Carbon Monoxide Patents (Class 48/85)
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Patent number: 9322077Abstract: The method is used to obtain metals, noble metals, and rare earth metals from scrap. The aim of the invention is to provide a method that allows an efficient recovery even from electronic scrap. This is achieved in that the scrap and carbon-containing materials (A) are oxidized with oxygen containing gases (11) in the presence of alkaline materials under overall reducing conditions with an overall lambda of <1 in an updraft gasifier (2) with a bulk material moving bed, said gasifier having a reduction zone (13) and an oxidation zone (7). The resulting syngas is drawn at the upper part (16) of the updraft gasifier, and the metals, noble metals, and rare earth metals are bound at least partly to the alkaline materials as oxides and/or in elementary form. Finally, said metals are obtained from the process as an enriched mixture (B) by means of physical separation methods.Type: GrantFiled: May 3, 2012Date of Patent: April 26, 2016Assignee: ECOLOOP GMBHInventors: Thomas Stumpf, Leonhard Baumann, Roland Möller
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Patent number: 8696773Abstract: In a reforming apparatus, for use in a fuel cell, for reforming a raw fuel into a hydrogen-rich reformed gas, a reformer generates the reformed gas from the raw fuel. A shift reactor reduces carbon monoxide contained in the reformed gas through a shift reaction. A selective oxidation unit reduces the carbon monoxide contained in the reformed gas that has passed through the shift reactor by performing selective oxidation on the carbon monoxide. A reforming reaction tube houses linearly the reformer, the shift reactor and the selective oxidation unit in this order.Type: GrantFiled: March 27, 2012Date of Patent: April 15, 2014Assignee: JX Nippon Oil & Energy CorporationInventors: Akira Fuju, Masataka Kadowaki, Kazumi Kobayashi, Kazuaki Nakajima, Yasushi Sato, Ken Samura
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Publication number: 20110094158Abstract: A system and method capable of efficient production of synthesis gas from biomass materials in a manner which can be scaled to relatively large throughput capacities. the system is operable to compact a loose biomass material and simultaneously introduce the compacted biomass material into entrances of internal passages of multiple parallel reactors, heat the compacted biomass material within the reactors to a temperature at which organic molecules within the compacted biomass material break down to form ash and gases comprising carbon monoxide and hydrogen gases, inhibit combustion of the compacted biomass material when heated within the internal passages of the reactors, conduct the carbon monoxide and hydrogen gases through the reactors in a direction opposite the movement of the compacted biomass through the reactors, and remove the ash from the reactor.Type: ApplicationFiled: April 14, 2010Publication date: April 28, 2011Applicant: PACKER ENGINEERING, INC.Inventor: Peter J. Schubert
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Patent number: 7867299Abstract: Methods and apparatus for producing hydrogen with reforming catalysts. The reforming catalysts may be platinum group metals on a support material, and they may be located in a reforming reaction zone of a primary reactor. The support material may be an oxidic support having a ceria and zirconia promoter, or may include a neodymium stabilizer. The support material may also include at least one Group IA, Group IIA, manganese, or iron metal promoter. The primary reactor may have a first and second reforming reaction zones, where upstream catalysts located in the first reforming reaction zone and downstream catalysts located in the second reforming reaction zone may be selected to perform optimally under the conditions in their respective reforming reaction zone.Type: GrantFiled: March 3, 2005Date of Patent: January 11, 2011Assignee: GM Global Technology Operations LLCInventors: Michael Ian Petch, Jonathan Charles Frost, Suzanne Rose Ellis, Jessica Grace Reinkingh, Mark Robert Feaviour, Jillian Elaine Bailie, David Wails, Paul James Millington
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Publication number: 20100325956Abstract: A gasifier includes a combustion chamber in which a combustible fuel is burned to produce a syngas and a particulated solid residue. A cooling chamber having a liquid coolant is disposed downstream of the combustion chamber. A dip tube is disposed coupling the combustion chamber to the cooling chamber. The syngas is directed from the combustion chamber to the cooling chamber via the dip tube to contact the liquid coolant and produce a cooled syngas. An asymmetric or symmetric liquid separator is disposed proximate to an exit path of the cooling chamber and configured to remove entrained liquid content from the cooled syngas directed through the annular passage to the exit path.Type: ApplicationFiled: June 30, 2009Publication date: December 30, 2010Applicant: GENERAL ELECTRIC COMPANYInventors: Constantin Dinu, Judeth Brannon Corry, James Michael Storey, Denise Marie Rico, Richard L. Zhao
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Publication number: 20100132257Abstract: Systems and methods for processing carbonaceous material are provided. In one or more embodiments, a carbonaceous material and water can be mixed to provide a slurried mixture. The water mixed with the carbonaceous material can be at least 90% liquid phase. At least a portion of the slurried mixture can be gasified in the presence of a combustion gas to provide carbonaceous solids and a syngas comprising hydrogen, carbon monoxide, and carbon dioxide. The syngas can be at a temperature of from about 400° C. to about 1,650° C. At least a portion of the carbonaceous solids can be selectively separated from the syngas to provide a syngas product and carbonaceous solids. At least a portion of the separated carbonaceous solids can be combusted in the presence of an oxidant to provide at least a portion of the combustion gas.Type: ApplicationFiled: December 1, 2008Publication date: June 3, 2010Applicant: KELLOGG BROWN & ROOT LLCInventors: Ravindra K. Agrawal, Jayachandran Chandrasekaran
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Publication number: 20090183430Abstract: A process and system suitable for producing syngas from biomass materials. The process and system entail the compaction of a loose biomass material to remove air therefrom and form a compacted biomass material. The compacted biomass material is then introduced into a reactor and heated in the substantial absence of air so as not to combust the compacted biomass material. Instead, the compacted biomass material is heated to a temperature at which organic molecules within the compacted biomass material break down to form ash and gases comprising carbon monoxide and hydrogen gas. Thereafter, the carbon monoxide and hydrogen gas are released from the reactor, and the ash is removed from the reactor.Type: ApplicationFiled: January 22, 2009Publication date: July 23, 2009Applicant: PACKER ENGINEERING, INC.Inventors: Peter J. Schubert, Charles Ogborn
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Publication number: 20090126272Abstract: A reactor vessel for performing a steam reforming reaction having a vessel inlet for natural gas and steam; a vessel inlet for a hot gaseous medium; a vessel outlet for the steam reforming product; and a reactor space which is a bed of steam reforming catalyst, which reactor space inlet is fluidly connected to the inlet for natural gas and steam and at its outlet end fluidly connected with the outlet for the gaseous product; wherein inside the catalyst bed a passageway is provided fluidly connected to the vessel inlet for the hot gaseous medium for passage of hot gaseous mixture counter currently to the flow of reactants in the catalyst bed.Type: ApplicationFiled: November 3, 2008Publication date: May 21, 2009Inventors: Wouter Detlof Berggren, Franciscus Gerardus Van Dongen, Thian Hoey Tio, Pieter Lammert Zuideveld
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Patent number: 7524344Abstract: An apparatus removes carbon monoxide (CO) from a hydrogen-rich gas stream in a hydrogen fuel cell system. CO fouls costly catalytic particles in the membrane electrode assemblies of proton exchange membrane (PEM) fuel cells. A vessel houses a carbon monoxide adsorbent. The vessel may be a rotating pressure swing adsorber. A water gas shift reactor is upstream of the rotating pressure swing adsorber. The water gas shift reactor may include a second adsorbent adapted to adsorb carbon monoxide at low temperatures and to desorb carbon monoxide at high temperatures. The apparatus advantageously eliminates the use of a preferential oxidation (PROX) reactor, by providing an apparatus which incorporates CO adsorption in the place of the PROX reactor. This cleans up carbon monoxide without hydrogen consumption and the concomitant, undesirable excess low grade heat generation. The present invention reduces start-up duration, and improves overall fuel processor efficiency during normal operation.Type: GrantFiled: October 4, 2005Date of Patent: April 28, 2009Assignee: General Motors CorporationInventors: Craig S. Gittleman, William H. Pettit, Gerald E. Voecks
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Publication number: 20090064582Abstract: Systems and processes for producing syngas are provided. A first hydrocarbon can be partially oxidized in the presence of an oxidant and one or more first catalysts at conditions sufficient to partially combust a portion of the first hydrocarbon to provide carbon dioxide, non-combusted first hydrocarbon, and heat. At least a portion of the non-combusted first hydrocarbon can be reformed in the presence of at least a portion of the heat generated in the partial oxidation step and the one or more first catalysts to provide a first syngas. The first syngas can comprise hydrogen, carbon monoxide, and carbon dioxide. Heat can be indirectly exchanged from the first syngas to a second hydrocarbon to reform at least a portion of the second hydrocarbon in the presence of steam and one or more second catalysts to provide a second syngas. The second syngas can comprise hydrogen, carbon monoxide, and carbon dioxide.Type: ApplicationFiled: July 18, 2008Publication date: March 12, 2009Applicant: KELLOGG BROWN & ROOT LLCInventors: Avinash Malhotra, David P. Mann
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Publication number: 20090038222Abstract: A generally upright reactor system for gasifying a feedstock. The reactor system generally includes a main body, at least two inlet projections extending outwardly from the main body, and at least one inlet positioned on each of the inlet projections. Each of the inlets is operable to discharge the feedstock into the reaction zone.Type: ApplicationFiled: August 7, 2007Publication date: February 12, 2009Applicant: ConocoPhillips CompanyInventors: Steven L. DOUGLAS, Ronald W. HERBANEK, David L. BRETON, Steven E. CHICHESTER
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Patent number: 7488359Abstract: Apparatus and processes are provided for the generation of hydrogen which employ a reformer and water gas shift reactor. The apparatus and processes respond quickly to changes in hydrogen generation. The reformate in a region between the reformer and prior to exiting the water gas shift reactor is cooled by indirect heat exchange with water whereby substantially all the water is vaporized to steam, the steam is separated from liquid water and then introduced into the reformate.Type: GrantFiled: December 9, 2003Date of Patent: February 10, 2009Assignee: HyRadix, Inc.Inventor: Robert J. Sanger
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Publication number: 20080210596Abstract: The disclosed invention relates to a process and apparatus for converting natural gas to higher molecular weight hydrocarbons. The process includes steam reforming to form synthesis gas followed by a Fischer-Tropsch reaction to convert the synthesis gas to the high molecular weight hydrocarbons. The reforming and Fischer-Tropsch reactions are conducted in microchannel reactors. The higher molecular weight hydrocarbons may be further treated to form hydrocarbon products such as middle distillate fuels, lubricating oils, and the like. The apparatus includes vessels containing SMR microchannel reactors and Fischer-Tropsch microchannel reactors. A composition comprising a mixture of olefins and paraffins is disclosed.Type: ApplicationFiled: January 18, 2008Publication date: September 4, 2008Inventors: Robert Dwayne Litt, Wayne W. Simmons
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Patent number: 7387650Abstract: A fuel cell power generation system, equipped with a fuel reforming device and a fuel cell body, includes valves, pipelines, a condenser, and a pump for feeding a burner exhaust gas (raw gas) discharged from a heating burner of the fuel reforming device into the fuel reforming device, and an inert gas formation device including an oxidizable and reducible oxygen adsorbent, which is disposed in the pipelines, and adsorbs oxygen in the burner exhaust gas to remove oxygen from the burner exhaust gas and form an inert gas. The fuel cell power generation system can reliably remove residual matter, without leaving it within the fuel reforming device, in a simple manner at a low cost and with a compact configuration.Type: GrantFiled: April 25, 2003Date of Patent: June 17, 2008Assignee: Mitsubishi Heavy Industries, Ltd.Inventors: Setsuo Omoto, Naohiko Ishibashi, Keiji Fujikawa, Hirohisa Yoshida, Masami Kondo, Shigeru Nojima, Toshinobu Yasutake, Satoru Watanabe, Masanao Yonemura
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Patent number: 7361199Abstract: An apparatus removes CO from a hydrogen-rich gas stream in a hydrogen fuel cell system. CO fouls costly catalytic particles in the membrane electrode assemblies. Both a catalyst adapted to perform a water gas shift reaction, and a carbon dioxide adsorbent are disposed in a rotating pressure swing adsorber housing. The adsorption of carbon dioxide shifts equilibrium toward carbon monoxide consumption. A second adsorbent may be disposed in the housing for adsorbing carbon monoxide at low temperatures, and is adapted to desorb carbon monoxide at high temperatures. The present invention advantageously eliminates a unit operation from a space-constrained fuel cell vehicle by combining the WGS catalyst and a CO2 adsorbent in a single reactor/housing. The apparatus further eliminates the use of a PROX reactor, by providing an apparatus which incorporates CO2 adsorption and consequent carbon monoxide consumption in the place of the PROX reactor.Type: GrantFiled: January 7, 2004Date of Patent: April 22, 2008Assignee: General Motors CorporationInventors: Craig S Gittleman, Ramesh Gupta
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Patent number: 7279142Abstract: It was difficult to acquire a good CO cleanup efficiency in a hydrogen refining apparatus, for instance, when the start-up and stop operations are frequently repeated. A hydrogen refining apparatus, including a shifter having a shifting catalyst body containing noble metals and metal oxides, and a reforming section for supplying hydrogen gas containing carbon monoxide to the shifter, (1) the temperature of an upstream side of the shifting catalyst body relative to the hydrogen gas flow being substantially between 300° C. and 500° C. and (2) the temperature of a downstream side of the shifting catalyst body relative to the hydrogen gas flow being substantially at 300° C. or less.Type: GrantFiled: November 3, 2004Date of Patent: October 9, 2007Assignee: Matsushita Electric Industrial Co., Ltd.Inventors: Kunihiro Ukai, Kiyoshi Taguchi, Takeshi Tomizawa, Seiji Fujiwara
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Patent number: 7238215Abstract: In an integrated process for the production of synthesis gas, a partial oxidation unit and a steam methane reformer are used to convert natural gas or another fuel to first and second mixtures of at least carbon monoxide and hydrogen, only the first process consuming oxygen. Carbon dioxide derived from the second mixture is sent to the inlet of the first process to reduce the oxygen consumption. The first and optionally second mixtures may be used as synthesis gas for a process such as a Fischer Tropsch process.Type: GrantFiled: December 21, 2001Date of Patent: July 3, 2007Assignee: L'Air Liquide, Société Anonyme à Directoire et Conseil de Surveillance pour l'Etude et l'Exploitation des Procédés Georges ClaudeInventors: Pierre-Robert Gauthier, Christian Lacoste
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Patent number: 7140181Abstract: Solar-powered reactor for processing of slightly absorbing and transparent gases. An obvious path to providing storable, renewable energy is through solar dissociation of gas molecules. These dissociation products are the precursors of modern liquid and gaseous fuels such as hydrogen and methanol/ethanol. An apparatus and method using a solar concentrator (such as a focusing trough or dish) directed at the receiving end of a reactor are disclosed. A range of designs of reactors for the dissociation of gases, both those that absorb slightly in the visible spectrum and those that are transparent in the visible and only absorb in the infrared, is described. For slightly-absorbing gases, a funnel-shaped reactor that preheats the gas and concentrates sunlight is the indicated embodiment. A system for dissociating CO2 using the invention is described. For transparent gases, a holraum embodiment is more appropriate for coupling solar energy into the gas.Type: GrantFiled: March 3, 2003Date of Patent: November 28, 2006Inventors: Reed Jensen, Ann J. Traynor
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Patent number: 7101411Abstract: An apparatus for generating hydrogen gas in which hydrogen gas of a high purity is supplied to a hydrogen-utilizing device by using a decahydronaphthalene/naphthalene reaction. The apparatus includes a storage tank in which decahydronaphthalene is stored as a crude fuel, a reaction tank which has a catalyst and a heater for heating the catalyst and which causes dehydrogenation of decahydronaphthalene supplied from the storage tank to the heated catalyst, and a separation tank in which hydrogen-rich gas is separated out from naphthalene and hydrogen gas supplied from the reaction tank by using a hydrogen separation film and from which the separated hydrogen gas is discharged.Type: GrantFiled: February 26, 2002Date of Patent: September 5, 2006Assignee: Toyota Jidosha Kabushiki KaishaInventors: Takahiro Hayashi, Mamoru Ishikiriyama, Masahiko Sugiyama, Yasukazu Saito
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Patent number: 6692545Abstract: An apparatus removes CO from a hydrogen-rich gas stream in a hydrogen fuel cell system. CO fouls costly catalytic particles in the membrane electrode assemblies. Both a catalyst adapted to perform a water gas shift reaction, and a carbon dioxide adsorbent are disposed in a rotating pressure swing adsorber housing. The adsorption of carbon dioxide shifts equilibrium toward carbon monoxide consumption. A second adsorbent may be disposed in the housing for adsorbing carbon monoxide at low temperatures, and is adapted to desorb carbon monoxide at high temperatures. The present invention advantageously eliminates a unit operation from a space-constrained fuel cell vehicle by combining the WGS catalyst and a CO2 adsorbent in a single reactor/housing. The apparatus further eliminates the use of a PROX reactor, by providing an apparatus which incorporates CO2 adsorption and consequent carbon monoxide consumption in the place of the PROX reactor.Type: GrantFiled: February 9, 2001Date of Patent: February 17, 2004Assignee: General Motors CorporationInventors: Craig S. Gittleman, Ramesh Gupta
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Patent number: 6066187Abstract: The red shift of the absorption spectrum of CO.sub.2 with increasing temperature permits the use of sunlight to photolyze CO.sub.2 to CO. The process of the present invention includes: preheating CO.sub.2 to near 1800 K; exposing the preheated CO.sub.2 to sunlight, whereby CO, O.sub.2 and O are produced; and cooling the hot product mix by rapid admixture with room temperature CO.sub.2. The excess thermal energy may be used to produce electricity and to heat additional CO.sub.2 for subsequent process steps. The product CO may be used to generate H.sub.2 by the shift reaction or to synthesize methanol.Type: GrantFiled: March 4, 1998Date of Patent: May 23, 2000Assignee: Reed J. JensenInventors: Reed J. Jensen, John L. Lyman, Joe D. King, Robert D. Guettler
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Patent number: 5824121Abstract: A gasification reactor has a mixing tube above it in a common pressure vessel and the mixing tube is provided with a gas cooling heat exchanger. A driving gas feeder draws a portion of the mixture of quenching gas and raw gas from the mixing tube, passes it through the gas cooling heat exchanger and feeds it as a quenching gas to the raw gas at the inlet side of the mixing tube. At least one further heat exchanger in the same pressure vessel or in another pressure vessel, receives the mixture of raw and quenching gas beyond the mixing tube.Type: GrantFiled: September 20, 1995Date of Patent: October 20, 1998Assignee: Krupp Koppers GmbHInventor: Johannes Kowoll
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Patent number: 5803936Abstract: A gasification reactor comprising of a slow turning rotation chamber (1) with tapered end pieces (7) and sealed by stationary closures (8, 9). The chamber is divided by rings (3, 3') into three sections (4, 5, 6). The first section (4) is used to dry and pre-heat the combustible material (12). Section (5) is the gasification zone and section (6) is used to collect and transport the ash to the outside of the chamber. In order to obtain a better insulation against loss of heat an inner cylinder (24) is fitted into the chamber. The feed stock material (12) is brought into the chamber with a hollow piston (13) through the stationary closure (8) and inside the chamber the material is moved along by the rotation of the chamber. Fresh air supply is introduced into the chamber through special form parts (25), and the combustible gas is collected and returned to the outside with the pipe (31). Ash and slag are lifted and deposited in a collector (21) from where they are brought to the outside.Type: GrantFiled: September 26, 1996Date of Patent: September 8, 1998Inventor: Jakob Huber
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Patent number: 4597772Abstract: A tilted, fixed kiln with rotory steam gasifier having a fixed elongated, pressurizable kiln body member with an input end and an output end and with the center axis supported at an angle to the horizontal so as to bring into effect gravitational forces acting on high moisture content biomass material fed into the input end and travelling through the kiln to the output end and having in the kiln body an axially extending rotor and a motor, radially spaced-apart scoop-like blade elements extending along the axial length of the kiln for tumbling the material, means for increasing the temperature from its input to its output end, spaced-apart blades and chains disposed in the rotor kiln cavities for stirring the biomass material as it travels through the kiln to prevent agglomeration, a plurality of parallel, axially extending hot gas counter-flow feedback pipes arranged around the kiln body and along the backsides of the scoop-like blade elements, a metering auger mounted vertically to the input end of the kilnType: GrantFiled: September 20, 1984Date of Patent: July 1, 1986Assignee: Wright-Malta CorporationInventor: John A. Coffman
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Patent number: 4225392Abstract: A conical reaction region in a pyrolysis device has an adjustable height, adjustable speed agitator in the vicinity of the grate and a second agitator stirring the incoming material. A feed auger stops short of the reaction chamber to produce a sealing region in which the incoming feed material effectively produces a gas tight seal preventing the exit of reaction products. A gas outlet flow rate sensor controls the air inflow rate and/or lower agitator speed. Temperature and other sensors may be used to further optimize the process.Type: GrantFiled: September 5, 1978Date of Patent: September 30, 1980Inventor: Leland T. Taylor