Chargers Patents (Class 48/86R)
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Patent number: 5997595Abstract: A burner for an entrained bed gasifier is provided in which a stable ignition is accelerated in the vicinity of a fuel jetting port and a good combustion state is maintained. A fuel (1, 3), such as coal and char etc., and a portion of a gasifying agent (2, 4, 5) are premixed in a burner before they a charged into a gasifier. The burner includes a triple tubular member including an outer tubular portion, an intermediate tubular portion, and an inner tubular portion. A seal gas tube is positioned within the inner tubular portion. At the time when the fuel, such as coal and char etc., and a premixing gas (a portion of the gasifying agent) are charged into the burner, at least any one of the fuel, such as coal and char etc., and the premixing gas is charged in a tangential direction relative to the burner central axis so as to be given a swirling directional velocity component.Type: GrantFiled: September 26, 1996Date of Patent: December 7, 1999Assignee: Mitsubishi Jukogyo Kabushiki KaishaInventors: Katsuhiko Yokohama, Toshiyuki Takegawa, Yoshinori Koyama, Yoshiki Yamaguchi
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Patent number: 5785721Abstract: The operating life of a fuel injector nozzle for a gasifier is prolonged by shielding the fuel injector nozzle with a preformed protective insulating sheath before the fuel injector nozzle is installed inside a preheated reaction chamber of the gasifier. The thermal insulating sheath has low thermal conductivity and is placed around the fuel injector nozzle body. The thermal sheath can also be positioned to cover a downstream end of the fuel injector nozzle that includes a nozzle portion. The thermal insulating sheath is supported by ceramic rope, solder or metal wire and is gradually consumable in the environs of the reaction chamber immediately after the fuel injector nozzle is installed. Before the thermal sheath is consumed, it moderates the temperature rise rate of the fuel injector nozzle while the fuel injector nozzle is being installed in the gasifier.Type: GrantFiled: January 31, 1997Date of Patent: July 28, 1998Assignee: Texaco Inc.Inventor: Donald Duane Brooker
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Patent number: 5772708Abstract: A system for feeding a coal-water paste material coaxially upwardly through a feed nozzle assembly into a pressurized fluidized bed reactor having a lower portion and a larger diameter upper portion. The feed nozzle assembly includes a nozzle unit for atomizing the coal paste feed material, and a concentric outer shroud tube enclosing the nozzle unit. The feed nozzle assembly is inserted upwardly through an opening in the bottom portion of the pressurized fluidized bed reactor into a coaxial orientation with the bed, so as to provide substantially complete combustion and/or carbonization of the coal paste material fed into the reactor to produce a combustible gas product. If desired, a sorbent material nay be fed into the fluidized bed together with the coal paste feed, so as to absorb sulfur from the coal and produce a clean fuel gas. During reactor operations at 130-200 psig pressure and 1,600.degree.-1,800.degree. F.Type: GrantFiled: March 17, 1995Date of Patent: June 30, 1998Assignee: Foster Wheeler Development Corp.Inventor: Robert Edward Froehlich
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Patent number: 5762657Abstract: A pyrolysis gasifier includes a first auger (26) which moves carbon from a carbon collection tank (24) through an air lock valve (30) to a carbon holding tank (28) The gasifier includes an inner cylindrical sleeve (80) which is configured such that there is a small air gap between it and an interior wall of the gasifier (16). The air lock valve (30) includes an inlet member (96) which connects the housing to a connecting tube from the first auger (26). A plate (100) within the housing is mounted such that in a closed position, the plate is sealingly positioned against a lower edge of the inlet member (96), while in an open position, the plate is away from the inlet member, permitting carbon to move into the carbon holding tank. A fuel spreader apparatus 53 is positioned at the top portion of the gasifier. It includes a stirring rod (44) and two opposed fuel paddle assemblies (67, 69) at the lower end thereof to spread the fuel over the cross-sectional area of the gasifier.Type: GrantFiled: February 4, 1997Date of Patent: June 9, 1998Assignee: Thermal Technologies, Inc.Inventors: Leonard G. Beierle, Leroy Graff, John J. Fitzgerald
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Patent number: 5755837Abstract: A pyrolysis gasifier includes a first auger (26) which moves carbon from a carbon collection tank (24) through an air lock valve (30) to a carbon holding tank (28). The gasifier includes an inner cylindrical sleeve (80) which is configured such that there is a small air gap between it and an interior wall of the gasifier (16). The air lock valve (30) includes an inlet member (96) which connects the housing to a connecting tube from the first auger (26). A plate (100) within the housing is mounted such that in a closed position, the plate is sealingly positioned against a lower edge of the inlet member (96), while in an open position, the plate is away from the inlet member, permitting carbon to move into the carbon holding tank. A fuel spreader apparatus 53 is positioned at the top portion of the gasifier. It includes a stirring rod (44) and two opposed fuel paddle assemblies (67, 69) at the lower end thereof to spread the fuel over the cross-sectional area of the gasifier.Type: GrantFiled: February 11, 1997Date of Patent: May 26, 1998Assignee: Thermal Technologies, Inc.Inventors: Leonard G. Beierle, Leroy Graff, John J. Fitzgerald
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Patent number: 5730763Abstract: The invention relates to a process and an apparatus for gasifying liquid and/or fine-grain solid gasification substances and/or for reforming a gas, using a gasification agent, in a reaction (1). In the process the process heat is supplied by heat carrier particles which are heated within a substantially closed circuit in a heater (5) by combustion gases which are produced in a combustion chamber (3), and passed through the reactor (1) in counter-flow relationship with the gasification substance or the gas to be reformed and the gasification agent, and then returned to the heater (5) for renewed heating. In accordance with the invention the particles and the combustion gas form a fluidized bed above at least one grid (34, 34a, 34b, 34c, 34d, 34e) arranged in the heater (5).Type: GrantFiled: December 2, 1996Date of Patent: March 24, 1998Assignee: Kortec AGInventors: Mircea Tudor Manulescu, Jean-Paul Vandenhoeck
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Patent number: 5725615Abstract: According to the apparatus and method, combustible gas having a stable composition can be formed even if the load is charged. Burners are provided in the upper and the lower regions of an entrained bed coal gasification reactor. The temperature of the product gas is kept low in the upper region and high in the lower region. The volumes of the upper and lower regions are changed to meet the load so that the rate of heat loss becomes constant even if the load changes. Since the rate of heat loss can be kept constant and consequently variation of the composition of the product gas can be suppressed small, the efficiency of the coal gasification electric power generating system can be kept constant.Type: GrantFiled: October 2, 1995Date of Patent: March 10, 1998Assignees: Hitachi, Ltd., Babcock-Hitachi Kabushiki KaishaInventors: Atsushi Morihara, Takanori Kudo, Sinji Tanaka, Shuntaro Koyama, Eiji Kida
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Patent number: 5695532Abstract: This invention provides a process and apparatus for gasifying a particulate solid carbonaceous fuel with a high moisture content, the process comprising: introducing the fuel into one or more pressurized drying vessels without adding water to the fuel; reducing the moisture content of the fuel in the drying vessel(s) to a level suitable for gasification by passing hot product gas through the or each drying vessel such that the fuel particles are entrained in the gas flow, thereby cooling and humidifying the gas; separating the cooled and humidified gas from the fuel; transferring the fuel with reduced moisture content from the or each drying vessel to a gasification vessel, gasifying the fuel in the gasification vessel to produce hot product gas; and introducing at least a portion of the hot product gas into the or each drying vessel. The invention also relates to an integrated process for producing power, especially electric power, from particulate solid carbanaceous fuel.Type: GrantFiled: October 26, 1994Date of Patent: December 9, 1997Assignee: State Electricity Commission of VictoriaInventors: Terence Richard Johnson, Anthony Campisi, Bernard Anderson, David MacLean Wilson, Danh Quan Huynh, Graeme Eldred Pleasance
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Patent number: 5688296Abstract: A control system particularly suited for effecting control over an integrated gasification combined cycle system (IGCC) that includes at least a fuel feed system, a gasifier system, a product gas cleanup system, a booster compressor and a gas turbine. The subject control system includes a bleed air control valve, a booster compressor bypass control valve, a fuel feed control valve and a product gas shutoff valve. The bleed air control valve, which is connected in fluid flow relation between the gas turbine and the booster compressor of the IGCC, is operable for effecting control over the amount of air that is bled in the IGCC. The booster compressor bypass control valve, which is connected in fluid flow relation between the upstream side and the downstream side of the IGCC, is operable for effecting the bypass of air around the booster compressor of the IGCC.Type: GrantFiled: December 27, 1994Date of Patent: November 18, 1997Assignee: Combustion Engineering, Inc.Inventors: Herbert Elliott Andrus, Jr., Paul Robert Thibeault
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Patent number: 5507846Abstract: A gasifier for producing methane-rich fuel gas from a biomass material feed includes at least one cylindrical vessel, and an axially extending rotor mounted within the vessel. A feeding system is mounted to the vessel at the input end for introducing feed to the vessel. The feeding system includes two independently operated pistons, slidable in an inclined cylinder, and two slide valves, disposed in a vertical pipe above the inclined cylinder. The slide valves serve to apportion the amount of feed delivered to the gasifier, while the pistons selectively seal the pressurized interior of the kiln from the feed hopper. A discharge system for removing residue from the kiln also includes two pistons which selectively seal kiln from the environment. The gasifier of the present invention may also include double-plate intake and exhaust manifolds, and a box beam rotor, optionally including zinc oxide disposed in the hollow, central rotor shaft defined by the vanes of the box beam rotor.Type: GrantFiled: December 6, 1994Date of Patent: April 16, 1996Assignee: Wright Malta CorporationInventor: John A. Coffman
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Patent number: 5308366Abstract: A reactor for producing hot hydrogen in vacuo which in turn drives a power-generating device such as a turbine is disclosed. Within the reactor are injected heat-generating reactants such as beryllium and oxygen. The reactants heat hydrogen which in turn is delivered to a power-generating device such as a turbine.Type: GrantFiled: November 9, 1992Date of Patent: May 3, 1994Assignee: Rockwell International CorporationInventor: David Stelman
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Patent number: 5284187Abstract: The present invention relates to a method for treating powdered coal in a solid-fuel injection installation. Such an installation comprises a powdered coal storage bunker, at least one lock connected to the circuit for pneumatically transporting the coal, at least one filtering screen connected between each lock and the bunker, a pressurized inert-gas source for pressurizing each lock and forming the pneumatically propelled flow of the coal and a circuit for pressure-equalizing and depressurizing each lock through a filter. According to the present invention, the major portion of the inert gas for depressurizing each lock is subjected to a filtering operation before being injected through the bottom of the storage bunker into the mass of coal and being discharged through a filter at the top of the bunker. The residual portion of the inert depressurizing gas is shunted directly towards the top of the storage bunker. The present invention also relates to a device for implementing the method.Type: GrantFiled: March 19, 1992Date of Patent: February 8, 1994Assignee: Paul Wurth S.A.Inventor: Louis Schmit
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Patent number: 5232466Abstract: An apparatus for gasifying coal is disclosed. Lock hoppers which are in fluid communication with each other are provided. A pressure recovery device is arranged to recover energy while depressurizing one hopper and pressurizing another.Type: GrantFiled: July 23, 1992Date of Patent: August 3, 1993Assignee: Shell Oil CompanyInventor: Thomas S. Dewitz
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Patent number: 4971599Abstract: A heating system for producing heat by the gasification of solid, organic biomass material. A mass of such materials is maintained on a grate in a primary oxidation chamber of the catalytic type, and materials in such mass are gradually heated in a deficiency of oxidation for full oxidation of such materials to produce a gaseous, combustible effluent. The gaseous combustible effluent is transferred through an insulated exit duct to a secondary oxidation chamber where it is further oxidized to a fully oxidized state by burning. In one embodiment, the insulated exit duct has a restricted inlet portion within the primary oxidation chamber to serve as a flame deflector. The gaseous effluent from the secondary oxidation chamber is used as a heat source for a water tube boiler. A storage hopper is provided to store the biomass feed materials for delivery to the primary oxidation chamber. The bottom of the storage hopper is inverted and reciprocating plates are provided along the bottom of the storage hopper.Type: GrantFiled: April 26, 1989Date of Patent: November 20, 1990Inventors: Henry L. Cordell, David G. Galer
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Patent number: 4971600Abstract: An arrangement for gasification of fuels within the range from fine grain fuel to dust shaped fuels, in a dust cloud with gas comprises a gasification reactor provided with at least two burners, a supply container for accommodating a fuel, a distributor connected to the supply container for receiving the fuel from the supply container, and a plurality of conduits connected with the distributor and supplying the fuel from the latter to the burners, the conduits having a different geometrical parameter including at least one of a length and a direction.Type: GrantFiled: April 14, 1989Date of Patent: November 20, 1990Assignee: Krupp Koppers GmbHInventors: Hans-Richard Baumann, Adolf Linke, Hans-Reiner Schweimanns, Karl-Heinz Dutz
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Patent number: 4968325Abstract: There are disclosed a process and a plant for gasifying biomass. The plant has a pressure vessel containing a hot fluidized sand bed. The bio-mass is pre-dried to a moisture content of from 10% to 35% by weight. A steam-free oxygen-containing gas is fed and distributed, through a grid system at the bottom of the hot sand bed, to hold the bed in a fluidized state and to form, in its lower portion, an oxygen-rich heat-forming combustion zone and, in its upper portion, a hydrogen-rich gas-forming pyrolysis zone. The pre-dried biomass is uninterruptedly fed in the pyrolysis zone at essentially the center of the hot fluidized bed, this center being determined when the sand bed stands at rest. The fluidized bed is held at an operating temperature of 750.degree. to 860.degree. C. under an operating pressure of 400 kPa to 1750 kPa by controlling the feeding rate of the fluidized gas as well as the feeding rate of the biomass.Type: GrantFiled: August 24, 1987Date of Patent: November 6, 1990Assignee: Centre Quebecois de Valorisation de la BiomasseInventors: John W. Black, Guy Gravel, Raynald Hoareau
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Patent number: 4955989Abstract: Particulate solid fuel is conveyed from an atmospheric container into an atmospheric lock hopper which is then pressurized by a high pressure inert gas. The fuel is passed from the pressurized lock hopper into a pressure vessel and subsequently from this vessel into a gasification reactor. In the container and the lock hopper the solid fuel is fluidized by an inert gas. In the pressure vessel synthesis gas is used for this purpose, the latter gas also being applied for the pneumatic transport of the fuel from the vessel into the reactor.Type: GrantFiled: January 23, 1987Date of Patent: September 11, 1990Assignee: Shell Oil CompanyInventor: Bernardus H. Mink
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Patent number: 4952218Abstract: A two-fluid nozzle for atomizing a liquid with a gas in which at least two conduits, a central and annular conduit, converge in an internal mixing zone for the liquid and gas, in which the nozzle has a central discharge orifice having a shoulder at its upstream end, and a two-piece, thermally resistant metal alloy heat shield for the central discharge orifice which the heat shield includes a retaining ring and an outwardly flaring liner for the outlet connected so that the retaining ring bears against the central outlet shoulder and is held in place by the flared construction at its downstream end, preferably the liner has heat conductive flexible packing disposed between its outside surface and the discharge orifice. The central discharge orifice may open into a protective cap which is cylindrical at one end and rounds out to an elliptical end surface.Type: GrantFiled: August 26, 1988Date of Patent: August 28, 1990Assignee: The Dow Chemical CompanyInventors: Charles W. Lipp, Clifton T. Knight, Larry L. Lafitte, Marion H. Hunt
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Patent number: 4946475Abstract: This invention relates to a process burner for feeding a carbonaceous slurry, an oxygen-containing gas, fuel gas, and optionally, temperature moderators contemporaneously and selectively into a pressurized partial oxidation zone. The process burner feature internal formation of a uniform dispersion of the carbonaceous slurry and the oxygen-containing gas and the high atomization of the carbonaceous slurry.Type: GrantFiled: November 30, 1988Date of Patent: August 7, 1990Assignee: The Dow Chemical CompanyInventors: Charles W. Lipp, Douglas D. Merrick, Richard A. Lee
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Patent number: 4897089Abstract: The present invention provides a burner for the partial oxidation under pressure of a first fluid by the second fluid. This burner comprises two fluid introduction tubes, one being internal to the other, with each of the tubes comprising a plate, and with each plate having several holes and a plate of the external tube has holes placed opposite the holes in the internal plate.Type: GrantFiled: June 28, 1988Date of Patent: January 30, 1990Assignee: Institut Francais du PetroleInventors: Dang V. Quang, Alain Feugier, Paul Gateau, Bernard Poussin
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Patent number: 4887962Abstract: Disclosed is a burner for the partial combustion of a solid carbonaceous fuel wherein coal, e.g., finely divided coal, is supplied to a reactor space via a central channel disposed along the longitudinal axis of the burner, and oxygen-containing gas is supplied via an annular channel surrounding said central channel, and heat from the combustion is removed from the hollow front face of the burner by coolant flowed through said front face spirally about the longitudinal axis of the burner.Type: GrantFiled: February 17, 1988Date of Patent: December 19, 1989Assignee: Shell Oil CompanyInventors: Hendricus J. A. Hasenack, Ian Poll
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Patent number: 4865623Abstract: Disclosed is a gas with a solid reaction plant using cyclicompression and expansion of the reactant gas. Gas reactants are stored in reactant gas reservoirs during compression. During expansion the stored gas emerges to react with primary reacted gas in a secondary reaction.Type: GrantFiled: September 9, 1988Date of Patent: September 12, 1989Inventor: Joseph C. Firey
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Patent number: 4865542Abstract: Disclosed is a burner for the partial combustion of a solid carbonaceous fuel wherein coal, e.g., finely divided coal, is supplied to a reactor space via a central channel disposed along the longitudinal axis of the burner, and oxygen-containing gas is supplied via two annular channels surrounding said central channel, and heat from the combustion is removed from the hollow front face of the burner by coolant flowed through said front face spirally about the longitudinal axis of the burner.Type: GrantFiled: February 17, 1988Date of Patent: September 12, 1989Assignee: Shell Oil CompanyInventors: Hendricus J. A. Hasenack, Ian Poll
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Patent number: 4857075Abstract: A process burner for combusting a fluid feed material which has central, middle and frusto-conical conduits in which the central and middle conduits form an annular passageway having an enlarged upstream end forming a distribution chamber to prevent high fluid flow regions which would erode an acceleration conduit at the discharge ends of the central, middle and frusto-conical conduits, the acceleration conduit forming a smooth curving surface without sharp angles from the frusto-conical conduit apex to the cylindrical discharge portion of the acceleration conduit. The distribution chamber preferably has a baffle or mixing plate angularly disposed under the fluid feed inlet to the annular passageway so that the fluid feed changes from axial to downwardly spiralling radial flow.Type: GrantFiled: May 19, 1988Date of Patent: August 15, 1989Assignee: The Dow Chemical CompanyInventor: Charles W. Lipp
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Patent number: 4857076Abstract: An improved burner nozzle and process for making a synthetic or fuel gas mixture containing hydrogen and carbon monoxide by the partial oxidation, in a free-flowing hollow reactor, of a slurry of solid carbonaceous fuel in a liquid carrier admixed with a gas containing free oxygen. The nozzle may also be used in other applications where nozzles are required to handle slurries having a high concentration of finely-divided solids that must be uniformly admixed with a gas, as for example, in the aeration or incineration processes of a waste disposal plant. The nozzle and process include enveloping of an annular slurry stream between a central layer and an annular layer of high velocity gas, impinging the annular slurry stream on a downstream nozzle diffuser where a zone of high shear forces produce a uniform atomized admixture of solids, liquids and gases, and then transporting the admixture through an exit orifice at an accelerated velocity to further atomize the admixture.Type: GrantFiled: March 23, 1987Date of Patent: August 15, 1989Assignee: The Dow Chemical CompanyInventors: Stanley R. Pearson, Douglas D. Merrick, William P. White, Charles W. Lipp
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Patent number: 4844663Abstract: The present invention is directed to an apparatus and method for minimizing mass flow rate fluctuations of a particulate solid fuel and gas mixture having a coal mass flow rate ranging from about 50-800 kg/m.sup.3 and a corresponding frequency range of about 0.1 to 100 Hertz transported to a reactor.Type: GrantFiled: September 18, 1987Date of Patent: July 4, 1989Assignee: Shell Oil CompanyInventors: James A. Salter, Thomas S. DeWitz, Hendricus A. Dirkse, Johannnes W. Van Der Meer
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Patent number: 4834588Abstract: The present invention is directed to an apparatus and method for minimizing mass flow rate fluctuations of a particulate solid fuel and gas mixture having a coal mass flow rate ranging from about 50-800 kg/m.sup.3 and a corresponding frequency range of about 0.1 to 100 Hertz transported to a reactor.Type: GrantFiled: September 18, 1987Date of Patent: May 30, 1989Assignee: Shell Oil CompanyInventors: James A. Salter, Thomas S. DeWitz, Hendricus A. Dirkse, Johannes W. van der Meer
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Patent number: 4830545Abstract: The present invention is directed to an apparatus and method for minimizing mass flow rate fluctuations of a particulate solid fuel and gas mixture having a coal mixture mass flow rate of about 50-800 kg/cubic meter and a corresponding frequency range of about 0.1 to 100 Hertz to a reactor.Type: GrantFiled: September 18, 1987Date of Patent: May 16, 1989Assignee: Shell Oil CompanyInventors: James A. Salter, Thomas S. Dewitz, Andrew M. Scott, Hendricus A. Dirkse, Johannes W. van der Meer
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Patent number: 4794729Abstract: Reactant gas reservoir systems are described for use in combination with solid with gas reaction plants using cyclic compression and expansion of the reactant gas. During compression reactant gases are stored in the reservoir systems. During expansion these stored reactant gases emerge from the reservoir systems to react with gaseous products formed from the solid reactant during compression.Type: GrantFiled: July 16, 1987Date of Patent: January 3, 1989Inventor: Joseph C. Firey
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Patent number: 4775392Abstract: The installation comprises mainly a reactor (1) for the gasification of powdered coal on a bath (2) of liquid iron, a cooling flue (9) constituting a boiler connecting the outlet of the reactor (1) to a vapor superheater (11) fed with vapor (26) issuing from the boiler, a dust-removing cyclone (13) connected to the outlet of the superheater (11), a thermal exchanger (14) connected to the outlet of the cyclone (13) in which a drying fluid (31, 32)is heated by thermal exchange with the combustible gas, a conditioning tower (16) connected to the outlet of the thermal exchanger, the conditioning tower being connected to a dry electrofilter (17) which feeds a storage gasometer (20) through a three-way valve (21). The heated drying fluid (32) and the vapor (28,30) issuing from the superheater (11) are employed in the installation for preparing and conveying the fuel and the comburent fed to the reactor.Type: GrantFiled: April 2, 1987Date of Patent: October 4, 1988Assignee: Union Siderurgique du Nord et de L'Est de la France (USINOR)Inventors: Jean Cordier, Marcel Lemaire
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Patent number: 4764184Abstract: A fixed-bed coal gasifier includes an upright cylindrical wall providing a fixed-bed coal gasification chamber for gasifying coal to produce synthesis gas, with an end-piece closing off the upper end of the cylindrical wall. A coal inlet opening is provided in the end-piece, and a gas outlet leads from the chamber at a high level. A gas collection device is provided within the gasification chamber below the inlet opening, and provides a central gas collection zone operatively connected to the gas outlet of the gasification chamber so that synthesis gas produced in the chamber can pass from the gas collection zone to the gas outlet. The device is spaced with clearance from the cylindrical wall so that coal can pass through the gap between the device and the cylindrical wall. A plurality of horizontally spaced coal distribution means, for distributing coal from an upper zone above the gas collection device into a lower zone immediately below the gas collecting device, are also provided.Type: GrantFiled: January 6, 1987Date of Patent: August 16, 1988Assignee: Sasol Operations (Proprietary) LimitedInventor: Philippus J. Meyer
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Patent number: 4747741Abstract: The device for closing the charging opening of an autoclave (1) has a cover (2) which can be lowered into the interior of the autoclave by means of a drive means supported at the outer side of the autoclave (1). The charging opening overlaps with its annular rim (7) the sealing surface (17) of the cover (2).Type: GrantFiled: December 20, 1982Date of Patent: May 31, 1988Assignee: Voest-Alpine AktiengesellschaftInventor: Johann Stadler
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Patent number: 4705535Abstract: This invention relates to a two-fluid nozzle which is adjustable to provide a substantially constant mixing energy. Adjustment of the two-fluid nozzle is made in accordance with the pressure and mass flow values of the liquid and gas fed to the nozzle. A microprocessor calculates the mixing energy from these values and provides an output to the nozzle to adjust it should its mixing energy be in variance with a pre-selected mixing energy.Type: GrantFiled: March 13, 1986Date of Patent: November 10, 1987Assignee: The Dow Chemical CompanyInventor: Charles W. Lipp
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Patent number: 4698069Abstract: Reactant gas reservoir systems are described in combination with solid with gas reaction plants using cyclic compression and expansion of the reactant gas. During compression reactant gases are stored in the reservoir system. During expansion these stored reactant gases emerge from the reservoir systems to react with gaseous products formed from the solid reactant during compression.Type: GrantFiled: April 28, 1986Date of Patent: October 6, 1987Inventor: Joseph C. Firey
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Patent number: 4692171Abstract: A reactor plant is described comprising separate compressor and expander, and several reaction chambers. Solid reactant within each said reaction chamber is alternately compressed with reactant gas from the compressor and subsequently the consequently reacted gases are expanded through the expander. Rapid gas with solid reaction occurs since the reactant and reacted gases are alternately flowing into and out of the pore spaces of the solid reactant where a large area for reaction exists. Reacted gases are recycled back through repeated cycles of compression and expansion until adequately reacted after which they are replaced with fresh reactant gases.Type: GrantFiled: October 28, 1985Date of Patent: September 8, 1987Inventor: Joseph C. Firey
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Patent number: 4689949Abstract: A coal gasification composite power generator which comprises a coal pulverizer in which coal is finely pulverized, a means for transferring the finely pulverized coal while drying the finely pulverized coal with a drying gas, a coal feeding means for feeding the coal from the transfer means to a gasification furnace in which the coal is converted to a combustible gas, a gas turbine connected to the gasification furnace and driven with the combustible gas fed from the gasification furnace, and an exhaust gas boiler to which an exhaust gas from the gas turbine is passed to recover the heat of the exhaust gas. The power generator is characterized by further comprising a device for withdrawing part of the combustion exhaust gas at an upstream and a downstream side of the exhaust gas boiler and mixing the withdrawn gases and a pipe connecting the withdrawing device and the pulverizer, so that the mixed gas is passed to the pulverizer.Type: GrantFiled: January 6, 1986Date of Patent: September 1, 1987Assignee: Mitsubishi Jukogyo Kabushiki KaishaInventors: Masamichi Kashiwazaki, Kiichiro Ogawa, Satoshi Uchida
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Patent number: 4643109Abstract: A fixed bed dry bottom coal gasifier has a cylindrical wall providing a gasification chamber for gasifying coal to produce synthesis gas. It also has a coal lock above the chamber. The coal lock has a coal discharge opening leading into the chamber. A gas outlet leads from the chamber at a high level. The gasifier further includes a first static coal distributor located in the gasification chamber below the coal discharge opening of the coal lock and a second static coal distributor located below the first coal distributor. The first coal distributor has an upper opening spaced with vertical clearance from the coal discharge opening, a lower opening spaced from the upper opening, and an upwardly directed peripheral coal distributing surface flaring downwardly outwardly from said upper opening and extending beyond the vertical projection of the periphery defining the coal discharge opening.Type: GrantFiled: November 26, 1985Date of Patent: February 17, 1987Assignee: Sasol Operations (Proprietary) LimitedInventor: Philippus J. Meyer
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Patent number: 4643739Abstract: The reactor for the gasification of the fuel in a fixed bed comprises a rotary distributor, which is disposed over the fixed bed and includes at least one outlet structure for the fuel. The outlet structure consists of a tube, which is formed at its lower end with two arcuate cutouts through which the fuel flows out approximately at right angles to the direction of movement of the tube. Each cutout lies in a plane which includes an angle of about 25.degree. to 50.degree. with the horizontal. The outlet end of the tube has preferably the same elevation on the leading and trailing sides of the tube.Type: GrantFiled: October 30, 1985Date of Patent: February 17, 1987Assignee: Metallgesellschaft AktiengesellschaftInventors: Gert Schuster, Helmut Vierrath, Hans Kupfer, Heinz Wolf
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Patent number: 4599092Abstract: A process for the gasification of carbonaceous agglomerates in a reactor at a pressure of the range of 5 to 150 bar. The agglomerates are fed into said reactor from a storage zone located above the reactor and form a fixed bed in the reactor, in which they slowly descend when gasified. At least two gasification agents selected from the group consisting of oxygen, air, steam and carbon dioxide are introduced into said reactor through the bottom and rise through said fixed bed. Solid ash or liquid slag is discharged below said fixed bed and a steam-containing product gas is tapped from the reactor above said fixed bed. In order to minimize or prevent the condensation of steam on the agglomerates in the storage zone, the invention provides for a controlled atmosphere almost entirely free of oxygen and steam which is introduced into the storage zone at a pressure approximately equal to the pressure of the product gas.Type: GrantFiled: December 9, 1983Date of Patent: July 8, 1986Assignee: Ruhrgas AktiengesellschaftInventors: Michael Eichelsbacher, Rudolph Kohlen, Rainer Reimert, Carl Hafke, Wolfgang Schafer
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Patent number: 4581041Abstract: An assembly for supplying gas-conveyed solid fuel to the interior of a double wall gasification vessel includes a conduit (4) for conducting the fuel-gas mixture across the annular region (16) formed between the inner (3) and outer (2) vessel walls. A flexible coupling (11) is provided at one end of the conduit proximate the penetration of the fuel-gas stream across the vessel pressure boundary. An expansion joint (14), disposed about the conduit (4) and sealed to the inner vessel wall (3) conducts secondary gas into the inner vessel across the annular region (16) and prevents leakage of corrosive gases from the inner vessel interior.Type: GrantFiled: January 10, 1985Date of Patent: April 8, 1986Assignee: Combustion Engineering, Inc.Inventors: Russell B. Covell, Edward Rebula
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Patent number: 4566880Abstract: Disclosed is a reactor for gasifying coal including a vortex burner. Helical ribs are arranged in the inner combustion gas supplying conduit of the burner to impart a spiral trajectory to the gas and also the coal-water suspension which suspension is supplied in the annular space between the inner conduit and an outer concentric conduit. Means may be provided for adjustably supporting the ribs inside the inner conduit. In addition, other rib supporting arrangements and also burner structure for supplying the coal-water slurry centrally are disclosed.Type: GrantFiled: September 27, 1982Date of Patent: January 28, 1986Assignee: Ruhrkohle AGInventors: Jurgen Seipenbusch, Hans Dohren
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Patent number: 4533362Abstract: A cyclic char gasifier plant is described which, from a single gas expander, can produce two or more separated and differing product reacted gases by use of an exhaust divider valve at the expander discharge.Type: GrantFiled: July 5, 1984Date of Patent: August 6, 1985Inventor: Joseph C. Firey
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Patent number: 4527997Abstract: Coal gasification apparatus wherein a combustible mixture is formed and burned, comprising a combustion supporting gas such as oxygen, and a coal slurry. The hot products of combustion which issue from the burner, are directed into the reaction chamber of a synthesis gas generator. To avoid deposition of slag and ash particles along the hot, exposed face of the burner, a dynamic fluid blanket or barrier is directed transversely of the burner face. The reaction chamber includes an elongated port in which the burner is registered. To shield the burner, a manifold depends from the reaction chamber wall adjacent to the burner face and projects a stream of coolant fluid transversely of the face.Type: GrantFiled: August 12, 1982Date of Patent: July 9, 1985Assignee: Texaco Inc.Inventor: Michael L. Espedal
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Patent number: 4525175Abstract: A burner is provided for introducing four separate feedstreams including a stream of gaseous material from the group free-oxygen containing gas, steam, recycle product gas, and hydrocarbon gas; a pumpable slurry of solid carbonaceous fuel in liquid phase e.g. coal-water; and two high velocity streams of free-oxygen containing gas into a free-flow partial oxidation gas generator for the production of synthesis gas, fuel gas, or reducing gas. The burner has a central conduit and three concentric annular passages. A central core of a gas selected from the group consisting of free-oxygen containing gas, steam, recycle product gas, and hydrocarbon gas surrounded by the slurry of solid carbonaceous fuel is discharged from the central conduit and first annular passage respectively and is impacted by two separate streams of free-oxygen containing gas passing through the second and outer annular passages.Type: GrantFiled: December 16, 1983Date of Patent: June 25, 1985Assignee: Texaco Inc.Inventor: Robert J. Stellaccio
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Patent number: 4509957Abstract: A cyclic char gasifier process and apparatus are described wherein reactant gases are first compressed into the pores of a char fuel to react and then the reacted gases are expanded out of the char fuel pores. This cycle of compression and expansion is repeated with fresh reactant gases supplied for each compression and with reacted gases removed at each expansion. Air and steam are preferred reactant gases when the char fuel is to be gasified by oxidation. Reacted gases from such an oxidation gasifier plant are preferred reactant gases when the char fuel is to be partially gasified by devolatilization. Rapid reaction to a rich product gas can occur over the large surface area inside the char pores and the undesireable Neumann reversion reaction is suppressed by the strongly reducing conditions prevailing therein. The gases of devolatilization gasification can be used to enrichen the gases of oxidation gasification by using two cyclic char gasifier plants in a combination system.Type: GrantFiled: November 16, 1983Date of Patent: April 9, 1985Inventor: Joseph C. Firey
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Patent number: 4502633Abstract: A variable capacity burner that may be used in gasification processes, the burner being adjustable when operating in its intended operating environment to operate at two different flow capacities, with the adjustable parts being dynamically sealed within a statically sealed structural arrangement to prevent dangerous blow-outs of the reactants to the atmosphere.Type: GrantFiled: November 5, 1982Date of Patent: March 5, 1985Assignee: Eastman Kodak CompanyInventor: Daniel I. Saxon
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Patent number: 4490156Abstract: A control system for a partial oxidation process for continuously producing synthesis gas, fuel gas or reducing gas in which process one fuel is replaced by a different fuel without shutting down or depressurizing the gas generator. This multifuel process is not tied to one particular fuel and reacts slurries of solid carbonaceous fuel and/or liquid or gaseous hydrocarbonaceous fuels. Problems of fuel availability are reduced due to the wide selection of fuels that are suitable for the subject process. A two-section burner having a high turndown feature is employed that comprises a central conduit; a central bunch of tubes positioned in said central conduit; an outer conduit coaxial with said central conduit and forming an annular passage therewith; and an annular bunch of tubes positioned in said annular passage. The downstream ends of said central and/or annular bunches of tubes are respectively retracted upstream from the burner face a distance of about 0 to 12 i.e.Type: GrantFiled: September 24, 1982Date of Patent: December 25, 1984Assignee: Texaco Inc.Inventors: Charles P. Marion, William B. Crouch, Albert Brent, George N. Richter, Edward T. Child, Blake Reynolds
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Patent number: 4489562Abstract: Fuel and oxidant feed rates into a gasifier 202 are regulated by monitoring overall output 14 and comparing with a pre-selected setpoint valve 10. An overall load demand signal 50, responsive to this comparision is generated and used as an input to control 102 oxidant feed rate. The heating value of the product gas is measured 76 and used to control 64 overall fuel feed rate to the gasifier 202. For a two stage slagging gasifier, the present invention controls 114 fuel feed rate to the slagging stage 210 responsive to the measured slagging stage reaction temperature 128.Type: GrantFiled: November 8, 1982Date of Patent: December 25, 1984Assignee: Combustion Engineering, Inc.Inventors: Troxell K. Snyder, Paul H. Chase
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Patent number: 4479810Abstract: A partial oxidation control system for continuously producing synthesis gas, fuel gas or reducing gas in which one process fuel is replaced by a different fuel without shutting down or depressurizing the gas generator. Suitable burners for introducing the feedstreams into the gas generator comprise a central conduit means radially spaced from a concentric coaxial outer conduit having a downstream exit nozzle, and providing a coaxial annular passage means therebetween. The central conduit means may be retracted upstream from the burner face a distance of about 0 to 12 and preferably 3 to 10 times the minimum diameter of the central exit orifice. A premix zone is preferably provided comprising one or more, say 2 to 5 coaxial chambers in series where substantial mixing of the reactant streams and optionally volatilization of the slurry medium takes place.Type: GrantFiled: September 24, 1982Date of Patent: October 30, 1984Assignee: Texaco Inc.Inventors: Charles P. Marion, William B. Crouch, Albert Brent, George N. Richter, Edward T. Child, Blake Reynolds
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Patent number: 4474582Abstract: Trim control of a partial oxidation gas generator for the production of synthesis gas, reducing gas, or fuel gas is effected by two improved control schemes which are automatically operated separately or in sequence. The control systems include sensors sensing the flow rate of the feedstreams and analyzers which provide signals corresponding to the wt. % carbon in the effluent gas quench cooling and scrubbing water for use in controlling the particulate carbon in the effluent gas stream, and/or signals corresponding to the mole fractions of CO.sub.2, CH.sub.4, CO and H.sub.2 (dry basis) in the cooled and cleaned effluent gas stream for use in controlling the temperature in the reaction zone.Type: GrantFiled: March 16, 1983Date of Patent: October 2, 1984Assignee: Texaco Inc.Inventors: Roger M. Dille, Leigh R. Middleton, Albert Brent, Allen M. Robin