Ether Patents (Class 502/126)
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Patent number: 6323298Abstract: There are provided a propylene-based polymer characterized in that (1) the xylene-extraction insoluble portion (XI) is 99.0 wt % or greater, (2) the isotactic pentad ratio (IP) is 98.0% or greater as measured by 13C nuclear magnetic resonance spectroscopy, (3) the isotactic average chain length (N) is 500 or greater, and (4) the total amount of each of the fractions obtained by column separation of the xylene insolubles whose average chain length (Nf) is 800 or greater accounts for 10 wt % or more of the entirety, and a method for its production, as well as a propylene-based polymer composition prepared by combining with this propylene-based polymer at least a nucleating agent in the range of 0.05-15 wt %. In addition, there are provided a polymerization catalyst component allowing the production of such a propylene-based polymer, and a method for its production.Type: GrantFiled: March 6, 2000Date of Patent: November 27, 2001Assignee: Showa Denko K.K.Inventors: Hisayoshi Yanagihara, Kazuyuki Watanabe, Satoshi Iwamoto, Hirotoshi Takahashi, Kazuharu Itoh
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Olefin polymerization catalyst and process for preparing polypropylene and propylene block copolymer
Publication number: 20010044375Abstract: Olefin polymerization catalysts are formed from:Type: ApplicationFiled: June 12, 2001Publication date: November 22, 2001Inventors: Tetsunori Shinozaki, Mamoru Kioka -
Patent number: 6300273Abstract: The present invention relates to catalysts for the polymerization of ethylene and its mixtures with olefins CH2═CHRVIII, comprising the reaction product of a solid catalyst component containing Ti, Mg and halogen, an alkyl-Al compound and a particular electron donor compound selected from the compounds containing at least two oxygen atoms bonded to different carbon atoms and selected by standard tests of reactivity with triethyl-Al and MgCl2 compounds. The catalyst of the invention are used in processes for the (co)polymerization of ethylene to prepare (co)polymers having narrow molecular weight distribution (MWD).Type: GrantFiled: June 12, 1997Date of Patent: October 9, 2001Assignee: Basell Technology Company B.V.Inventors: Mario Sacchetti, Illaro Cuffiani
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Publication number: 20010025006Abstract: The present invention relates to a catalyst system for the (co)polymerization of propylene consisting of the following components:(A) a solid catalyst component comprising titanium, magnesium, halogen and a 1,3-diether; (B) an organic aluminum compound; and optionally (C) an organic silicon compound. In comparison with the prior art, stereospecificity of the polymer prepared by using the catalyst system of this invention even containing no external electron-donor is greater than 99%. Also, the activity of the catalyst system and hydrogen gas adjustability on the molecular weight of the polymer do not significantly decrease.Type: ApplicationFiled: December 6, 2000Publication date: September 27, 2001Inventors: Mingzhi Gao, Jian Zhou, Yun Zhao, Zhulan Li, Yantao Yang, Juxiu Yang, Weihua Feng
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Patent number: 6294497Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH2═CHR in which R is hydrogen or a hydrocarbyl radical with 1-12 carbon atoms, comprising a titanium compound, having at least a Ti-halogen bond and an electron donor compound supported on a Mg halide, in which said electron donor compound is selected from esters of malonic acids of formula (I): wherein R1 is H or a C1-C20 linear or branched alkyl, alkenyl, cycloalkyl, aryl, arylalkyl or alkylaryl group; R2 is a C1-C20 linear or branched alkyl, alkenyl, cycloalkyl, aryl, arylalkyl or alkylaryl group; R3 and R4 the same or different are C4-C20 linear or branched alkyl, alkylcycloalkyl, primary arylalkyl or primary alkylaryl. Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give high yields and polymers having high insolubility in xylene.Type: GrantFiled: June 9, 1998Date of Patent: September 25, 2001Assignee: Montell Technology Company bvInventors: Giampiero Morini, Giulio Balbontin, John Chadwick, Antonio Cristofori, Enrico Albizzati
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Publication number: 20010023231Abstract: The present invention relates to components of catalysts for the polymerization of olefins comprising a metallocene compound and a magnesium halide which have particular values of porosity and surface area. In particular the components of the invention have surface area (BET) greater than about 50 m2/g, porosity (BET) greater than about 0.15 cm3/g and porosity (Hg) greater than 0.3 cm3/g, with the proviso that when the surface area is less than about 150 m2/g, the porosity (Hg) is less than about 1.5 cm3/g. The components of the invention are particularly suitable for the preparation of catalysts for the gas-phase polymerization of &agr;-olefins.Type: ApplicationFiled: September 10, 1997Publication date: September 20, 2001Inventors: MARIO SACCHETTI, STEFANO PASQUALI, GABRIELE GOVONI
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Publication number: 20010018394Abstract: A composition comprising (i) a supported or unsupported magnesium/titanium based catalyst precursor including an electron donor and (ii) a lanthanide catalyst precursor represented by the following formula: CpaLnRbbLc wherein Cp is a cyclopentadienyl or substituted cyclopentadienyl ligand; Ln is a lanthanide metal; Rb is a hydride, alkyl, silyl, halide, or aryl group; L is an electron donor; a+b is the valence of the lanthanide metal; and c is a sufficient amount of electron donor to stabilize the lanthanide metal.Type: ApplicationFiled: April 9, 2001Publication date: August 30, 2001Inventor: Donna Marie Brown
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Patent number: 6281301Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH2═CHR in which R is hydrogen or a hydrocarbyl radical with 1-12 carbon atoms, comprising a titanium compound, having at least a Ti-halogen bond and an electron donor compound supported on a Mg halide, in which said electron donor compound is selected from esters of malonic acids of formula (I): wherein R1 is a C1-C20 linear or branched alkyl, C3-C20 alkenyl, C3-C20 cycloalkyl, C6-C20 aryl, arylalkyl or alkylaryl group; R2 is a C1-C20 linear alkyl, C3-C20 linear alkenyl, C6-C20 aryl, arylalkyl or alkylaryl group; R3 and R4 are independently selected from the group consisting of C1-C3 alky, cyclopropyl, with the proviso that when R1 is C1-C4 linear or branched alkyl or alkenyl, R2 is different from R1. Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give high yields and polymers having high insolubility in xylene.Type: GrantFiled: June 9, 1998Date of Patent: August 28, 2001Assignee: Montell Technology Company bvInventors: Giampiero Morini, Giulio Balbontin, John Chadwick, Antonio Cristofori, Enrico Albizzati
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Patent number: 6274529Abstract: A catalytic system with an increased activity for the (co)polymerization of alpha-olefins comprises a catalyst of the metallocene type, which is capable of polymerizing olefins without aluminoxane, and a weak coordinating compound, which, when used in a polymerization process, enables a higher productivity than an analogous process carried out with the metallocene type catalyst per se.Type: GrantFiled: October 22, 1996Date of Patent: August 14, 2001Assignee: Enichem S.p.A.Inventors: Roberto Fusco, Luca Longo, Antonio Proto, Diego Vigliarolo, Gianfranco Guglielmetti, Liliana Gila
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Patent number: 6271167Abstract: Disclosed are a catalyst for polymerizing olefins containing a solid catalyst component containing titanium, magnesium and halogen as essential components (component (A)); an organic aluminum compound (component (B)); and a silane compound (component (C)) represented by general formula (1) wherein R1 and R2 independently represent a straight, branched or cyclic saturated aliphatic hydrocarbon group or a silyl group, a method of preparing polyolefins using the catalyst as well as novel trimethoxysilane compounds represented by the general formula (1) in which R1 is a straight saturated aliphatic hydrocarbon group having 2 to 10 carbon atoms, and R2 represents a methyl group. Use of the catalyst enables efficient production of polyolefins having a low molecular weight (MFR>20 (g/10 minutes)), a broad molecular weight distribution (MLMFR/MFR>22) and a high stereoregularity when applied to polymerization of olefins having 3 or more carbon atoms.Type: GrantFiled: January 5, 2000Date of Patent: August 7, 2001Assignee: Japan Polyolefins Co., Ltd.Inventors: Masaki Fushimi, Toshio Fujita, Shintaro Inazawa
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Patent number: 6271166Abstract: Olefin polymerization catalysts are formed from: (I-1) a contact product obtained by contacting (A) a solid titanium catalyst component, (B) an organometallic compound catalyst component, and (C) a specific organosilicon compound, (II-1) (D) a specific polyether compound and, optionally, (III) an organometallic compound catalyst component; or (I-2) a contact product obtained by contacting (A) a solid titanium catalyst component, (B) an organometallic compound catalyst component, and (D) a specific polyether compounds, (II-2) (C) a specific organosilicon compound, and, optionally, (III) an organometallic compound catalyst component; or the contact product (I-1) or (I-2) may be replaced by one which is obtained by prepolymerizing an olefin of 2 or more carbon atoms in the presence of the catalyst components for the contact product (I-1) or (I-2).Type: GrantFiled: October 16, 1996Date of Patent: August 7, 2001Assignee: Mitsui Chemicals IncInventors: Tetsunori Shinozaki, Mamoru Kioka
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Patent number: 6248685Abstract: A method of making a catalyst suitable for the polymerization of olefins includes the steps of mixing an ether having a total number of carbon atoms equal to or greater than 8, with hydrated magnesium chloride, to produce partially activated magnesium chloride; mixing an alkyl aluminum with the partially activated magnesium chloride to form unwashed activated magnesium chloride; and washing the activated magnesium chloride with an inert saturated hydrocarbon liquid, to obtain an activated magnesium chloride-containing slurry. A plurality of alcohols are mixed with the activated magnesium chloride-containing slurry to form an activated magnesium chloride/alcohol complex. Titanium tetrachloride is mixed with the activated magnesium chloride/alcohol complex, to form a magnesium chloride supported titanium catalyst.Type: GrantFiled: April 1, 1999Date of Patent: June 19, 2001Assignee: Sasol Technology PTY LimitedInventors: Dawid Johannes Joubert, Ignatius Hendrik Potgieter, Ioan Tincul
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Patent number: 6228961Abstract: The invention relates to alkoxysilacycloalkanes, to the process for their preparation and to their use in the polymerization of olefins. The introduction of these alkoxysilacycloalkanes into the olefin polymerization environment makes it possible to raise the heptane-insolubles content of the polymer finally formed.Type: GrantFiled: September 19, 1996Date of Patent: May 8, 2001Assignee: ELF Atochem S.A.Inventors: Claude Grison, Valerie Barthel, Philippe Coutrot, Jean-Michel Brusson, Claude Brun, Corinne Meynard
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Patent number: 6221801Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins, making it possible to obtain polymers or copolymers exhibiting a high Mz/Mw, generally higher than 3, and a high Mw/Mn, generally higher than 5.5. In the solid component according to the invention, titanium is present in a proportion of at least 2.5% by weight and a diester of phthalic acid is present in a proportion of less than 7% by weight.Type: GrantFiled: December 15, 1995Date of Patent: April 24, 2001Assignee: Appryl S.N.C.Inventors: Jean-Michel Brusson, Laurent Duranel
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Patent number: 6221986Abstract: A process for producing light alpha olefins by ethylene oligomerisation in contact with a catalyst produced by mixing a zirconium compound with an organic compound selected from the group formed by acetals and ketals, with an aluminum hydrocarbyl compound selected from the group formed by chlorine-containing or bromine-containing aluminum hydrocarbyl compounds and with an aluminum hydrocarbyl compound selected from tris-(hydrocarbyl)-aluminum compounds.Type: GrantFiled: June 27, 2000Date of Patent: April 24, 2001Assignee: Institut Francais du PetroleInventors: Dominique Commereuc, Serge Boivineau, François Hugues, Lucien Saussine
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Patent number: 6187883Abstract: The present invention relates to a solid catalyst component for &agr;-olefin polymerization having a narrow particle size distribution of not less than 6.0 in terms of the value of N in a Rosin-Rammler function of particle size distribution and giving a catalytic activity of not less than 10,000 ((g-polymer produced/g-solid catalyst component)/hour) in polymerization. The catalyst component is obtained by a process which comprises reducing a titanium compound with an organomagnesium compound in the presence of an organosilicon compound and an ester to obtain a solid product, then treating the solid product with: (a) a mixture of titanium tetrachloride and an ether, (b) an organic acid halide, and (c) a mixture of titanium tetrachloride and an ether optionally containing an ester.Type: GrantFiled: August 13, 1997Date of Patent: February 13, 2001Assignee: Sumitomo Chemical Company, LimitedInventors: Makoto Satoh, Teruyoshi Kiyota, Akio Imai
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Patent number: 6184328Abstract: There are provided a propylene-based polymer characterized in that (1) the xylene-extraction insoluble portion (XI) is 99.0 wt % or greater, (2) the isotactic pentad ratio (IP) is 98.0% or greater as measured by 13C nuclear magnetic resonance spectroscopy, (3) the isotactic average chain length (N) is 500 or greater, and (4) the total amount of each of the fractions obtained by column separation of the xylene insolubles whose average chain length (Nf) is 800 or greater accounts for 10 wt % or more of the entirety, and a method for its production, as well as a propylene-based polymer composition prepared by combining with this propylene-based polymer at least a nucleating agent in the range of 0.05-15 wt %. In addition, there are provided a polymerization catalyst component allowing the production of such a propylene-based polymer, and a method for its production.Type: GrantFiled: December 8, 1998Date of Patent: February 6, 2001Assignee: Showa Denko Kabushiki KaishaInventors: Hisayoshi Yanagihara, Kazuyuki Watanabe, Satoshi Iwamoto, Hirotoshi Takahashi, Kazuharu Itoh
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Patent number: 6174971Abstract: A new synthesis of a Ziegler-Natta catalyst uses a multi-step preparation which includes treating a soluble magnesium compound with successively stronger chlorinating-titanating reagents. The catalyst may be used in polymerization of olefins, particularly ethylene, to produce a polymer with low amount of fines, large average fluff particle size and narrow molecular weight distribution. The catalyst has high activity and good hydrogen response.Type: GrantFiled: January 28, 1997Date of Patent: January 16, 2001Assignee: Fina Technology, Inc.Inventors: Hong Chen, Tim J. Coffy, Edwar S. Shamshoum
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Patent number: 6166170Abstract: A catalyst composition is disclosed. The composition comprises a titanium compound, a complexing agent, hypophosphorous acid or its metal salt, water and optionally a solvent. The complexing agent can be hydroxycarboxylic acid, alkanolamines, aminocarboxylic acids, or combinations of two or more thereof. The solvent can be water, ethanol, propanol, isopropanol, butanol, ethylene glycol, propylene glycol, isopropylene glycol, butylene glycol, 1-methyl propylene glycol, pentylene glycol, or combinations of two or more thereof. The titanium compound can be combined with a zirconium compound. Also disclosed is a process for using the composition for producing an ester or a polyester. The process comprises contacting a carbonyl compound, in the presence of the composition, with an alcohol under a condition suitable for esterification, transesterification, polymerization, or combinations of two or more thereof.Type: GrantFiled: December 2, 1999Date of Patent: December 26, 2000Assignee: E. I. du Pont de Nemours and CompanyInventor: Donald Edward Putzig
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Patent number: 6166154Abstract: The invention relates to a process for the polymerization of olifins in the presence of an activated catalyst composition comprising a single site catalyst precursor and an activating cocatalyst, which comprises contacting outside of a polymerization reactor a single site catalyst precursor with an activating cocatalyst before, during, or after contacting the single site catalyst precursor with a weakly coordinating electron donor that does not substantially polymerize during either contacting.Type: GrantFiled: May 15, 1999Date of Patent: December 26, 2000Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: John Henry Oskam, Thomas Henry Peterson, David James Schreck, Purna Chand Sishta, Timothy Todd Wenzel, Gregory Todd Whiteker, Clark Curtis Williams
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Patent number: 6156690Abstract: The present invention provides a solid catalyst component for polymerization of olefins obtained by allowing a solid component and an alcohol to come in contact with each other, wherein the solid component is prepared by allowing a magnesium compound, a titanium compound and an electron donor compound to come in contact with each other, and also provides a catalyst for polymerization of olefins made of the solid catalyst component, an organic aluminum compound represented by the general formula R.sup.1.sub.p AlQ.sub.3-p and an organic silicon compound represented by the general formula R.sup.2.sub.q Si(OR.sup.3).sub.4-q. By using the catalysts in a polymerization of olefins, polyolefins excellent in stereoregularity can be obtained in high yield.Type: GrantFiled: February 25, 1999Date of Patent: December 5, 2000Assignee: Toho Titanium Co., Ltd.Inventor: Motoki Hosaka
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Patent number: 6143684Abstract: The invention relates to solid catalyst components for the polymerization of olefins CH.sub.2 .dbd.CHR, in which R is hydrogen or a hydrocarbyl radical with 1-12 carbon atoms, comprising Ti, Mg, halogen and an electron donor compound selected from cyanoesters of formula (1): ##STR1## wherein R.sub.1 is a C.sub.1 -C.sub.20 linear or branched alkyl, alkenyl, cycloalkyl, cycloalkylalkyl, alkylcycloalkyl, aryl, arylalkyl or alkylaryl group; n is 0, 1, 2 or 3; R.sub.2, R.sub.3, R.sub.4 and R.sub.5 are independently selected from hydrogen or C.sub.1 -C.sub.20 linear or branched alkyl, alkenyl, cycloalkyl, cycloalkylalkyl, alkylcycloalkyl, aryl, arylalkyl or alkylaryl groups; two or more of R.sub.2 and R.sub.3, and R.sub.4 and R.sub.5, can be joined to form a cycle. Said catalyst components when used in the polymerization of olefins are characterized by an excellent response to hydrogen and capability to produce polymers with broad Molecular Weight Distribution.Type: GrantFiled: September 3, 1998Date of Patent: November 7, 2000Assignee: Montell Technology Company B.V.Inventors: Giampiero Morini, Yuri V. Gulevich, Giulio Balbontin
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Patent number: 6130180Abstract: An aminosilane of the formula: ##STR1## where R.sub.1 is a linear or branched C.sub.1-22 alkyl or C.sub.3-22 cycloalkyl, which may be substituted with at least one halogen atom; R.sub.2 is a bis(linear or branched C.sub.1-22 alkyl or C.sub.3-22 cycloalkyl)amino, a substituted piperidinyl, a substituted pyrrolidinyl, decahydroquinolinyl, 1,2,3,4-tetrahydroquinolinyl or 1,2,3,4-tetrahydroisoquinolinyl, with the substituent selected from the group consisting of C.sub.1-8 alkyl, pheny. C.sub.1-8 linear or branched alkylsubstituted phenyl and trimethylsilyl, with the proviso that when the substituent is C.sub.1-8 alkyl, there must be at least two such substituent groups present and R.sub.1 must contain halogen; and R.sub.3 is a linear or branched C.sub.1-8 alkyl or C.sub.3-8 cycloalkyl.Type: GrantFiled: December 23, 1997Date of Patent: October 10, 2000Assignee: Montell North America Inc.Inventors: Constantine A. Stewart, Eric J. Evain
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Patent number: 6127304Abstract: The present invention relates to MgCl.sub.2.mROH.nH.sub.2 O adducts, where R is a C.sub.1 -C.sub.10 alkyl, 2.ltoreq.m.ltoreq.4.2, 0.ltoreq.n.ltoreq.0.7, characterized by an X-ray diffraction spectrum in which, in the range of 2.theta. diffraction angles between 5.degree. and 15.degree., the three main diffraction lines are present at diffraction angles 2.theta. of 8.8.+-.0.2.degree., 9.4.+-.0.2.degree. and 9.8.+-.0.2.degree., the most intense diffraction lines being the one at 2.theta.=8.8.+-.0.2.degree., the intensity of the other two diffraction lines being at least 0.2 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and stereospecificity with respect to the catalysts prepared from the adducts of the prior art.Type: GrantFiled: March 30, 1998Date of Patent: October 3, 2000Assignee: Montell technology Company bvInventors: Mario Sacchetti, Gabriele Govoni, Anna Fait
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Patent number: 6127303Abstract: A catalyst system for polymerizing olefins is obtainable from (A) a solid component containing (A) magnesium, titanium and halogen and an electron donative compound which is an ether or ester; (B) an organoaluminum compound, and (C) at least two electron donative compounds, including an (.alpha.) and (.beta.) compound, wherein the total amount (C) compounds is 0.01 to 1 mole per mole of (B).Type: GrantFiled: July 28, 1997Date of Patent: October 3, 2000Assignee: Sumitomo Chemical Company, LimitedInventors: Takeshi Ebara, Koji Mizunuma, Toshio Sasaki, Kazuki Wakamatsu, Junichi Kimura, Yoichi Obata
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Patent number: 6124507Abstract: Novel compositions of the structure ##STR1## wherein R.sup.1 and R.sup.2 are each an alkoxy group which may be the same or different and have from one to ten carbon atoms, and R.sup.3 -R.sup.6 are each individually, hydrogen, hydrocarbyl, hydrocarboxy, nitro, a silyl group or a halogen, with the provisos that if either R.sup.1 or R.sup.2 are methoxy, then at least one of R.sup.3 -R.sup.6 is not hydrogen, if R.sup.1 and R.sup.2 are both ethoxy, then at least one of R.sup.3 -R.sup.6 is not hydrogen, and R.sup.1 and R.sup.2 cannot both be methoxy, are taught herein, which may be used as electron donors, either internal or external, for catalysts used in the polymerization of olefins.Type: GrantFiled: December 10, 1997Date of Patent: September 26, 2000Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Stanley Edward Wilson, Robert Converse Brady, III
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Patent number: 6124412Abstract: The present invention relates to a new olefin polymerization catalyst composition, and methods of preparing and methods of using the catalysts to polymerize various olefinic monomers in either gas or slurry phase reactions. The principal advance over the previous art of record involves using alumoxanes or combinations of alumoxanes as catalyst preactivators. Polymers prepared from these catalysts posses productivity increased as high as 40 percent. At the same time, the bulk density remains relatively constant. Additionally, the total amount of cocatalyst species needed to effectively practice the invention is relatively low.Type: GrantFiled: December 29, 1997Date of Patent: September 26, 2000Assignee: Saudi Basic Industries CorporationInventors: Abdulmalik Bin-Taleb, Raju Raghavan, Abdulwhab Al-Sadoon
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Patent number: 6103654Abstract: A catalytic composition for the production of light alpha olefins by ethylene oligomerisation is produced by mixing a zirconium compound with an organic compound selected from the group formed by acetals and ketals, with an aluminium hydrocarbyl compound selected from the group formed by chlorine-containing or bromine-containing aluminium hydrocarbyl compounds and with an aluminium hydrocarbyl compound selected from tris-(hydrocarbyl)-aluminium compounds. Addition of a tris-(hydrocarbyl)-aluminium compound greatly increases the activity. A process for producing light alpha olefins by ethylene oligomerisation is also claimed.Type: GrantFiled: February 25, 1998Date of Patent: August 15, 2000Assignee: Institut Francais du PetroleInventors: Dominique Commereuc, Serge Boivineau, Fran.cedilla.ois Hugues, Lucien Saussine
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Patent number: 6103658Abstract: Methods for preparing olefin polymers, and catalysts for preparing olefin polymers are disclosed. The polymers can be prepared by contacting the corresponding monomers with a Group 8-10 transition metal catalyst. The polymers are suitable for processing in conventional extrusion processes, and can be formed into high barrier sheets or films, or low molecular weight resins for use in synthetic waxes in wax coatings or as emulsions.Type: GrantFiled: October 22, 1998Date of Patent: August 15, 2000Assignee: Eastman Chemical CompanyInventors: Peter Borden Mackenzie, Leslie Shane Moody, Christopher Moore Killian, James Allen Ponasik, Jr., Jason Patrick McDevitt, Gino Georges Lavoie
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Patent number: 6080834Abstract: A catalyst composition is disclosed. The composition comprises a titanium compound, a complexing agent, a solvent, and optionally a cocatalyst. The cocatalyst can be a cobalt/aluminum catalyst, an antimony compound, or combinations thereof. Also disclosed is a process for producing the composition. The process comprises combining a titanium compound, a complexing agent, a solvent, and optionally a cocatalyst. Further disclosed is a process for using the composition which comprises contacting a carbonyl compound, in the presence of the composition, with an alcohol under a condition suitable for esterification, transesterification, polymerization, or combinations thereof.Type: GrantFiled: April 16, 1999Date of Patent: June 27, 2000Assignee: E. I. du Pont de Nemours and CompanyInventors: Donald Edward Putzig, Edward Francis McBride, Hiep Quang Do, James Arthur Trainham, Hermann Ludwig Jaeger, Heiner Schulte
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Patent number: 6063727Abstract: Disclosed are a catalyst for polymerizing olefins containing a solid catalyst component containing titanium, magnesium and halogen as essential components (component (A)); an organic aluminum compound (component (B)); and a silane compound (component (C)) represented by general formula (1) ##STR1## wherein R.sup.1 and R.sup.2 independently represent a straight, branched or cyclic saturated aliphatic hydrocarbon group or a silyl group, a method of preparing polyolefins using the catalyst as well as novel trimethoxysilane compounds represented by the general formula (1) in which R.sup.1 is a straight saturated aliphatic hydrocarbon group having 2 to 10 carbon atoms, and R.sup.2 represents a methyl group. Use of the catalyst enables efficient production of polyolefins having a low molecular weight (MFR>20 (g/10 minutes)), a broad molecular weight distribution (MLMFR/MFR>22) and a high stereoregularity when applied to polymerization of olefins having 3 or more carbon atoms.Type: GrantFiled: June 4, 1997Date of Patent: May 16, 2000Assignee: Japan Polyolefins Co., Ltd.Inventors: Masaki Fushimi, Toshio Fujita, Shintaro Inazawa
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Patent number: 6054542Abstract: An ethylene polymer having small values of Mw/Mn and Mz/Mw, a small proportion of long-chain branches, a high melt tension and a high swell ratio and a process for preparing the same by polymerizing ethylene in the presence of an ethylene polymerization catalyst comprising a solid titanium catalyst component containing titanium, magnesium, halogen and a compound having at least two ether linkages present through plural atoms with an organometallic compound catalyst component.Type: GrantFiled: September 11, 1997Date of Patent: April 25, 2000Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Shin-ichi Kojoh, Mamoru Kioka
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Patent number: 6051524Abstract: A solid, hydrocarbon-insoluble, catalyst component useful in polymerizing olefins containing magnesium, titanium, and halogen further contains an internal electron donor comprising ##STR1## wherein R is selected from C.sub.1 -C.sub.8 alkyl, C.sub.6 -C.sub.9 aryl or C.sub.1 -C.sub.8 alkoxy groups; and wherein X and Y are N-R', O, P(O)(OR'), P(O)R', or S, and R' is selected from hydrogen, C.sub.1 -C.sub.8 alkyl and alkoxy, and C.sub.6 -C.sub.9 aryl groups, provided that up to two Y groups may be CR'.sub.2 groups.Type: GrantFiled: April 22, 1993Date of Patent: April 18, 2000Assignee: BP Amoco CorporationInventors: Nicholas M. Karayannis, Steven A. Cohen, Julie L. Ledermann
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Patent number: 6051526Abstract: An .alpha.-olefin polymerization catalyst which comprises (A) a solid catalyst component obtained by treating a solid product obtained by contacting a compound having an M--O bond (M is the element of the 1st, 2nd, 13th and 14th Groups in the Periodic Table) with an organomagnesium compound in the presence of an electron donor, with an electron donor and successively a halide compound of metal of the 4th to 6th Groups in the Periodic Table, (B) an organoaluminum compound, and (C) an electron donative compound, and a process for producing an .alpha.-olefin polymer polymerizing an .alpha.-olefin with said catalyst.Type: GrantFiled: June 18, 1996Date of Patent: April 18, 2000Assignee: Sumitomo Chemical Company, LimitedInventors: Makoto Satoh, Yasuki Fujiwara, Akio Imai
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Patent number: 6034025Abstract: A method for producing a catalyst for the polymerization or copolymerization of olefins is described. The method includes producing a magnesium compound solution by reacting a magnesium halide compound in the mixture of a cyclic ether and two alcohols with an organosilane compound. The magnesium compound solution may be reacted with a titanium halide compound such that precipitated solid components are formed. These precipitated solid components may be reacted with a titanium compound and an electron donor to produce the polymerization catalyst.Type: GrantFiled: December 11, 1997Date of Patent: March 7, 2000Assignee: Samsung General Chemicals, Co., Ltd.Inventors: Chun-Byung Yang, Mie-Ock Kim
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Patent number: 6034189Abstract: Disclosed is a solid titanium catalyst component for olefin polymerization comprising magnesium, titanium, halogen, and (C) a phthalic diester represented by the following structural formula (i): ##STR1## wherein R is a branched hydrocarbon group of 7 carbon atoms, and two or R may be the same as or different from each other. Also disclosed are a process for preparing the solid titanium catalyst component, an olefin polymerization catalyst containing said solid titanium catalyst component and a process for olefin polymerization using the olefin polymerization catalyst. According to the present invention, the olefin polymer having high stereoregularity can be produced in a prominently high yield per catalyst unit.Type: GrantFiled: April 30, 1996Date of Patent: March 7, 2000Assignee: Mitsui Petrochemical Industries, Ltd.Inventors: Tetsunori Shinozaki, Yasushi Nakayama, Junji Saito, Kenji Sugimura, Mamoru Kioka
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Patent number: 5968865Abstract: A composition containing a magnesium component, a titanium component, a halide and a 1,2-dialkoxybenzene, wherein at least one alkoxy group has at least two carbon atoms, and the manufacture of the composition are taught by the present invention. The compositions are useful as Ziegler-Natta catalysts in the production of olefin polymers.Type: GrantFiled: December 10, 1997Date of Patent: October 19, 1999Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: Stanley Edward Wilson, Robert Converse Brady, III
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Patent number: 5965477Abstract: This invention is directed to a process for the preparation of a supported metallocene catalyst, said process comprising preparing a precursor catalyst material by dissolving a magnesium halide in an electron donor solvent in which the magnesium halide is completely soluble, heating the solution to a temperature in the range of 20.degree. C. to the boiling point of the respective electron donor for a period ranging between 10 to 60 minutes, separately preparing a solution of the metallocene compound into the same electron donor solvent, heating the solution to a temperature in the range of 25.degree. C. to 70.degree. C. for a period ranging between 0.1 to 0.5 hrs., mixing the two solutions to obtain a homogenous solution of catalyst precursor compound, stirring and maintaining this resulting homogenous solution at a temperature in the range of 50.degree. C. to 70.degree. C. for a period of 0.5 to 2 hrs.Type: GrantFiled: May 14, 1997Date of Patent: October 12, 1999Assignee: Council of Scientific & Industrial ResearchInventors: Swaminathan Sivaram, Soumen Sensarma
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Patent number: 5965478Abstract: A solid catalyst component for polymerization of olefins prepared by reacting a titanium halide, a diester of aromatic dicarboxylic acid and a dialkoxymagnesium having a bulk density of at least 0.25 g/ml and an average particle size of 1 to 100 .mu.m. The average rate of temperature rise from the temperature at which the titanium halide is allowed to come in contact with the dialkoxymagnesium to the temperature at which the reaction is initiated is in a range of from 0.5 to 20.degree. C./min. Such catalyst can further comprise an organic aluminum compound and an organic silicon compound. The use of said catalyst makes it possible to efficiently obtain a polyolefin having a high stereoregularity, a high bulk density and excellent particle properties.Type: GrantFiled: August 13, 1997Date of Patent: October 12, 1999Assignee: Toho Titanium Co., Ltd.Inventors: Kenji Goto, Motoki Hosaka, Akira Saito, Tetsuo Ohtsuka
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Patent number: 5962360Abstract: The present invention is directed to a process for the preparation of a solid magnesium halide supported metallocene catalyst having a transition metal selected from the group consisting of IIIB, IVB, VB and VIB of the periodic table, which comprises preparing a slurry of magnesium metal in an electron donor solvent; heating the slurry of magnesium metal to 0.degree. C. to 50.degree. C. for a period of 10 minutes to 4 hr.; adding a dihaloalkane compound to said slurry to obtain a homogeneous solution of a support (solution A); separately preparing a solution of a metallocene compound in the same electron donor solvent as solution A (solution B); heating the solution B to 0.degree. C. to 50.degree. C. for a period ranging between 10 minutes and 1 hr., adding solution B to solution A over a period ranging between 10 minutes to 2 hrs. while maintaining the temperature in the range of 0 to 50.degree. C.Type: GrantFiled: May 14, 1997Date of Patent: October 5, 1999Assignee: Council of Scientific and Industrial ResearchInventors: Swaminathan Sivaram, Soumen Sensarma
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Patent number: 5962361Abstract: A method of making a solid, substantially dry olefin polymerization procatalyst precursor is disclosed whereby a solid precursor containing magnesium and titanium is formed in a slurry or solution, the solid then is separated from the solution and then dried at a temperature above 50.degree. C. for over an hour. Solid, substantially dry olefin polymerization procatalyst precursors made by the method also are disclosed, whereby the precursors are easier to handle, have better flowability, reduced clumpness and provide catalysts that can be used to produce polymers having improved extrudability, less filter clogging, less "talc"-like polymer particles of <10 micron in size and reduced polymer product segregation in storage.Type: GrantFiled: October 14, 1998Date of Patent: October 5, 1999Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventor: Michael Philip Zum Mallen
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Patent number: 5958820Abstract: A process for polymerizing a gaseous conjugated diene by bringing it in contact with a catalyst consisting of a rare earth allyl compound, an organic aluminum compound, an inorganic support and optionally, the same or a different conjugated diene. The resulting polymers possess elevated proportions of cis-1,4 units.Type: GrantFiled: October 2, 1997Date of Patent: September 28, 1999Assignee: Bayer AGInventors: Rudolf Taube, Steffen Maiwald, Thomas Ruhmer, Heike Windisch, Jurgen Giesemann, Gerd Sylvester
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Patent number: 5948869Abstract: Catalytic composition effective in the selective hydrogenation of olefinic double bonds prepared by the reaction between:(A) at least one bis(cyclopentadienyl)Titanium derivative having the general formula (I) (C.sub.5 H.sub.5).sub.2 Ti(R) (R.sub.1) wherein R and R.sub.1, the same or different, are halogens; the above compound (I) being solid or dispersed in one or more non-solvent diluents;(B) at least one organo derivative having general formula (II) M(R.sub.2) (R.sub.3) wherein M is selected from Zinc and Magnesium, and R.sub.2 and R.sub.3, the same or different, are selected from C.sub.1 -C.sub.16 alkyls;(C) at least one modifier.Type: GrantFiled: June 26, 1997Date of Patent: September 7, 1999Assignee: Enichem S.p.A.Inventors: Andrea Vallieri, Claudio Cavallo, Gian Tommaso Viola
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Patent number: 5948872Abstract: A solid titanium catalyst component ?Ia! containing magnesium, halogen, titanium and a compound having at least two ether linkags with a plurality of intermediately existing bonding atoms; a catalyst and a prepolymerized olefin-containing catalyst prepared by using the solid titanium catalyst component ?Ia!; a method for preparing a polyolefin wherein said catalyst or prepolymerized olefin containing catayst is used. A catalyst and a prepolymerized olefin containing catalyst prepared by using a solid titanium catalyst component ?Ib! containing magnesium, halogen, titanium and a specific electron donor (al), and a compound having at least two ether linkags with a plurality of intermediately existing bonding atoms; a method for preparing a polyolefin wherein said catalyst or prepolymerized olefin containing catayst is used.Type: GrantFiled: December 12, 1997Date of Patent: September 7, 1999Assignee: Mitsui Chemicals, Inc.Inventors: Mamoru Kioka, Tetsunori Shinozaki
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Patent number: 5922631Abstract: Olefin polymerization catalysts are described that comprise the reaction product of (a) a metallocene and/or a Ziegler-Natta catalyst compound (TICl.sub.4, etc.,) and (b) a liquid clathrate composition formed from (i) an aluminoxane, (ii) an organic, inorganic or organometallic compound, and (iii) an aromatic solvent. These liquid clathrates are obtained by the reaction, in aromatic solvents, of aluminoxanes such as, methylaluminoxane, with organic, inorganic or organometallic compounds that form stable clathrates with the aluminoxane and the solvent.Type: GrantFiled: April 18, 1997Date of Patent: July 13, 1999Assignee: Albemarle CorporationInventor: Samuel A. Sangokoya
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Patent number: 5912202Abstract: A method for preparing an activated catalyst composition comprising a single site catalyst precursor and an activating cocatalyst, which comprises contacting outside of a polymerization reactor a single site catalyst precursor with an activating cocatalyst before, during, or after contacting the single site catalyst precursor with a weakly coordinating electron donor such as 1-hexene.Type: GrantFiled: January 10, 1997Date of Patent: June 15, 1999Assignee: Union Carbide Chemicals & Plastics Technology CorporationInventors: John Henry Oskam, Thomas Henry Peterson, David James Schreck, Purna Chand Sishta, Timothy Todd Wenzel, Gregory Todd Whiteker, Clark Curtis Williams
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Patent number: 5902765Abstract: Solid catalyst components for olefin polymerization which comprise a solid carrier components comprising a solid substance having the general formulaMgX.sub.2.(E).sub.n ( 1)wherein X is a halogen atom, E is a monoether compound and n is 0.01.about.4, at least a portion of said E being replaced by an eletron donative compound different from said monoether compound (E), and a titanium compound and these catalyst components can produce an olefin polymer having a high stereoregularity in a high polymer yield per unit of a catalyst component in olefin polymerization.Type: GrantFiled: February 14, 1997Date of Patent: May 11, 1999Assignee: Japan Polyolefins Co., Ltd.Inventors: Hirotoshi Takahashi, Yasushi Kuroda, Masaki Fushimi, Shintaro Inazawa
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Patent number: 5891817Abstract: The present invention provides a catalyst system that exhibits unprecedented catalyst efficiencies and control of desired properties in the polymer product. The catalyst system includes a new generation titanium catalyst in combination with an electron donor described by the formula: ##STR1## wherein R.sub.1 is an alkyl group containing a primary carbon atom attached to the silicon atom; R.sub.2 and R.sub.3 are alkyl or aryl groups; and R.sub.4 is an alkyl group with a primary carbon atom attached to the silicon atom; R.sub.1 and R.sub.4 are the same or different. R.sub.1 and R.sub.4 are preferably chosen from the group consisting of n-propyl, n-butyl and methyl; most preferably n-propyl and n-butyl with R.sub.1 and R.sub.4 being the same or, alternatively, most preferably, R.sub.1 is methyl and R.sub.4 is C.sub.3 or higher. The system has a catalyst efficiency of over 30 kg/g-cat.multidot.h as the Si/Ti mole ratio varies from 4-20 in the system. The system easily achieves efficiencies over 30 kg/g-cat.Type: GrantFiled: June 7, 1995Date of Patent: April 6, 1999Assignee: Fina Technology, Inc.Inventors: Edwar S. Shamshoum, David John Rauscher
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Patent number: 5869418Abstract: Olefins or mixtures of olefins, particularly propene or mixtures of propene advantageously with ethene, can be polymerized using a Ziegler-Natta catalyst system containing, besides a transition-metal-based procatalyst and cocatalyst which is an organometallic compound, a compound particularly suited for controlling the stereospecificity of the produced polymer. Such a compound called an external donor may also have other effects. By using an acetal derivative of an aldehyde that has two ether groups for this purpose, advantageously selected from the group of dialkoxyphenylalkanes, e.g., dimethoxyphenylpropane, a good stereospecificity of the product is attained combined with the high hydrogen sensitivity of the catalyst system, whereby the use of hydrogen as the chain transfer agent offers an easy control method of the molecular weight of the product by means of adjusting the amount of hydrogen available in the polymerization reaction.Type: GrantFiled: November 7, 1996Date of Patent: February 9, 1999Assignee: Borealis Holding A/SInventors: Eero Iiskola, Paivi L. Pitkanen, Timo Leinonen, Jukka Tulisalo, Mika Harkonen, Ann Britt Bjaland, Tarja Soderberg, Pirjo Jaaskelainen
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Patent number: 5866088Abstract: Disclosed is a process for preparing an anhydrous magnesium halide solution, comprising a step of distilling water off from an oxygen-containing organic solvent solution of hydrous magnesium halide containing at least calcium as an impurity, to prepare an oxygen-containing organic solvent solution of anhydrous magnesium halide, wherein a potassium compound is added in said step to precipitate calcium and potassium, followed by removing the calcium and potassium. According to this process, an anhydrous magnesium halide solution scarcely containing calcium can be prepared from hydrous magnesium halide containing calcium as an impurity. Also disclosed is a process for preparing a solid titanium catalyst component for olefin polymerization, comprising contacting the anhydrous magnesium halide solution obtained by the above process with a liquid titanium compound to precipitate a solid titanium catalyst component.Type: GrantFiled: March 28, 1997Date of Patent: February 2, 1999Assignee: Mitsui Chemicals, Inc.Inventors: Yoshinao Itoh, Masayuki Takeda