Ether Patents (Class 502/126)
  • Patent number: 6683018
    Abstract: A process for the preparation of a supported catalyst system, an inorganic carrier material being reacted with a metal compound of the formula M1(R1)r(R2)5(R3)t(R4)u  I in the presence of an inert solvent in a first step and, in a subsequent step, the suspension thus obtained being reacted with a metallocene complex and a compound forming metallocenium ions, in which process the solvent is not removed after the first step and the subsequent step is carried out without isolation of the pretreated carrier material thus obtained.
    Type: Grant
    Filed: August 14, 2000
    Date of Patent: January 27, 2004
    Assignee: BASF Aktiengesellschaft
    Inventors: Marc Oliver Kristen, Laurent Deloux, Peter Kölle, Ulrich Moll, Ursula Rief
  • Patent number: 6683139
    Abstract: There are provided (1) a process for producing a solid product, which comprises the step of reducing a titanium compound represented by the following formula [I] with an organomagnesium compound in the presence of an organosilicon compound having an Si—O bond, an inorganic fine particle and optionally an ester compound, (2) a process for producing a solid catalyst component, which comprises the step of contacting the solid product obtained by the above process, a halogenation ability-carrying halogeno compound, and an inner electron donor compound, (3) a process for producing a catalyst, which comprises the step of contacting the solid catalyst component obtained by the above process, an organoaluminum compound, and an outer electron donor compound, and (4) a process for producing an olefin polymer, which comprises the step of polymerizing an olefin in the presence of the catalyst obtained by the above process.
    Type: Grant
    Filed: December 26, 2001
    Date of Patent: January 27, 2004
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Masayuki Fujita, Yoshinori Seki, Hiroyoshi Nakajima
  • Publication number: 20040014597
    Abstract: Solid catalyst components comprising Ti,Mg, halogen and an internal electron-donor compound selected from the 1,3-diethers of formula (I) in which R is a C1-C10 alkyl group, R1 is a linear or branched primary alkyl radical having at least three carbon atoms, optionally containing a heteroatom, and R2 is a secondary alkyl or cycloalkyl radicals different from i-propyl, optionally containing a heteroatom. The catalysts obtained by using as internal electron-donor compound the said 1,3-diethers display in the (co)polymerization of olefins an excellent balance of activity and stereospecificity that cannot be reached with the ethers known in the art.
    Type: Application
    Filed: February 12, 2003
    Publication date: January 22, 2004
    Inventors: Giampiero Morini, Giulio Balbontin, Ronald R Andrea, Van Loon Jan Dirk
  • Publication number: 20040014595
    Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH2═CHR in which R is hydrogen or a hydrocarbon radical with 1-12 carbon atoms, comprising Mg, Ti, halogen and an electron donor selected from maleates of a particular formula. Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give polymers in high yields and with high isotactic index expressed in terms of high xylene insolubility.
    Type: Application
    Filed: April 24, 2003
    Publication date: January 22, 2004
    Inventors: Giampiero Morini, Giulio Balbontin, Yuri V. Gulevich, Gianni Vitale
  • Patent number: 6680360
    Abstract: There are provided a process for producing a catalyst for &agr;-olefin polymerization, which comprises the step of contacting (1) a solid catalyst component having Ti, Mg and a halogen as essential components, (2) an organoaluminum compound and (3) a compound having a —C—O—C—O—C— bond group in a closed ring structure with one another; and a process for producing an &agr;-olefin polymer, which comprises the step of homopolymerizing or copolymerizing an &agr;-olefin in the presence of a catalyst for &agr;-olefin polymerization produced by the above process.
    Type: Grant
    Filed: December 17, 2002
    Date of Patent: January 20, 2004
    Assignee: Sumitomo Chemical Company, Limited
    Inventor: Shin-ichi Kumamoto
  • Publication number: 20040009869
    Abstract: A method for increasing the solubility of a magnesium halide includes providing an electron donating solvent, contacting a magnesium halide with the solvent; and providing an electron donor compound to form a magnesium halide composition. The composition is characterized by a solubility in the electron donor solvent that does not decrease up to the boiling point of the solvent. A polymerization catalyst precursor composition comprises the product of mixing the magnesium halide composition with a transition metal compound. Active catalysts prepared from such precursors and a methods of polymerization using such catalysts are also disclosed.
    Type: Application
    Filed: July 15, 2002
    Publication date: January 15, 2004
    Inventors: Burkhard Eric Wagner, Robert James Jorgensen, Cynthia Anne Hepburn
  • Publication number: 20040010101
    Abstract: A spray-dried catalyst precursor composition and method of making a spray-dried catalyst precursor composition with an inert filler, magnesium, a transition metal, solvent, and one electron donor compound. The catalyst precursor composition is substantially free of other electron donor compounds, the molar ratio of the electron donor compound to magnesium is less than or equal to 1.9, and comprises spherical or substantially spherical particles having a particle size of from about 10 to about 200 &mgr;m. Catalysts made from the spray-dried catalyst precursors and polymerization methods using such catalysts are disclosed.
    Type: Application
    Filed: July 15, 2002
    Publication date: January 15, 2004
    Inventors: Burkhard Eric Wagner, Robert James Jorgensen
  • Patent number: 6677266
    Abstract: There are described a process for preparing catalyst components comprising vanadium, titanium, electron donor and magnesium chloride, supported or unsupported; catalyst systems incorporating the catalyst components; and the use of the catalyst systems in olefin polymerizations and interpolymerizations.
    Type: Grant
    Filed: July 9, 2002
    Date of Patent: January 13, 2004
    Assignee: Eastman Chemical Company
    Inventor: Francesco De Rege Thesauro
  • Patent number: 6664209
    Abstract: The present invention provides catalyst for polymerization of a propylene prepared from by using a solid catalyst component for polymerization of a propylene which is prepared by subjecting a dialkoxymagnesium (a), a tatravalent halogen-containing titanium compound (b), and a diester of maleic acid (c) each having a straight-chain or branched chain alkyl group having a carbon number of 2 to 8 into contact with one another by suspending the foregoing components in an aromatic hydrocarbon which melting point is 50 to 150° C. (d), an organic aluminum compound represented by the general formula:R1pAlQ3−p, and an organic silicon compound represented by the general formula R2qSi(OR3)4−q. By using the catalyst for a polymerization of a propylene, an excellent hydrogen response can be shown and a polymer having a high stereoregularity can be obtained in a high yield.
    Type: Grant
    Filed: August 25, 2000
    Date of Patent: December 16, 2003
    Assignee: Toho Titanium Co., Ltd.
    Inventor: Motoki Hosaka
  • Patent number: 6657025
    Abstract: A method of preparing ultra high melt flow polypropylene having reduced xylene solubles is provided. The method utilizes a diether internal donor-containing Ziegler-Natta catalyst system to polymerize propylene. The polypropylene produced is characterized by having a melt flow of at least about 300 g/10 min and a xylene solubles of not more than about 3.5% and no peroxide residue. The catalyst system may also include an internal phthalate donor. The method of the invention allows the amount of external donors to be reduced, or even eliminated, without significant increases in xylene solubles.
    Type: Grant
    Filed: January 11, 2002
    Date of Patent: December 2, 2003
    Assignee: Fina Technology, Inc.
    Inventors: Kenneth Paul Blackmon, Luis Paulo Barthel-Rosa, Shabbir Ahmedbhai Malbari, David J. Rauscher, Michel M. Daumerie
  • Patent number: 6657024
    Abstract: It has been discovered that using n-butylmethyldimethoxysilane (BMDS) as an external electron donor for Ziegler-Natta catalysts can provide a catalyst system that may prepare polypropylene films with improved properties. The catalyst systems of the invention provide for controlled chain defects/defect distribution and thus a regulated microtacticity. Consequently, the curve of storage modulus (G′) v. temperature is shifted such that the film achieves the same storage modulus at a lower temperature enabling faster throughput of polypropylene film through a high-speed tenter.
    Type: Grant
    Filed: September 3, 2002
    Date of Patent: December 2, 2003
    Assignee: Fina Technology, Inc.
    Inventors: Kenneth Paul Blackmon, David J. Rauscher, Michael Ray Wallace
  • Patent number: 6649731
    Abstract: By the present invention, there are provided a catalyst for polyester preparation, which comprises a solid titanium compound containing titanium, oxygen, carbon and hydrogen and having a Ti—O bond and which has a maximum solubility in ethylene glycol, as measured when the catalyst is dissolved in ethylene glycol under heating at 150° C., of not less than 3,000 ppm in terms of a titanium atom, a catalyst for polyester preparation, which comprises a titanium-containing solution wherein a contact product of a hydrolyzate of a titanium halide or a hydrolyzate of a titanium alkoxide with a polyhydric alcohol is dissolved in ethylene glycol in an amount of 3,000 to 100,000 ppm in terms of a titanium atom, a process for preparing a polyester using the catalyst, and a polyester prepared by the process.
    Type: Grant
    Filed: April 18, 2002
    Date of Patent: November 18, 2003
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Hideshi Hori, Fujito Ehara, Akiyoshi Shimizu, Nobumasa Mukai, Shoji Hiraoka
  • Patent number: 6632770
    Abstract: The invention provides new polymerization catalyst activator compositions including a non-coordinating or ionizing activator having a siloxane moiety. The invention also provides a new supported catalyst activator composition and method of making the composition.
    Type: Grant
    Filed: December 22, 2000
    Date of Patent: October 14, 2003
    Assignee: Univation Technologies, LLC
    Inventor: Matthew W. Holtcamp
  • Patent number: 6617278
    Abstract: The present invention provides a catalyst system and processes for preparing the system for use in ethylene polymerization and copolymerization. The catalyst system is obtained by dissolving any electron-donor activator and optionally, a metal halide adjusting agent, into a solution of magnesium halide in a solvent system consisting essentially of organic epoxy compounds and organic phosphorous compounds to form a homogeneous solution. At least one coprecipitator and a titanium halide or its derivative is then mixed to form a solid component, followed by incorporating in combination with an organic aluminum component prior to use in polymerizations. The electron donor activator is an ether or alcohol, and the coprecipitator is an organic acid, anhydride, ether, or ketone.
    Type: Grant
    Filed: March 16, 1999
    Date of Patent: September 9, 2003
    Assignees: China Petro-Chemical Corporation, China Petro-Chemical Corporation Beijing Research Institute of Chemical Industry
    Inventors: Maozhu Jin, Yijing Sun, Yi Wang, Rengi Peng, Baolan Zhu, Zhaowen Ma
  • Patent number: 6566464
    Abstract: There are disclosed a process for producing a solid catalyst component and a catalyst for &agr;-olefin polymerization, and a process for producing an &agr;-olefin polymer, wherein the process for producing a solid catalyst component comprises the steps of: (1) reducing a specific titanium compound with an organomagnesium compound in the presence of an organosilicon compound having an Si—O bond (and an ester compound), thereby obtaining a solid product, and (2) contacting the solid product with at least one member selected from the group consisting of an electron donor compound (E1) and an organic acid halide, and a compound having a Ti-halogen bond, thereby obtaining the solid catalyst component.
    Type: Grant
    Filed: February 2, 2001
    Date of Patent: May 20, 2003
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Yasuki Fujiwara, Makoto Satoh
  • Patent number: 6559249
    Abstract: The present invention provides a catalyst for producing an ultra high molecular weight polyethylene and also a method for preparation of an ultra high molecular weight polyethylene with the use of said catalyst. The catalyst of the present invention is prepared by a process comprising: (i) producing a magnesium compound solution by contact-reacting a magnesium compound and an aluminum or boron compound with alcohol; (ii) contact-reacting the said solution with an ester compound containing at least one hydroxy group and a silicon compound containing an alkoxy group; and (iii) producing of a solid titanium catalyst by adding a mixture of a titanium compound and a silicon compound thereto. The catalyst prepared by the present invention has excellent catalytic activity, and it helps to produce an ultra-high molecular weight polyethylene with large bulk density and narrow particle distribution without too large and minute particles.
    Type: Grant
    Filed: March 6, 2001
    Date of Patent: May 6, 2003
    Assignee: Samsung General Chemicals Co. Ltd.
    Inventors: Chun-Byoung Yang, Ho-Sik Chang, Weon Lee
  • Patent number: 6544920
    Abstract: Solid catalyst component for the polymerization of olefins, includes the product of the direct reaction, with no subsequent reactions with reducing organometallic compounds, between a titanium compound and a support obtained by contacting a metal oxide containing hydroxyl groups with a solution containing A) a magnesium chloride; B) from 1 to 6 moles of an alcohol per mole of magnesium chloride, in a halogenated hydrocarbon or aromatic hydrocarbon organic solvent C) capable of bringing the magnesium chloride in solution in quantities greater than or equal to 5 grams per liter in the presence of the above-mentioned quantities of alcohol B), the solvent not being able to form adducts with the magnesium chloride.
    Type: Grant
    Filed: November 3, 1997
    Date of Patent: April 8, 2003
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Gianni Pennini, Arrigo Arletti, Giampiero Morini
  • Publication number: 20030064882
    Abstract: A method of making a solid procatalyst composition for use in a Ziegler-Natta olefin polymerization catalyst composition, said method comprising:
    Type: Application
    Filed: May 1, 2002
    Publication date: April 3, 2003
    Inventors: Peter A. Kilty, Thomas R. Cuthbert
  • Patent number: 6541411
    Abstract: The invention relates to novel titanium/zirconium catalysts, and to a process for the preparation of these titanium/zirconium catalysts. The process comprises reacting orthoesters or condensed orthoesters of titanium and/or zirconium, with one or more polyalcohols. Suitable polyalcohols comprise those compounds having at least two hydroxyl groups and a number average molecular weight of at least 180 g/mol. The invention also relates to a process for preparing (poly)esters from these novel catalysts, which exhibit little discoloration and are suitable to be used as a reaction component in the preparation of polyurethane (PUR) foams.
    Type: Grant
    Filed: November 27, 2001
    Date of Patent: April 1, 2003
    Assignee: Bayer Aktiengesellschaft
    Inventors: Andreas Hoffmann, Hartmut Nefzger, Erika Bauer
  • Patent number: 6537942
    Abstract: Olefin polymerization catalyests are formed from: (I-2) a contact product obtained by contacting (A) a solid titanium catalyst component, (B) an organometallic compound catalyst component, and (D) a specific polyether compounds, (II-2)(C) a specific organosilicon compound, and, optionally, (III-2) an organometallic compound catalyst component; or the contact product (I-2) may be replaced by one which is obtained by prepolymerizing an olefin of 2 or more carbon atoms in the presence of the catalyst components for the contact product (I-2).
    Type: Grant
    Filed: June 12, 2001
    Date of Patent: March 25, 2003
    Assignee: Mitsui Chemicals INC
    Inventors: Tetsunori Shinozaki, Mamoru Kioka
  • Patent number: 6538079
    Abstract: There are disclosed: (1) a process for producing a catalyst for ethylene polymerization, which comprises the step of contacting with one another: (i) a solid catalyst component containing at least titanium, magnesium and halogen atoms; (ii) an organoaluminum compound; and (iii) a heterocyclic compound; and (2) a process for producing an ethylene polymer, which comprises the step of polymerizing ethylene, or ethylene and at least one kind of an addition polymerizable comonomer other than ethylene, in the presence of the above-mentioned catalyst.
    Type: Grant
    Filed: March 16, 2001
    Date of Patent: March 25, 2003
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Shin-ichi Kumamoto, Makoto Satoh
  • Patent number: 6538078
    Abstract: The present invention relates to a highly active titanium based supported catalyst suitable for olefin (co)polymerization, preparation and use of the same. The catalyst according to the present invention is obtained by supporting a titanium based catalyst component containing a halide promoter on spherical silica. The resultant catalyst is excellent in its particle morphology and flowability, has highly catalytic activity, has excellent hydrogen response and has superior comonomer incorporation, the polymer prepared by using such a catalyst has its particle morphology further improved.
    Type: Grant
    Filed: December 21, 2000
    Date of Patent: March 25, 2003
    Assignees: China Petro-Chemical Corporation, Beijing Research Institute of Chemical Industry Sinopec
    Inventors: Hekuan Luo, Ruiguo Tang, Hua Yang, Qinfang Zhao
  • Publication number: 20030054943
    Abstract: A metallocene catalyst may be temporarily and reversibly passivated by contact with an effective amount of a passivating compound selected from the group of oxygen, oxygen-containing compounds, and nitrogen-containing compounds.
    Type: Application
    Filed: September 12, 2002
    Publication date: March 20, 2003
    Inventor: Brian S. Kimberley
  • Patent number: 6534433
    Abstract: A process is provided for preparing a catalyst support for polymerizing &agr;-olefins comprising the steps of: (i) reacting, in the presence of a first electron donor, a chlorine-containing organic compound and a prior mixture of an alkylmagnesien and an aluminoxane and/or aluminosiloxane and/or alkylaluminum and, optionally, a second electron donor; and (ii) activating a product from step (i) in suspension in an inert liquid by means of an activation electron donor, together with the support thus obtained, a catalyst for polymerizing &agr;-olefins, comprising this catalyst support and a group IV transition metal halide, and a process for polymerizing &agr;-olefins, particularly propylene, comprising contacting the &agr;-olefin with the catalyst.
    Type: Grant
    Filed: July 28, 2000
    Date of Patent: March 18, 2003
    Assignee: Atofina
    Inventors: Thierry Saudemont, Jean Malinge, Jean-Loup LaCombe, Daniel Cochard, Henri Violle
  • Publication number: 20030050412
    Abstract: A process is provided for preparing a catalyst support for polymerizing &agr;-olefins comprising the steps of: (i) reacting, in the presence of a first electron donor, a chlorine-containing organic compound and a prior mixture of an alkylmagnesien and an aluminoxane and/or aluminosiloxane and/or alkylaluminum and, optionally, a second electron donor; and (ii) activating a product from step (i) in suspension in an inert liquid by means of an activation electron donor, together with the support thus obtained, a catalyst for polymerizing &agr;-olefins, comprising this catalyst support and a group IV transition metal halide, and a process for polymerizing &agr;-olefins, particularly propylene, comprising contacting the &agr;-olefin with the catalyst.
    Type: Application
    Filed: October 24, 2002
    Publication date: March 13, 2003
    Inventors: Thierry Saudemont, Jean Malinge, Jean-Loup Lacombe, Daniel Cochard, Henri Violle
  • Patent number: 6521725
    Abstract: There are disclosed: (1) a process for producing a catalyst for olefin polymerization, which comprises the step of contacting with one another: (i) a solid catalyst component containing at least titanium, magnesium and halogen atoms, (ii) an organoaluminum compound, and (iii) a compound selected from the group consisting of (a) an oxygen-containing compound having a structure wherein at least two hydrocarbyloxy groups are bound to the same carbon atom, and (b) a cyclic ketone compound, and (2) a process for producing an olefin polymer, which comprises the step of polymerizing an olefin in the presence of the above-mentioned catalyst.
    Type: Grant
    Filed: March 16, 2001
    Date of Patent: February 18, 2003
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Shin-ichi Kumamoto, Makoto Satoh
  • Publication number: 20030027715
    Abstract: The present invention relates to catalyst components for the polymerization of olefins comprising a titanium compound, having at least a Ti-halogen bond, and at least two electron donor compounds supported on a Mg dihalide, said catalyst component being characterized by the fact that at least one of the electron donor compounds is selected from ethers containing two or more ether groups which are further characterized by the formation of complexes with anhydrous magnesium dichloride in an amount less than 60 mmoles per 100 g of MgCl2 and by the failure of entering into substitution reactions with TiCl4 or by reacting in that way for less than 50% by moles, and at least another electron donor compound is selected from esters of mono or polycarboxylic acids. Said catalyst components are able to produce propylene polymers which, for high values of xylene insolubility, show a broad range of isotacticity.
    Type: Application
    Filed: April 15, 2002
    Publication date: February 6, 2003
    Inventors: Masaki Fushimi, Hirotoshi Takahashi
  • Patent number: 6515085
    Abstract: Catalyst-forming components and catalysts for the polymerization of olefins based on said components are disclosed. The catalysts comprise the reaction product of: (a) an Al alkyl compound; (b) a silicon compound containing at least a Si—OR or Si—OCOR or Si—NR2 bond, R being a hydrocarbyl radical; and (c) a solid comprising, as essential support, a Mg dihalide in active form and, supported thereon, a Ti halide or a halo-Ti-alcoholate or said halogenated Ti compound and a silicon compound as defined in (b) in a molar ratio with the supported Ti compound from 1.0 mole to 5 moles of silicon compound per mole of Ti compound. The present invention refers to new supported components of catalysts for the polymerization of CH2═CHR olefins wherein R is an alkyl radical with 1 to 4 carbon atoms, or an aryl radical, and mixtures of said olefins with ethylene, and to the catalysts obtained from said components.
    Type: Grant
    Filed: January 10, 1995
    Date of Patent: February 4, 2003
    Assignee: Basell Poliolefine Italia S.p.A.
    Inventors: Sandro Parodi, Roberto Nocci, Umberto Giannini, Pier Camillo Barbe', Umberto Scata'
  • Patent number: 6486274
    Abstract: A Ziegler-Natta type catalyst having an improved hydrogen response provides for narrowing of the MWD of resulting polyolefins polymerized using such catalyst, with such catalyst generally made by a) contacting a soluble magnesium dialkoxide compound of the general formula Mg(OR″)2 with a halogenating agent capable of exchanging one halogen for one alkoxide to form a reaction product A, where R″ is a hydrocarbyl or substituted hydrocarbyl having from 1 to 20 carbon atoms; b) contacting reaction product A with a first halogenating/titanating agent to form reaction product B; and c) contacting reaction product B with a second halogenating/titanating agent to form a catalyst component; wherein in at least one of steps b) and c), the halogenating/titanating agent is a blend of Ti(OPr)4 and TiCl4. Catalyst components, catalysts, catalyst systems, polyolefin polymers, and methods of forming each are disclosed.
    Type: Grant
    Filed: October 13, 2000
    Date of Patent: November 26, 2002
    Assignee: Fina Technology, Inc.
    Inventors: Steven D. Gray, Tim J. Coffy
  • Patent number: 6482764
    Abstract: A method for producing a supported catalyst useful in polymerization of ethylene and copolymerization of ethylene and &agr;-olefin is disclosed. The method includes treating the magnesium-containing carrier with a titanium compound containing oxygen atom(s), wherein said carrier is obtained by reaction of an organomagnesium compound of the structure of MgPh2.nMgCl2.mR2O (n=0.37˜0.7; m≧1; R20=ether; Ph=phenyl) with an organic chloride compound in a mole ratio of organic chloride compound/Mg≧0.5, at −20˜80° C. In one embodiment, the organic chloride compound may be carbon tetrachloride. A specific catalyst is provided whose activity is low in the beginning but slowly rises to a sufficient degree as the process of polymerization progresses, the polymer produced with the use of said catalyst having high bulk density, a well adjusted particle size distribution, and a narrow molecular weight distribution.
    Type: Grant
    Filed: April 16, 1999
    Date of Patent: November 19, 2002
    Assignee: Samsung General Chemicals Co., Ltd.
    Inventors: Ho-Sik Chang, Youn-Kyung Kang, Vladimir Alexandrovich Zakharov, Valentin Evgenievich Nikitin
  • Publication number: 20020169070
    Abstract: A process for the production of a magnesium chloride powder for use in a catalyst, the process comprising vaporising magnesium chloride in a plasma torch and quenching the vapour with a liquid containing an electron donor to form a magnesium chloride-based powder catalyst wherein at least 80% by weight of the magnesium chloride is present as the hexagonal phase thereof. The invention also relates to a precursor for such a catalyst.
    Type: Application
    Filed: April 30, 2002
    Publication date: November 14, 2002
    Inventors: Guy Debras, Alain Standaert, Hendrik D'Haese
  • Patent number: 6468938
    Abstract: The invention provides new prepolymerized catalyst components for the (co)polymerization of olefins CH2═CHR, wherein R is hydrogen or a C1-C12 alkyl group, characterized by comprising a solid catalyst component, comprising Ti, Mg, halogen and an electron donor compound, being capable of yielding, under standard polymerization conditions, a propylene homopolymer having an insolubility in xylene at 25° C. higher than 90%, which is prepolymerized with ethylene to such an extent that the amount of the ethylene prepolymer is up to 100 g per g of said solid catalyst component. These solid catalyst components display to obtain a high catalyst activity, a high isotactic index, and are not affected by aging.
    Type: Grant
    Filed: March 23, 1999
    Date of Patent: October 22, 2002
    Assignee: Basell Technology Company BV
    Inventors: Gabriele Govoni, Mario Sacchetti, Gianni Vitale
  • Patent number: 6444603
    Abstract: The invention relates to a catalyst component which can provide, in combination with a transition metal compound, a catalyst for ethylenically unsaturated monomer polymerization, a catalyst comprising the catalyst component and a transition metal compound, and a process for ethylenically unsaturated monomer polymerization using the catalyst. The catalyst component comprises a compound obtained by the reaction of, in any order, (i) a compound comprising a metal of Group 13 of the periodic table; (ii) a compound capable of reacting with the compound (i) to be bonded to two or more of the Group 13 metal; (iii) a compound capable of reacting the compound (i); and optionally (iv) a hydrocarbon compound or the like.
    Type: Grant
    Filed: December 21, 1998
    Date of Patent: September 3, 2002
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Yasushi Tohi, Haruyuki Makio, Terunori Fujita, Toshiyuki Tsutsui
  • Patent number: 6436864
    Abstract: Unsaturated nitrogenous compounds are used as electron donors in conjunction with catalytic polymerization of addition polymerizable monomers such as olefins, using supported Ziegler-Natta catalysts. The electron donors may be used in the preparation of catalyst systems, thus serving as “internal” electron donors, or they may be added during or just prior to polymerization, as an “external” electron donor.
    Type: Grant
    Filed: October 6, 1999
    Date of Patent: August 20, 2002
    Assignee: SRI International
    Inventor: Christopher D. Tagge
  • Patent number: 6437061
    Abstract: The present invention relates to MgCl2.mROH.nH2O adducts, where R is a C1-C10 alkyl, 2≦m≦4.2, 0≦n≦0.7 , characterized by an X-ray diffraction spectrum in which, in the range of 2&thgr; diffraction angles between 5° and 15°, the three main diffraction lines are present at diffraction angles 2&thgr; of 8.8±0.2°, 9.4±0.2° and 9.8±0.2°, the most intense diffraction lines being the one at 2&thgr;=8.8±0.2°, the intensity of the other two diffraction lines being at least 0.2 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and stereospecificity.
    Type: Grant
    Filed: July 26, 2000
    Date of Patent: August 20, 2002
    Assignee: Basell Technology Company BV
    Inventors: Mario Sacchetti, Gabriele Govoni, Anna Fait
  • Patent number: 6433111
    Abstract: In a process for preparing a supported catalyst which comprises the following steps: A) reacting an inorganic support material with an organometallic compound I B) reacting the support material obtained as described in A) with a metallocene complex and a compound capable of forming metallocenium ions and C) subsequently reacting the resulting material with an organometallic compound II, the supported catalyst obtained in this way or its precursor is brought into contact with a Lewis base in an amount of from 0.1 to <10 mole per mole of metallocene complex.
    Type: Grant
    Filed: December 18, 2000
    Date of Patent: August 13, 2002
    Assignee: Basell Polyolefine GmbH
    Inventors: Marc Oliver Kristen, Heike Gregorius, Ursula Rief
  • Publication number: 20020107143
    Abstract: The invention relates to novel titanium/zirconium catalysts, and to a process for the preparation of these titanium/zirconium catalysts. The process comprises reacting orthoesters or condensed orthoesters of titanium and/or zirconium, with one or more polyalcohols. Suitable polyalcohols comprise those compounds having at least two hydroxyl groups and a number average molecular weight of at least 180 g/mol. The invention also relates to a process for preparing (poly)esters from these novel catalysts, which exhibit little discoloration and are suitable to be used as a reaction component in the preparation of polyurethane (PUR) foams.
    Type: Application
    Filed: November 27, 2001
    Publication date: August 8, 2002
    Inventors: Andreas Hoffmann, Hartmut Nefzger, Erika Bauer
  • Patent number: 6410663
    Abstract: The present invention provides a catalyst system that exhibits unexpected control of desired properties in copolymer product. The catalyst system includes a conventional supported Ziegler-Natta catalyst in combination with an electron donor described by the formula: wherein R1 is a linear alkyl group attached to the silicon atom; R2 and R3 are alkyl or aryl groups and R4 is a linear alkyl attached to the silicon atom, R1 and R4 are the same or different. R1 and R4 are preferably linear carbon groups of 4-13 carbon atoms, more preferably 4-7 carbon atoms; most preferably R1 and R4 are the same and are n-butyl groups. The system exhibits good control over the melt flow index of the copolymer products.
    Type: Grant
    Filed: February 27, 2001
    Date of Patent: June 25, 2002
    Assignee: Fina Technology, Inc.
    Inventors: Edwar S. Shamshoum, David J. Rauscher, Theodore G. Harris
  • Patent number: 6399837
    Abstract: A method of polymerizing at least one olefin comprising contacting the olefin with a catalyst composition comprising: 1) a procatalyst composition comprising a magnesium and titanium-containing component and an electron donor compound of the structure: wherein R1 is ethoxy, and R2 is an alkoxy group having from one to ten carbon atoms, and R3-R6 are each individually, hydrogen, hydrocarbyl, hydrocarboxy, nitro, a silyl group or a halogen, 2) a cocatalyst and optionally 3) a selectivity control agent.
    Type: Grant
    Filed: June 5, 2000
    Date of Patent: June 4, 2002
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Stanley Edward Wilson, Robert Converse Brady, III
  • Patent number: 6399533
    Abstract: The present invention relates to components of catalysts for the polymerization of olefins comprising a metallocene compound and a magnesium halide which have particular values of porosity and surface area. Group 4 and vanadium metallocenes are useful metallocenes and the components typically include an electron donor such as an ether, ester or ketone. In particular the components of the invention have surface area (BET) greater than about 50 m2/g, porosity (BET) greater than about 0.15 cm3/g and porosity (Hg) greater than 0.3 cm3/g, with the proviso that when the surface area is less than about 150 m2g, the porosity (Hg) is less than about 1.5 cm3/g. The magnesium halide is complexed by an ether, ester, or ketone electro donor. The components of the invention are particularly suitable for the preparation of catalysts for the gas-phase polymerization of &agr;-olefins.
    Type: Grant
    Filed: September 10, 1997
    Date of Patent: June 4, 2002
    Assignee: Basell Technology Company bv
    Inventors: Mario Sacchetti, Stefano Pasquali, Gabriele Govoni
  • Patent number: 6395667
    Abstract: The present invention relates to a solid catalyst component for &agr;-olefin polymerization having a narrow particle size distribution of not less than 6.0 in terms of the value of N in a Rosin-Rammler function of particle size distribution and giving a catalytic activity of not less than 10,000 ((g-polymer produced/g-solid catalyst component)/hour) in polymerization. According to the present invention, there can be provided a solid catalyst component for &agr;-olefin polymerization capable of giving a poly-&agr;-olefin having the high bulk density and favorable particle properties with high catalytic activity.
    Type: Grant
    Filed: August 9, 2000
    Date of Patent: May 28, 2002
    Assignee: Sumitomo Chemical Company, Ltd.
    Inventor: Makoto Satoh
  • Patent number: 6395670
    Abstract: The present invention relates to catalyst components for the polymerization of olefins having Mg, Ti, halogen and at least two internal electron donor compounds, said catalyst components characterized by the fact that at least one of the electron donor compounds is selected from ethers containing two or more ether groups which are further characterized by the formation of complexes with anhydrous magnesium dichloride in an amount less than 60 mmoles per 100 g of MgCl2 and by the failure of entering into substitution reactions with TiCl4 or by reacting in that way for less than 50% by moles, and at least another electron donor compound selected from esters of mono or polycarboxylic acids. Said catalyst components are able to produce propylene polymers which, for high values of xylene insolubility, show a broad range of isotacticity.
    Type: Grant
    Filed: May 6, 1999
    Date of Patent: May 28, 2002
    Assignee: Basell Technology Company BV
    Inventors: Giampiero Morini, Giulio Balbontin, Gianni Vitale
  • Publication number: 20020058768
    Abstract: Methods for preparing olefin polymers, and catalysts for preparing olefin polymers are disclosed. The polymers can be prepared by contacting the corresponding monomers with a Group 8-10 transition metal catalyst and a solid support. The polymers are suitable for processing in conventional extrusion processes, and can be formed into high barrier sheets or films, or low molecular weight resins for use in synthetic waxes in wax coatings or as emulsions.
    Type: Application
    Filed: October 30, 2001
    Publication date: May 16, 2002
    Inventors: Peter Borden Mackenzie, Leslie Shane Moody, Christopher Moore Killian, Gino Georges Lavoie
  • Patent number: 6388028
    Abstract: The present invention relates to spherical solid catalyst components for the polymerization of olefins, comprising a titanium compound, supported on a magnesium halide, containing more than one Ti-halogen link and optionally containing groups different from halogen in an amount lower than 0.5 mole per mole of Ti. Spherical solid compounds of the invention are characterized by having a surface area, measured by the BET method, of lower than 70 m2/g, a total porosity, measured by the mercurium method, higher than 0.5 cm3/g and a pore radius such that at least 50% have values higher than 800 Å.
    Type: Grant
    Filed: June 19, 1997
    Date of Patent: May 14, 2002
    Assignee: Basell Technology Company bv
    Inventors: Mario Sacchetti, Illaro Cuffiani, Gianni Pennini
  • Patent number: 6384159
    Abstract: The present invention relates to a process to produce polyethylene through homopolymerization or copolymerization of ethylene with alpha-olefins in the presence of a titanium amide catalyst supported by an organic polymer material, for the production of moldings, such as through extrusion, injection molding, film blowing, sintering under pressure or ram extrusion. The catalyst according to the present invention contains a partially chloromethylated styrene divinyl benzene copolymer as the organic polymer material, a complex compound supported by it, which contains Mg, Al and Ti.
    Type: Grant
    Filed: April 21, 2000
    Date of Patent: May 7, 2002
    Assignee: Buna Sow Leuna Olefinverbund GmbH
    Inventors: Jürgen Schellenberg, Heinz-Jürgen Kerrinnes, Gerd Fritzsche, Gerd Lohse
  • Patent number: 6376417
    Abstract: A catalyst for the polymerization of propylene comprising components (A), (B) and (C) is provided. Component (A) is a solid product prepared by dissolving a halide of magnesium in a solvent system consisting of an organic epoxy compound, an organic phosphorus compound and an inert diluent to form a homogeneous solution; mixing the homogeneous solution with a halide of titanium to form a mixture; precipitating a solid from the mixture in the presence of an auxiliary precipitant; treating the solid with a polycarboxylic ester to load the ester on the solid; and treating the ester loaded solid with the halide of titanium and the inert diluent. Component (B) is an organic aluminium compound, and component (C) is an organic silicon compound. The particle size of the catalyst can be adjusted by increasing the amount of the inert diluent at a low ratio of the epoxy compound to the phosphorus compound.
    Type: Grant
    Filed: June 29, 2000
    Date of Patent: April 23, 2002
    Assignees: China Petro Chemical Corp., Beijing Research Institute of Chemical Industry
    Inventors: Aichun Yang, Zhulan Li, Yun Zhao, Wenbo Song, Juziu Yang, Bingquan Mao, Huiru Yang
  • Publication number: 20020016255
    Abstract: A mixed metal-containing precursor is disclosed whereby the precursor includes: a) MgZrMx where M is selected from one or more metals having a +3 or +4 oxidation state, x is from 0 to about 2, and where the molar ratio of magnesium to the mixture of zirconium and M is within the range of from about 2.5 to 3.6; and b) at least one moiety complexed with component a) selected from the group consisting of alkoxide groups, phenoxide groups, halides, hydroxy groups, carboxylate groups, amide groups, and mixtures thereof A polymerization procatalyst prepared from the mixed metal containing precursor, methods of making the precursor and procatalyst, as well as polymerization methods using the procatalyst also are disclosed.
    Type: Application
    Filed: July 17, 2001
    Publication date: February 7, 2002
    Inventor: Robert Charles Job
  • Publication number: 20020010081
    Abstract: The present invention relates to a catalyst component for the (co)polymerization of olefins comprising titanium, magnesium, halogen and a mixed electron-donor and a catalyst for the (co)polymerization of olefins comprisin: (A) the catalyst component; (B) an organic aluminum compound; and (C) an organic silicon compound. The polymer with high and adjustable stereospecificity and broad molecular weight distribution can be prepared by using the catalyst.
    Type: Application
    Filed: December 6, 2000
    Publication date: January 24, 2002
    Inventors: Zhulan Li, Juxiu Yang, Mingzhi Gao, Yun Zhao, Bingquan Mao, Aichun Yang, Chunmin Ding, Wenbo Song, Kunzheng Liu
  • Patent number: 6337377
    Abstract: A process for producing an olefin polymer using a catalyst in which (A) is a solid catalyst component which includes magnesium, titanium, halogen and an electron donative compound as essential constituents; (B) is an organoaluminum component; and (C) is at least two electron donative compounds (&agr;) and (&bgr;), wherein the pentad stereoregularity of a xylene insoluble fraction of a homopolyproylene is 0<mmrr/mmmm≦0.0068 when electron donative compound (&agr;) is used in combination with (A) and (B), and the pentad stereoregularity of a xylene insoluble fraction homoproplyene of a is 0.0068<mmrr/mmmm ≦0.0320 when electron donative compound (&bgr;) is used in combination with (A) and (B). A polypropylene produced in the process can be used to obtain a biaxially oriented film. (A) and (B). A polypropylene produced in the process can be used to obtain a biaxially oriented film.
    Type: Grant
    Filed: February 7, 2000
    Date of Patent: January 8, 2002
    Assignee: Sumitomo Chemical Company, Ltd.
    Inventors: Takeshi Ebara, Koji Mizunuma, Toshio Sasaki, Kazuki Wakamatsu, Junichi Kimura, Yoichi Obata
  • Patent number: 6331501
    Abstract: A catalyst for &agr;-olefin polymerization obtained by contacting (A) a solid catalyst component containing a titanium compound which is obtained by treating a solid product obtained by contacting an organosilicon compound having an Si—O bond, an ester compound and an organomagnesium compound, with an ether compound, titanium tetrachloride and an acyl halide, and successively treating said treated solid with an mixture of an ether compound and titanium tetrachloride, or a mixture of an ether compound, titanium tetrachloride and an ester compound, (B) an organoaluminum compound and (C) an electron-donative compound, and a process for producing an &agr;-olefin polymer with the catalyst.
    Type: Grant
    Filed: February 16, 1999
    Date of Patent: December 18, 2001
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Makoto Satoh, Yasuki Fujiwara, Akio Imai