Molybdenum Patents (Class 502/211)
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Patent number: 8383543Abstract: The invention relates to a bulk multi-metallic catalyst for hydrotreating heavy oil feeds and to a method for preparing the catalyst. The bulk multi-metallic catalyst is prepared by sulfiding a catalyst precursor having a poorly crystalline structure with disordered stacking layers, with a type IV adsorption-desorption isotherms of nitrogen with a hysteresis starting point value of about 0.35, for a sulfided catalyst that will facilitate the reactant's and product's diffusion in catalytic applications. In another embodiment, the precursor is characterized as having a type H3 hysteresis loop. In a third embodiment, the hysteresis loop is characterized as having a well developed plateau above P/Po of about 0.55. The mesapores of the precursor can be adjustable or tunable.Type: GrantFiled: April 29, 2010Date of Patent: February 26, 2013Assignee: Chevron U.S.A. Inc.Inventors: Theodorus Maesen, Alexander E. Kuperman, Dennis Dykstra
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Publication number: 20130040807Abstract: A metal fiber based on one or several elements from the group of platinum, palladium, rhodium, ruthenium, and iridium with 0 to 30% by weight of one or several additional alloy elements from the group of nickel, cobalt, gold, rhenium, molybdenum, and tungsten, contains 1 to 500 ppm by weight of boron or phosphorus. A non-woven material or netting, in particular for the production of nitrogen oxide or for the production of hydrocyanic acid, is made of such fibers. For the production of fibers based on noble metals having up to 30% by weight of additional alloy metals by drawing the fibers from a melt, the melting point of the metal is reduced by at least 400° C., before drawing of the fibers, by additionally alloying with boron or phosphorus, and the boron or the phosphorus is removed again from the fibers.Type: ApplicationFiled: October 4, 2012Publication date: February 14, 2013Applicant: Heraeus Materials Technology GmbH & Co. KGInventor: Heraeus Materials Technology GmbH & Co. KG
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Patent number: 8372773Abstract: One exemplary embodiment can be a process for making a catalyst including an effective amount of iron for catalyzing one or more reactions in a hydrocarbon conversion system. The process can include grinding and coating the particles. The ground particles can have an effective amount of iron, and substantially all the particles may have a maximum dimension no larger than about 130 microns. The coating can have an effective amount of one or more hydrocarbons to provide the catalyst with improved flowability.Type: GrantFiled: March 27, 2009Date of Patent: February 12, 2013Assignee: UOP LLCInventors: Lorenz J. Bauer, James F. McGehee
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Patent number: 8357625Abstract: An object of the present invention is to provide a catalyst exhibiting excellent performance particularly in partial oxidation reaction. Another object is to provide a method for efficiently producing carboxylic acid or carboxylic anhydride through vapor-phase partial oxidation of an organic compound by use of an oxygen-containing gas in the presence of the catalyst. The catalyst contains (1) diamond; (2) at least one species selected from among Group 5 transition element oxides, collectively called oxide A; and (3) at least one species selected from among Group 4 transition element oxides, collectively called oxide B. The method for producing a carboxylic acid or a carboxylic anhydride includes subjecting an organic compound to vapor phase partial oxidation by use of an oxygen-containing gas in the presence of the catalyst, wherein the organic compound is an aromatic compound having one or more substituents in a molecule thereof, the substituents each including a carbon atom bonded to an aromatic ring.Type: GrantFiled: June 18, 2009Date of Patent: January 22, 2013Assignee: Mitsubishi Gas Chemical Company, Inc.Inventor: Atsushi Okamoto
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Patent number: 8343887Abstract: A catalyst precursor composition and methods for making such catalyst precursor is disclosed. In one embodiment, the catalyst precursor is of the general formula Av[(MP)(OH)x(L)ny]z(MVIBO4), wherein MP is selected from Group VIII, Group IIB, Group IIA, Group IVA and combinations thereof; L is one or more oxygen-containing ligands, and L has a neutral or negative charge n<=0, MVIB is at least a Group VIB metal having an oxidation state of +6; MP:MVIB has an atomic ratio between 100:1 and 1:100; v?2+P*z?x*z+n*y*z=0; and 0?y??P/n; 0?x?P; 0?v?2; 0?z. In one embodiment, the catalyst precursor further comprises a cellulose-containing material. In another embodiment, the catalyst precursor further comprises at least a diluent (binder). In one embodiment, the diluent is a magnesium aluminosilicate clay.Type: GrantFiled: October 28, 2008Date of Patent: January 1, 2013Assignee: Chevron U.S.A. Inc.Inventors: Theodorus Ludovicus Michael Maesen, Alexander E. Kuperman
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Publication number: 20120323026Abstract: A catalyst for the epoxidation of an olefin comprising a carrier and, deposited thereon, silver, a rhenium promoter, a first co-promoter, and a second co-promoter; wherein the quantity of the rhenium promoter deposited on the carrier is greater than 1 mmole/kg, relative to the weight of the catalyst; the first co-promoter is selected from sulfur, phosphorus, boron, and mixtures thereof; the second co-promoter is selected from tungsten, molybdenum, chromium, and mixtures thereof; the total quantity of the first co-promoter and the second co-promoter deposited on the carrier is at most 5.0 mmole/kg, relative to the weight of the catalyst; and wherein the carrier has a monomodal, bimodal or multimodal pore size distribution, a pore diameter of 0.01-200 ?m, a specific surface area of 0.03-10 m2/g, a pore volume of 0.2-0.7 cm3/g, wherein the median pore diameter is 0.1-100 ?m, and a water absorption of 10-80%.Type: ApplicationFiled: February 24, 2011Publication date: December 20, 2012Inventors: John Robert Lockemeyer, Marek Matusz, Randall Clayton Yeates
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Patent number: 8323597Abstract: Provided are a catalyst for removing mercury metal, which has high activity for a long time even in an exhaust gas containing SO2, and a method for oxidizing mercury metal using the catalyst. A method for purifying exhaust gas, including bringing an exhaust gas containing mercury metal into contact with a catalyst containing titanium oxide as a first component and a sulfate or phosphate of nickel (Ni), manganese (Mn) or vanadium as a second component, at a temperature of from 100° C. to 200° C., and thereby oxidizing the mercury metal.Type: GrantFiled: July 29, 2009Date of Patent: December 4, 2012Assignee: Babcock-Hitachi Kabushiki KaishaInventor: Yasuyoshi Kato
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Publication number: 20120292231Abstract: A method of making a high activity catalyst composition suitable for use in the hydrodesulfurization of a middle distillate feed, such as diesel fuel, having a high concentration of sulfur, to thereby provide a low sulfur middle distillate product. The method comprises heat treating aluminum hydroxide under controlled temperature conditions thereby converting the aluminum hydroxide to gamma-alumina to give a converted aluminum hydroxide, and controlling the fraction of converted aluminum hydroxide that is gamma-alumina. A catalytic component is incorporated into the converted aluminum hydroxide to provide an intermediate, which is heat treated to provide the high activity catalyst composition. The high activity catalyst composition can suitably be used in the hydrodesulfurization of a middle distillate feed containing a high sulfur concentration.Type: ApplicationFiled: July 25, 2012Publication date: November 22, 2012Applicant: SHELL OIL COMPANYInventor: Opinder Kishan BHAN
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Patent number: 8309486Abstract: The present invention provides a composite solid acid catalyst consisting of from 50%-80% by weight of a porous inorganic support, from 15% to 48% by weight of a heteropoly compound loaded thereon, and from 2% to 6% by weight of an inorganic acid. The present invention further provides a process for preparing said composite solid acid catalyst and a process for conducting an alkylation reaction by using such catalyst. The composite solid acid catalyst of the present invention has the acid sites type of Brönsted acid and has an acid sites density of not less than 1.4×10?3 mol H+/g. Moreover, said composite solid acid catalyst has the homogeneous acid strength distribution, and is a solid acid catalyst having excellent performances.Type: GrantFiled: October 29, 2010Date of Patent: November 13, 2012Assignees: China Petroleum Chemical Corporation, Research Institute of Petroleum Processing, SinopecInventors: Yigong He, Zheng Man, Xuhong Mu
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Publication number: 20120245397Abstract: An olefin hydration catalyst and method for producing same is provided. The olefin hydration catalyst can be prepared by contacting a niobium containing compound with a strong Bronsted acid, such as sulfuric or phosphoric acid, to produce niobium oxo sulfate or niobium oxo phosphate nanoparticles. The nanoparticles can be separated, dried and utilized in a reactor for the hydration of olefins to their corresponding alcohols.Type: ApplicationFiled: March 21, 2011Publication date: September 27, 2012Applicant: Saudi Arabian Oil CompanyInventors: Abdennour Bourane, Stephan Ralf Vogel, Wei Xu
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Patent number: 8252709Abstract: An object of the present invention is to provide a catalyst for hydrodesulfurization/dewaxing of a hydrocarbon oil, with which sulfur compounds in the hydrocarbon oil can be desulfurized to a high degree and which simultaneously is extremely effective in reducing the wax deposit content; a process for producing the catalyst; and a method of hydrotreatment with the catalyst. The invention relates to a catalyst for hydrodesulfurization/dewaxing of a hydrocarbon oil, comprising a support comprising an inorganic oxide containing at least one crystalline aluminosilicate having a one- or two-dimensional pore path system and, having provided thereon, 10 to 35% by mass of a metal in Group 6 of the Periodic Table, 1 to 10% by mass of a metal in Group 8 of the Periodic Table, and 1.Type: GrantFiled: September 10, 2007Date of Patent: August 28, 2012Assignee: Cosmo Oil Co., Ltd.Inventors: Yoshinori Kato, Hiroshi Kimura, Kazuyuki Kiriyama, Takashi Fujikawa
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Patent number: 8242041Abstract: The invention includes a method for impregnating a molecular sieve primary catalyst with an aromatic co-catalyst, the method comprising contacting the small pore molecular sieve primary catalyst having a porous framework structure with a combination of from at least 50 wt % to about 99.9 wt % of an aromatic co-catalyst and from about 0.1 wt % to less than 50 wt % of a polar impregnation agent containing one or more heteroatoms selected from the group consisting of nitrogen, oxygen, sulfur, phosphorus, and boron, under conditions sufficient to impregnate the porous framework structure of the primary catalyst with the aromatic co-catalyst (and optionally also with the polar impregnation agent), thus forming an integrated catalyst system. Methods for converting oxygenates to olefins using said integrated catalyst system are also described herein.Type: GrantFiled: January 12, 2009Date of Patent: August 14, 2012Assignee: ExxonMobil Chemical Patents Inc.Inventors: Stephen H. Brown, Guang Cao, Teng Xu
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Patent number: 8242044Abstract: Aromatic or heteroaromatic nitro compounds are catalytically hydrogenated to the corresponding amines in the presence of a platinum catalyst comprising elemental platinum on a support; the platinum catalyst is modified with a molybdenum compound and a phosphorus compound wherein the phosphorus has an oxidation state of less than +5, e.g. hypophosphorous acid; the catalyst is particularly useful in the hydrogenation of nitro compounds with halogen and/or sulfur-containing substituents.Type: GrantFiled: September 22, 2010Date of Patent: August 14, 2012Assignee: AstraZeneca ABInventors: Wilhelm Quittman, Thomas Peter Belser, Rhony Niklaus Aufdenblatten
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Patent number: 8242043Abstract: A process for production of a supported catalyst that, when used for production of lower aliphatic carboxylic acids from oxygen and lower olefins, improves yields of the lower aliphatic carboxylic acids and minimizes production of carbon dioxide gas (CO2) by-product compared to the prior art. A compound comprising at least one element selected from elements of Groups 8, 9 and 10 of the Periodic Table, at least one chloride of an element selected from copper, silver and zinc, and a chloroauric acid salt, are loaded on a carrier, after which there are further loaded a compound comprising at least one element selected from gallium, indium, thallium, germanium, tin, lead, phosphorus, arsenic, antimony, bismuth, sulfur, selenium, tellurium and polonium, and a heteropoly acid.Type: GrantFiled: June 4, 2007Date of Patent: August 14, 2012Assignee: Showa Denko K.K.Inventor: Atsuyuki Miyaji
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Patent number: 8236726Abstract: The present invention discloses a Ni-based catalyst useful in selective hydrogenation, comprising the following components supported on an alumina support: (a) 5.0 to 40.0 wt. % of metallic nickel or oxide(s) thereof; (b) 0.01 to 20.0 wt. % of at least one of molybdenum and tungsten, or oxide(s) thereof; (c) 0.01 to 10.0 wt. % of at least one rare earth element or oxide(s) thereof; (d) 0.01 to 2.0 wt. % of at least one metal from Group IA or Group IIA of the Periodic Table or oxide(s) thereof; (e) 0 to 15.0 wt. % of at least one selected from the group consisting of silicon, phosphorus, boron and fluorine, or oxide(s) thereof; and (f) 0 to 10.0 wt. % of at least one metal from Group IVB of the Periodic Table or oxide(s) thereof; with the percentages being based on the total weight of the catalyst. The catalyst is useful in the selective hydrogenation of a pyrolysis gasoline.Type: GrantFiled: September 20, 2007Date of Patent: August 7, 2012Assignees: China Petroleum & Chemical Corporation, Shanghai Research Institute of Petrochemical Technology SinopecInventors: Zhongneng Liu, Zaiku Xie, Xiaoling Wu, Minbo Hou, Xinghua Jiang, Hongyuan Zong
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Patent number: 8232224Abstract: Methods for preparing catalysts for oxidation of unsaturated and/or saturated aldehydes to unsaturated acids is disclosed where the catalyst includes at least molybdenum (Mo), phosphorus (P), vanadium (V), bismuth (Bi), where the bismuth component was dissolved in an organic acid solution prior to adding the bismuth containing solution to a solution of the other components.Type: GrantFiled: November 18, 2010Date of Patent: July 31, 2012Assignee: Saudi Basic Industries CorporationInventors: Wugeng Liang, Scott A. Stevenson, Angie McGuffey
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Patent number: 8222461Abstract: Disclosed herein are mixed oxide catalysts for the catalytic gas phase oxidation of alkanes, or mixtures of alkanes and olefins, for the production of aldehydes and carboxylic acids with air or oxygen in the presence of inert gases at elevated temperatures and pressures, and methods for the production of the catalyst.Type: GrantFiled: October 17, 2007Date of Patent: July 17, 2012Assignee: Evonik Degussa GmbHInventors: Achim Fischer, Weimin Lu, Christoph Weckbecker, Klaus Huthmacher
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Publication number: 20120168347Abstract: This invention provides processes for forming solution compositions, which processes comprises bringing together, in an aqueous medium, i) at least one phosphorus compound; ii) at least one Group VI metal compound; and iii) at least one Group VIII metal compound, such that a solution having a Group VI metal concentration of more than about 5.6 mol/L is formed. Also provided are compositions formed by such processes, processes for forming catalyst compositions from these compositions, and catalyst compositions formed by these processes.Type: ApplicationFiled: August 24, 2010Publication date: July 5, 2012Applicant: ALBEMARLE EUROPE SPRLInventors: Sona Eijsbouts-Spickova, Marcel Adriaan Jansen
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Patent number: 8207080Abstract: The invention concerns a compound comprising a combination of two crystal phases. The first crystal phase corresponds to the formula: AaEbVcModPeOfHg wherein A is an alkali-metal; E is Te, Sb or Bi; and 0?a?3, 0<b?3, 0?c?3, 0<d?13, 0<e?2, 0?g?3. The second crystal phase corresponds to the formula ZgMohXiOj wherein: Z is selected among trivalent rare earths; X is selected among the elements V, Ga, Fe, Bi, Ce, Ti, Sb, Mn, Zn, Te; and 0<g?3, 0?h?3, 0?i?1. The indices f and j represent the number of oxygen atoms required for satisfying the relative valency and atomic proportions of the elements present. The invention also concerns the method for preparing said compound, and its use in particular as catalyst for oxidizing alkanes.Type: GrantFiled: February 14, 2007Date of Patent: June 26, 2012Assignee: Centre National de la Recherche Scientifique (C.N.R.S.)Inventors: Jean-Marc Millet, Phillippe Lacorre, Quyen Huynh
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Publication number: 20120145600Abstract: This invention provides a process for forming a solution composition, which process comprises forming a primary solution by bringing together, in an aqueous medium, i) at least one phosphorus compound, ii) at least one Group VI metal compound, iii) at least one Group VIII metal compound, and iv) an additive which is a) tetraethylene glycol, b) polyethylene glycol having an average molecular weight in the range of about 200 to about 400, c) a mixture of tetraethylene glycol and polyethylene glycol having an average molecular weight in the range of about 200 to about 400, or d) a mixture of (1) tetraethylene glycol and/or polyethylene glycol having an average molecular weight in the range of about 200 to about 400 and (2) one or more of monoethylene glycol, diethylene glycol, and triethylene glycol. The molar ratio of additive to the total moles of Group VI metal and Group VIII metal is above 0.30:1, and the atomic ratio of phosphorus to Group VI metal is at least about 0.33:1.Type: ApplicationFiled: August 24, 2010Publication date: June 14, 2012Applicant: ALBEMARLE EUROPE SPRLInventors: Sona Eijsbouts-Spickova, Marcel Adriaan Jansen
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Publication number: 20120088654Abstract: A mesoporous oxide composition includes, other than oxygen, a major amount of aluminum and lesser amounts of phosphorus and at least one rare earth element. The compositions have high surface area and excellent thermal and hydrothermal stability, with a relatively narrow pore size distribution in the mesoporous range. These compositions may be prepared by a hydrothermal co-precipitation method using an organic templating agent. These mesoporous oxide compositions may be used as catalysts or as supports for catalysts, for example, in a fluid catalytic cracking process.Type: ApplicationFiled: October 8, 2010Publication date: April 12, 2012Applicant: EXXONMOBIL RESEARCH AND ENGINEERING COMPANYInventors: Kun Wang, Robert C. Lemon
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Patent number: 8148291Abstract: It is an object of the present invention to provide a catalyst having excellent performance and high mechanical strength for use in the production of methacrylic acid. A method for manufacturing a catalyst comprising essential active components of molybdenum, phosphorus, vanadium, cesium, ammonia, copper, and antimony for use in the production of methacrylic acid, comprising drying a slurry prepared by mixing a compound(s) containing the essential active components with water and then calcining the resulting dry powder and molding the calcined powder.Type: GrantFiled: June 8, 2011Date of Patent: April 3, 2012Assignee: Nippon Kayaku Kabushiki KaishaInventors: Atsushi Sudo, Tatsuhiko Kurakami, Toshitake Kojima, Shigeo Hayashimoto, Yasushi Kobayashi
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Patent number: 8114805Abstract: The present invention relates to a method of preparing a heteropoly acid catalyst used for the production of methacrylic acid by gas phase oxidation of methacrolein, more precisely a method of preparing a heteropoly acid catalyst comprising the steps of preparing a slurry by adding metal precursors and ammonium salt to protonic acid Keggin-type heteropoly acid aqueous solution and stirring thereof; and drying, molding and firing the slurry to give a catalyst. The present invention provides a method of preparing a heteropoly acid catalyst exhibiting high methacrolein conversion rate and methacrylic acid selectivity without pre-firing process by using high purity protonic acid Keggin-type heteropoly acid and ammonium salt.Type: GrantFiled: June 13, 2008Date of Patent: February 14, 2012Assignee: LG Chem, Ltd.Inventors: Hyun-Kuk Noh, Hyun-jong Shin, Won-ho Lee, Byung-yul Choi, Gyo-hyun Hwang, Ju-yeon Park, Duk-ki Kim, Young-hyun Choe, Min-ho Kil, Min-suk Kim, Young-jin Cho, Sung-chul Lim
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Publication number: 20120027666Abstract: Homogeneous water oxidation catalysts (WOCs) for the oxidation of water to produce hydrogen ions and oxygen, and methods of making and using thereof are described herein. In a preferred embodiment, the WOC is a polyoxometalate WOC which is hydrolytically stable, oxidatively stable, and thermally stable. The WOC oxidized waters in the presence of an oxidant. The oxidant can be generated photochemically, using light, such as sunlight, or electrochemically using a positively biased electrode. The hydrogen ions are subsequently reduced to form hydrogen gas, for example, using a hydrogen evolution catalyst (HEC). The hydrogen gas can be used as a fuel in combustion reactions and/or in hydrogen fuel cells. The catalysts described herein exhibit higher turn over numbers, faster turn over frequencies, and/or higher oxygen yields than prior art catalysts.Type: ApplicationFiled: March 17, 2010Publication date: February 2, 2012Applicant: EMORY UNIVERSITYInventors: Craig L Hill, Yurii V Gueletii, Djamaladdin G. Musaev, Qiushi Yin, Bogdan Botar
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Publication number: 20120016143Abstract: A catalyst for the epoxidation of an olefin comprising a carrier and deposited on the carrier, silver, a promoting amount of one or more promoters selected from the group consisting of alkali metals and rhenium and a promoting amount of nickel, wherein the nickel is added as a nickel compound or nickel complex during the initial impregnation along with the silver and other promoters; including a process for preparing the catalyst; a process for preparing an olefin oxide by reacting a feed comprising an olefin and oxygen in the presence of the catalyst; and a process for preparing a 1,2-diol, a 1,2-diol ether, a 1,2-carbonate, or an alkanolamine.Type: ApplicationFiled: July 11, 2011Publication date: January 19, 2012Applicant: SHELL OIL COMPANYInventor: Marek MATUSZ
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Patent number: 8097149Abstract: Oil soluble catalysts are used in a process to hydrodesulfurize petroleum feedstock having a high concentration of sulfur-containing compounds and convert the feedstock to a higher value product. The catalyst complex includes at least one attractor species and at least one catalytic metal that are bonded to a plurality of organic ligands that make the catalyst complex oil-soluble. The attractor species selectively attracts the catalyst to sulfur sites in sulfur-containing compounds in the feedstock where the catalytic metal can catalyze the removal of sulfur. Because the attractor species selectively attracts the catalysts to sulfur sites, non-productive, hydrogen consuming side reactions are reduced and greater rates of hydrodesulfurization are achieved while consuming less hydrogen per unit sulfur removed.Type: GrantFiled: June 17, 2008Date of Patent: January 17, 2012Assignee: Headwaters Technology Innovation, LLCInventors: Zhihua Wu, Zhenhua Zhou, Bing Zhou
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Publication number: 20110318656Abstract: An air cathode for a metal-air battery is disclosed which contains a catalyst chosen to make the metal air battery more easily rechargeable. This catalyst is based on cobalt phosphate, cobalt borate mixed metal cobalt phosphates, mixed metal cobalt borates, or mixed metal cobalt phosphate borates.Type: ApplicationFiled: June 24, 2011Publication date: December 29, 2011Inventors: Wilson Hago, Ivan Marc Lorkovic
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Patent number: 8080492Abstract: A catalyst precursor for preparing a bulk multi-metallic catalyst upon sulfidation is provided. The precursor has an essentially monomodal pore volume distribution with at least 90% of the pores being macropores, and a total pore volume of at least 0.08 g/cc. The bulk multi-metallic prepared from the precursor is particularly suitable for hydrotreating heavy oil feeds having a boiling point in the range of 343° C. (650° F.)—to 454° C. (850° F.), an average molecular weight Mn ranging from 300 to 400, and an average molecular diameter ranging from 0.9 nm to 1.7 nm.Type: GrantFiled: April 29, 2009Date of Patent: December 20, 2011Assignee: Chevron U.S.A. Inc.Inventors: Alexander E. Kuperman, Theodorus Maesen, Dennis Dykstra, Soy Uckung, Darren Fong
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Patent number: 8058203Abstract: A method for preparing a bulk multi-metallic suitable for hydrotreating heavy oil feeds is provided. In the process of preparing the catalyst precursor which is subsequently sulfided to form the bulk catalyst, non-agglomerative drying is employed to keep the catalyst precursor from aggregating/clumping, resulting in a catalyst precursor with optimum porosity with at least 90% of the pores being macropores, and having a total pore volume of at least 0.08 g/cc.Type: GrantFiled: April 29, 2009Date of Patent: November 15, 2011Assignee: Chevron U.S.A. Inc.Inventors: Dennis Dykstra, Theodorus Maesen, Alexander E. Kuperman, Soy Uckung, Darren Fong
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Patent number: 8053386Abstract: The present invention relates to a heteropoly acid catalyst which is used for the production of methacrylic acid by gas phase oxidation of methacrolein and a preparing method thereof. The present invention, thereby, provides a novel heteropoly acid catalyst having excellent methacrolein conversion rate, methacrylic acid selectivity and yield.Type: GrantFiled: November 29, 2007Date of Patent: November 8, 2011Assignee: LG Chem, Ltd.Inventors: Gyo-hyun Hwang, Min-ho Kil, Hyun-kuk Noh, Won-ho Lee, Min-suk Kim
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Patent number: 8048820Abstract: The invention relates to a shaped catalyst body for preparing maleic anhydride, which comprises mixed oxides of vanadium and of phosphorus as catalyst components. To develop a generic shaped catalyst body further so that it has improved properties, it is proposed that the basic geometric body enveloping the shaped catalyst body (100; 200) be a prism (180) having a first triangular face and a second triangular face and the shaped catalyst body (100; 200) be provided with three through openings (111, 121, 131; 211, 221, 231) which extend from a first face of the shaped body (100; 200) which contacts the first triangular face of the prism (180) to a second face of the shaped body (100; 200) which contacts the second triangular face of the prism (180).Type: GrantFiled: October 31, 2006Date of Patent: November 1, 2011Assignee: Sud-Chemie AGInventors: Willi Brandstädter, Leopold Streifinger, Marvin Estenfelder
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Publication number: 20110250114Abstract: A vanadia-based catalytic composition for reduction of nitrogen oxides includes a titania-based support material; vanadia deposited on the titania-based support material; a primary promoter comprising tungsten oxide, molybdenum oxide or combinations thereof; and an amount of phosphate to achieve a mole ratio of phosphorus to vanadium plus molybdenum of about 0.2:1 or greater. A zirconia, tin or manganese oxide can be added to further inhibit the volatility of molybdenum. Results show low SO2 oxidation rates and excellent NOx conversion and/or molybdenum stability.Type: ApplicationFiled: April 13, 2010Publication date: October 13, 2011Inventors: Steve M. Augustine, Modasser El-Shoubary, Dennis Clark
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Patent number: 7981275Abstract: The present invention relates to the novel catalytic composition having a high specific activity in reactions involving hydroprocessing of light and intermediate petroleum fractions, and preferably in hydrodesulphurization and hydrodenitrogenation reactions. The inventive catalyst contains at least one element of a non-noble metal from group VIII, at least one element from group VIB and, optionally, a group one element of the VA group, which are deposited on a novel catalytic support comprising of an inorganic metal oxide from group IVB, consisting of an (1D) one-dimensional nanostructured material having nanofibers and/or nanotube morphology with high specific surface area of between 10 and 500 m2/g.Type: GrantFiled: October 10, 2003Date of Patent: July 19, 2011Assignee: Instituto Mexicano del PetroleoInventors: José Antonio Toledo Antonio, José Escobar Aguilar, María Antonia Cortés Jacome, Maria de Lourdes Mosqueira Mondragon, Víctor Pérez Moreno, Carlos Angeles Chávez, Esteban López Salinas, Marcelo Lozada y Cassou
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Patent number: 7981828Abstract: The invention is about a catalyst comprising at least one support, at least one group VIII element, at least one group VIB element and phosphorus, in which the density of group VIB elements per unit surface area of the support is in the range (limits included) 2×10?4 to 18×10?4 of oxides of group VIB elements per m2 of support, in which the molar ratio of phosphorus to the group VIB element is in the range 0.27 to 2.00, and in which the amount of group VIB elements is in the range (limits included) 1% to 20% by weight of oxides of group VIB elements and in which the support has a specific surface area of less than 135 m2/g. The invention is also about a process for hydrodesulphurizing gasoline cuts containing sulphur and olefins in the presence of this catalyst.Type: GrantFiled: July 27, 2007Date of Patent: July 19, 2011Assignee: IFP Energies NouvellesInventors: Elodie Devers, Christophe Bouchy, Nathalie Marchal-George, Florent Picard
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Publication number: 20110172483Abstract: The present invention relates to an oxide catalyst and a phosphoric oxide catalyst for hydrocarbon steam cracking, method for preparing the same and a method for preparing olefin by using the same. More precisely, the present invention relates to an oxide catalyst for hydrocarbon steam cracking represented by formula 1 and a phosphoric oxide catalyst for hydrocarbon steam cracking represented by formula 3 which would be used for the production of olefin such as ethylene and propylene by hydrocarbon steam cracking, and a method for preparing the same. The present invention provides an oxide catalyst and a phosphoric oxide catalyst for hydrocarbon steam cracking that has excellent thermo-stability at high temperature and improved olefin yield. CrZrjAkOx ??[Formula 1] CrZrjAkPlOx ??[Formula 3] Wherein, j, k, l and x are as indicated in the description.Type: ApplicationFiled: March 25, 2011Publication date: July 14, 2011Inventors: Jun-seon CHOI, Jun-Han Kang, Jong-hun Song, Byoung-gi Park, Chang-hoon Kang, Si-hyun Noh
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Patent number: 7964526Abstract: A method for preparing a bulk multi-metallic suitable for hydrotreating heavy oil feeds is provided. In the process of preparing the catalyst precursor which is subsequently sulfided to form the bulk catalyst, a catalyst precursor filter cake is treated with at least a chelating agent, resulting in a catalyst precursor with optimum porosity with at least 90% of the pores being macropores, and having a total pore volume of at least 0.12 g/cc.Type: GrantFiled: April 29, 2009Date of Patent: June 21, 2011Assignee: Chevron U.S.A. Inc.Inventors: Theodorus Maesen, Alexander E. Kuperman, Dennis Dykstra, Soy Uckung, Darren Fong
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Patent number: 7964524Abstract: A catalyst and a process for making a catalyst from a precursor composition containing rework materials are disclosed. The catalyst is made by sulfiding a catalyst precursor containing 5-95 wt. % rework material. The catalyst precursor employing rework materials can be a hydroxide or oxide material. Rework can be materials generated in the forming or shaping of the catalyst precursor, or formed upon the breakage or handling of the shaped catalyst precursor. Rework can also be in the form of catalyst precursor feed material to the shaping process, e.g., extrusion process, or catalyst precursor material generated as reject or scrap in the shaping process. In some embodiment, rework may be of the consistency of shapeable dough. In another embodiment, rework is in the form of small pieces or particles, e.g., fines, powder.Type: GrantFiled: April 29, 2009Date of Patent: June 21, 2011Assignee: Chevron U.S.A. Inc.Inventors: Alexander E. Kuperman, Theodorus Maesen, Dennis Dykstra
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Patent number: 7964525Abstract: A stable catalyst with low volumetric shrinkage and a process for making the stable catalyst with low volumetric shrinkage is disclosed. The catalyst is made by sulfiding a catalyst precursor containing at least a Group VIB metal compound; at least a promoter metal compound selected from Group VIII, Group IIB, Group IIA, Group IVA and combinations thereof, having an oxidation state of either +2 or +4; optionally at least a ligating agent; optionally at least a diluent. In the process of making the catalyst, the catalyst precursor is first shaped then heat treated at a temperature of 50° C. to 200° C. for about 15 minutes to 12 hours, wherein the catalyst precursor still has a low (less than 12%) volumetric shrinkage after exposure to a temperature of at least 100° C. for at least 30 minutes, e.g., in sulfidation or in a hydrotreating reactor.Type: GrantFiled: April 29, 2009Date of Patent: June 21, 2011Assignee: Chevron U.S.A. Inc.Inventors: Dennis Dykstra, Theodorus Maesen, Alexander E. Kuperman, Soy Uckung, Darren Fong
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Publication number: 20110124497Abstract: Described is a catalyst and process useful in the hydrodesulfurization of a distillate feedstock to manufacture a low-sulfur distillate product. The catalyst comprises a calcined mixture of inorganic oxide material, a high concentration of a molybdenum component, and a high concentration of a Group VIII metal component. The mixture that is calcined to form the calcined mixture comprises molybdenum trioxide, a Group VIII metal compound, and an inorganic oxide material. The catalyst is made by mixing the aforementioned starting materials and forming therefrom an agglomerate that is calcined to yield the calcined mixture that may be used as the catalyst or catalyst precursor.Type: ApplicationFiled: July 7, 2010Publication date: May 26, 2011Inventor: Opinder Kishan BHAN
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Patent number: 7947621Abstract: This invention provides a process for manufacturing a catalyst with a desired attrition index, comprising the steps of selecting at least one molecular sieve having a morphology and size index (MSI) of from 1 to about 1000 to secure said desired attrition index of said catalyst.Type: GrantFiled: January 12, 2007Date of Patent: May 24, 2011Assignee: ExxonMobil Chemical Patents Inc.Inventors: Yun-feng Chang, Machteld Maria Mertens, Stephen N. Vaughn
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Publication number: 20110116999Abstract: An exhaust gas purification catalyst is provided which contains titanium oxide as a main component and an oxide of one element or two or more elements selected from the group consisting of tungsten (W), molybdenum (Mo), and vanadium (V) as an active component, wherein the exhaust gas purification catalyst contains phosphoric acid or a water soluble phosphoric acid compound so that the atomic ratio of phosphorus (P) to a catalytically active component represented by the following formula is more than 0 and 1.0 or less; P/catalytically active component (atomic ratio)=number of moles of P/(number of moles of W+number of moles of Mo+number of moles of V).Type: ApplicationFiled: March 25, 2009Publication date: May 19, 2011Inventors: Yasuyoshi Kato, Naomi Imada, Keiichiro Kai
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Publication number: 20110100876Abstract: The present invention provides a composite solid acid catalyst consisting of from 50%-80% by weight of a porous inorganic support, from 15% to 48% by weight of a heteropoly compound loaded thereon, and from 2% to 6% by weight of an inorganic acid. The present invention further provides a process for preparing said composite solid acid catalyst and a process for conducting an alkylation reaction by using such catalyst. The composite solid acid catalyst of the present invention has the acid sites type of Brönsted acid and has an acid sites density of not less than 1.4×10?3 mol H+/g. Moreover, said composite solid acid catalyst has the homogeneous acid strength distribution, and is a solid acid catalyst having excellent performances.Type: ApplicationFiled: October 29, 2010Publication date: May 5, 2011Applicants: CHINA PETROLEUM & CHEMICAL CORPORATION, Research Institute of Petroleum processing, SinopecInventors: Yigong HE, Zheng MAN, Xuhong MU
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Publication number: 20110105789Abstract: A method for producing a catalyst for the preparation of methacrylic acid comprising a heteropolyacid compound containing phosphorus, molybdenum and an element X selected from the group consisting of potassium, rubidium, cesium and thallium and having an atomic ratio of the element X to molybdenum of 0.5:12 to 2:12, which method comprises the steps of mixing aqueous slurry A containing starting compounds of the heteropolyacid compound in which an atomic ratio of the element X to molybdenum is from 2:12 to 4:12, and aqueous slurry B containing starting compounds of the heteropolyacid compound in which an atomic ratio of the element X to molybdenum is from 0:12 to 0.5:12 to form a slurry mixture; heat-treating the slurry mixture at a temperature of 100° C. or higher; drying the slurry mixture; and calcining the dried mixture.Type: ApplicationFiled: October 26, 2010Publication date: May 5, 2011Applicant: SUMITOMO CHEMICAL COMPANY, LIMITEDInventors: Toshiaki MIYATAKE, Junji SHIBATA, Eiichi SHIRAISHI
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Patent number: 7923404Abstract: Methods of making catalysts for oxidation of unsaturated and/or saturated aldehyde to unsaturated acids is disclosed where the catalyst including at least molybdenum (Mo) and phosphorus (P), where the catalyst has a pore size distribution including at least 50% medium pores and if bismuth is present, a nitric acid to molybdenum mole ratio of at least 0.5:1 or at least 6.0:1 moles of HNO3 per mole of Mo12.Type: GrantFiled: May 31, 2010Date of Patent: April 12, 2011Assignee: Saudi Basic Industries CorporationInventors: Scott A. Stevenson, Wugeng Liang, James W. Kauffman, Lixia Cai, Angie McGuffey, Joseph R. Linzer
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Publication number: 20110071290Abstract: Aromatic or heteroaromatic nitro compounds are catalytically hydrogenated to the corresponding amines in the presence of a platinum catalyst comprising elemental platinum on a support; the platinum catalyst is modified with a molybdenum compound and a phosphorus compound wherein the phosphorus has an oxidation state of less than +5, e.g. hypophosphorous acid; the catalyst is particularly useful in the hydrogenation of nitro compounds with halogen and/or sulfur-containing substituents.Type: ApplicationFiled: September 22, 2010Publication date: March 24, 2011Applicant: AstraZeneca ABInventors: Wilhelm Quittman, Thomas Peter Belser, Rhony Niklaus Aufdenblatten
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Patent number: 7880038Abstract: A metal catalyst obtained by contacting (A) at least one metal or metal compound selected from i) tungsten compounds composed of tungsten and an element of group IIIb, IVb, Vb, or VIb, ii) molybdenum compounds composed of molybdenum and an element of group IIIb, IVb, Vb, or VIb, and iii) tungsten metal and molybdenum metal; (B) at least one compound selected from tertiary amine compounds, tertiary amine oxide compounds, nitrogen-containing aromatic compounds and nitrogen-containing aromatic N-oxide compounds; (C) hydrogen peroxide; and (D) a phosphate compound, is provided.Type: GrantFiled: April 14, 2004Date of Patent: February 1, 2011Assignee: Sumitomo Chemical Company, LimitedInventors: Masaji Hirota, Koji Hagiya
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Patent number: 7879224Abstract: The present invention concerns doped catalysts on an alumino-silicate support with an adapted macropore content and hydrocracking/hydroconversion and hydrotreatment processes employing them. The catalyst comprises at least one hydrodehydrogenating element selected from the group formed by elements from group VIB and group VIII of the periodic table, a controlled quantity of phosphorus (optionally in combination with boron and/or silicon) as a doping element, and a non-zeolitic support based on alumina-silica containing a quantity of more than 5% by weight and 95% by weight or less of silica (SiO2).Type: GrantFiled: September 20, 2005Date of Patent: February 1, 2011Assignee: IFP Energies NouvellesInventors: Patrick Euzen, Alexandra Chaumonnot, Magalie Roy-Auberger, Patrick Bourges, Tivadar Cseri, Maryline Delage, Nathalie Lett
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Publication number: 20100326889Abstract: A method of restoring catalytic activity to a spent hydroprocessing catalyst that has a first carbon concentration. The concentration of carbon on the spent hydroprocessing catalyst is reduced to provide a carbon-reduced catalyst having a second carbon concentration that is less than the first carbon concentration. The carbon-reduced catalyst is exposed to a solution, comprising a chelating agent and a solvent, for an aging time period sufficient to provide for a restored catalytic activity thereby resulting in an aged catalyst having incorporated therein the chelating agent and the solvent. The aged catalyst is exposed to conditions, including a drying temperature, so as to remove from the aged catalyst a portion of the solvent without removing a significant portion of the chelating agent from the aged catalyst thereby resulting in a dried aged catalyst. The dried aged catalyst is then sulfur treated to thereby provide a restored catalyst.Type: ApplicationFiled: September 9, 2010Publication date: December 30, 2010Inventors: Josiane Marie-Rose GINESTRA, James Dallas Seamans, Kenneth Scott Lee
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Publication number: 20100331571Abstract: An object of the present invention is to provide a molding and a method for producing the same; a catalyst for the production of an unsaturated aldehyde and an unsaturated carboxylic acid, and a method for producing the same; and a catalyst for the production of methacrylic acid, and a method for producing the same. The molding of the present invention shows a shape including a plurality of columnar portions disposed with a predetermined gap; and bridge portions which are provided at both ends in longitudinal directions of two adjacent columnar portions and join adjacent columnar portions each other; and including through holes surrounded by a plurality of columnar portions in the longitudinal directions of the columnar portions, and openings formed on a peripheral surface by a gap between the plurality of adjacent columnar portions.Type: ApplicationFiled: June 24, 2010Publication date: December 30, 2010Applicant: SUMITOMO CHEMICAL COMPANY, LIMITEDInventors: Hirofumi Saito, Yuya Takahashi, Toyohisa Hoshikawa, Kazuya Tsuchimoto, Osamu Yamanishi
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Publication number: 20100323882Abstract: Methods of making catalysts for oxidation of unsaturated and/or saturated aldehyde to unsaturated acids is disclosed where the catalyst including at least molybdenum (Mo) and phosphorus (P), where the catalyst has a pore size distribution including at least 50% medium pores and if bismuth is present, a nitric acid to molybdenum mole ratio of at least 0.5:1 or at least 6.0:1 moles of HNO3 per mole of Mo12.Type: ApplicationFiled: May 31, 2010Publication date: December 23, 2010Applicant: SAUDI BASIC INDUSTRIES CORPORATIONInventors: Scott A. Stevenson, Wugeng Liang, James W. Kauffman, Lixia Cai, Angie McGuffey, Joseph R. Linzer