyst structures, reactors, hydrogen production systems, and methods for producing hydrogen utilizing the alkali-modified ruthenium-on-zirconia catalyst are described. Methods of making catalysts are also described.
    Type: Grant
    Filed: September 25, 2003
    Date of Patent: February 10, 2009
    Assignee: Battelle Memorial Institute
    Inventors: Yong Wang, Anna Lee Y. Tonkovich
  • Publication number: 20090031630
    Abstract: A method of assembling an acid gas component reduction system includes coupling at least one acid removal system in flow communication with at least one first synthetic gas (syngas) stream with at least one acid gas component having a first acid gas component concentration. The method also includes coupling at least one integral absorber in flow communication with the at least one acid removal system. The method further includes configuring the at least one integral absorber such that substantially continuous service of the at least one integral absorber facilitates producing a second syngas stream having a second acid gas component concentration that is less than the first acid gas component concentration.
    Type: Application
    Filed: July 31, 2007
    Publication date: February 5, 2009
    Inventors: Sachin Naphad, Pradeep Thacker
  • Patent number: 7481858
    Abstract: A gas-generating apparatus includes a reaction chamber having a first reactant, a reservoir having an optional second reactant, and a self-regulated flow control device. The self-regulated flow control device stops the flow of reactant from the reservoir to the reaction chamber when the pressure of the reaction chamber reaches a predetermined level. Methods of operating the gas-generated apparatus and the self-regulated flow control device, including the cycling of a shut-off valve of the gas-generated apparatus and the cycling of the self-regulated flow control device are also described.
    Type: Grant
    Filed: February 25, 2005
    Date of Patent: January 27, 2009
    Assignee: Societe BIC
    Inventors: Alain Rosenzweig, Paul Adams, Andrew J. Curello, Floyd Fairbanks, Anthony Sgroi, Jr., Constance R. Stephan
  • Patent number: 7427304
    Abstract: A PSA mechanism has a plurality of adsorption towers having inlet/outlet ends connected to respective valves that are connected to an off-gas discharge passage. The off-gas discharge passage is connected to an off-gas ejector of a residual gas supply. The off-gas ejector has a function to draw an off gas from the PSA mechanism with compressed air that is caused by an air compressor to flow from an off-gas discharging air supply passage into an off-gas passage.
    Type: Grant
    Filed: February 11, 2005
    Date of Patent: September 23, 2008
    Assignee: Honda Motor Co., Ltd.
    Inventors: Hikaru Okada, Satoshi Hanai, Hideaki Sumi
  • Patent number: 7420004
    Abstract: A process for producing synthetic hydrocarbons that reacts carbon dioxide, obtained from seawater of air, and hydrogen obtained from water, with a catalyst in a chemical process such as reverse water gas shift combined with Fischer Tropsch synthesis. The hydrogen is produced by nuclear reactor electricity, nuclear waste heat conversion, ocean thermal energy conversion, or any other source that is fossil fuel-free, such as wind or wave energy. The process can be either land based or sea based.
    Type: Grant
    Filed: April 12, 2005
    Date of Patent: September 2, 2008
    Assignee: The United States of America as represented by the Secretary of the Navy
    Inventors: Dennis R. Hardy, Timothy Coffey
  • Patent number: 7387650
    Abstract: A fuel cell power generation system, equipped with a fuel reforming device and a fuel cell body, includes valves, pipelines, a condenser, and a pump for feeding a burner exhaust gas (raw gas) discharged from a heating burner of the fuel reforming device into the fuel reforming device, and an inert gas formation device including an oxidizable and reducible oxygen adsorbent, which is disposed in the pipelines, and adsorbs oxygen in the burner exhaust gas to remove oxygen from the burner exhaust gas and form an inert gas. The fuel cell power generation system can reliably remove residual matter, without leaving it within the fuel reforming device, in a simple manner at a low cost and with a compact configuration.
    Type: Grant
    Filed: April 25, 2003
    Date of Patent: June 17, 2008
    Assignee: Mitsubishi Heavy Industries, Ltd.
    Inventors: Setsuo Omoto, Naohiko Ishibashi, Keiji Fujikawa, Hirohisa Yoshida, Masami Kondo, Shigeru Nojima, Toshinobu Yasutake, Satoru Watanabe, Masanao Yonemura
  • Patent number: 7361199
    Abstract: An apparatus removes CO from a hydrogen-rich gas stream in a hydrogen fuel cell system. CO fouls costly catalytic particles in the membrane electrode assemblies. Both a catalyst adapted to perform a water gas shift reaction, and a carbon dioxide adsorbent are disposed in a rotating pressure swing adsorber housing. The adsorption of carbon dioxide shifts equilibrium toward carbon monoxide consumption. A second adsorbent may be disposed in the housing for adsorbing carbon monoxide at low temperatures, and is adapted to desorb carbon monoxide at high temperatures. The present invention advantageously eliminates a unit operation from a space-constrained fuel cell vehicle by combining the WGS catalyst and a CO2 adsorbent in a single reactor/housing. The apparatus further eliminates the use of a PROX reactor, by providing an apparatus which incorporates CO2 adsorption and consequent carbon monoxide consumption in the place of the PROX reactor.
    Type: Grant
    Filed: January 7, 2004
    Date of Patent: April 22, 2008
    Assignee: General Motors Corporation
    Inventors: Craig S Gittleman, Ramesh Gupta
  • Publication number: 20080060521
    Abstract: A method of assembling a gas removal system for an integrated gasification combined cycle is provided. The method includes coupling a first rich solvent tank in flow communication with the integrated gasification combined cycle to store a first emissions-rich solvent discharged from the integrated gasification combined cycle and coupling a first stripper in flow communication with the first rich solvent tank to facilitate removing gases from the first emissions-rich solvent. The method also includes coupling an absorber in flow communication with the first stripper to receive gases from the first stripper and create a second emissions-rich solvent and coupling a second rich solvent tank in flow communication with the absorber to store the second emissions-rich solvent.
    Type: Application
    Filed: September 7, 2006
    Publication date: March 13, 2008
    Inventor: Terry Hughes
  • Patent number: 7341609
    Abstract: A reforming and hydrogen purification system operating with minimal pressure drop for producing free hydrogen from different hydrogen rich fuels includes a hydrogen reforming catalyst bed in a vessel in communication with a core unit containing a hydrogen permeable selective membrane. The vessel is located within an insulated enclosure which forms an air inlet passageway and an exhaust passageway on opposite sides of the vessel. Air and raffinate pass through a burner within the air inlet passageway, providing a heated flue gas to heat the catalyst to the reaction temperature needed to generate free hydrogen from the feedstock. The burner flue gas flows laterally over and along the length of the bed between the input and output ends of the bed. Hydrogen is recovered from the core for use by a hydrogen-consuming device such as a fuel cell. The remaining unrecovered hydrogen in the reformed gases is contained in raffinate and is used to supply process heat via the burner.
    Type: Grant
    Filed: October 3, 2002
    Date of Patent: March 11, 2008
    Assignee: Genesis Fueltech, Inc.
    Inventor: Peter David DeVries
  • Publication number: 20080056971
    Abstract: The application is directed to an adaptable system for treating gasification emission streams that are generated during gasification operations, the system comprising a gasification zone configured to generate one or more gasification emission streams; a contact zone in fluid communication with the gasification zone configured to contact the gasification emission streams with one or more acid gas scavengers effective to remove acid gas and other emissions from the gasification emission streams, producing one or more disposal streams comprising the acid gas and other emissions; and a disposal zone in fluid communication with the contact zone configured to remove the disposal streams from the system; and processes for employing the system.
    Type: Application
    Filed: August 30, 2006
    Publication date: March 6, 2008
    Inventor: Terry Hughes
  • Patent number: 7338643
    Abstract: A reformate clean-up reactor. The reactor takes a reformate stream and passes it through multiple subreactors that are integrated into a common reactor housing to reduce reformate stream by-product concentration prior to use of the reformate in a fuel cell. The reactor includes a gas shift subreactor to promote the conversion of carbon monoxide to carbon dioxide, a gaseous diffusion membrane subreactor to provide a hydrogen-rich portion of the reformate stream, and a methanation subreactor to convert carbon monoxide into methane and water. In applications where space for a fuel cell system is limited, the integration of the clean—up devices into a common housing provides significant improvements in structural and volumetric efficiency. Moreover, in at least one embodiment of the present invention, the juxtaposition of the gaseous diffusion membrane and the gas shift reactor improves membrane robustness.
    Type: Grant
    Filed: March 17, 2003
    Date of Patent: March 4, 2008
    Assignee: General Motors Corporation
    Inventors: Ian Barrey Irons, Julia Margaret Rowe, Peter Geoffrey Gray, Peter Albert Walker
  • Publication number: 20080034658
    Abstract: A method and device which enables an oxygen-free gasification process of both a hydrocarbon-containing (initiation/catalyzing) gas in combination either/both carbonaceous and non-carbonaceous solids and/or liquids or mixture thereof (feedstock material). This is a closed-loop system thus eliminating emissions and preventing environmentally damaging pollution. In one embodiment, a solid feedstock material is utilized, although solids, liquids or slurry may be used. Pulverized solid feedstock martial is first cleansed, dried and then saturated with a hydrocarbon containing gas to displace and remove any air or oxygen from voids in particulate matter. (Liquid feedstock material does not first need to be dried or saturated). The initiation gas is first injected into a high-temperature gasification tube. Simultaneously, gas saturated feedstock material is injected into a feedstock injection tube which openly terminates inside the gasification tube.
    Type: Application
    Filed: August 13, 2007
    Publication date: February 14, 2008
    Inventors: Catherine Ann Heiser, Mark Lewis Heiser
  • Patent number: 7318845
    Abstract: A distillate fuel steam reformer system in which a fuel feed stream is first separated into two process streams: an aliphatics-rich, sulfur-depleted gas stream, and an aromatics- and sulfur-rich liquid residue stream. The aliphatics-rich gas stream is desulfurized, mixed with steam, and converted in a reforming reactor to a hydrogen-rich product stream. The aromatics-rich residue stream is mixed with air and combusted to provide heat necessary for endothermic process operations. Reducing the amounts of sulfur and aromatic hydrocarbons directed to desulfurzation and reforming operations minimizes the size and weight of the overall apparatus. The process of the invention is well suited to the use of microchannel apparatuses for heat exchangers, reactors, and other system components, which may be assembled in slab configuration, further reducing system size and weight.
    Type: Grant
    Filed: June 23, 2003
    Date of Patent: January 15, 2008
    Assignee: Applied Research Associates, Inc.
    Inventors: Aly H. Shaaban, Timothy J. Campbell
  • Patent number: 7306771
    Abstract: A filter catalyst for purifying exhaust gases having a catalytic layer comprising the first catalyst support 2 having an average particle diameter of 1 ?m or less, the second catalyst support 3 having an average particle diameter from 1/20 to ½ of the average pore diameter of the filter cellular walls 12 and catalytic ingredients, on the filter cellular walls 12 having an average pore diameter of from 20 to 40 ?m, and the catalytic layer having uneven surfaces is used. Since the second catalyst support hardly enters into the pore with a diameter of 20 ?m or less, it exists partly on the filter cellular walls and the inside surface of the wall. Therefore, since particles collide with the convex part of the catalytic layer, it becomes possible to collect them easily and the collecting rate for particles and the ability of the particles purification are improved.
    Type: Grant
    Filed: September 12, 2003
    Date of Patent: December 11, 2007
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Seiji Okawara
  • Patent number: 7294157
    Abstract: A carbon monoxide converter whose catalyst temperatures can be precisely controlled even under a high load. The carbon monoxide converter includes shift catalyst beds arranged in tandem for conducting a shift reaction for converting CO and H2O to H2 and CO2. The shift catalyst beds are arranged in a gas flow direction such that they are shorter on the upstream side, on which a gas containing CO and H2O is introduced, and longer on the downstream side, on which a gas containing the produced H2 and CO2 is discharged. A heat exchanger is disposed upstream of each shift catalyst bed, and the temperatures of the shift catalyst beds are controlled during the shift reaction. A gas containing CO2 and H2O discharged from the carbon monoxide converter is introduced into a carbon-monoxide-oxidizing unit.
    Type: Grant
    Filed: February 24, 2005
    Date of Patent: November 13, 2007
    Assignee: Honda Motor Co., Ltd.
    Inventors: Masako Takayama, Hikaru Okada
  • Publication number: 20070238611
    Abstract: The carbon dioxide absorbent contains a lithium-containing oxide, an alkali halide, has a high carbon dioxide absorption capability, and sufficiently maintains the carbon dioxide absorption capability even in repeated used for absorption and desorption of carbon dioxide.
    Type: Application
    Filed: October 23, 2006
    Publication date: October 11, 2007
    Inventors: Toshihiro IMADA, Masahiro Kato, Kenji Essaki, Yasuhiro Kato, Yukishige Maezawa
  • Patent number: 7276095
    Abstract: A stand-alone fuel processor (10) for producing hydrogen from a hydrocarbon fuel for a fuel cell engine in a vehicle. The fuel processor (10) includes a primary reactor (14) that dissociates hydrogen and other by-products from the hydrocarbon fuel as a reformate gas. The reformate gas is applied to a WGS reactor (48) to convert carbon monoxide and water to hydrogen and carbon dioxide. The WGS reactor (14) may include an adsorbent for adsorbing carbon monoxide. The reformate gas from the WGS reactor (48) is then sent to a rapid-cycle PSA device (12) for adsorbing the undesirable by-products in the gas and generates a stream of pure hydrogen. A liquid water separator (70) separates water from the reformate gas before it is applied to the PSA device (12). The PSA device (12) uses a portion of the separated hydrogen as a desorbing gas to purify the adsorbent in the PSA device (12). The by-products of the reformate gas can be used as a fuel in a combustor (30) that generates heat for the primary reactor (14).
    Type: Grant
    Filed: March 14, 2003
    Date of Patent: October 2, 2007
    Assignee: General Motors Corporation
    Inventors: Craig S. Gittleman, John B. Ruhl, Yan Zhang, William H. Pettit
  • Patent number: 7267699
    Abstract: A fuel processing system including a filter for reforming a hydrocarbon fuel and its operation is disclosed. The system includes a first chamber for receiving a hydrocarbon fuel and combining it with air or water; a reformer in fluid connection with and down stream of the first chamber, which receives the hydrocarbon fuel combined with either air or water to reform the fuel to a reformate stream, which contains a hydrogen rich atmosphere; a second chamber in fluid connection with the reformer which is capable of receiving the reformate stream from the reformer; a water inlet connected to the second chamber capable of introducing water to the reformate stream; and a filter in fluid connection with and down stream of the second chamber, which is capable of preventing a substantial portion of any solid particles contained in the reformate stream from passing therethrough.
    Type: Grant
    Filed: November 18, 2003
    Date of Patent: September 11, 2007
    Assignee: Nissan Motor Co., Ltd.
    Inventor: Motohisa Kamijo
  • Patent number: 7261866
    Abstract: The CO remover of this invention includes an air mixer for mixing air with hydrogen-rich gas including carbon monoxide and a selective oxidative catalytic device in which a selective oxidative catalyst bed is formed by filling selective oxidative catalyst into a gas passing tube. The selective oxidative catalytic device includes a gas blending unit for blending gas passing through the central part of the gas passing tube with gas passing through the peripheral part at a point in the selective oxidative catalyst bed in the direction of gas flow. As a result, the reaction apparatus and the CO remover have simple structures. In addition, gas passing through the central part upstream is blended with gas passing through the peripheral part upstream to uniformize the temperature of gas in the gas blending unit, so that high CO selectivity is obtained.
    Type: Grant
    Filed: February 18, 2000
    Date of Patent: August 28, 2007
    Assignee: Sanyo Electric Co., Ltd
    Inventors: Masataka Kadowaki, Yasuo Miyake
  • Publication number: 20070180767
    Abstract: A non-pyrophoric shift reaction catalyst includes an oxide carrier impregnated with platinum (Pt) and cerium (Ce). The non-pyrophoric shift reaction catalyst may be prepared by uniformly mixing a platinum precursor, a cerium precursor, and an oxide carrier in a dispersing medium to obtain a mixture; drying the mixture; and calcining the dried mixture. The shift reaction catalyst having a non-pyrophoric property has an excellent reaction activity even at a low temperature and can efficiently remove carbon monoxide in fuel.
    Type: Application
    Filed: November 29, 2006
    Publication date: August 9, 2007
    Applicant: Samsung SDI Co., Ltd.
    Inventors: Hyun-chul Lee, Soon-ho Kim, Doo-hwan Lee, Yulia Potapova, Ok-young Lim, Eun-duck Park, Eun-yong Ko
  • Patent number: 7244281
    Abstract: A plasma fuel reformer assembly for producing reformate gas includes a fuel reformer having an air/fuel input assembly, an electrode assembly, and a soot trap positioned downstream of the electrode assembly. The electrode assembly includes a first electrode and a second electrode that is spaced apart from the first electrode. The fuel reformer further includes a reformer controller electrically coupled to the air/fuel input assembly. The reformer controller includes a processing unit electrically connected to a memory unit.
    Type: Grant
    Filed: October 24, 2003
    Date of Patent: July 17, 2007
    Assignee: Arvin Technologies, Inc.
    Inventors: Samuel N. Crane, Jr., William Taylor, III
  • Patent number: 7232553
    Abstract: Disclosed is a plate type steam reformer comprising a plate type burner capable of heating a broad area of a reactor as a heat source, positioned on a bottom of the reformer; a reforming reactor requiring a relatively high temperature, positioned over the burner; a high temperature water gas shift reactor requiring a relatively moderate temperature, positioned over the reforming reactor; a low temperature water gas shift reactor requiring a relatively low temperature, positioned over the high temperature water gas shift reactor; and dividing plates positioned between the above three reactors and between the reforming reactor and the burner such that combustion exhaust gas produced in the burner supplies heat to the above reactors.
    Type: Grant
    Filed: May 2, 2002
    Date of Patent: June 19, 2007
    Assignees: Korea Gas Corporation, Korea Research Institute of Chemical Technology
    Inventors: Young-Sam Oh, Young-Soon Baek, Taek-Yong Song, Sang-Eon Park, Ki-Won Jun, Ri-Sang Choi
  • Patent number: 7182921
    Abstract: A cylindrical steam reforming unit contains a plurality of cylindrical bodies consisting of a first cylindrical body, a second cylindrical body and a third cylindrical body of successively increasing diameters disposed in concentric spaced relationship, a radiation cylinder disposed within and concentrically with the first cylindrical body, a burner disposed in the radial central portion of the radiation cylinder, and a reforming catalyst layer with a reforming catalyst filled in a gap between the first and second cylindrical bodies, wherein a CO shift catalyst layer and a CO removal catalyst layer are disposed in a gap between the second and third cylindrical bodies, the CO shift catalyst layer being formed in a gap with the direction of flow reversing at one axial end of the reforming catalyst layer and through a heat recovery layer of predetermined length.
    Type: Grant
    Filed: June 3, 2002
    Date of Patent: February 27, 2007
    Assignee: Tokyo Gas Co., Ltd.
    Inventors: Toshiyasu Miura, Jun Komiya, Hiroshi Fujiki, Naohiko Fujiwara
  • Patent number: 7160523
    Abstract: A device for the production of hydrogen-containing gas for a fuel cell system, in particular in a motor vehicle, is disclosed. Suitable feed materials are water and at least one hydrocarbon-containing starting material, in particular a hydrocarbon derivative, such as methanol or ethanol. The device comprises an evaporator to evaporate the feed material; a superheater to superheat the feed material vapor; a high temperature reformer in which steam reforming of the superheated feed material is carried out; a burner which provides the thermal energy required for the steam reforming by burning a gas stream that contains fuel and oxygen; a water gas shift stage to reduce the carbon monoxide content of the reformate stream produced in the steam reforming; and a cooler to reduce the temperature of the reformate stream between the point where the reformate stream is discharged out of the high temperature reformer and the point where the reformate stream enters into the water gas shift stage.
    Type: Grant
    Filed: July 26, 2002
    Date of Patent: January 9, 2007
    Assignee: NuCellSys GmbH
    Inventor: Berthold Keppeler
  • Patent number: 7160343
    Abstract: A fuel cell system comprises a fuel cell stack and a carbon monoxide clean-up system in communication with the fuel cell stack. The carbon monoxide cleanup system comprises a first water gas shift reactor, a first hydride heat exchanger, and a second water gas shift reactor. The first water gas shift reactor comprises a first water gas shift catalyst. The first hydride heat exchanger comprises a first metal hydride, and is in communication with the first water gas shift reactor. The second water gas shift reactor comprises a second water gas shift catalyst, and is in communication with the first heat exchanger. The first hydride heat exchanger, and the second water gas shift reactors are disposed such that a reactant stream may pass through the first water gas shift reactor prior to passing through the first heat exchanger, and then pass through the second water gas shift reactor.
    Type: Grant
    Filed: May 16, 2003
    Date of Patent: January 9, 2007
    Assignee: General Motors Corporation
    Inventors: Julia Margaret Rowe, Beverley Sowerby
  • Patent number: 7156886
    Abstract: A reforming apparatus for producing a reformed gas from a fuel gas and steam, including a reformed gas-producing passage and a combustion gas passage, the reformed gas-producing passage having reforming catalyst, shift catalyst, and CO-selective oxidizing catalyst sections along a flowing direction of the reformed gas, the reformed gas-producing passage having a first passage adjacent to the combustion gas passage and including the reforming catalyst section and a second passage adjacent to the first passage, the second passage including a first heat-recovering section adjacent to the reforming catalyst section, and the first passage having a second heat-recovering section adjacent to one of the shift catalyst and CO-selective oxidizing catalyst sections, the first heat-recovering section located on an upstream side along the flow direction of the reformed gas relative to the reforming catalyst section.
    Type: Grant
    Filed: March 14, 2003
    Date of Patent: January 2, 2007
    Assignee: Matsushita Electric Works, Ltd.
    Inventors: Toru Nakamura, Susumu Kobayashi, Hitoshi Kudo, Mikio Sei, Yuichiro Yasuda, Zhongmin Fei
  • Patent number: 7150769
    Abstract: A fuel reforming apparatus includes a reforming reaction section in which a reforming catalyst is disposed, and a reformed fuel distribution chamber. A fuel air mixture of a hydrocarbon fuel and air is reformed in the reforming reaction section. The reformed fuel is supplied from the reformed fuel distribution chamber to chambers of the engine. The adsorbent member is disposed between the reforming reaction section and the reformed fuel distribution chamber. The adsorbent member captures a non-reformed fuel.
    Type: Grant
    Filed: August 13, 2004
    Date of Patent: December 19, 2006
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventors: Kazuhiro Sakurai, Kazuhiro Wakao, Tetsuzou Tsuchiya
  • Patent number: 7147680
    Abstract: Conventional hydrogen purification apparatuses cannot be used satisfactorily for applications in which much time is required for startup of the apparatus, and the apparatus is repeatedly started and stopped at frequent intervals because of complicated handling. In a hydrogen purification apparatus comprising at least a catalysis body removing carbon monoxide from a reformed gas containing hydrogen, carbon monoxide and steam, the catalyst body is constituted by a carrier comprised of a complex oxide in which at least one of Mo, W and Re is compounded with Zr, or comprised of an oxide of one of Mo, W, Re and Zr, and at least one of Pt, Pd, Rh and Ru carried on the surface of the carrier.
    Type: Grant
    Filed: January 24, 2002
    Date of Patent: December 12, 2006
    Assignee: Matsushita Electric Industrial Co., Ltd.
    Inventors: Kiyoshi Taguchi, Kunihiro Ukai, Seiji Fujiwara, Takeshi Tomizawa, Hidenobu Wakita
  • Patent number: 7141231
    Abstract: This invention relates to a novel fluidized bed membrane reactor for autothermal operations. More particularly, this invention pertains to a unique fluidized bed membrane reactor which includes internal catalyst solids circulation for conveying heat between a reforming zone and an oxidation zone.
    Type: Grant
    Filed: August 11, 2003
    Date of Patent: November 28, 2006
    Assignee: Membrane Reactor Technologies Ltd.
    Inventors: John Grace, Choon Jim Lim, Alaa-Eldin M. Adris, Donglai Xie, David Anthony Boyd, Warren MacKay Wolfs, Clive M. H. Brereton
  • Patent number: 7115148
    Abstract: Hydrogen is produced in a compact methanol-steam reformer, which integrates an inner cylindrical heating chamber; and a reactant vaporizer and heating zone, and an outer Cu/ZnO/Al2O3 catalyst bed in concentric annuli around the heating chamber. Tubular, palladium-silver alloy membranes in the catalyst bed separate hydrogen from retentate gas, which is separately discharged from the apparatus through a manifold.
    Type: Grant
    Filed: May 13, 2003
    Date of Patent: October 3, 2006
    Assignee: Her Majesty the Queen in right of Canada, as respresented by the Minister of Defence of Her Majesty's Canadian Government
    Inventors: Ian R. Wheeldon, Brant A. Peppley, Helmut Wieland
  • Patent number: 7052530
    Abstract: Hydrogen purification membranes, hydrogen purification devices, and fuel processing and fuel cell systems that include hydrogen purification devices. The hydrogen purification membranes include a metal membrane, which is at least substantially comprised of palladium or a palladium alloy. In some embodiments, the membrane contains trace amounts of carbon, silicon, and/or oxygen. In some embodiments, the membranes form part of a hydrogen purification device that includes an enclosure containing a separation assembly, which is adapted to receive a mixed gas stream containing hydrogen gas and to produce a stream that contains pure or at least substantially pure hydrogen gas therefrom. In some embodiments, the membrane(s) and/or purification device forms a portion of a fuel processor, and in some embodiments, the membrane(s) and/or purification device forms a portion of a fuel processing or fuel cell system.
    Type: Grant
    Filed: November 15, 2004
    Date of Patent: May 30, 2006
    Assignee: IdaTech, LLC
    Inventors: David J. Edlund, William A. Pledger, R. Todd Studebaker
  • Patent number: 7022149
    Abstract: An apparatus for carrying out a multi-step process of converting hydrocarbon fuel to a substantially pure hydrogen gas feed includes a plurality of reaction zones arranged in a common reaction chamber. The multi-step process includes: providing a fuel to the fuel processor so that as the fuel reacts and forms the hydrogen rich gas, the intermediate gas products pass through each reaction zone as arranged in the reactor to produce the hydrogen rich gas.
    Type: Grant
    Filed: December 13, 2001
    Date of Patent: April 4, 2006
    Assignee: Texaco Inc.
    Inventors: Curtis L. Krause, James F. Stevens, Jennifer L. Phan
  • Patent number: 6964692
    Abstract: An apparatus removes carbon monoxide (CO) from a hydrogen-rich gas stream in a hydrogen fuel cell system. CO fouls costly catalytic particles in the membrane electrode assemblies of proton exchange membrane (PEM) fuel cells. A vessel houses a carbon monoxide adsorbent. The vessel may be a rotating pressure swing adsorber. A water gas shift reactor is upstream of the rotating pressure swing adsorber. The water gas shift reactor may include a second adsorbent adapted to adsorb carbon monoxide at low temperatures and to desorb carbon monoxide at high temperatures. The apparatus advantageously eliminates the use of a preferential oxidation (PROX) reactor, by providing an apparatus which incorporates CO adsorption in the place of the PROX reactor. This cleans up carbon monoxide without hydrogen consumption and the concomitant, undesirable excess low grade heat generation. The present invention reduces start-up duration, and improves overall fuel processor efficiency during normal operation.
    Type: Grant
    Filed: February 9, 2001
    Date of Patent: November 15, 2005
    Assignee: General Motors Corporation
    Inventors: Craig S. Gittleman, William H. Pettit, Gerald E. Voecks
  • Patent number: 6932958
    Abstract: A fuel processor for producing a hydrogen-rich product gas suitable for direct use in fuel cell applications includes a housing, an annular shift/methanator reactor vessel at least one reactor vessel wall disposed within the housing and forming an outer annular space between the at least one reactor vessel wall and the housing. A combustion chamber having at least one combustion chamber wall and forming a first inner annular space between the at least one combustion chamber wall and the at least one reactor vessel wall is disposed in the interior space formed by the annular shift/methanator reactor vessel, and a reformer reactor vessel having at least one reformer vessel wall and forming a second inner annular space between the at least one reformer vessel wall and the at least one combustion chamber wall is disposed within the combustion chamber.
    Type: Grant
    Filed: March 26, 2003
    Date of Patent: August 23, 2005
    Assignee: Gas Technology Institute
    Inventors: James R. Wangerow, Alvie R. Meadows, Andy H. Hill, Michael Onischak
  • Patent number: 6902711
    Abstract: An apparatus for treating wastes includes a fluidized bed reactor for partially combusting the wastes at a relatively low temperature, and a separate relatively high temperature reactor for separate gasification of gaseous material and char from the first gasification. This synthesis gas thus formed is cooled, subjected to a conversion operation in a converter to produce hydrogen.
    Type: Grant
    Filed: March 21, 2000
    Date of Patent: June 7, 2005
    Assignees: Ebara Corporation, Ube Industries, Ltd.
    Inventors: Hiroyuki Fujimura, Yoshio Hirayama, Shosaku Fujinami, Shuichi Nagato, Tetsuhisa Hirose, Takahiro Oshita, Masaaki Irie, Kazuo Takano, Toshio Fukuda
  • Patent number: 6896709
    Abstract: A miniature fuel reformer utilizes a metal thin film and includes a plurality of unit modules connected together.
    Type: Grant
    Filed: September 7, 1999
    Date of Patent: May 24, 2005
    Assignee: Sk Corporation
    Inventors: Jaesung Han, Cheolwoo Park, Keunseob Choi, Ilsu Kim
  • Patent number: 6875246
    Abstract: A hydrocarbon fuel reformer that is supplied with water vapor extracted from the reformer's effluent stream. In particular, the present invention provides a power plant fuel processor for the production of hydrogen from a hydrocarbon fuel, comprising: (a) a reactor for the production of hydrogen using an oxidant, water and hydrocarbon fuel; and (b) a water transfer device that transfers water vapor from the reformate produced by said reactor to the oxidant used by said reactor, comprising a water-transfer membrane.
    Type: Grant
    Filed: July 20, 2001
    Date of Patent: April 5, 2005
    Assignee: General Motors Corporation
    Inventors: Steven Burch, Jameson R. Forte, Mark A. Brundage
  • Publication number: 20040255514
    Abstract: In a reforming reactor (31), a partial oxidation reaction is performed between a hydrocarbon fuel and air, and in a mixer (32), water is injected into hot gas heated by the partial oxidation reaction to vaporize the water, and the vaporized water is mixed with the hot gas. In a shift reactor (33), the vaporized water is made to undergo a shift reaction with the hot gas. In this way, a device for promoting vaporization of the water or a complex fuel injection device is not required.
    Type: Application
    Filed: May 6, 2003
    Publication date: December 23, 2004
    Inventors: Akihiro Sakakida, Mikiya Shinohara, Tadashi Shoji, Shiro Tanaka
  • Publication number: 20040250472
    Abstract: A fuel gas production apparatus includes a vaporization mechanism, a reforming mechanism, a PSA mechanism, a supply passage, a combustion air supply mechanism and an ECU. The vaporization mechanism has a combustion catalyst for vaporizing a fuel. The reforming mechanism reforms the vaporized fuel to obtain a reformed gas. The PSA mechanism refines the reformed gas by removing impurities to produce a fuel gas. The impurities removed by the PSA mechanism are continuously supplied as a heat source fuel to the vaporization mechanism through the supply passage. The combustion air supply mechanism supplies combustion air to the vaporization mechanism. The ECU controls the amount of the combustion air supplied to the vaporization mechanism synchronously with the change in the amount of heat energy of the impurities supplied to the vaporization mechanism.
    Type: Application
    Filed: June 16, 2004
    Publication date: December 16, 2004
    Applicant: Honda Motor Co., Ltd.
    Inventors: Hiraku Okada, Hiroshi Machida, Nobuyoshi Yoshida
  • Patent number: 6830596
    Abstract: This invention is directed to a heat exchanged membrane reactor for electric power generation. More specifically, the invention comprises a membrane reactor system that employs catalytic or thermal steam reforming and a water gas shift reaction on one side of the membrane, and hydrogen combustion on the other side of the membrane. Heat of combustion is exchanged through the membrane to heat the hydrocarbon fuel and provide heat for the reforming reaction. In one embodiment, the hydrogen is combusted with compressed air to power a turbine to produce electricity. A carbon dioxide product stream is produced in inherently separated form and at pressure to facilitate injection of the CO2 into a well for the purpose of sequestering carbon from the earth's atmosphere.
    Type: Grant
    Filed: June 29, 2000
    Date of Patent: December 14, 2004
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: Harry W. Deckman, John W. Fulton, Jeffrey M. Grenda, Frank Hershkowitz
  • Publication number: 20040244290
    Abstract: A chemical reactor includes a first reaction section which has a first flow path and causes a first reaction in the first flow path. A heating section heats the first reaction section. A second reaction section has a second flow path and causes a second reaction in the second flow path by heat of the heating section transmitted via the first reaction section.
    Type: Application
    Filed: June 23, 2004
    Publication date: December 9, 2004
    Inventors: Tadao Yamamoto, Masaharu Shioya
  • Patent number: 6824593
    Abstract: Hydrogen purification membranes, hydrogen purification devices, and fuel processing and fuel cell systems that include hydrogen purification devices. The hydrogen purification membranes include a metal membrane, which is at least substantially comprised of palladium or a palladium alloy. In some embodiments, the membrane contains trace amounts of carbon, silicon, and/or oxygen. In some embodiments, the membranes form part of a hydrogen purification device that includes an enclosure containing a separation assembly, which is adapted to receive a mixed gas stream containing hydrogen gas and to produce a stream that contains pure or at least substantially pure hydrogen gas therefrom. In some embodiments, the membrane(s) and/or purification device forms a portion of a fuel processor, and in some embodiments, the membrane(s) and/or purification device forms a portion of a fuel processing or fuel cell system.
    Type: Grant
    Filed: December 5, 2003
    Date of Patent: November 30, 2004
    Assignee: IdaTech, LLC
    Inventors: David J. Edlund, William A. Pledger, R. Todd Studebaker
  • Publication number: 20040187384
    Abstract: A fuel processing system (FPS) (110) is provided for a fuel cell power plant (115) havinf a fuel cell stack assembly (CSA0 (56). The FPS (110) includes a water gas shift (WGS) reaction section (12, 120) for receiving hydrocarbon reformate containing carbon monoxide (CO) and reducing the concentration of CO in the reformate via the shift reaction, and a preferred oxidation (PROX) section (40) for further reducing the concentration of CO to a level acceptable for operating the CSA (56). The FPS (1110) is improved by the WGS section (12, 120) including a reactor (124) with a high activity catalyst for reducing the reformate CO concentration to a relatively low level, thereby relatively reducing the structural volume of the FPS (110). The high activity catalyst is active at temperatures as low as 250° C., and may be a noble-metal-on-ceria catalyst of Pt and Re on a nanocrystaline, cerium oxide-based support.
    Type: Application
    Filed: March 28, 2003
    Publication date: September 30, 2004
    Inventors: Zissis Dardas, Thomas Henry Vanderspurt, Nikunj Gupta, Shubhro Ghosh, Ying She