And A Third Component C (i.e., An Additive Other Than A Saturated Hydrocarbon Or An Aromatic Hydrocarbon Free Of Aliphatic Or Cycloaliphatic Unsaturation) Patents (Class 502/118)
  • Publication number: 20040002419
    Abstract: A process of forming a polyolefin catalyst component includes contacting a metal compound of the formula MR2 with a diketone to form a metal bis(diketonate) having the formula M(OCRCR′CRO)2, wherein M is a Group IIA or Group VIIB metal, and wherein R and R′ are each hydrocarbyls or substituted hydrocarbyls having from 1 to 20 carbons atoms. Catalyst components, catalysts, polyolefin polymers, catalysts systems, and methods of preparing same are disclosed.
    Type: Application
    Filed: June 27, 2002
    Publication date: January 1, 2004
    Inventors: Steven D. Gray, Tim J. Coffy, Edwar S. Shamshoum
  • Patent number: 6667274
    Abstract: A process to produce a polymer is provided. The process comprising contacting a treated solid oxide compound, an organometal compound, and an organoaluminum compound in the presence of an alpha olefin under polymerization conditions to produce the polymer.
    Type: Grant
    Filed: August 16, 2000
    Date of Patent: December 23, 2003
    Assignee: Phillips Petroleum Company
    Inventors: Gil R. Hawley, Max P. McDaniel, Christopher E. Wittner, Michael D. Jensen, Joel L. Martin, Elizabeth A. Benham, Anthony P. Eaton, Kathy S. Collins
  • Patent number: 6660678
    Abstract: A method for making single-site catalysts useful for olefin polymerization is disclosed. A nitrogen-functional heterocycle is first deprotonated with an alkyllithium compound, followed by reaction of this anionic ligand precursor with about 0.5 equivalents of a Group 4 transition metal tetrahalide in a hydrocarbon solvent at a temperature greater than about 10° C. to give an organometallic complex-containing mixture. When combined with exceptionally low levels of an activator (e.g., methyl alumoxane), the mixture actively polymerizes olefins to give polymers with a favorable balance of physical properties, including low density and narrow molecular weight distribution.
    Type: Grant
    Filed: November 21, 2000
    Date of Patent: December 9, 2003
    Assignee: Equistar Chemicals, LP
    Inventor: Jia-Chu Liu
  • Patent number: 6660816
    Abstract: A method for producing an olefin polymer, characterized in that an olefin is homopolymerized or copolymerized in the presence of a catalyst for olefin polymerization, having the following (A) and (C) as catalyst components, or a catalyst for olefin polymerization, having the following (A), (B) and (C) as catalyst components: (A) a transition metal complex dissolved, suspended or slurried in an aliphatic hydrocarbon compound; (B) an organoaluminum compound or aluminoxane selected from compounds (B1) to (B3) dissolved, suspended or slurried in an aliphatic hydrocarbon compound; and (C) at least one boron compound selected from compounds (C1) to (C3) suspended or slurried in an aliphatic hydrocarbon compound.
    Type: Grant
    Filed: March 5, 2001
    Date of Patent: December 9, 2003
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Hideki Sato, Hiroaki Katayama
  • Patent number: 6660679
    Abstract: Disclosed are polymerization catalyst activator complexes prepared from the reaction of a carbenium salt and Lewis base containing an aromatic group. Also disclosed are polymerization catalyst activator complexes prepared via the reaction of a Group 13 element containing salt including a Lewis base containing an aromatic group and a tritylhalide compound. Also disclosed are polymerization catalyst systems including the activator complex of the invention, and processes for polymerizing olefin(s) utilizing same.
    Type: Grant
    Filed: June 18, 2001
    Date of Patent: December 9, 2003
    Assignee: Univation Technologies, LLC
    Inventors: Matthew W. Holtcamp, Tan H. Pham
  • Patent number: 6660815
    Abstract: The present invention relates to a composition of carboxylate metal salt and a flow improver useful in combination with a polymerization catalyst to improve the flowability and bulk density of the catalyst. The invention also relates to a polymerization process using the catalyst.
    Type: Grant
    Filed: September 24, 2002
    Date of Patent: December 9, 2003
    Assignee: Univation Technologies, LLC
    Inventors: Agapios K. Agapiou, Chi-I Kuo
  • Publication number: 20030225225
    Abstract: A coordination catalyst system comprising at least one metallocene or constrained geometry pre-catalyst transition metal compound, (e.g., rac-ethylene bis(indenyl)zirconium dichloride), at least one non-metallocene, non-constrained geometry, bidentate transition metal compound or tridentate transition metal compound (e.g., tridentate 2,6-diacetylpyridine-bis(2,4,6-trimethylanaline)FeCl2) at least one support-activator (e.g., spray dried silica/clay agglomerate), and optionally at least one organometallic compound (e.g., triisobutyl aluminum), in controlled amounts, and methods for preparing the same. The resulting dual transition metal catalyst system is suitable for addition polymerization of ethylenically and acetylenically unsaturated monomers into polymers; for example, polymers having a broad molecular weight distribution, Mw/Mn, and good polymer morphology.
    Type: Application
    Filed: April 10, 2002
    Publication date: December 4, 2003
    Inventor: Keng-Yu Shih
  • Publication number: 20030224927
    Abstract: A process for forming a coordination catalyst system comprising substantially simultaneously contacting: (I) pre-catalyst reactants comprising (a) at least one first ligand; and (b) at least one first transition metal suitable to form at least one metallocene or constrained geometry pre-catalyst compound (e.g., rac-ethylene bis(indenyl)zirconium dichloride); and optionally (c) at least one second ligand and (d) at least one second transition metal suitable to form at least one non-metallocene, non-constrained geometry, bidentate or tridentate transition metal compound (e.g., tridentate 2,6-diacetylpyridine-bis(2,4,6-trimethylanaline)FeCl2); and (II) further contacting, jointly or individually, the pre-catalyst compound(s) and optional bidentate or tridentate compound(s) with at least one support-activator agglomerate (e.g., spray dried silica/clay agglomerate). When individually contacted, the supported catalyst components can be mixed or blended.
    Type: Application
    Filed: April 10, 2002
    Publication date: December 4, 2003
    Inventor: Keng-Yu Shih
  • Patent number: 6649731
    Abstract: By the present invention, there are provided a catalyst for polyester preparation, which comprises a solid titanium compound containing titanium, oxygen, carbon and hydrogen and having a Ti—O bond and which has a maximum solubility in ethylene glycol, as measured when the catalyst is dissolved in ethylene glycol under heating at 150° C., of not less than 3,000 ppm in terms of a titanium atom, a catalyst for polyester preparation, which comprises a titanium-containing solution wherein a contact product of a hydrolyzate of a titanium halide or a hydrolyzate of a titanium alkoxide with a polyhydric alcohol is dissolved in ethylene glycol in an amount of 3,000 to 100,000 ppm in terms of a titanium atom, a process for preparing a polyester using the catalyst, and a polyester prepared by the process.
    Type: Grant
    Filed: April 18, 2002
    Date of Patent: November 18, 2003
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Hideshi Hori, Fujito Ehara, Akiyoshi Shimizu, Nobumasa Mukai, Shoji Hiraoka
  • Publication number: 20030207755
    Abstract: The present invention relates to catalyst components for the polymerization of olefins, and to the catalyst obtained therefrom, particularly suitable for the stereospecific polymerization of olefins, comprising Ti, Mg, halogen and an electron donor compound selected from heteroatom containing esters of malonic acids (heteroatom containing malonates). Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.
    Type: Application
    Filed: June 6, 2003
    Publication date: November 6, 2003
    Inventors: Giampiero Morini, Giulio Balbontin, Yuri V. Gulevich
  • Publication number: 20030207754
    Abstract: The present invention relates to catalyst components for the polymerization of olefins, and to the catalyst obtained therefrom, particularly suitable for the stereospecific polymerization of olefins, comprising Ti, Mg, halogen and an electron donor compound selected from heteroatom containing esters of malonic acids (heteroatom containing malonates). Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.
    Type: Application
    Filed: June 6, 2003
    Publication date: November 6, 2003
    Inventors: Giampiero Morini, Giulio Balbontin, Yuri V. Gulevich
  • Patent number: 6642325
    Abstract: The present invention relates to a silica gel-supported catalyst component suitable for ethylene (co)polymerization, a catalyst therefrom and use of the same. The catalyst component according to the present invention is obtained by supporting the reaction product of a titanium compound, a halide promoter, a magnesium compound and an electron donor on silica gel having a larger specific surface area. When the resultant catalyst is used for ethylene polymerization, especially gas phase fluidized bed polymerization, not only the activity is substantially enhanced, but also the hydrogen response and the copolymerizability of ethylene with other alpha-olefins are improved. The catalyst is especially suitable for the fluidized bed polymerization operated in a condensed state, with high quality LLDPE resins being obtained.
    Type: Grant
    Filed: August 22, 2001
    Date of Patent: November 4, 2003
    Assignees: China Petroleum & Chemical Corporation, Beijing Research Institute of Chemical Industry
    Inventors: Hekuan Luo, Ruiguo Tang, Kejing Gao, Qinfang Zhao, Jingyan An, Hua Yang, Jinsheng Huo
  • Patent number: 6642169
    Abstract: A catalyst system suitable for preparing substantially terminally unsaturated atactic polymers or copolymers of &agr;-olefins having a number average molecular weight in the range 300-500,000 comprises (A) a metallocene complex and (B) a cocatalyst comprising (i) a Group III Metal alkyl compound and (ii) a triaryl boron compound. Preferred metallocenes are those having alkyl ligands on the metal atom. The preferred Group III metal alkyl compound is triisobutyl aluminum and the preferred triaryl boron compounds is tris(pentafluorophenyl)boron.
    Type: Grant
    Filed: February 5, 2001
    Date of Patent: November 4, 2003
    Assignee: BP Chemicals Limited
    Inventor: Richard Henry Weatherhead
  • Publication number: 20030204032
    Abstract: The present invention is directed to a novel one-step method for forming a supported catalyst complex of high activity by substantially simultaneously contacting a bidentate or tridentate ligand forming compound, a transition metal compound and a chromium immobilized Lewis acid support-agglomerate. The catalyst can be formed prior to polymerization of olefins or within the polymerization reaction zone.
    Type: Application
    Filed: April 10, 2002
    Publication date: October 30, 2003
    Applicant: W.R. Grace & Co.-Conn.
    Inventors: Keng-Yu Shih, Dean Alexander Denton, Rimantas Glemza
  • Publication number: 20030199388
    Abstract: The present invention relates to catalyst components for the polymerization of olefins, and to the catalyst obtained therefrom, particularly suitable for the stereospecific polymerization of olefins, comprising Ti, Mg, halogen and an electron donor compound selected from heteroatom containing esters of malonic acids (hereroatom containing malonates). Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.
    Type: Application
    Filed: June 6, 2003
    Publication date: October 23, 2003
    Inventors: Giampiero Morini, Giulio Balbontin, Yuri V. Gulevich
  • Patent number: 6635734
    Abstract: The present invention provides polypropylene having xylene solubles from 0.6 to 1.5 weight percent and isotacticity equal to or greater than about 98.0 percent. The polypropylene is obtained by contacting propylene monomer under suitable polymerization conditions with (a) a Ziegler-Natta catalyst, (b) a co-catalyst, and (c) an electron donor.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: October 21, 2003
    Assignee: Fina Technology, Inc.
    Inventors: Edwar S. Shamshoum, Sehyun Kim
  • Patent number: 6632894
    Abstract: This invention provides oxide matrix compositions that can be utilized in catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer. The oxide matrix composition comprises residual mineral components and an oxide precursor. The catalyst composition comprises contacting an organometal compound, an organoaluminum compound, and an oxide matrix composition. Processes for producing the oxide matrix composition and the catalyst composition are also provided.
    Type: Grant
    Filed: May 3, 2000
    Date of Patent: October 14, 2003
    Assignee: Phillips Petroleum Company
    Inventors: Max P. McDaniel, Joseph S. Shveima, James L. Smith, Kathy S. Collins, Elizabeth A. Benham, Anthony P. Eaton, Michael D. Jensen, Joel L. Martin, Gil R. Hawley
  • Publication number: 20030181775
    Abstract: A catalyst composition for use in dimerizing, co-dimerizing or oligomerizing olefins results from dissolving a nickel compound, optionally mixed or complexed with a ligand, in a medium resulting from mixing:
    Type: Application
    Filed: February 3, 2003
    Publication date: September 25, 2003
    Applicant: Institut Francais du Petrole
    Inventors: Vincent Lecocq, Helene Olivier-Bourbigou
  • Publication number: 20030181780
    Abstract: A process for the conversion of linear and/or branched paraffin hydrocarbons based on the use of an ionic liquid catalyst in combination with a metal salt additive, which provides a catalytic composition with an increased activity, compared with said ionic liquid. Under suitable reaction conditions this conversion is leading to paraffin hydrocarbon fraction with higher octane number.
    Type: Application
    Filed: March 14, 2003
    Publication date: September 25, 2003
    Inventors: Konrad Herbst, Jindrich Houzvicka, Birgitte Tofte Jespersen, John Zavilla
  • Patent number: 6624256
    Abstract: Disclosed is a method of preparation of a siloxane-functionalized high 1,4-cis polybutadiene using a siloxane compound, in which the siloxane group expands the usage of the high 1,4-cis polybutadiene.
    Type: Grant
    Filed: November 9, 2001
    Date of Patent: September 23, 2003
    Assignee: Korea Kumho Petrochemical Co. Ltd.
    Inventors: Gwanghoon Kwag, Aju Kim, Seunghwon Lee
  • Publication number: 20030176275
    Abstract: Catalyst solid for olefin polymerization comprising
    Type: Application
    Filed: December 12, 2002
    Publication date: September 18, 2003
    Inventors: Volker Fraaije, Markus Oberhoff, Nicola (Hugsen) Paczkowski, Markus Schopf, Wolfgang Bidell, Joachim Wulff-Doring, Shahram Mihan
  • Patent number: 6620757
    Abstract: The present invention relates to mixed catalyst system of a Group 15 containing metal catalyst compound, a bulky ligand metallocene-type catalyst compound, and a Lewis acid aluminum containing activator and to a supported version thereof and for their use in a process for polymerizing olefin(s).
    Type: Grant
    Filed: January 25, 2002
    Date of Patent: September 16, 2003
    Assignee: Univation Technologies, LLC
    Inventors: David H. McConville, Matthew W. Holtcamp, Donald R. Loveday
  • Publication number: 20030171511
    Abstract: This invention provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer. This invention also provides catalyst compositions that are useful for polymerizing at least one monomer to produce a polymer, wherein said catalyst composition comprises a post-contacted organometal compound, a post-contacted organoaluminum compound, and a post-contacted treated solid oxide compound.
    Type: Application
    Filed: March 17, 2003
    Publication date: September 11, 2003
    Inventors: Max P. McDaniel, Kathy S. Collins, Gil R. Hawley, Michael D. Jensen, Elizabeth A. Benham, Anthony P. Eaton, Joel L. Martin, Christopher E. Wittner
  • Publication number: 20030171207
    Abstract: The present invention is directed to a coordinating catalyst system comprising at least one metallocene or constrained geometry pre-catalyst transition metal compound, (e.g., di-(n-butylcyclopentadienyl) zirconium dichloride), at least one support-activator (e.g., spray dried silica/clay agglomerate), and optionally at least one organometallic compound (e.g., triisobutyl aluminum), in controlled amounts, and methods for preparing the same. The resulting catalyst system exhibits enhanced activity for polymerizing olefins and yields polymer having very good morphology.
    Type: Application
    Filed: March 6, 2003
    Publication date: September 11, 2003
    Inventors: Keng-Yu Shih, Dean Alexander Denton, Michael John Carney
  • Patent number: 6617277
    Abstract: A catalyst composition has a catalyst component which includes a metallocene transition metal compound, a magnesium compound, a hydroxyl containing compound, and a polymeric material. The catalyst component may also include asilicon compound and an aluminum compound. The catalyst component is combined with a cocatalyst and used in olefin polymerization.
    Type: Grant
    Filed: September 10, 2001
    Date of Patent: September 9, 2003
    Assignee: Saudi Basic Industries Corporation
    Inventors: Orass Hamed, Akhlaq Moman, Atieh Abu-Raqabah
  • Publication number: 20030166800
    Abstract: New polycyclic cyclopentadiene compounds having the formula (II) wherein the various substituents and symbols R1, R2, R3, R4, R5, R6, R7, Z1 and Z2 and “n” have the meaning specified in the description. These compounds can form metallocene complexes with transition metals, which have shown unusual properties in the (co)polymerization of ethylene and alpha-olefins in general.
    Type: Application
    Filed: September 30, 2002
    Publication date: September 4, 2003
    Inventors: Paolo Biagini, Diego Vigliarolo, Giampietro Borsotti, Roberto Santi
  • Publication number: 20030166801
    Abstract: Supported ionic metallocene catalyst systems may be prepared by a method comprising the following steps: i) mixing together in a suitable solvent: a) an organometallic compound, and b) an ionic activator comprising a cation and an anion; ii) addition of the mixture from step (i) to a support material; iii) addition of a metallocene complex in a suitable solvent; iv) further addition of an organometallic compound in a suitable solvent; and v) removal of the solvent. The preferred supported catalysts comprise a constrained geometry metallocene complex for example (t-butylamido)(tetramethyl-5-cyclopentadienyl)dimethyl silanetitanium-→4-1,3-pentadiene and are particularly suitable for the polymerisation of ethylene or the copolymerisation of ethylene and &agr;-olefins having from 3 to 10 carbons in the gas phase.
    Type: Application
    Filed: January 16, 2003
    Publication date: September 4, 2003
    Inventors: Christel Marie-Claude Mealares, Michael John Taylor
  • Publication number: 20030153698
    Abstract: The group IIa metal containing catalyst system of this invention can be utilized to synthesize rubbery polymers having a high trans microstructure by solution polymerization. Such rubbery polymers having a high trans microstructure content, such as polybutadiene rubber, styrene-isoprene-butadiene rubber, styrene-butadiene rubber, can be utilized in tire tread rubbers that exhibit improved wear and tear characteristics. This invention more specifically reveals a catalyst system which is comprised of (a) an organolithium compound, including organolithium functionalized compounds, (b) a group IIa metal salt selected from the group consisting of group IIa metal salts of di(alkylene glycol)alkylethers and group IIa metal salts of tri(alkylene glycol) alkylethers, and (c) an organoaluminum compound, and optionally an organomagnesium compound.
    Type: Application
    Filed: April 17, 2002
    Publication date: August 14, 2003
    Inventors: Adel Farhan Halasa, Wen-Liang Hsu, Chad Aaron Jasiunas, John Robert Zuppo, Laurie Elizabeth Austin
  • Publication number: 20030153454
    Abstract: A propylene block copolymer with a high proportion of ethylene-propylene copolymer particles (rubber component) well dispersed in a propylene polymer exhibiting well-balanced rigidity and impact resistance can be obtained by using a solid catalyst for polymerization of olefins comprising (a) a solid catalyst component with controlled morphology, comprising magnesium, titanium, and a halogen atom, having an average particle diameter, specific surface area, and pore volume in a specific range, and having a pore size distribution in which an cumulative pore volume with a pore size of 100 Å or less is more than 50%, (b) an organoaluminum compound, and (c) an organosilicon compound. The block copolymer is very useful particularly for the application of vehicle parts such as a bumper and parts for household electric appliances.
    Type: Application
    Filed: December 10, 2002
    Publication date: August 14, 2003
    Inventors: Motoki Hosoka, Hideo Tsukamoto, Hidetoshi Umebayashi, Makoto Nakano
  • Patent number: 6605562
    Abstract: The present invention relates to catalyst components for the polymerization of olefins, and to the catalyst obtained therefrom, particularly suitable for the stereospecific polymerization of olefins, comprising Ti, Mg, halogen and an electron donor compound selected from heteroatom containing esters of malonic acids (heteroatom containing malonates). Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.
    Type: Grant
    Filed: June 28, 2000
    Date of Patent: August 12, 2003
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Giampiero Morini, Giulio Balbontin, Yuri V. Gulevich
  • Publication number: 20030134992
    Abstract: There are provided a process for producing a catalyst for &agr;-olefin polymerization, which comprises the step of contacting (1) a solid catalyst component having Ti, Mg and a halogen as essential components, (2) an organoaluminum compound and (3) a compound having a —C—O—C—O—C— bond group in a closed ring structure with one another; and a process for producing an &agr;-olefin polymer, which comprises the step of homopolymerizing or copolymerizing an &agr;-olefin in the presence of a catalyst for &agr;-olefin polymerization produced by the above process.
    Type: Application
    Filed: December 17, 2002
    Publication date: July 17, 2003
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventor: Shin-ichi Kumamoto
  • Publication number: 20030130108
    Abstract: The present invention provides a Ziegler-Natta catalyst useful in solution processes for the polymerization of olefins having a low amount of aluminum and magnesium. The catalysts of the present invention contain an alkyl silanol and have a molar ratio of Si:Ti from 0.25:1 to 4:1. The catalysts are effective for the solution polymerization of olefins at high temperatures.
    Type: Application
    Filed: December 9, 2002
    Publication date: July 10, 2003
    Applicant: NOVA Chemicals (International) S.A.
    Inventor: Isam Jaber
  • Publication number: 20030130109
    Abstract: Solid catalyst components and catalysts which comprise (a) a magnesium compound, (b) titanium tetra chloride, and (c) a phthalic acid diester or its derivative represented by a particular formula, can afford polymers of olefins in very high yield. Particularly, propylene polymers can be obtained in very high yield while retaining high stereoregularity. Moreover, they have high responsiveness to hydrogen.
    Type: Application
    Filed: April 3, 2002
    Publication date: July 10, 2003
    Inventors: Kunihiko Tashino, Yukihiro Suzuki, Isa Nishiyama, Hayashi Ogawa, Takuma Yoshida, Motoki Hosaka, Maki Sato
  • Publication number: 20030130551
    Abstract: A catalytic composition for oligomerizing ethylene, in particular to 1-hexene, is obtained by mixing at least one chromium carboxylate characterized in that it also contains a free carboxylic acid in a set proportion, with at least one aryloxy compound of an element M selected from the group formed by magnesium, calcium, strontium and barium, with general formula M(RO)2-nXn in which RO is an aryloxy radical containing 6 to 80 carbon atoms, X is a halogen atom or a hydrocarbyl radical containing 1 to 30 carbon atoms and n is a whole number that can take the values 0 or 1, and with at least one hydrocarbylaluminum compound selected from the group formed by tris(hydrocarbyl)-aluminum compounds, chlorinated or brominated hydrocarbylaluminum compounds and aluminoxanes.
    Type: Application
    Filed: December 4, 2002
    Publication date: July 10, 2003
    Applicant: Institut Francais du Petrole
    Inventors: Sebastien Drochon, Severine Guibert, Lucien Saussine
  • Publication number: 20030125195
    Abstract: Catalyst systems useful for the polymerization of 1-olefins are disclosed, which contain nitrogen-containing transition metal compounds comprising the skeletal unit depicted in Formula (B), wherein M is Fe[II], Fe[III], Ru[II], Ru[III] or Ru[IV]; X represents an atom or group covalently or ionically bonded to the transition metal M; T is the oxidation state of the transition metal M and b is the valency of the atom or group X; R1, R2, R3, R4 and R6 are independently selected from hydrogen, halogen, hydrocarbyl, substituted hydrocarbyl, heterohydrocarbyl or substituted heterohydrocarbyl; R5 and R7 are independently selected from hydrogen, halogen, hydrocarbyl, substituted hydrocarbyl, heterohydrocarbyl or substituted heterohydrocarbyl.
    Type: Application
    Filed: August 19, 2002
    Publication date: July 3, 2003
    Applicant: BP Chemicals Limited
    Inventors: George Johan Peter Britovsek, Birgit Angelika Dorer, Vernon Charles Gibson, Brian Stephen Kimberley, Gregory Adam Solan
  • Publication number: 20030109377
    Abstract: The present invention provides a catalyst composition and process for preparing olefin polymers. The catalyst composition includes a metallocene catalyst or a single-site catalyst, a mesoporous molecular sieve, and an aluminum-containing cocatalyst such as MAO. The cocatalyst is present in an amount such that the molar ratio of aluminum content in cocatalyst to the metal content in metallocene is from 0 to 200. When the catalyst composition is used for preparing polyolefins, the MAO amount can be decreased; thus, the production costs are greatly reduced.
    Type: Application
    Filed: October 25, 2002
    Publication date: June 12, 2003
    Applicant: INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
    Inventors: Shu-Hua Chan, Ching Ting, Chung-Yuan Mou, Hong-Ping Lin
  • Publication number: 20030104927
    Abstract: A metallocene catalyst may be temporarily and reversibly passivated by contact with an effective amount of an unsaturated hydrocarbon passivating compound.
    Type: Application
    Filed: September 12, 2002
    Publication date: June 5, 2003
    Inventors: Richard A. Hall, Jerome A. Streeky, Roger Uhrhammer
  • Publication number: 20030100440
    Abstract: An &agr;-olefin polymerization catalyst comprising (A) a solid catalyst component containing a titanium compound obtained by treating a solid product having a titanium content of 1.5% by weight or less obtained by reducing Ti(OR1)aX4−a (R1 represents a hydrocarbon group having 1 to 20 carbon atoms, X represents a halogen atom and a represents a number satisfying 0<a≦4.) with an organomagnesium compound in the presence of an organosilicon compound having an Si—O bond and an ester compound, with an ester compound, and treating the ester-treated solid with a mixture of an ether compound and titanium tetrachloride or a mixture of an ether compound, titanium tetrachloride and an ester compound, (B) an organoaluminum compound and (C) an electron donative compound, and a process for producing an &agr;-olefin polymer with said &agr;-olefin polymerization catalyst.
    Type: Application
    Filed: October 29, 2002
    Publication date: May 29, 2003
    Inventors: Makoto Satoh, Yasuki Fujiwara, Akio Imai
  • Publication number: 20030092563
    Abstract: A supported catalyst for olefin polymerization comprises a combination of a novel metal oxide support and an activator which is an aluminoxane or a boron activator. The novel metal oxide support of this invention is a conventional particulate metal oxide support material (such as silica or alumina) which has been treated with a halosulfonic acid. A catalyst system which contains this novel catalyst support and a transition metal catalyst is highly active for olefin polymerization (in comparison to prior art catalyst systems which use a conventional metal oxide support).
    Type: Application
    Filed: February 7, 2002
    Publication date: May 15, 2003
    Applicant: NOVA Chemicals (International) S.A.
    Inventors: Xiaoliang Gao, P. Scott Chisholm, Matthew Gerald Kowalchuk, Robert D. Donaldson
  • Publication number: 20030087755
    Abstract: A method of making a solid procatalyst composition for use in a Ziegler-Natta olefin polymerization catalyst composition, said method comprising:
    Type: Application
    Filed: February 20, 2002
    Publication date: May 8, 2003
    Inventors: Linfeng Chen, Thomas L. Nemzek, Richard A. Kemp
  • Patent number: 6559090
    Abstract: The present invention is directed to a coordinating catalyst system comprising at least one metallocene or constrained geometry pre-catalyst transition metal compound, (e.g., di-(n-butylcyclopentadienyl)zirconium dichloride), at least one support-activator (e.g., spray dried silica/clay agglomerate), and optionally at least one organometallic compound (e.g., triisobutyl aluminum), in controlled amounts, and methods for preparing the same. The resulting catalyst system exhibits enhanced activity for polymerizing olefins and yields polymer having very good morphology. The support-activator is a layered material having a negative charge on its interlaminar surfaces and is sufficiently Lewis acidic to activate the transition metal compound for olefin polymerization.
    Type: Grant
    Filed: November 1, 1999
    Date of Patent: May 6, 2003
    Assignee: W. R. Grace & Co.-Conn.
    Inventors: Keng-Yu Shih, Dean Alexander Denton, Michael John Carney
  • Patent number: 6559250
    Abstract: The present invention relates to a method of homo- or co-polymerization of &agr;-olefin by means of using a catalyst system which comprises the following components: (1) a solid complex titanium catalyst produced by means of a production method comprising the following steps: (a) preparing a magnesium compound solution by dissolving a magnesium halide compound and a compound of Group IIIA of the Periodical Table in a solvent of mixture of cyclic ester, one or more types of alcohol, a phosphorus compound, and an organic silane; (b) precipitating the solid particles by reacting said magnesium compound solution with a transitional metal compound, a silicon compound, a tin compound, or the mixture thereof; and (c) reacting said precipitated solid particles with a titanium compound and electron donors; (2) an organometallic compound of metal of Group IIIA of the Periodical Table; and (3) external electron donors comprising three or more types of organo-silicon compounds, wherein the melt flow rates of the homopoly
    Type: Grant
    Filed: May 30, 2001
    Date of Patent: May 6, 2003
    Assignee: Samsung General Chemicals Co., Ltd.
    Inventors: Ki-Su Ro, Il-Seop Kim, Chun-Byung Yang, Moon-Young Shin
  • Patent number: 6551955
    Abstract: Described are solid olefin polymerization catalysts that have, inter alia, very high productivities as shown by a standard test procedure for measuring this property or characteristic, and excellent morphology. Such particulate catalysts can be prepared by prepolymerizing a controlled amount of vinylolefin with a Group 4 metallocene-aluminoxane solution, in which the original metallocene ingredient used in the process has in its molecular structure at least one polymerizable olefinic substituent. These particulate catalysts do not contain, and thus are not produced in the presence of, a preformed support such as an inorganic compound (silica or etc.) or a preformed particulate polymeric support.
    Type: Grant
    Filed: June 16, 2000
    Date of Patent: April 22, 2003
    Assignee: Albemarle Corporation
    Inventor: Steven P. Diefenbach
  • Patent number: 6552136
    Abstract: Provided are a catalyst for olefin polymer production, which contains an organosilicon compound having a specific structure and with which olefin polymers produced have increased stereospecificity and increased melt fluidity; and a method for producing such olefin polymers.
    Type: Grant
    Filed: February 1, 2001
    Date of Patent: April 22, 2003
    Assignee: Idemitsu Petrochemical Co., Ltd.
    Inventors: Tsuyoshi Ota, Takanori Sadashima, Yasunori Kadoi, Toshio Isozaki, Kiyokazu Katayama
  • Publication number: 20030073569
    Abstract: The present invention relates to a catalyst composition for homopolymerization or copolymerization of olefins comprising: (a) a solid catalyst precursor comprising a transition metal compound of group IVB, VB, or VIB of the periodic table, a magnesium compound and aliphatic polyketone particles; and (b) a cocatalyst comprising an aluminum alkyl, an aluminoxane or mixtures thereof; and a process for homopolymerisation or copolymerisation of olefins.
    Type: Application
    Filed: August 30, 2002
    Publication date: April 17, 2003
    Inventors: John Ledford, Mansour I. Taftaf, Syriac Palackal, Atieh Abu Raqabah, Akhlaq A. Moman, Orass M. Hamed, Navin Nallaveerapan
  • Publication number: 20030065111
    Abstract: There is provided a process for producing a catalyst for olefin polymerization, which comprises the step of contacting (1) an organoaluminum compound, (2) an external electron donor compound and (3) a solid catalyst component obtained by a process comprising the steps of;
    Type: Application
    Filed: July 31, 2002
    Publication date: April 3, 2003
    Applicant: SUMITOMO CHEMICAL COMPANY, LIMITED
    Inventors: Ken Yoshimura, Shin-Ichi Kumamoto, Makoto Satoh
  • Publication number: 20030064882
    Abstract: A method of making a solid procatalyst composition for use in a Ziegler-Natta olefin polymerization catalyst composition, said method comprising:
    Type: Application
    Filed: May 1, 2002
    Publication date: April 3, 2003
    Inventors: Peter A. Kilty, Thomas R. Cuthbert
  • Publication number: 20030060357
    Abstract: The present invention relates to diimine transition metal compounds having aryl groups with one or more electron-attracting substituents, compositions containing diimine transition metal compounds having aryl groups with one or more electron-attracting substituents, which are useful as catalysts for the polymerization of olefins, such as ethene/propene or ethene/&agr;-olefin copolymerization.
    Type: Application
    Filed: August 9, 2002
    Publication date: March 27, 2003
    Inventors: Michael Arndt-Rosenau, Martin Hoch, Jorg Sundermeyer, Jennifer Kipke
  • Publication number: 20030060581
    Abstract: The present invention relates to catalyst components for the polymerization of olefins comprising Mg, Ti, halogen and at least two electron donor compounds, said catalyst component being characterized by the fact that at least one of the electron donor compounds, present in an amount from 20 to 50% by mol with respect to the total amount of donors, is selected from esters of succinic acids which are not extractable, for more than 25% by mol and at least another electron donor compound which is extractable, for more than 35%. The said catalyst component are capable to give polymers with high xylene insolubility, high stereoblock content and broad MWD suitable for making the polymers usable in the BOPP sector.
    Type: Application
    Filed: June 10, 2002
    Publication date: March 27, 2003
    Inventors: Giampiero Morini, Giulio Balbontin
  • Patent number: 6538078
    Abstract: The present invention relates to a highly active titanium based supported catalyst suitable for olefin (co)polymerization, preparation and use of the same. The catalyst according to the present invention is obtained by supporting a titanium based catalyst component containing a halide promoter on spherical silica. The resultant catalyst is excellent in its particle morphology and flowability, has highly catalytic activity, has excellent hydrogen response and has superior comonomer incorporation, the polymer prepared by using such a catalyst has its particle morphology further improved.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: March 25, 2003
    Assignees: China Petro-Chemical Corporation, Beijing Research Institute of Chemical Industry Sinopec
    Inventors: Hekuan Luo, Ruiguo Tang, Hua Yang, Qinfang Zhao