Ether Patents (Class 502/126)
  • Patent number: 6323298
    Abstract: There are provided a propylene-based polymer characterized in that (1) the xylene-extraction insoluble portion (XI) is 99.0 wt % or greater, (2) the isotactic pentad ratio (IP) is 98.0% or greater as measured by 13C nuclear magnetic resonance spectroscopy, (3) the isotactic average chain length (N) is 500 or greater, and (4) the total amount of each of the fractions obtained by column separation of the xylene insolubles whose average chain length (Nf) is 800 or greater accounts for 10 wt % or more of the entirety, and a method for its production, as well as a propylene-based polymer composition prepared by combining with this propylene-based polymer at least a nucleating agent in the range of 0.05-15 wt %. In addition, there are provided a polymerization catalyst component allowing the production of such a propylene-based polymer, and a method for its production.
    Type: Grant
    Filed: March 6, 2000
    Date of Patent: November 27, 2001
    Assignee: Showa Denko K.K.
    Inventors: Hisayoshi Yanagihara, Kazuyuki Watanabe, Satoshi Iwamoto, Hirotoshi Takahashi, Kazuharu Itoh
  • Publication number: 20010044375
    Abstract: Olefin polymerization catalysts are formed from:
    Type: Application
    Filed: June 12, 2001
    Publication date: November 22, 2001
    Inventors: Tetsunori Shinozaki, Mamoru Kioka
  • Patent number: 6300273
    Abstract: The present invention relates to catalysts for the polymerization of ethylene and its mixtures with olefins CH2═CHRVIII, comprising the reaction product of a solid catalyst component containing Ti, Mg and halogen, an alkyl-Al compound and a particular electron donor compound selected from the compounds containing at least two oxygen atoms bonded to different carbon atoms and selected by standard tests of reactivity with triethyl-Al and MgCl2 compounds. The catalyst of the invention are used in processes for the (co)polymerization of ethylene to prepare (co)polymers having narrow molecular weight distribution (MWD).
    Type: Grant
    Filed: June 12, 1997
    Date of Patent: October 9, 2001
    Assignee: Basell Technology Company B.V.
    Inventors: Mario Sacchetti, Illaro Cuffiani
  • Publication number: 20010025006
    Abstract: The present invention relates to a catalyst system for the (co)polymerization of propylene consisting of the following components:(A) a solid catalyst component comprising titanium, magnesium, halogen and a 1,3-diether; (B) an organic aluminum compound; and optionally (C) an organic silicon compound. In comparison with the prior art, stereospecificity of the polymer prepared by using the catalyst system of this invention even containing no external electron-donor is greater than 99%. Also, the activity of the catalyst system and hydrogen gas adjustability on the molecular weight of the polymer do not significantly decrease.
    Type: Application
    Filed: December 6, 2000
    Publication date: September 27, 2001
    Inventors: Mingzhi Gao, Jian Zhou, Yun Zhao, Zhulan Li, Yantao Yang, Juxiu Yang, Weihua Feng
  • Patent number: 6294497
    Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH2═CHR in which R is hydrogen or a hydrocarbyl radical with 1-12 carbon atoms, comprising a titanium compound, having at least a Ti-halogen bond and an electron donor compound supported on a Mg halide, in which said electron donor compound is selected from esters of malonic acids of formula (I): wherein R1 is H or a C1-C20 linear or branched alkyl, alkenyl, cycloalkyl, aryl, arylalkyl or alkylaryl group; R2 is a C1-C20 linear or branched alkyl, alkenyl, cycloalkyl, aryl, arylalkyl or alkylaryl group; R3 and R4 the same or different are C4-C20 linear or branched alkyl, alkylcycloalkyl, primary arylalkyl or primary alkylaryl. Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give high yields and polymers having high insolubility in xylene.
    Type: Grant
    Filed: June 9, 1998
    Date of Patent: September 25, 2001
    Assignee: Montell Technology Company bv
    Inventors: Giampiero Morini, Giulio Balbontin, John Chadwick, Antonio Cristofori, Enrico Albizzati
  • Publication number: 20010023231
    Abstract: The present invention relates to components of catalysts for the polymerization of olefins comprising a metallocene compound and a magnesium halide which have particular values of porosity and surface area. In particular the components of the invention have surface area (BET) greater than about 50 m2/g, porosity (BET) greater than about 0.15 cm3/g and porosity (Hg) greater than 0.3 cm3/g, with the proviso that when the surface area is less than about 150 m2/g, the porosity (Hg) is less than about 1.5 cm3/g. The components of the invention are particularly suitable for the preparation of catalysts for the gas-phase polymerization of &agr;-olefins.
    Type: Application
    Filed: September 10, 1997
    Publication date: September 20, 2001
    Inventors: MARIO SACCHETTI, STEFANO PASQUALI, GABRIELE GOVONI
  • Publication number: 20010018394
    Abstract: A composition comprising (i) a supported or unsupported magnesium/titanium based catalyst precursor including an electron donor and (ii) a lanthanide catalyst precursor represented by the following formula: CpaLnRbbLc wherein Cp is a cyclopentadienyl or substituted cyclopentadienyl ligand; Ln is a lanthanide metal; Rb is a hydride, alkyl, silyl, halide, or aryl group; L is an electron donor; a+b is the valence of the lanthanide metal; and c is a sufficient amount of electron donor to stabilize the lanthanide metal.
    Type: Application
    Filed: April 9, 2001
    Publication date: August 30, 2001
    Inventor: Donna Marie Brown
  • Patent number: 6281301
    Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins CH2═CHR in which R is hydrogen or a hydrocarbyl radical with 1-12 carbon atoms, comprising a titanium compound, having at least a Ti-halogen bond and an electron donor compound supported on a Mg halide, in which said electron donor compound is selected from esters of malonic acids of formula (I): wherein R1 is a C1-C20 linear or branched alkyl, C3-C20 alkenyl, C3-C20 cycloalkyl, C6-C20 aryl, arylalkyl or alkylaryl group; R2 is a C1-C20 linear alkyl, C3-C20 linear alkenyl, C6-C20 aryl, arylalkyl or alkylaryl group; R3 and R4 are independently selected from the group consisting of C1-C3 alky, cyclopropyl, with the proviso that when R1 is C1-C4 linear or branched alkyl or alkenyl, R2 is different from R1. Said catalyst components when used in the polymerization of olefins, and in particular of propylene, are capable to give high yields and polymers having high insolubility in xylene.
    Type: Grant
    Filed: June 9, 1998
    Date of Patent: August 28, 2001
    Assignee: Montell Technology Company bv
    Inventors: Giampiero Morini, Giulio Balbontin, John Chadwick, Antonio Cristofori, Enrico Albizzati
  • Patent number: 6274529
    Abstract: A catalytic system with an increased activity for the (co)polymerization of alpha-olefins comprises a catalyst of the metallocene type, which is capable of polymerizing olefins without aluminoxane, and a weak coordinating compound, which, when used in a polymerization process, enables a higher productivity than an analogous process carried out with the metallocene type catalyst per se.
    Type: Grant
    Filed: October 22, 1996
    Date of Patent: August 14, 2001
    Assignee: Enichem S.p.A.
    Inventors: Roberto Fusco, Luca Longo, Antonio Proto, Diego Vigliarolo, Gianfranco Guglielmetti, Liliana Gila
  • Patent number: 6271167
    Abstract: Disclosed are a catalyst for polymerizing olefins containing a solid catalyst component containing titanium, magnesium and halogen as essential components (component (A)); an organic aluminum compound (component (B)); and a silane compound (component (C)) represented by general formula (1) wherein R1 and R2 independently represent a straight, branched or cyclic saturated aliphatic hydrocarbon group or a silyl group, a method of preparing polyolefins using the catalyst as well as novel trimethoxysilane compounds represented by the general formula (1) in which R1 is a straight saturated aliphatic hydrocarbon group having 2 to 10 carbon atoms, and R2 represents a methyl group. Use of the catalyst enables efficient production of polyolefins having a low molecular weight (MFR>20 (g/10 minutes)), a broad molecular weight distribution (MLMFR/MFR>22) and a high stereoregularity when applied to polymerization of olefins having 3 or more carbon atoms.
    Type: Grant
    Filed: January 5, 2000
    Date of Patent: August 7, 2001
    Assignee: Japan Polyolefins Co., Ltd.
    Inventors: Masaki Fushimi, Toshio Fujita, Shintaro Inazawa
  • Patent number: 6271166
    Abstract: Olefin polymerization catalysts are formed from: (I-1) a contact product obtained by contacting (A) a solid titanium catalyst component, (B) an organometallic compound catalyst component, and (C) a specific organosilicon compound, (II-1) (D) a specific polyether compound and, optionally, (III) an organometallic compound catalyst component; or (I-2) a contact product obtained by contacting (A) a solid titanium catalyst component, (B) an organometallic compound catalyst component, and (D) a specific polyether compounds, (II-2) (C) a specific organosilicon compound, and, optionally, (III) an organometallic compound catalyst component; or the contact product (I-1) or (I-2) may be replaced by one which is obtained by prepolymerizing an olefin of 2 or more carbon atoms in the presence of the catalyst components for the contact product (I-1) or (I-2).
    Type: Grant
    Filed: October 16, 1996
    Date of Patent: August 7, 2001
    Assignee: Mitsui Chemicals Inc
    Inventors: Tetsunori Shinozaki, Mamoru Kioka
  • Patent number: 6248685
    Abstract: A method of making a catalyst suitable for the polymerization of olefins includes the steps of mixing an ether having a total number of carbon atoms equal to or greater than 8, with hydrated magnesium chloride, to produce partially activated magnesium chloride; mixing an alkyl aluminum with the partially activated magnesium chloride to form unwashed activated magnesium chloride; and washing the activated magnesium chloride with an inert saturated hydrocarbon liquid, to obtain an activated magnesium chloride-containing slurry. A plurality of alcohols are mixed with the activated magnesium chloride-containing slurry to form an activated magnesium chloride/alcohol complex. Titanium tetrachloride is mixed with the activated magnesium chloride/alcohol complex, to form a magnesium chloride supported titanium catalyst.
    Type: Grant
    Filed: April 1, 1999
    Date of Patent: June 19, 2001
    Assignee: Sasol Technology PTY Limited
    Inventors: Dawid Johannes Joubert, Ignatius Hendrik Potgieter, Ioan Tincul
  • Patent number: 6228961
    Abstract: The invention relates to alkoxysilacycloalkanes, to the process for their preparation and to their use in the polymerization of olefins. The introduction of these alkoxysilacycloalkanes into the olefin polymerization environment makes it possible to raise the heptane-insolubles content of the polymer finally formed.
    Type: Grant
    Filed: September 19, 1996
    Date of Patent: May 8, 2001
    Assignee: ELF Atochem S.A.
    Inventors: Claude Grison, Valerie Barthel, Philippe Coutrot, Jean-Michel Brusson, Claude Brun, Corinne Meynard
  • Patent number: 6221801
    Abstract: The present invention relates to a solid catalyst component for the polymerization of olefins, making it possible to obtain polymers or copolymers exhibiting a high Mz/Mw, generally higher than 3, and a high Mw/Mn, generally higher than 5.5. In the solid component according to the invention, titanium is present in a proportion of at least 2.5% by weight and a diester of phthalic acid is present in a proportion of less than 7% by weight.
    Type: Grant
    Filed: December 15, 1995
    Date of Patent: April 24, 2001
    Assignee: Appryl S.N.C.
    Inventors: Jean-Michel Brusson, Laurent Duranel
  • Patent number: 6221986
    Abstract: A process for producing light alpha olefins by ethylene oligomerisation in contact with a catalyst produced by mixing a zirconium compound with an organic compound selected from the group formed by acetals and ketals, with an aluminum hydrocarbyl compound selected from the group formed by chlorine-containing or bromine-containing aluminum hydrocarbyl compounds and with an aluminum hydrocarbyl compound selected from tris-(hydrocarbyl)-aluminum compounds.
    Type: Grant
    Filed: June 27, 2000
    Date of Patent: April 24, 2001
    Assignee: Institut Francais du Petrole
    Inventors: Dominique Commereuc, Serge Boivineau, François Hugues, Lucien Saussine
  • Patent number: 6187883
    Abstract: The present invention relates to a solid catalyst component for &agr;-olefin polymerization having a narrow particle size distribution of not less than 6.0 in terms of the value of N in a Rosin-Rammler function of particle size distribution and giving a catalytic activity of not less than 10,000 ((g-polymer produced/g-solid catalyst component)/hour) in polymerization. The catalyst component is obtained by a process which comprises reducing a titanium compound with an organomagnesium compound in the presence of an organosilicon compound and an ester to obtain a solid product, then treating the solid product with: (a) a mixture of titanium tetrachloride and an ether, (b) an organic acid halide, and (c) a mixture of titanium tetrachloride and an ether optionally containing an ester.
    Type: Grant
    Filed: August 13, 1997
    Date of Patent: February 13, 2001
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Makoto Satoh, Teruyoshi Kiyota, Akio Imai
  • Patent number: 6184328
    Abstract: There are provided a propylene-based polymer characterized in that (1) the xylene-extraction insoluble portion (XI) is 99.0 wt % or greater, (2) the isotactic pentad ratio (IP) is 98.0% or greater as measured by 13C nuclear magnetic resonance spectroscopy, (3) the isotactic average chain length (N) is 500 or greater, and (4) the total amount of each of the fractions obtained by column separation of the xylene insolubles whose average chain length (Nf) is 800 or greater accounts for 10 wt % or more of the entirety, and a method for its production, as well as a propylene-based polymer composition prepared by combining with this propylene-based polymer at least a nucleating agent in the range of 0.05-15 wt %. In addition, there are provided a polymerization catalyst component allowing the production of such a propylene-based polymer, and a method for its production.
    Type: Grant
    Filed: December 8, 1998
    Date of Patent: February 6, 2001
    Assignee: Showa Denko Kabushiki Kaisha
    Inventors: Hisayoshi Yanagihara, Kazuyuki Watanabe, Satoshi Iwamoto, Hirotoshi Takahashi, Kazuharu Itoh
  • Patent number: 6174971
    Abstract: A new synthesis of a Ziegler-Natta catalyst uses a multi-step preparation which includes treating a soluble magnesium compound with successively stronger chlorinating-titanating reagents. The catalyst may be used in polymerization of olefins, particularly ethylene, to produce a polymer with low amount of fines, large average fluff particle size and narrow molecular weight distribution. The catalyst has high activity and good hydrogen response.
    Type: Grant
    Filed: January 28, 1997
    Date of Patent: January 16, 2001
    Assignee: Fina Technology, Inc.
    Inventors: Hong Chen, Tim J. Coffy, Edwar S. Shamshoum
  • Patent number: 6166170
    Abstract: A catalyst composition is disclosed. The composition comprises a titanium compound, a complexing agent, hypophosphorous acid or its metal salt, water and optionally a solvent. The complexing agent can be hydroxycarboxylic acid, alkanolamines, aminocarboxylic acids, or combinations of two or more thereof. The solvent can be water, ethanol, propanol, isopropanol, butanol, ethylene glycol, propylene glycol, isopropylene glycol, butylene glycol, 1-methyl propylene glycol, pentylene glycol, or combinations of two or more thereof. The titanium compound can be combined with a zirconium compound. Also disclosed is a process for using the composition for producing an ester or a polyester. The process comprises contacting a carbonyl compound, in the presence of the composition, with an alcohol under a condition suitable for esterification, transesterification, polymerization, or combinations of two or more thereof.
    Type: Grant
    Filed: December 2, 1999
    Date of Patent: December 26, 2000
    Assignee: E. I. du Pont de Nemours and Company
    Inventor: Donald Edward Putzig
  • Patent number: 6166154
    Abstract: The invention relates to a process for the polymerization of olifins in the presence of an activated catalyst composition comprising a single site catalyst precursor and an activating cocatalyst, which comprises contacting outside of a polymerization reactor a single site catalyst precursor with an activating cocatalyst before, during, or after contacting the single site catalyst precursor with a weakly coordinating electron donor that does not substantially polymerize during either contacting.
    Type: Grant
    Filed: May 15, 1999
    Date of Patent: December 26, 2000
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: John Henry Oskam, Thomas Henry Peterson, David James Schreck, Purna Chand Sishta, Timothy Todd Wenzel, Gregory Todd Whiteker, Clark Curtis Williams
  • Patent number: 6156690
    Abstract: The present invention provides a solid catalyst component for polymerization of olefins obtained by allowing a solid component and an alcohol to come in contact with each other, wherein the solid component is prepared by allowing a magnesium compound, a titanium compound and an electron donor compound to come in contact with each other, and also provides a catalyst for polymerization of olefins made of the solid catalyst component, an organic aluminum compound represented by the general formula R.sup.1.sub.p AlQ.sub.3-p and an organic silicon compound represented by the general formula R.sup.2.sub.q Si(OR.sup.3).sub.4-q. By using the catalysts in a polymerization of olefins, polyolefins excellent in stereoregularity can be obtained in high yield.
    Type: Grant
    Filed: February 25, 1999
    Date of Patent: December 5, 2000
    Assignee: Toho Titanium Co., Ltd.
    Inventor: Motoki Hosaka
  • Patent number: 6143684
    Abstract: The invention relates to solid catalyst components for the polymerization of olefins CH.sub.2 .dbd.CHR, in which R is hydrogen or a hydrocarbyl radical with 1-12 carbon atoms, comprising Ti, Mg, halogen and an electron donor compound selected from cyanoesters of formula (1): ##STR1## wherein R.sub.1 is a C.sub.1 -C.sub.20 linear or branched alkyl, alkenyl, cycloalkyl, cycloalkylalkyl, alkylcycloalkyl, aryl, arylalkyl or alkylaryl group; n is 0, 1, 2 or 3; R.sub.2, R.sub.3, R.sub.4 and R.sub.5 are independently selected from hydrogen or C.sub.1 -C.sub.20 linear or branched alkyl, alkenyl, cycloalkyl, cycloalkylalkyl, alkylcycloalkyl, aryl, arylalkyl or alkylaryl groups; two or more of R.sub.2 and R.sub.3, and R.sub.4 and R.sub.5, can be joined to form a cycle. Said catalyst components when used in the polymerization of olefins are characterized by an excellent response to hydrogen and capability to produce polymers with broad Molecular Weight Distribution.
    Type: Grant
    Filed: September 3, 1998
    Date of Patent: November 7, 2000
    Assignee: Montell Technology Company B.V.
    Inventors: Giampiero Morini, Yuri V. Gulevich, Giulio Balbontin
  • Patent number: 6130180
    Abstract: An aminosilane of the formula: ##STR1## where R.sub.1 is a linear or branched C.sub.1-22 alkyl or C.sub.3-22 cycloalkyl, which may be substituted with at least one halogen atom; R.sub.2 is a bis(linear or branched C.sub.1-22 alkyl or C.sub.3-22 cycloalkyl)amino, a substituted piperidinyl, a substituted pyrrolidinyl, decahydroquinolinyl, 1,2,3,4-tetrahydroquinolinyl or 1,2,3,4-tetrahydroisoquinolinyl, with the substituent selected from the group consisting of C.sub.1-8 alkyl, pheny. C.sub.1-8 linear or branched alkylsubstituted phenyl and trimethylsilyl, with the proviso that when the substituent is C.sub.1-8 alkyl, there must be at least two such substituent groups present and R.sub.1 must contain halogen; and R.sub.3 is a linear or branched C.sub.1-8 alkyl or C.sub.3-8 cycloalkyl.
    Type: Grant
    Filed: December 23, 1997
    Date of Patent: October 10, 2000
    Assignee: Montell North America Inc.
    Inventors: Constantine A. Stewart, Eric J. Evain
  • Patent number: 6127304
    Abstract: The present invention relates to MgCl.sub.2.mROH.nH.sub.2 O adducts, where R is a C.sub.1 -C.sub.10 alkyl, 2.ltoreq.m.ltoreq.4.2, 0.ltoreq.n.ltoreq.0.7, characterized by an X-ray diffraction spectrum in which, in the range of 2.theta. diffraction angles between 5.degree. and 15.degree., the three main diffraction lines are present at diffraction angles 2.theta. of 8.8.+-.0.2.degree., 9.4.+-.0.2.degree. and 9.8.+-.0.2.degree., the most intense diffraction lines being the one at 2.theta.=8.8.+-.0.2.degree., the intensity of the other two diffraction lines being at least 0.2 times the intensity of the most intense diffraction line. Catalyst components obtained from the adducts of the present invention are capable to give catalysts for the polymerization of olefins characterized by enhanced activity and stereospecificity with respect to the catalysts prepared from the adducts of the prior art.
    Type: Grant
    Filed: March 30, 1998
    Date of Patent: October 3, 2000
    Assignee: Montell technology Company bv
    Inventors: Mario Sacchetti, Gabriele Govoni, Anna Fait
  • Patent number: 6127303
    Abstract: A catalyst system for polymerizing olefins is obtainable from (A) a solid component containing (A) magnesium, titanium and halogen and an electron donative compound which is an ether or ester; (B) an organoaluminum compound, and (C) at least two electron donative compounds, including an (.alpha.) and (.beta.) compound, wherein the total amount (C) compounds is 0.01 to 1 mole per mole of (B).
    Type: Grant
    Filed: July 28, 1997
    Date of Patent: October 3, 2000
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Takeshi Ebara, Koji Mizunuma, Toshio Sasaki, Kazuki Wakamatsu, Junichi Kimura, Yoichi Obata
  • Patent number: 6124507
    Abstract: Novel compositions of the structure ##STR1## wherein R.sup.1 and R.sup.2 are each an alkoxy group which may be the same or different and have from one to ten carbon atoms, and R.sup.3 -R.sup.6 are each individually, hydrogen, hydrocarbyl, hydrocarboxy, nitro, a silyl group or a halogen, with the provisos that if either R.sup.1 or R.sup.2 are methoxy, then at least one of R.sup.3 -R.sup.6 is not hydrogen, if R.sup.1 and R.sup.2 are both ethoxy, then at least one of R.sup.3 -R.sup.6 is not hydrogen, and R.sup.1 and R.sup.2 cannot both be methoxy, are taught herein, which may be used as electron donors, either internal or external, for catalysts used in the polymerization of olefins.
    Type: Grant
    Filed: December 10, 1997
    Date of Patent: September 26, 2000
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Stanley Edward Wilson, Robert Converse Brady, III
  • Patent number: 6124412
    Abstract: The present invention relates to a new olefin polymerization catalyst composition, and methods of preparing and methods of using the catalysts to polymerize various olefinic monomers in either gas or slurry phase reactions. The principal advance over the previous art of record involves using alumoxanes or combinations of alumoxanes as catalyst preactivators. Polymers prepared from these catalysts posses productivity increased as high as 40 percent. At the same time, the bulk density remains relatively constant. Additionally, the total amount of cocatalyst species needed to effectively practice the invention is relatively low.
    Type: Grant
    Filed: December 29, 1997
    Date of Patent: September 26, 2000
    Assignee: Saudi Basic Industries Corporation
    Inventors: Abdulmalik Bin-Taleb, Raju Raghavan, Abdulwhab Al-Sadoon
  • Patent number: 6103654
    Abstract: A catalytic composition for the production of light alpha olefins by ethylene oligomerisation is produced by mixing a zirconium compound with an organic compound selected from the group formed by acetals and ketals, with an aluminium hydrocarbyl compound selected from the group formed by chlorine-containing or bromine-containing aluminium hydrocarbyl compounds and with an aluminium hydrocarbyl compound selected from tris-(hydrocarbyl)-aluminium compounds. Addition of a tris-(hydrocarbyl)-aluminium compound greatly increases the activity. A process for producing light alpha olefins by ethylene oligomerisation is also claimed.
    Type: Grant
    Filed: February 25, 1998
    Date of Patent: August 15, 2000
    Assignee: Institut Francais du Petrole
    Inventors: Dominique Commereuc, Serge Boivineau, Fran.cedilla.ois Hugues, Lucien Saussine
  • Patent number: 6103658
    Abstract: Methods for preparing olefin polymers, and catalysts for preparing olefin polymers are disclosed. The polymers can be prepared by contacting the corresponding monomers with a Group 8-10 transition metal catalyst. The polymers are suitable for processing in conventional extrusion processes, and can be formed into high barrier sheets or films, or low molecular weight resins for use in synthetic waxes in wax coatings or as emulsions.
    Type: Grant
    Filed: October 22, 1998
    Date of Patent: August 15, 2000
    Assignee: Eastman Chemical Company
    Inventors: Peter Borden Mackenzie, Leslie Shane Moody, Christopher Moore Killian, James Allen Ponasik, Jr., Jason Patrick McDevitt, Gino Georges Lavoie
  • Patent number: 6080834
    Abstract: A catalyst composition is disclosed. The composition comprises a titanium compound, a complexing agent, a solvent, and optionally a cocatalyst. The cocatalyst can be a cobalt/aluminum catalyst, an antimony compound, or combinations thereof. Also disclosed is a process for producing the composition. The process comprises combining a titanium compound, a complexing agent, a solvent, and optionally a cocatalyst. Further disclosed is a process for using the composition which comprises contacting a carbonyl compound, in the presence of the composition, with an alcohol under a condition suitable for esterification, transesterification, polymerization, or combinations thereof.
    Type: Grant
    Filed: April 16, 1999
    Date of Patent: June 27, 2000
    Assignee: E. I. du Pont de Nemours and Company
    Inventors: Donald Edward Putzig, Edward Francis McBride, Hiep Quang Do, James Arthur Trainham, Hermann Ludwig Jaeger, Heiner Schulte
  • Patent number: 6063727
    Abstract: Disclosed are a catalyst for polymerizing olefins containing a solid catalyst component containing titanium, magnesium and halogen as essential components (component (A)); an organic aluminum compound (component (B)); and a silane compound (component (C)) represented by general formula (1) ##STR1## wherein R.sup.1 and R.sup.2 independently represent a straight, branched or cyclic saturated aliphatic hydrocarbon group or a silyl group, a method of preparing polyolefins using the catalyst as well as novel trimethoxysilane compounds represented by the general formula (1) in which R.sup.1 is a straight saturated aliphatic hydrocarbon group having 2 to 10 carbon atoms, and R.sup.2 represents a methyl group. Use of the catalyst enables efficient production of polyolefins having a low molecular weight (MFR>20 (g/10 minutes)), a broad molecular weight distribution (MLMFR/MFR>22) and a high stereoregularity when applied to polymerization of olefins having 3 or more carbon atoms.
    Type: Grant
    Filed: June 4, 1997
    Date of Patent: May 16, 2000
    Assignee: Japan Polyolefins Co., Ltd.
    Inventors: Masaki Fushimi, Toshio Fujita, Shintaro Inazawa
  • Patent number: 6054542
    Abstract: An ethylene polymer having small values of Mw/Mn and Mz/Mw, a small proportion of long-chain branches, a high melt tension and a high swell ratio and a process for preparing the same by polymerizing ethylene in the presence of an ethylene polymerization catalyst comprising a solid titanium catalyst component containing titanium, magnesium, halogen and a compound having at least two ether linkages present through plural atoms with an organometallic compound catalyst component.
    Type: Grant
    Filed: September 11, 1997
    Date of Patent: April 25, 2000
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Shin-ichi Kojoh, Mamoru Kioka
  • Patent number: 6051524
    Abstract: A solid, hydrocarbon-insoluble, catalyst component useful in polymerizing olefins containing magnesium, titanium, and halogen further contains an internal electron donor comprising ##STR1## wherein R is selected from C.sub.1 -C.sub.8 alkyl, C.sub.6 -C.sub.9 aryl or C.sub.1 -C.sub.8 alkoxy groups; and wherein X and Y are N-R', O, P(O)(OR'), P(O)R', or S, and R' is selected from hydrogen, C.sub.1 -C.sub.8 alkyl and alkoxy, and C.sub.6 -C.sub.9 aryl groups, provided that up to two Y groups may be CR'.sub.2 groups.
    Type: Grant
    Filed: April 22, 1993
    Date of Patent: April 18, 2000
    Assignee: BP Amoco Corporation
    Inventors: Nicholas M. Karayannis, Steven A. Cohen, Julie L. Ledermann
  • Patent number: 6051526
    Abstract: An .alpha.-olefin polymerization catalyst which comprises (A) a solid catalyst component obtained by treating a solid product obtained by contacting a compound having an M--O bond (M is the element of the 1st, 2nd, 13th and 14th Groups in the Periodic Table) with an organomagnesium compound in the presence of an electron donor, with an electron donor and successively a halide compound of metal of the 4th to 6th Groups in the Periodic Table, (B) an organoaluminum compound, and (C) an electron donative compound, and a process for producing an .alpha.-olefin polymer polymerizing an .alpha.-olefin with said catalyst.
    Type: Grant
    Filed: June 18, 1996
    Date of Patent: April 18, 2000
    Assignee: Sumitomo Chemical Company, Limited
    Inventors: Makoto Satoh, Yasuki Fujiwara, Akio Imai
  • Patent number: 6034025
    Abstract: A method for producing a catalyst for the polymerization or copolymerization of olefins is described. The method includes producing a magnesium compound solution by reacting a magnesium halide compound in the mixture of a cyclic ether and two alcohols with an organosilane compound. The magnesium compound solution may be reacted with a titanium halide compound such that precipitated solid components are formed. These precipitated solid components may be reacted with a titanium compound and an electron donor to produce the polymerization catalyst.
    Type: Grant
    Filed: December 11, 1997
    Date of Patent: March 7, 2000
    Assignee: Samsung General Chemicals, Co., Ltd.
    Inventors: Chun-Byung Yang, Mie-Ock Kim
  • Patent number: 6034189
    Abstract: Disclosed is a solid titanium catalyst component for olefin polymerization comprising magnesium, titanium, halogen, and (C) a phthalic diester represented by the following structural formula (i): ##STR1## wherein R is a branched hydrocarbon group of 7 carbon atoms, and two or R may be the same as or different from each other. Also disclosed are a process for preparing the solid titanium catalyst component, an olefin polymerization catalyst containing said solid titanium catalyst component and a process for olefin polymerization using the olefin polymerization catalyst. According to the present invention, the olefin polymer having high stereoregularity can be produced in a prominently high yield per catalyst unit.
    Type: Grant
    Filed: April 30, 1996
    Date of Patent: March 7, 2000
    Assignee: Mitsui Petrochemical Industries, Ltd.
    Inventors: Tetsunori Shinozaki, Yasushi Nakayama, Junji Saito, Kenji Sugimura, Mamoru Kioka
  • Patent number: 5968865
    Abstract: A composition containing a magnesium component, a titanium component, a halide and a 1,2-dialkoxybenzene, wherein at least one alkoxy group has at least two carbon atoms, and the manufacture of the composition are taught by the present invention. The compositions are useful as Ziegler-Natta catalysts in the production of olefin polymers.
    Type: Grant
    Filed: December 10, 1997
    Date of Patent: October 19, 1999
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: Stanley Edward Wilson, Robert Converse Brady, III
  • Patent number: 5965477
    Abstract: This invention is directed to a process for the preparation of a supported metallocene catalyst, said process comprising preparing a precursor catalyst material by dissolving a magnesium halide in an electron donor solvent in which the magnesium halide is completely soluble, heating the solution to a temperature in the range of 20.degree. C. to the boiling point of the respective electron donor for a period ranging between 10 to 60 minutes, separately preparing a solution of the metallocene compound into the same electron donor solvent, heating the solution to a temperature in the range of 25.degree. C. to 70.degree. C. for a period ranging between 0.1 to 0.5 hrs., mixing the two solutions to obtain a homogenous solution of catalyst precursor compound, stirring and maintaining this resulting homogenous solution at a temperature in the range of 50.degree. C. to 70.degree. C. for a period of 0.5 to 2 hrs.
    Type: Grant
    Filed: May 14, 1997
    Date of Patent: October 12, 1999
    Assignee: Council of Scientific & Industrial Research
    Inventors: Swaminathan Sivaram, Soumen Sensarma
  • Patent number: 5965478
    Abstract: A solid catalyst component for polymerization of olefins prepared by reacting a titanium halide, a diester of aromatic dicarboxylic acid and a dialkoxymagnesium having a bulk density of at least 0.25 g/ml and an average particle size of 1 to 100 .mu.m. The average rate of temperature rise from the temperature at which the titanium halide is allowed to come in contact with the dialkoxymagnesium to the temperature at which the reaction is initiated is in a range of from 0.5 to 20.degree. C./min. Such catalyst can further comprise an organic aluminum compound and an organic silicon compound. The use of said catalyst makes it possible to efficiently obtain a polyolefin having a high stereoregularity, a high bulk density and excellent particle properties.
    Type: Grant
    Filed: August 13, 1997
    Date of Patent: October 12, 1999
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Kenji Goto, Motoki Hosaka, Akira Saito, Tetsuo Ohtsuka
  • Patent number: 5962360
    Abstract: The present invention is directed to a process for the preparation of a solid magnesium halide supported metallocene catalyst having a transition metal selected from the group consisting of IIIB, IVB, VB and VIB of the periodic table, which comprises preparing a slurry of magnesium metal in an electron donor solvent; heating the slurry of magnesium metal to 0.degree. C. to 50.degree. C. for a period of 10 minutes to 4 hr.; adding a dihaloalkane compound to said slurry to obtain a homogeneous solution of a support (solution A); separately preparing a solution of a metallocene compound in the same electron donor solvent as solution A (solution B); heating the solution B to 0.degree. C. to 50.degree. C. for a period ranging between 10 minutes and 1 hr., adding solution B to solution A over a period ranging between 10 minutes to 2 hrs. while maintaining the temperature in the range of 0 to 50.degree. C.
    Type: Grant
    Filed: May 14, 1997
    Date of Patent: October 5, 1999
    Assignee: Council of Scientific and Industrial Research
    Inventors: Swaminathan Sivaram, Soumen Sensarma
  • Patent number: 5962361
    Abstract: A method of making a solid, substantially dry olefin polymerization procatalyst precursor is disclosed whereby a solid precursor containing magnesium and titanium is formed in a slurry or solution, the solid then is separated from the solution and then dried at a temperature above 50.degree. C. for over an hour. Solid, substantially dry olefin polymerization procatalyst precursors made by the method also are disclosed, whereby the precursors are easier to handle, have better flowability, reduced clumpness and provide catalysts that can be used to produce polymers having improved extrudability, less filter clogging, less "talc"-like polymer particles of <10 micron in size and reduced polymer product segregation in storage.
    Type: Grant
    Filed: October 14, 1998
    Date of Patent: October 5, 1999
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventor: Michael Philip Zum Mallen
  • Patent number: 5958820
    Abstract: A process for polymerizing a gaseous conjugated diene by bringing it in contact with a catalyst consisting of a rare earth allyl compound, an organic aluminum compound, an inorganic support and optionally, the same or a different conjugated diene. The resulting polymers possess elevated proportions of cis-1,4 units.
    Type: Grant
    Filed: October 2, 1997
    Date of Patent: September 28, 1999
    Assignee: Bayer AG
    Inventors: Rudolf Taube, Steffen Maiwald, Thomas Ruhmer, Heike Windisch, Jurgen Giesemann, Gerd Sylvester
  • Patent number: 5948869
    Abstract: Catalytic composition effective in the selective hydrogenation of olefinic double bonds prepared by the reaction between:(A) at least one bis(cyclopentadienyl)Titanium derivative having the general formula (I) (C.sub.5 H.sub.5).sub.2 Ti(R) (R.sub.1) wherein R and R.sub.1, the same or different, are halogens; the above compound (I) being solid or dispersed in one or more non-solvent diluents;(B) at least one organo derivative having general formula (II) M(R.sub.2) (R.sub.3) wherein M is selected from Zinc and Magnesium, and R.sub.2 and R.sub.3, the same or different, are selected from C.sub.1 -C.sub.16 alkyls;(C) at least one modifier.
    Type: Grant
    Filed: June 26, 1997
    Date of Patent: September 7, 1999
    Assignee: Enichem S.p.A.
    Inventors: Andrea Vallieri, Claudio Cavallo, Gian Tommaso Viola
  • Patent number: 5948872
    Abstract: A solid titanium catalyst component ?Ia! containing magnesium, halogen, titanium and a compound having at least two ether linkags with a plurality of intermediately existing bonding atoms; a catalyst and a prepolymerized olefin-containing catalyst prepared by using the solid titanium catalyst component ?Ia!; a method for preparing a polyolefin wherein said catalyst or prepolymerized olefin containing catayst is used. A catalyst and a prepolymerized olefin containing catalyst prepared by using a solid titanium catalyst component ?Ib! containing magnesium, halogen, titanium and a specific electron donor (al), and a compound having at least two ether linkags with a plurality of intermediately existing bonding atoms; a method for preparing a polyolefin wherein said catalyst or prepolymerized olefin containing catayst is used.
    Type: Grant
    Filed: December 12, 1997
    Date of Patent: September 7, 1999
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Mamoru Kioka, Tetsunori Shinozaki
  • Patent number: 5922631
    Abstract: Olefin polymerization catalysts are described that comprise the reaction product of (a) a metallocene and/or a Ziegler-Natta catalyst compound (TICl.sub.4, etc.,) and (b) a liquid clathrate composition formed from (i) an aluminoxane, (ii) an organic, inorganic or organometallic compound, and (iii) an aromatic solvent. These liquid clathrates are obtained by the reaction, in aromatic solvents, of aluminoxanes such as, methylaluminoxane, with organic, inorganic or organometallic compounds that form stable clathrates with the aluminoxane and the solvent.
    Type: Grant
    Filed: April 18, 1997
    Date of Patent: July 13, 1999
    Assignee: Albemarle Corporation
    Inventor: Samuel A. Sangokoya
  • Patent number: 5912202
    Abstract: A method for preparing an activated catalyst composition comprising a single site catalyst precursor and an activating cocatalyst, which comprises contacting outside of a polymerization reactor a single site catalyst precursor with an activating cocatalyst before, during, or after contacting the single site catalyst precursor with a weakly coordinating electron donor such as 1-hexene.
    Type: Grant
    Filed: January 10, 1997
    Date of Patent: June 15, 1999
    Assignee: Union Carbide Chemicals & Plastics Technology Corporation
    Inventors: John Henry Oskam, Thomas Henry Peterson, David James Schreck, Purna Chand Sishta, Timothy Todd Wenzel, Gregory Todd Whiteker, Clark Curtis Williams
  • Patent number: 5902765
    Abstract: Solid catalyst components for olefin polymerization which comprise a solid carrier components comprising a solid substance having the general formulaMgX.sub.2.(E).sub.n ( 1)wherein X is a halogen atom, E is a monoether compound and n is 0.01.about.4, at least a portion of said E being replaced by an eletron donative compound different from said monoether compound (E), and a titanium compound and these catalyst components can produce an olefin polymer having a high stereoregularity in a high polymer yield per unit of a catalyst component in olefin polymerization.
    Type: Grant
    Filed: February 14, 1997
    Date of Patent: May 11, 1999
    Assignee: Japan Polyolefins Co., Ltd.
    Inventors: Hirotoshi Takahashi, Yasushi Kuroda, Masaki Fushimi, Shintaro Inazawa
  • Patent number: 5891817
    Abstract: The present invention provides a catalyst system that exhibits unprecedented catalyst efficiencies and control of desired properties in the polymer product. The catalyst system includes a new generation titanium catalyst in combination with an electron donor described by the formula: ##STR1## wherein R.sub.1 is an alkyl group containing a primary carbon atom attached to the silicon atom; R.sub.2 and R.sub.3 are alkyl or aryl groups; and R.sub.4 is an alkyl group with a primary carbon atom attached to the silicon atom; R.sub.1 and R.sub.4 are the same or different. R.sub.1 and R.sub.4 are preferably chosen from the group consisting of n-propyl, n-butyl and methyl; most preferably n-propyl and n-butyl with R.sub.1 and R.sub.4 being the same or, alternatively, most preferably, R.sub.1 is methyl and R.sub.4 is C.sub.3 or higher. The system has a catalyst efficiency of over 30 kg/g-cat.multidot.h as the Si/Ti mole ratio varies from 4-20 in the system. The system easily achieves efficiencies over 30 kg/g-cat.
    Type: Grant
    Filed: June 7, 1995
    Date of Patent: April 6, 1999
    Assignee: Fina Technology, Inc.
    Inventors: Edwar S. Shamshoum, David John Rauscher
  • Patent number: 5869418
    Abstract: Olefins or mixtures of olefins, particularly propene or mixtures of propene advantageously with ethene, can be polymerized using a Ziegler-Natta catalyst system containing, besides a transition-metal-based procatalyst and cocatalyst which is an organometallic compound, a compound particularly suited for controlling the stereospecificity of the produced polymer. Such a compound called an external donor may also have other effects. By using an acetal derivative of an aldehyde that has two ether groups for this purpose, advantageously selected from the group of dialkoxyphenylalkanes, e.g., dimethoxyphenylpropane, a good stereospecificity of the product is attained combined with the high hydrogen sensitivity of the catalyst system, whereby the use of hydrogen as the chain transfer agent offers an easy control method of the molecular weight of the product by means of adjusting the amount of hydrogen available in the polymerization reaction.
    Type: Grant
    Filed: November 7, 1996
    Date of Patent: February 9, 1999
    Assignee: Borealis Holding A/S
    Inventors: Eero Iiskola, Paivi L. Pitkanen, Timo Leinonen, Jukka Tulisalo, Mika Harkonen, Ann Britt Bjaland, Tarja Soderberg, Pirjo Jaaskelainen
  • Patent number: 5866088
    Abstract: Disclosed is a process for preparing an anhydrous magnesium halide solution, comprising a step of distilling water off from an oxygen-containing organic solvent solution of hydrous magnesium halide containing at least calcium as an impurity, to prepare an oxygen-containing organic solvent solution of anhydrous magnesium halide, wherein a potassium compound is added in said step to precipitate calcium and potassium, followed by removing the calcium and potassium. According to this process, an anhydrous magnesium halide solution scarcely containing calcium can be prepared from hydrous magnesium halide containing calcium as an impurity. Also disclosed is a process for preparing a solid titanium catalyst component for olefin polymerization, comprising contacting the anhydrous magnesium halide solution obtained by the above process with a liquid titanium compound to precipitate a solid titanium catalyst component.
    Type: Grant
    Filed: March 28, 1997
    Date of Patent: February 2, 1999
    Assignee: Mitsui Chemicals, Inc.
    Inventors: Yoshinao Itoh, Masayuki Takeda