With Application Of Forced Air, Vacuum Or Vibration To Assist Handling Patents (Class 493/48)
  • Patent number: 11559080
    Abstract: An apparatus and processes for producing compound cigarette filters by horizontally assembling multiple filter segments onto the horizontally oriented transverse flutes of a continuous belt. Spaced apart hoppers are serially arranged above the belt, and each hopper contains at least one of the multiple segments of the compound filter being assembled. A transfer structure between each hopper and the belt serially delivers the filter segments to the flutes on the belt, and after such assembly the various filter segments are removed as a group from each flute of the continuous belt. The filter segments are then combined as a group with wrapped tobacco rods to thereby produce filtered cigarettes.
    Type: Grant
    Filed: May 22, 2019
    Date of Patent: January 24, 2023
    Assignee: Philip Morris USA Inc.
    Inventors: Michael S. Braunshteyn, Raquel M. Olegario
  • Patent number: 10893700
    Abstract: A breakable capsule such as a seamless breakable capsule useful in a smoking article or a smokeless tobacco product includes an outer shell formed of a cross-linked agar matrix including at least one filler, and an inner core surrounded by the outer shell which comprises a liquid or gel based composition of a flavorant and/or non-flavorant. The cross-linked agar matrix is reinforced with carboxymethyl cellulose that is dispersed throughout the agar matrix so as to fill empty spaces in the agar matrix and inhibit the composition from passing through the empty spaces of the agar matrix.
    Type: Grant
    Filed: November 14, 2019
    Date of Patent: January 19, 2021
    Assignee: Altria Client Services LLC
    Inventors: Munmaya K. Mishra, Alex Jordan, Kathryn M. Draper, Dwight D. Williams
  • Patent number: 8512213
    Abstract: Cigarette filter rods having individual objects positioned at predetermined intervals therein are prepared by transferring the individual objects from a rotating horizontal pan to a rotating vertical wheel and then depositing the object into a web of filter tow. Each object is positioned within the moving web of tow. The web filter material and the objects positioned within the web are introduced into a rod-forming unit wherein the rod is formed. The rate of feed of the filter tow, the rate of rotation of the horizontal pan and the vertical wheel are controlled relative to one another such that objects are positioned at predetermined intervals along the rod. Cigarette filter elements having well controlled amounts of flavorant contained therein can be made from the rods.
    Type: Grant
    Filed: February 20, 2012
    Date of Patent: August 20, 2013
    Assignee: R.J. Reynolds Tobacco Company
    Inventor: Philip Andrew Deal
  • Publication number: 20130029822
    Abstract: An apparatus for insertion of capsules into cigarette filter tows is disclosed. The apparatus may include a tow processing unit, a capsule insertion unit and a filter rod making unit. The capsule insertion unit may include a hopper, a belt, an inlet pipe, a capsule feeder wheel and a capsule insertion wheel.
    Type: Application
    Filed: October 5, 2012
    Publication date: January 31, 2013
    Inventors: Plamen ILIEV, Bogdan NIKOLOV, Atanas KARAATANASOV, Valentin ILIEV, Dimitar YANCHEV
  • Publication number: 20120270710
    Abstract: Cigarette filter rods having individual objects positioned at predetermined intervals therein are prepared by transferring the individual objects from a rotating horizontal pan to a rotating vertical wheel and then depositing the object into a web of filter tow. Each object is positioned within the moving web of tow. The web filter material and the objects positioned within the web are introduced into a rod-forming unit wherein the rod is formed. The rate of feed of the filter tow, the rate of rotation of the horizontal pan and the vertical wheel are controlled relative to one another such that objects are positioned at predetermined intervals along the rod. Cigarette filter elements having well controlled amounts of flavorant contained therein can be made from the rods.
    Type: Application
    Filed: February 20, 2012
    Publication date: October 25, 2012
    Inventor: Philip Andrew Deal
  • Patent number: 8142339
    Abstract: Cigarette filter rods having individual objects positioned at predetermined intervals therein are prepared by transferring the individual objects from a rotating horizontal pan to a rotating vertical wheel and then depositing the object into a web of filter tow. Each object is positioned within the moving web of tow. The web filter material and the objects positioned within the web are introduced into a rod-forming unit wherein the rod is formed. The rate of feed of the filter tow, the rate of rotation of the horizontal pan and the vertical wheel are controlled relative to one another such that objects are positioned at predetermined intervals along the rod. Cigarette filter elements having well controlled amounts of flavorant contained therein can be made from the rods.
    Type: Grant
    Filed: October 19, 2010
    Date of Patent: March 27, 2012
    Assignee: R.J. Reynolds Tabacco Company
    Inventor: Philip Andrew Deal
  • Publication number: 20110290263
    Abstract: An apparatus and processes for producing compound cigarette filters by horizontally assembling multiple filter segments onto the horizontally oriented transverse flutes of a continuous belt. Spaced apart hoppers are serially arranged above the belt, and each hopper contains at least one of the multiple segments of the compound filter being assembled. A transfer structure between each hopper and the belt serially delivers the filter segments to the flutes on the belt, and after such assembly the various filter segments are removed as a group from each flute of the continuous belt. The filter segments are then combined as a group with wrapped tobacco rods to thereby produce filtered cigarettes.
    Type: Application
    Filed: December 28, 2010
    Publication date: December 1, 2011
    Applicant: Philip Morris USA Inc.
    Inventors: MICHAEL S. BRAUNSHTEYN, Raquel M. Olegario
  • Patent number: 7833146
    Abstract: Cigarette filter rods having individual objects positioned at predetermined intervals therein are prepared by transferring the individual objects from a rotating horizontal pan to a rotating vertical wheel and then depositing the object into a web of filter tow. Each object is positioned within the moving web of tow. The web filter material and the objects positioned within the web are introduced into a rod-forming unit wherein the rod is formed. The rate of feed of the filter tow, the rate of rotation of the horizontal pan and the vertical wheel are controlled relative to one another such that objects are positioned at predetermined intervals along the rod. Cigarette filter elements having well controlled amounts of flavorant contained therein can be made from the rods.
    Type: Grant
    Filed: December 23, 2009
    Date of Patent: November 16, 2010
    Assignee: R.J. Reynolds Tobacco Company
    Inventor: Philip Andrew Deal
  • Publication number: 20100210437
    Abstract: Process and apparatus for the mass production of compound cigarette filters function to deposit granular filter material into the open ends of vertically oriented filter tubes. Predetermined amounts of diverse granular material are withdrawn by suction from sources of such material, and these amounts are deposited into the tubes. Solid filter segments seal the granular material within the tube. After one half of each filter tube is filled with granular material and sealed, the tube is inverted and the opposite end is filled in substantially the same manner. When cut in half each filter tube produces two cigarette filters.
    Type: Application
    Filed: May 3, 2010
    Publication date: August 19, 2010
    Applicant: Philip Morris USA Inc.
    Inventors: George R. Scott, Martin T. Garthaffner, Steven F. Spiers, Steven R. Rinehart, Barry S. Smith, James D. Evans
  • Patent number: 7654945
    Abstract: Cigarette filter rods having individual objects positioned at predetermined intervals therein are prepared by transferring the individual objects from a rotating horizontal pan to a rotating vertical wheel and then depositing the object into a web of filter tow. Each object is positioned within the moving web of tow. The web filter material and the objects positioned within the web are introduced into a rod-forming unit wherein the rod is formed. The rate of feed of the filter tow, the rate of rotation of the horizontal pan and the vertical wheel are controlled relative to one another such that objects are positioned at predetermined intervals along the rod. Cigarette filter elements having well controlled amounts of flavorant contained therein can be made from the rods.
    Type: Grant
    Filed: August 4, 2006
    Date of Patent: February 2, 2010
    Assignee: R.J. Reynolds Tobacco Company
    Inventor: Philip Andrew Deal
  • Patent number: 7625328
    Abstract: A filter for a cigarette has an organic filtering portion defined by granules or fibres of active carbon and housed inside a cylindrical shell of plastic material; the shell is located between a portion of cellulose acetate, which is engaged orally by a user, and a cigarette portion, and has a bottom, contacting the portion of cellulose acetate and hermetically supporting a particulate trap for retaining fine particulate, and an end contacting the cigarette portion and closed by a plug of cellulose acetate.
    Type: Grant
    Filed: April 20, 2005
    Date of Patent: December 1, 2009
    Assignee: G.D. Societa' per Azioni
    Inventors: Fiorenzo Draghetti, Ivan Eusepi, Armando Turrini, Vittorio Sgrignuoli, Leonardo Balletti
  • Publication number: 20090118109
    Abstract: Process and apparatus for the mass production of compound cigarette filters function to deposit granular filter material into the open ends of vertically oriented filter tubes. Predetermined amounts of diverse granular material are withdrawn by suction from sources of such material, and these amounts are deposited into the tubes. Solid filter segments seal the granular material within the tube. After one half of each filter tube is filled with granular material and sealed, the tube is inverted and the opposite end is filled in substantially the same manner. When cut in half each filter tube produces two cigarette filters.
    Type: Application
    Filed: December 22, 2008
    Publication date: May 7, 2009
    Applicant: Philip Morris USA Inc.
    Inventors: George R. Scott, Martin T. Garthaffner, Steven F. Spiers, Steven R. Rinehart, Barry S. Smith, James D. Evans
  • Publication number: 20090075798
    Abstract: A process of producing a cigarette filter comprises the steps of assembly a filter segment comprising a hollow tube with a filter plug at one end thereof and a space adjacent the plug. The filter segment is horizontally positioned, and the space is partially filled with a predetermined amount of particulate filter material by applying vacuum to the end filter plug to thereby drawn the particulate material into the space. An elongate filter plug is horizontally positioned in alignment with and adjacent to the filled filter segment, and the filled filter segment and the elongate filter plug are moved together until that plug abuts the particulate filter material to thereby seal the space and the particulate material therein. The formed filter is ultimately joined to a wrapped tobacco rod.
    Type: Application
    Filed: September 16, 2008
    Publication date: March 19, 2009
    Applicant: Philip Morris USA Inc.
    Inventor: Martin T. Garthaffner
  • Patent number: 7479099
    Abstract: Process and apparatus for the mass production of compound cigarette filters function to deposit granular filter material into the open ends of vertically oriented filter tubes. Predetermined amounts of diverse granular material are withdrawn by suction from sources of such material, and these amounts are deposited into the tubes. Solid filter segments seal the granular material within the tube. After one half of each filter tube is filled with granular material and sealed, the tube is inverted and the opposite end is filled in substantially the same manner. When cut in half each filter tube produces two cigarette filters.
    Type: Grant
    Filed: November 4, 2005
    Date of Patent: January 20, 2009
    Assignee: Philip Morris USA Inc.
    Inventors: George R. Scott, Martin T. Garthaffner, Steven F. Spiers, Steven R. Rinehart, Barry S. Smith, James D. Evans
  • Patent number: 7479098
    Abstract: Apparatus incorporating a filter tow processing unit adapted to supply filter tow to a continuous rod forming unit includes an object insertion unit that positions objects within the filter tow to manufacture a filter rod containing objects positioned at predetermined intervals. The apparatus also includes an upper hopper that acts as a reservoir for a plurality of objects, and provides for supply of objects to a lower hopper. The lower hopper is shaped so that objects are stacked therein. The bottom of the lower hopper is shaped so as to cooperate with a portion of upper region of a rotating wheel. The peripheral face of the rotating wheel incorporates a plurality of spaced pockets, each pocket being of sufficient shape and size to accommodate one object. Objects within the lower hopper are aligned in a single line along a portion of the peripheral face in the upper region of the rotating wheel. Each object then is positioned at predetermined intervals within a continuous supply of filter material.
    Type: Grant
    Filed: September 23, 2005
    Date of Patent: January 20, 2009
    Assignee: R. J. Reynolds Tobacco Company
    Inventors: Timothy Frederick Thomas, Robert William Benford, Barry Smith Fagg
  • Patent number: 7318797
    Abstract: The invention relates to a method for producing a nonwoven fiber composite for the manufacture of filters in the tobacco industry, wherein the method feeds separated fiber materials to a fluidized bed and the separated filter material inside the fluidized bed are transported to a rod-forming device, essentially by a transport air flow flowing in the direction of the rod-forming device and the filter material is compiled on the rod-forming device prior to forming the compacted fiber filter elements.
    Type: Grant
    Filed: August 31, 2005
    Date of Patent: January 15, 2008
    Assignee: Hauni Maschinenbau AG
    Inventors: Alexander Buhl, Jann DeBoer, Sönke Horn, Irene Maurer, Thorsten Scherbarth, Stephan Wolff, Peter-Franz Arnold
  • Patent number: 7226404
    Abstract: A cigarette filter assembly machine wherein a rolling unit is defined by a rolling drum and a guide drum coaxial with each other and connected to each other in angularly-fixed, axially-sliding manner; and wherein the rolling drum has a number of suction rollers (54) rotated, with respect to the rolling drum, by respective independent drive units; the guide drum has a number of semicylindrical cavities, each coaxial, and defining a relative rolling channel, with a relative suction roller; the suction rollers receive, with a first spacing, relative groups of component parts of a relative double cigarette; and each drive unit rotates the relative suction roller to roll the relative group inside the relative rolling channel and to extract a relative double cigarette from the relative rolling channel, and reverses the relative suction roller to release the relative double cigarette with a second spacing smaller than the first spacing.
    Type: Grant
    Filed: January 23, 2003
    Date of Patent: June 5, 2007
    Assignee: G.D Societa per Azioni
    Inventors: Salvatore Rizzoli, Umberto Zanetti, Fiorenzo Draghetti
  • Patent number: 7115085
    Abstract: Cigarette filter rods having individual objects positioned at predetermined intervals therein are prepared by transferring the individual objects from a rotating horizontal pan to a rotating vertical wheel and then depositing the object into a web of filter tow. Each object is positioned within the moving web of tow. The web filter material and the objects positioned within the web are introduced into a rod-forming unit wherein the rod is formed. The rate of feed of the filter tow, the rate of rotation of the horizontal pan and the vertical wheel are controlled relative to one another such that objects are positioned at predetermined intervals along the rod. Cigarette filter elements having well controlled amounts of flavorant contained therein can be made from the rods.
    Type: Grant
    Filed: September 12, 2003
    Date of Patent: October 3, 2006
    Assignee: R.J. Reynolds Tobacco Company
    Inventor: Philip Andrew Deal
  • Patent number: 6723033
    Abstract: A method and apparatus for delivering predetermined amounts of particulate material and/or plasticizer to a location remote from the particulate material, and a cigarette filter and a cigarette made according to the method and apparatus.
    Type: Grant
    Filed: March 2, 2000
    Date of Patent: April 20, 2004
    Assignee: Philip Morris Incorporated
    Inventors: George Robert Scott, Charles Gary Atwell, Martin T. Garthaffner
  • Patent number: 6701934
    Abstract: Double-filter cigarettes are produced by inserting different filter components between two rods of tobacco. This is attained by inserting filter components of different final lengths, obtained from separate supplies and processed along separate feed paths, successively between the tobacco rods.
    Type: Grant
    Filed: July 12, 2002
    Date of Patent: March 9, 2004
    Assignee: Hauni Maschinenbau AG
    Inventors: Siegfried Schlisio, Erwin Oesterling
  • Patent number: 6656412
    Abstract: A method and apparatus for compacting particles or granules in discrete cavities spaced along an article or articles such as a cigarette filter rod moved underneath the compacting system. The compacting system can be provided with spaced lugs or other protrusions that selectively compact particles within cavities, or a smooth outer periphery that results in progressive compaction of the entire article being moved underneath the compaction system. The article having cavities with particles that need to be compacted can be supported on a support rail with side support rails that maintain the shape of the article during the compaction process.
    Type: Grant
    Filed: August 17, 2001
    Date of Patent: December 2, 2003
    Assignee: Philip Morris Incorporated
    Inventors: Ahmet Ercelebi, Martin T. Garthaffner, Janet L. Thompson, Steven Frederick Spiers
  • Patent number: 6427699
    Abstract: Double-filter cigarettes are produced by inserting different filter components between two rods of tobacco. This is attained by inserting filter components of different final lengths, obtained from separate supplies and processed along separate feed paths, successively between the tobacco rods.
    Type: Grant
    Filed: December 10, 1999
    Date of Patent: August 6, 2002
    Assignee: Hauni Maschinenbau AG
    Inventors: Siegfried Schlisio, Erwin Oesterling
  • Patent number: 6336896
    Abstract: An automatic filter tip attaching machine includes a mechanical structure moved by a computer program to automatically attach three filter tip stages a, b, c to cigarettes, with a chemical powder filled in the filter tip b to absorb nicotine and tar completely from cigarette smoke.
    Type: Grant
    Filed: November 12, 1999
    Date of Patent: January 8, 2002
    Inventors: Chieh-Hsueh Hsu, Chung-Yeh Hsu, Eric-Chi Hsu, Yie-Yeh Hsu
  • Patent number: 6059706
    Abstract: A tow of fibrous filter material for tobacco smoke is transported lengthwise through a so-called finger which is an elongated channel wherein the cross-sectional area of the tow is gradually reduced to that of the rod-like filler in the wrapper of a filter rod. The homogeneity of the tow is enhanced by introducing a compressed gas into longitudinally spaced apart gas admitting portions of the channel and by providing the channel with sets of openings for the evacuation of gas downstream of each gas admitting portion. The channel discharges a continuous homogenized tow into a wrapping mechanism wherein the tow is draped into a web of cigarette paper or the like, and the thus obtained filter rod is severed to yield a file of filter rod sections of unit length or multiple unit length.
    Type: Grant
    Filed: November 23, 1998
    Date of Patent: May 9, 2000
    Assignee: Hauni Maschinenbau AG
    Inventors: Firdausia Chehab, Stefan Fietkau, Peter-Franz Arnold
  • Patent number: 5429575
    Abstract: In a cigarette filter rod manufacturing plant at least one tow bale (6; 108) is located in a position remote from the corresponding tow opening machine (2; 100) and a conveying system (10; 112) is provided for transporting the tow to the machine. In a preferred arrangement the conveying system comprises a pneumatic duct (10) in which the tow is conveyed with the assistance of air movers (12). Removing the tow bales from the vicinity of the machines, preferably to a common area, allows flexibility in laying out a production floor and provides easy access for replacement of the bales.
    Type: Grant
    Filed: April 22, 1992
    Date of Patent: July 4, 1995
    Assignee: Molins PLC
    Inventors: Richard R. Armour, Anthony R. Brown, Kenneth B. Carter, Peter A. Clarke, Kevin R. Fincham, Albert D. Seim, II
  • Patent number: 5331976
    Abstract: Apparatus and method are provided for supplying cellulose acetate tow for the manufacture of cigarette filters from the transport jet of a tow opener to a cigarette filter rodmaking garniture. The apparatus is a frustoconical member having a multiplicity of apertures in the wall thereof and is attached directly to the transport jet. The apparatus has an internal diameter the same size as the exit opening of the transport jet. The opposite end of the adapter is inserted into the tow intake of the garniture. Transport gas that is introduced by the transport jet escapes through apertures in the adapter wall as the tow enters the garniture intake. A closely fitting rotatable sleeve having apertures in the wall thereof can be used to reduce the escape of transport gas through the adapter wall for optimizing performance of the adapter with tows of various processing characteristics. Tow yield is improved and pressure drop variability is reduced.
    Type: Grant
    Filed: October 21, 1992
    Date of Patent: July 26, 1994
    Assignee: Hoechst Celanese Corporation
    Inventor: Richard E. St. Pierre
  • Patent number: 5322495
    Abstract: This invention relates to a method for delivering free-flowing material into discrete receiving spaces separating filter plugs in partially constructed cigarette filter assemblies. The method entails rapidly feeding a free flowing material such as charcoal into partially constructed cigarette filter assemblies. The free flowing material is dispensed to a first conveyance means and is subsequently transferred to a second conveyance means that is positioned parallel and above the first conveyance means. Vacuum is used to hold the free flowing particulate material onto the first conveyance means and is used to transfer the free flowing material to the second conveyance means and to hold it there. The free flowing material is next transferred into receiving spaces formed between articles such as cigarette filter plugs that are disposed on a third conveyance means. The transfer of the free flowing material to the receiving spaces may also be accomplished by use of vacuum or gravity.
    Type: Grant
    Filed: March 22, 1993
    Date of Patent: June 21, 1994
    Assignee: Philip Morris Incorporated
    Inventors: Joseph F. Budjinski, II, Charles G. Atwell, Larry E. Stevens, Martin T. Garthaffner, Billy J. Keen, Jr., Grier S. Fleischhauer
  • Patent number: 5221247
    Abstract: This invention relates to a device for delivering free-flowing material into discrete receiving spaces separating filter plugs in partially constructed cigarette filter assemblies. The device has a metering drum for dispensing free-flowing material onto an air permeable transport tape. A vacuum source beneath the transport tape retains the free-flowing material on the transport tape which conveys the free-flowing material beneath a set of pockets mounted on or within a moving belt. Each pocket is divided by a screen permeable to air but not to the free-flowing material. As the transport tape moves beneath the pockets, vacuum applied beneath the tape ceases, and vacuum applied to the pockets draws the free-flowing material up into the pockets, and retains the free-flowing material in the pockets. When the belt transfers the pockets out from under the vacuum hood, and the vacuum is no longer applied, the free-flowing material is released from the pockets.
    Type: Grant
    Filed: April 27, 1992
    Date of Patent: June 22, 1993
    Assignee: Philip Morris Incorporation
    Inventors: Joseph F. Budjinski, II, Charles G. Atwell, Larry E. Stevens, Martin T. Garthaffner, Billy J. Keen, Jr., Grier S. Fleischhauer
  • Patent number: 5203757
    Abstract: Filter tow comprising crimped spun fibers and/or filaments is prepared in a preparation zone and fed to a processing zone where it is gathered, in an intake zone, then wrapped and cut into tobacco smoke filter rods. In the region of the intake zone, a gas or vapor under elevated pressure acts on the filter tow at an angle of less than 90.degree. to the longitudinal axis of the filter tow in the direction of movement of the filter tow. The relevant apparatus includes a preparation unit and a processing unit, the latter unit for feeding a gas or vapor under elevated pressure to the filter tow in the direction of movement thereof including:an intake finger (14) having holes (17) in the wall thereof on the filter tow intake side, ora pipe (22), whose gas or vapor exit end 23 terminates in the region of the filter tow outlet side of the intake funnel (23) or the filter tow intake side of the intake finger (14), ora blowing device (27) immediately upstream of the filter tow intake side of the intake finger (14).
    Type: Grant
    Filed: January 27, 1992
    Date of Patent: April 20, 1993
    Assignee: Rhone Poulenc Rhodia AG
    Inventor: Walter Kampen
  • Patent number: 5199447
    Abstract: This invention relates to two parallel belts with pockets suspended between them. This pockets device is used in a machine which delivers free flowing material into receiving spaces separating filter plugs, as said plugs travel on a garniture tape. The pockets include channels or funnels through which free flowing material can flow. The belts carry the pockets in part parallel with and adjacent to the garniture tape carrying the filter plugs. The belts and the garniture tape are synchronized so that receiving spaces between the plugs precisely register with the funnels in the pockets. Such precise registry insures that the charcoal chute delivers free flowing material through the funnels into the receiving spaces.
    Type: Grant
    Filed: January 31, 1992
    Date of Patent: April 6, 1993
    Assignee: Philip Morris Incorporated
    Inventors: Joseph F. Budjinski, II, Charles G. Atwell, Martin T. Garthaffner
  • Patent number: 5176606
    Abstract: This invention relates to a laminated belt for use in a machine which delivers free flowing material into receiving spaces in between filter plugs. The belt of this invention is a lamination of a metal band and a composition strap perforated with a plurality of apertures. This belt travels in part parallel with and adjacent to a garniture tape carrying filter plugs separated by receiving spaces. The composition strap is shaped to conform to the round shape of the filter plugs, and it contacts the filter plugs, urging them against the garniture tape. The belt and the garniture tape are synchronized so that the receiving spaces precisely register with the apertures in the belt, while an independent device delivers free flowing material through the apertures into the receiving spaces. By urging the filter plugs against the garniture tape, the belt holds the filter plugs in this registered position on the garniture tape.
    Type: Grant
    Filed: January 31, 1992
    Date of Patent: January 5, 1993
    Assignee: Philip Morris Incorporated
    Inventors: Joseph F. Budjinski, III, Charles G. Atwell, Martin T. Garthaffner, Marc D. Belcastro
  • Patent number: 5106357
    Abstract: Filter tow comprising crimped spun fibers and/or filaments is prepared in a preparation zone and fed to a processing zone where it is gathered, in an intake zone, then wrapped and cut into tobacco smoke filter rods. In the region of the intake zone, a gas or vapor under elevated pressure acts on the filter tow at an angle of less than 90.degree. to the longitudinal axis of the filter tow in the direction of movement of the filter tow. The relevant apparatus includes a preparation unit and a processing unit, the latter unit for feeding a gas or vapor under elevated pressure to the filter tow in the direction of movement thereof including:an intake finger (14) having holes (17) in the wall thereof on the filter tow intake side, ora pipe (22), whose gas or vapor exit end 23 terminates in the region of the filter tow outlet side of the intake funnel (23) or the filter tow intake side of the intake finger (14), ora blowing device (27) immediately upstream of the filter tow intake side of the intake finger (14).
    Type: Grant
    Filed: November 15, 1990
    Date of Patent: April 21, 1992
    Assignee: Rhone-Poulenc Rhodia AG
    Inventor: Walter Kampen
  • Patent number: 4946338
    Abstract: A tube is held or guided parallel to its length by providing a channel-like structure aligned with the tube and having sides which are spaced apart by a distance less than the diameter of the tube. Circumferentially spaced longitudinal portions of the outer surface of the tube bear respectively on the two sides of the channel. The channel is open to the outer surface of the tube between those longitudinal portions, and the bottom of the tube is spaced from the outer surface of the tube between those longitudinal portions. The tube is held against the channel-like structure by directing a stream of gas (e.g., air) along the channel.
    Type: Grant
    Filed: September 18, 1989
    Date of Patent: August 7, 1990
    Assignee: Philip Morris Incorporated
    Inventor: Edwin L. Cutright
  • Patent number: 4943272
    Abstract: A filter-manufacturing apparatus comprises a cutting drum, which has transporting grooves and adapted to receive filter rods having a prescribed length. An annular slit is formed in the circumference of the cutting drum. A circular cutting blade extends into the annular slit in a rotatable manner. A rod-shaped stopper is movably arranged in each transporting groove, and the distance between each stopper and the annular slit is adjustable such that it corresponds to the length of a filter plug to be cut from a filter rod. The cutting drum comprises a pushing mechanism for moving the filter rod along the transporting groove against the stopper by jetting air, whereby the filter rod is cut by the cutting blade, with its one and abutting against the stopper. A receiving drum with receiving grooves is in rolling contact with the cutting drum. The receiving drum rotates such that the receiving grooves come into alignment with the transporting grooves of the cutting drum.
    Type: Grant
    Filed: February 21, 1989
    Date of Patent: July 24, 1990
    Assignee: Japan Tobacco Inc.
    Inventors: Ichiro Hirose, Katsuo Kato, Motonori Inamura
  • Patent number: 4869274
    Abstract: Apparatus for use in cooling heated filter rods particularly in the manufacture of cigarette filters is in the form a conduit through which the heated filter rod material is passed axially while being subjected to a flow of coolant gas. The conduit is provided with axially spaced rings of gas admission ports through which the coolant gas enters the conduit and adjacent rings of gas discharge ports through which the gas leaves the conduit. The ports in adjacent rings are slightly off-set circumferentially to provide uniform gas distribution through the filter rod material and the respective rings of admission ports are each provided with an admission ring manifold. The manifolds are connected in axial groups to respective headers so that independent sources of coolant gas can be provided to the respective groups whereby the cooling effect can be controlled lengthwise of the conduit.
    Type: Grant
    Filed: July 23, 1986
    Date of Patent: September 26, 1989
    Inventor: Richard M. Berger
  • Patent number: 4867734
    Abstract: An apparatus for manufacturing cigarette dual filter plugs according to this invention comprises a first grooved convey drum for receiving a filter rod of a first type from a first hopper and conveying the filter rod, a cutting wheel for cutting the filter rod into halves during conveyence thereof by the first convey drum, and a separation guide for separating the cut rod halves so as to leave a predetermined space therebetween. The apparatus also includes a second grooved convey drum for receiving the rod halves from the first convey drum and a filter rod of a second type from a second hopper between two rod halves, and a plurality or cutting wheels are arranged near the second convey drum to cut the two rod halves and the filter rod of the second type into equal numbers of chips, to form two groups of filter chips of the first type and one group of filter chips of the second type.
    Type: Grant
    Filed: November 15, 1988
    Date of Patent: September 19, 1989
    Assignee: Japan Tobacco Inc.
    Inventors: Yutaka Okumoto, Toyomi Arakawa, Mamoru Katoh
  • Patent number: 4862905
    Abstract: Cigarette filter rods having individual pellets positioned at predetermined intervals therein are prepared by cutting a strand of plasticized material into pellets which are then inserted into a web of filter tow. A wheel having a series of grooves is rotated within a rim-like housing, and introduction of a plasticized flavor-containing strand into each groove results in a cutting of the strand into pellets of the desired size. Each pellet is positioned within the moving web of tow. The web filter material and the pellets positioned within the web are introduced into a rod-making unit wherein the rod is formed. The rate of feed of the strand, the rate of feed of the filter tow, the rate of rotation of the grooved wheel and the rate of pellet formation are controlled relative to one another such that pellets of well controlled size are positioned at predetermined intervals along the rod. Cigarette filter elements having well controlled amounts of flavorant contained therein can be made from the rods.
    Type: Grant
    Filed: June 15, 1987
    Date of Patent: September 5, 1989
    Assignee: R. J. Reynolds Tobacco Company
    Inventors: Carl C. Green, Jr., John D. Welch, Henry A. Hauser, Diane R. Frye
  • Patent number: 4861324
    Abstract: A tobacco filter manufacturing apparatus for making filter rods added with additives therein. A length of filter material is held between a conveyor system and a mask ring to be fed into a predetermined direction. The conveyor has laterally extending air permeable sections and air non-permeable sections; the mask ring has laterally extending slits and mask sections between the slits. The air permeable sections of the conveyor and slits in the mask ring are set in registry with each other. The conveyor and mask ring are synchronously driven. Within the mask ring is provided an additive supplier while the conveyor is provided with a negative pressure source such that the additive is adsorbed through the slits onto the filter material under the negative pressure behind the filter material through the air permeable sections of the conveyor.
    Type: Grant
    Filed: June 8, 1987
    Date of Patent: August 29, 1989
    Assignee: Japan Tobacco Inc.
    Inventors: Ichiro Hirose, Shichisei Tani, Motonori Inamura, Takashi Koyama
  • Patent number: 4747814
    Abstract: Apparatus is disclosed for use in the manufacture of rod like elements, for example cigarette filters formed of filamentary tow, for dissipating conveying gas from a conduit through which the tow is conveyed pneumatically through a series of processing stations. To effectively dissipate the gas from the conduit, the invention provides axially spaced rings of gas dissipation ports in the conduit. The ports in the upstream rings are inclined rearwardly to provide gas dissipation in a direction which is counter-current the direction of travel of the tow through the conduit. The ports in adjacent rings are offset circumferentially so as to improve the distribution of ports around the circumference of the conduit in the section used for gas dissipation.
    Type: Grant
    Filed: July 23, 1986
    Date of Patent: May 31, 1988
    Assignee: American Filtrona Corporation
    Inventor: Richard M. Berger
  • Patent number: 4676769
    Abstract: The pressure of compressed air in one or more nozzles which convert successive increments of a running tow of filamentary filter material into a rodlike filler in a filter rod making machine is regulated in response to variations in the speed of the filler. This ensures that the resistance which the filter rod sections offer the flow of tobacco smoke does not deviate from an optimum value when the speed of the filler is reduced below the nominal speed. The pressure of air which is admitted to the nozzle or nozzles is regulated by a variable-speed blower which compresses air preparatory to admission into the nozzle or nozzles, or by installing in the conduit or conduits for one or more nozzles a pressure regulating valve which is adjusted by a servomotor in response to signals denoting the speed of the filler.
    Type: Grant
    Filed: November 1, 1985
    Date of Patent: June 30, 1987
    Assignee: Hauni-Werke Korber & Co. KG
    Inventors: Thomas Bahr, Peter Michel
  • Patent number: 4620552
    Abstract: A tobacco stream which is formed at the upper side of one elongated reach of a foraminous endless belt conveyor opposite a suction chamber is inverted upside down by a twisted intermediate portion of the elongated reach so that it adheres to the underside of such reach by suction before it is transferred onto a web of cigarette paper. The elongated reach of the foraminous conveyor is guided in the groove of an elongated channel which has a flat surface upstream, a twisted surface adjacent to and a flat surface downstream of the intermediate portion of the elongated reach, and such surfaces are formed with suction ports to attract the tobacco stream to the elongated reach.
    Type: Grant
    Filed: June 11, 1985
    Date of Patent: November 4, 1986
    Assignee: Hauni-Werke Korber & Co. KG.
    Inventor: Alfred Hinzmann
  • Patent number: 4541825
    Abstract: The present invention relates to high speed process and apparatus suitable for the preparation of cigarette filter rods having high tow utilization in terms of pressure drop per unit rod weight without producing substantial tow density variations. In accordance with this invention, it has been discovered that in a process for manufacturing filter elements from opened and deregistered crimped continuous filament tow, wherein said tow is conducted from a mechanical forwarding means through an aspirating jet positioned adjacent a compacting means and wherein means are provided for dissipating aspirating fluid, that filter rod pressure drop and weight variations are reduced by aspirating at low pressures and more specifically, at fluid pressures of not more than about 3 pounds per square inch gauge and by causing the aspirating fluid, at its point of contact with the continuous filament tow, to flow substantially in a direction axial to that of the tow.
    Type: Grant
    Filed: December 27, 1982
    Date of Patent: September 17, 1985
    Assignee: Celanese Corporation
    Inventors: Rebecca A. Hyde, Harold T. Bloom, Thomas E. Morris
  • Patent number: 4541826
    Abstract: Composite filters for attachment to cigarettes and containing particulate filtering material are produced by directly accelerating the particulate material, e.g. by means of a rotary impeller (62), to form a continuous stream which converges with a stream of spaced filter portions (6), both streams having approximately the same speed. The stream of particulate material is slightly laterally offset relative to the stream of filter portions, so that particulate material introduced into the spaces between filter portions has a tangential component and follows a helical motion within the space. Excess particulate material is removed by suction assisted scrapers or brushes (80-90). Delivery of particulate material may be regulated by an adjustable screen (65) or by varying the speed of the impeller (62).
    Type: Grant
    Filed: September 23, 1982
    Date of Patent: September 17, 1985
    Assignee: Molins PLC
    Inventor: Brian H. Warner
  • Patent number: 4537583
    Abstract: Apparatus is disclosed for withdrawing a bloomed, continuous multifilament filter tow from a jet device and conveying the filter tow to filter rod-forming means in such a way that compaction or compression of the filter tow prior to its entry into the rod-forming means is minimized.
    Type: Grant
    Filed: February 18, 1983
    Date of Patent: August 27, 1985
    Assignee: R. J. Reynolds Tobacco Company
    Inventor: James W. Pryor
  • Patent number: 4507107
    Abstract: Method and apparatus for producing axially elongated, self-sustaining, dimensionally stable smoke rods or the like from filamentary tow by feeding the tow into a confined zone having a non-porous section and a porous section, simultaneously feeding gas under pressure into the inlet end of the confined zone at a feed rate sufficiently high so as to pneumatically convey the tow through the confined zone in a rod-like formation substantially conforming to the cross-sectional size and shape of the confined zone, and sufficiently low so as to permit escape of at least a major portion of the feeding gas from the confined zone along the porous section, introducing a heated gas into the tow in a third section of the confined zone downstream from the porous section, maintaining the tow in contact with the heated gas for a time sufficient for the gas to contact the tow across substantially its entire cross-section and render the tow bondable and cooling the heated tow to bond the same into the rod-like shape.
    Type: Grant
    Filed: August 25, 1981
    Date of Patent: March 26, 1985
    Assignee: American Filtrona Corporation
    Inventor: Richard M. Berger
  • Patent number: 4425107
    Abstract: The charcoal wheel is provided with pnuematic means for forcing the pistons outwardly to dispense charcoal and a second pneumatic means for the retraction of the pistons. The pneumatic ejection of the pistons permits a high speed output, for example 6000 inserts per minute i.e. more than twice the output of current state of the art machines. Each piston is made in one piece with an integral stop to limit the outward movement and the inward movement of the piston.
    Type: Grant
    Filed: July 22, 1981
    Date of Patent: January 10, 1984
    Assignee: Liggett Group Inc.
    Inventor: Floyd V. Hall
  • Patent number: 4412829
    Abstract: For the purpose of producing a cigarette filter unit provided with chambers which are filled with a pourable filter material a filter rope provided with chambers having filling openings which terminate to the outside is conveyed past a filler member provided with a filler opening lying sealingly against the latter. In order to obtain satisfactorily filled chambers even at very high advance speeds of the filter rope, the interior of the first chamber of the filler member which interior is connected to the filler opening is maintained during the filling process at an internal pressure which lies above that of the surrounding atmosphere. When then the chambers to be filled come into connection with the filler opening of the filler member an air stream is effected which, in consequence of the pressure difference thus produced, is directed out of the filler member into the chambers to be filled and which conveys filter material out of the filler member into the chambers to be filled of the filter rope.
    Type: Grant
    Filed: April 2, 1981
    Date of Patent: November 1, 1983
    Assignee: Baumgartner Papiers, S.A.
    Inventors: Jean-Pierre Lebet, Michel Berney
  • Patent number: 4369796
    Abstract: The air dilution filter of the cigarette is provided with an annular zone in the plug wrap paper which enables air to pass directly into the fibrous body of the filter material after passing through apertures in the tipping paper.The annular zone can be comprised of a groove which is fabricated by a pair of rotating knives and a rotatable spacer with radial cutting edges which rout out material from each filter plug during conveyance of the plug on an alignment drum of a cigarette making machine. Alternatively, a plurality of closely spaced rotating knives which cut through the plug wrap paper only may be used to form a series of closely spaced annular grooves or slits in the filter periphery.
    Type: Grant
    Filed: March 14, 1980
    Date of Patent: January 25, 1983
    Assignee: Liggett Group Inc.
    Inventor: Floyd V. Hall
  • Patent number: 4355995
    Abstract: A tobacco smoke filter is disclosed, which provides tobacco flavor enrichment of smoke passing therethrough. The filter comprises a reconstituted tobacco member formed from a coherent sheet of reconstituted tobacco which has been uniformly embossed with a series of parallel grooves, and then compacted and bonded into a self-sustaining dimensionally stable axially elongated body whose longitudinal axis extends parallel to the embossed grooves. The embossed grooves provide the reconstituted tobacco member with flow passages having a high surface area for contact with smoke passing therethrough, so as to enable the smoke to become tobacco flavor-enriched by extracting tobacco flavor from the reconstituted tobacco.
    Type: Grant
    Filed: April 3, 1981
    Date of Patent: October 26, 1982
    Assignee: American Filtrona Corporation
    Inventor: Richard M. Berger
  • Patent number: 4321050
    Abstract: Filter plugs of double unit length are fed sideways into successive flutes of a rotating drum which moves successive plugs past a rotary knife so that each plug yields two coaxial sections of unit length. Each flute contains two spaced apart mechanical stops at the opposite sides of the cutting plane and each flute has two suction ports which are overlapped by the corresponding stops. The ports draw streams of air which attract the respective sections immediately upon completion of the cutting step so that the sections move away from each other and against the respective stops. Plugs of a different second type are thereupon inserted into the gaps between successive coaxial sections. The cutting station is overlapped by a stationary shroud having an opening through which the knife extends with sufficient clearance to allow streams of atmospheric air to flow into that flute which is located at the cutting station and into the respective suction ports.
    Type: Grant
    Filed: May 22, 1979
    Date of Patent: March 23, 1982
    Assignee: Hauni-Werke Korber & Co. KG
    Inventor: Erwin Oesterling