Of Copper Patents (Class 502/244)
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Publication number: 20080280750Abstract: Catalysts for treating acid gases and halogen gases and the production methods thereof. The acid and halogen gases include HCl, HF, HBr, HI, F2, Cl2, Br2, I2, ClF3, PH3, PCl3, PCl5, POCl3, P2O5, AsH3, SiH4, SiF4, SiCl4, SiHCl3, SiH2Cl2, BF3, BCl3, GeCl4, GeH4, NO, NO2, SO2, SO3 and SF6, etc. The catalysts comprise one or more carrier materials selected from activated carbon, argil, diatomite, cement, silica and ceramic materials; and one or more metal compounds selected from: alkali metal hydroxides, oxides, carbonates and bicarbonates, alkaline earth metal hydroxides, oxides, carbonates and bicarbonates, Group IIIA metal oxides, Group IVA metal oxides, and transition metal oxides, oxide hydrates, sulfates and carbonates.Type: ApplicationFiled: May 6, 2008Publication date: November 13, 2008Inventor: Pao-Chu Liu
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Publication number: 20080234125Abstract: A catalyst and a method for selective hydrogenation of acetylene and dienes in light olefin feedstreams are provided. The catalyst retains higher activity and selectivity after regeneration than conventional selective hydrogenation catalysts. The catalyst contains a first component and a second component supported on an inorganic support. The inorganic support contains at least one salt or oxide of zirconium, a lanthanide, or an alkaline earth.Type: ApplicationFiled: June 2, 2008Publication date: September 25, 2008Inventors: Yongqing Zhang, Stephen J. Golden
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Patent number: 7427579Abstract: The present invention relates to a hydrogenation catalyst represented by the following formula 1, a method for the preparation thereof, and a method for preparing gamma-butyrolactone using this catalyst. The method for preparing gamma-butyrolactone from maleic anhydride using the catalyst of the invention prepared by stabilizing the precursor particles of copper oxide, zinc oxide, and manganese oxide with a silica exhibits high selectivity, high yield, and high productivity under the operation conditions of a low molar ratio of hydrogen with regard to the reactants, and enables the preparation of gamma-butyrolactone from maleic anhydride with long-term stability without requiring frequent re-activation of the catalyst: Formula (I) CuO(a)ZnO(b)MnO2(c)SiO2(d) wherein a, b, c, and d are represented on the basis of weight, wherein a is 20 to 90, b is 0.01 to 10, c is 0.01 to 5, and d is 5 to 50.Type: GrantFiled: April 18, 2003Date of Patent: September 23, 2008Assignees: Ackyung Petrochemical Co., Ltd., Korea Research Institute of Chemical TechnologyInventors: Jung-Ho Lee, Hyung-Rok Kim, Yo-Han Han, Suk-Jong Jeong, Nak-Mo Choi, Hang-Soo Woo, In-Ki Kim
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Publication number: 20080213154Abstract: This invention relates to a solid divided composition comprising grains whose mean size is greater than 25 ?m and less than 2.5 mm, wherein each grain is provided with a solid porous core and a homogeneous continuous metal layer consisting of at least one type of transition non-oxidised metal and extending along a gangue coating the core in such a way that pores are inaccessible. A method for the production of said composition and for the use thereof in the form of a solid catalyst is also disclosed.Type: ApplicationFiled: June 21, 2005Publication date: September 4, 2008Inventors: Philippe Kalck, Philippe Serp, Massimiliano Corrias
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Publication number: 20080097112Abstract: A catalyst for the hydrogenation of C4-dicarboxylic acids and/or derivatives thereof, preferably maleic anhydride, in the gas phase comprises a) 20-94% by weight of copper oxide (CuO), preferably 40-92% by weight of CuO, in particular 60-90% by weight of CuO, and b) 0.005-5% by weight, preferably 0.01-3% by weight, in particular 0.05-2% by weight, palladium and/or a palladium compound (calculated as metallic palladium) and c) 2-79.995% by weight, preferably 5-59.99% by weight, in particular 8-39.95% by weight, of an oxidic support selected from the group consisting of the oxides of Al, Si, Zn, La, Ce, the elements of groups IIIA to VIIIA and of groups IA and IIA of the Periodic Table of the Elements.Type: ApplicationFiled: May 25, 2006Publication date: April 24, 2008Inventors: Stephan Schlitter, Holger Borchert, Michael Hesse, Markus Schubert, Nils Bottke, Rolf-Hartmuth Fischer, Markus Rösch, Gunnar Heydrich, Alexander Week
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Patent number: 7339142Abstract: The invention relates to a heating device (1) comprising a metallic substrate (2) whose at least one part is coated with a self-cleaning coating. The inventive coating consists of an external layer (4) contacting ambient air and comprising at least one type of oxidation catalyst selected from platinoid oxides, at least one internal layer (3) which is arranged between the metallic substrate and the external layer and comprises at least one type of oxidation catalyst selected from transition elements oxides of 1b group. The inventive heating device can be embodied, for instance in the form of an iron soleplate consisting of a heating base (6) provided with heating elements (7) or a cooking appliance. Said metallic substrate can be covered with an intermediary enamel layer (5). A method for coating the metallic substrate of a heating device with said coating is also disclosed.Type: GrantFiled: November 20, 2003Date of Patent: March 4, 2008Assignee: SEB S.A.Inventors: Stéphanie Pessayre, Henry Boulud
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Publication number: 20080050617Abstract: A carbon monoxide oxidizing catalyst for a reformer of a fuel cell system comprises: a compound including selenium oxide, tellurium oxide, bismuth oxide, or a combination thereof; copper oxide; and cesium oxide.Type: ApplicationFiled: May 22, 2007Publication date: February 28, 2008Applicant: Samsung SDI Co., LtdInventors: Leonid Gorobinskiy, Ju-Yong Kim, Jin-Kwang Kim, Dong-Myung Suh, Jin-Goo Ahn, Dong-Uk Lee, Sung-Chul Lee, Man-Seok Han, Chan-Ho Lee, Yong-Kul Lee
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Patent number: 7307038Abstract: Processes for preparing a composition comprising (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, and (iii) an oxygen storage component are disclosed. Preferably, the process comprise forming a single slurry of components (i)–(iii), spray drying and calcining to obtain metal oxide particles comprising components (i)–(iii). Preferably, the slurry comprise a base peptized acidic metal oxide containing slurry wherein the component (ii) is provided in the slurry as a metal of the base. Compositions prepared are impregnated with a noble metal to provide compositions useful to reduce gas phase reduced nitrogen species and NOx in an effluent off gas of a fluid catalytic cracking regenerator.Type: GrantFiled: October 21, 2002Date of Patent: December 11, 2007Assignee: W.R. Grace & Co. -Conn.Inventors: George Yaluris, John Allen Rudesill, Wilson Suárez
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Patent number: 7304013Abstract: Bulk and supported catalysts are prepared from an aqueous slurry containing a catalytically active material and a binder. The slurry is either coated onto a support and dried to form a porous, high surface area phase containing the catalytically active material, or reduced to a paste-like consistency, molded and dried to form a bulk catalyst. The processes and catalysts may be employed in various catalytic chemical processes to achieve high effectiveness factor of the catalytically active material while achieving a lower pressure drop.Type: GrantFiled: June 30, 2003Date of Patent: December 4, 2007Assignee: Corning IncorporatedInventors: William P. Addiego, Charles M. Sorensen, Jr.
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Patent number: 7294604Abstract: A process for hydrogenating unsaturations in petrochemical feedstocks, the process comprising contacting the petrochemical feedstock, including at least one component having unsaturations, and hydrogen with a catalyst comprising at least one Group Ia, Ib, IIb, VIb, VIIb or VIII metal on a support of a crystalline calcium silicate having a surface area of at least 30 m2/g, the support being in the form of substantially spherical particles having a mean diameter of from 10 to 200 microns and pores in the particles having a diameter of from 100 to 2000 Angstroms, at a temperature of from 0 to 550° C. and a pressure of from 3 to 150 barg.Type: GrantFiled: July 16, 2002Date of Patent: November 13, 2007Assignee: Total Petrochemicals Research FeluyInventors: Jean-Pierre Dath, Walter Vermeiren
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Patent number: 7291576Abstract: The present invention provides a regenerable catalyst composition suitable for entrapping SOx. The composition of the invention comprises a copper oxide having the formula (Cu/(A oxide) where A oxide is SiO2, Zr—SiO2, Al2O3, TiO2—Al2O3, ZrO2 and In2O3 or mixtures thereof. Copper loading may vary from about 10 to 60 mol % and is preferably about 25 mol %. The catalyst composition adsorbs SOx as metal sulfate under lean conditions and desorbs accumulated SOx as SO2 under rich conditions. Such reversible SOx trap are able to operate under conventional NOx trap operating conditions to prevent sulfur poisoning of the NOx trap. Furthermore, these traps may be regenerated under rich conditions at 300-450° C. In another embodiment of the present invention, an irreversible SOx trap capable of collecting SOx under lean conditions is provided. The traps of this embodiment include praseodymia, zirconia-praseodymia and mixed manganese-yttria and mixtures thereof.Type: GrantFiled: December 30, 2003Date of Patent: November 6, 2007Assignee: Ford Global Technologies, LLCInventors: Robert McCabe, Woosang Chun, George Graham, Clifford Montreuil, Brendan Carberry, Albert Chigapov, Alexei Dubkov
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Patent number: 7268097Abstract: A desulfurizing agent comprising a silica-alumina carrier having an Si/Al mole ratio of 10 or less and nickel carried thereon; a desulfurizing agent for hydrocarbons derived from petroleum which comprises a carrier and a metal component carried thereon and has a specific surface area of pores having a pore diameter of 3 nm or less of 100 m2/g or more; an Ni-Cu based desulfurizing agent comprising a carrier and, carried thereon, (A) nickel, (B) copper, and (C) an alkali metal or another metal; a desulfurizing agent for hydrocarbons derived from petroleum which comprises a carrier and a metal component carried thereon and has a hydrogen adsorption capacity of 0.4 mmol/g or more; and methods for producing these nickel-based and nickel-copper-based desulfurizing agents. The above desulfurizing agents are capable of adsorbing and removing with good efficiency the sulfur contained in hydrocarbons derived from petroleum to a content of 0.2 wt. ppm or less and have a long service life.Type: GrantFiled: April 2, 2001Date of Patent: September 11, 2007Assignee: Idemitsu Kosan Co., Ltd.Inventors: Hisashi Katsuno, Satoshi Matsuda, Kazuhito Saito, Masahiro Yoshinaka
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Patent number: 7256153Abstract: A catalyst for the selective hydrogenation of alkynes and dienes in C2-C5+-olefin mixtures is described. These catalysts contain (a) a metal of the tenth group of the Periodic Table, (b) a metal of the eleventh group of the Periodic Table and (c) if required, a compound of a metal of the first or second group of the Periodic Table, these metals being applied to a support which is selected from the group consisting of silica, titanium dioxide, zirconium oxides, spinels, zinc aluminates, zinc titanates or mixtures of these substances, and the metal of the eleventh group being distributed homogeneously over the cross section of the catalyst particle and the metal of the tenth group being present in the edge layer close to the surface of the catalyst particle. Such a catalyst is prepared by applying the metal of the eleventh group, preferably during the preparation of the support itself, by impregnation with a solution of a suitable metal salt.Type: GrantFiled: December 6, 2000Date of Patent: August 14, 2007Assignee: BASF AktiengesellschaftInventors: Andrea Frenzel, Michael Hesse, Andreas Ansmann, Ekkehard Schwab
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Patent number: 7220699Abstract: A method and device for loading a catalyst into a chamber. The catalyst loading is well suited for production of hydrogen producing microreactors. The catalyst is coated onto a strip which is mountable within the chamber.Type: GrantFiled: March 31, 2003Date of Patent: May 22, 2007Assignee: Intelligent Energy, Inc.Inventor: Anand Chellappa
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Patent number: 7172990Abstract: The invention relates to highly active spherical metal support catalysts with a metal content of 10 to 70% by mass, and a process for their production with the use of a mixture of polysaccharides and at least one metal compound which is dropped into a metal salt solution.Type: GrantFiled: January 17, 2003Date of Patent: February 6, 2007Assignee: Shell Internationale Research Maatschappiji, B.V.Inventors: Reinhard Geyer, Rainer Schödel, Peter Birke, Jürgen Hunold
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Patent number: 7060651Abstract: A silica-rich support and a catalyst containing the silica-rich support and a catalytic component. The support has a specific structure characterized by a set of claimed physicochemical properties: in the 29Si MAS NMR spectrum the state of silicon is characterized by the presence of lines with chemical shifts ?100±3 ppm (line Q3) and ?110±3 ppm (line Q4), with the ratio of the integral intensities of the lines Q3/Q4 of from 0.7 to 1.2 (FIG. 1); in the IR spectrum there is an absorption band of hydroxyl groups with the wave number 3620–3650 cm?1 and half-width 65–75 cm?1 (FIG. 2); the carrier has a specific surface area, as measured by the BET techniques from the thermal desorption of argon, SAR=0.5–30 m2/g and the surface, as measured by alkali titration techniques, SNa=10–250 m2/g, with SNa/SAr=5–30.Type: GrantFiled: December 4, 2000Date of Patent: June 13, 2006Assignee: Zakrytoe Aktsionernoe Obschestvo “Kholdingovaya Katalizatornaya Kompania”Inventors: Viktor Vladimirovich Barelko, Bair Sydypovich Balzhinimaev, Sergei Petrovich Kildyashev, Mikhail Grigorievich Makarenko, Anatoly Nikolaevich Parfenov, Ljudmila Grigorievna Simonova, Alexandr Viktorovich Toktarev
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Patent number: 7030055Abstract: Compositions for reduction of gas phase reduced nitrogen species and NOx generated during a partial or incomplete combustion catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, and (iv) a noble metal component, preferably rhodium or iridium, and mixtures thereof, are disclosed. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced emissions of gas phase reduced nitrogen species and NOx in an effluent off gas of a partial or incomplete combustion FCC regenerator provide for an overall NOx reduction as the effluent gas stream is passed from the FCC regenerator to a CO boiler, whereby as CO is oxidized to CO2 a lesser amount of the reduced nitrogen species is oxidized to NOx.Type: GrantFiled: May 3, 2004Date of Patent: April 18, 2006Assignee: W.R. Grace & Co.-Conn.Inventors: George Yaluris, John Allen Rudesill
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Patent number: 7005404Abstract: A substrate having a catalytic surface thereon characterized as a coating of metal oxide and noble metal particles in the nominal diameter size distribution range of <3 microns, and more particularly <1 micron, is produced by thermal spraying a mixture of large size particles (e.g., in a nominal size distribution range of >10 micrometers) of hydroxides, carbonates or nitrates of the metals: cerium, aluminum, tin, manganese, copper, cobalt, nickel, praseodymium or terbium particles; and hydroxides, carbonates or nitrates of the noble metals: ruthenium, rhodium, palladium, silver, iridium, platinum and gold onto the substrate. The coating adheres to the surface and provides desirable catalyst properties.Type: GrantFiled: July 24, 2001Date of Patent: February 28, 2006Assignee: Honda Motor Co., Ltd.Inventor: Ting He
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Patent number: 6998366Abstract: Raney alloy catalysts applied to a support are described, said catalysts having an extremely thin layer of Raney alloy with a thickness of 0.01 to 100 ?m. These catalysts are prepared by vapor deposition of the appropriate metals under reduced pressure. They are generally suitable for all known hydrogenation and dehydrogenation reactions and are extremely abrasion-resistant.Type: GrantFiled: December 21, 2000Date of Patent: February 14, 2006Assignee: BASF AktiengesellschaftInventors: Mathias Haake, Gerhard Dörsam, Helmut Boos
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Patent number: 6995113Abstract: The present invention relates to noble metal-containing catalysts which are composed of at least one organic/inorganic hybrid material which is composed of at least one titanium component and at least one Si—H group. The catalysts of the present invention have increased activity compared to known catalysts.Type: GrantFiled: November 27, 2000Date of Patent: February 7, 2006Assignee: Bayer AktiengesellschaftInventors: Markus Weisbeck, Gerhard Wegener, Georg Wiessmeier, Peter Vogtel
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Patent number: 6992039Abstract: A method for uniformly dispersing noble metal particles on a porous carrier by first mixing an alkoxide product of aluminum or silicon and a noble metal precursor together; then mixing a surfactant into the mixture; then mixing ammonia solution into the mixture to form a hydroxide of aluminum or silicon; then mixing a reducing agent into the mixture to convert the noble metal precursor into noble metal nanoparticles dispersed on the hydroxide; then separating the noble metal nanoparticles and the hydroxide from the mixture before calcining the hydroxide into an oxide of aluminum or silicon.Type: GrantFiled: March 13, 2003Date of Patent: January 31, 2006Assignees: General Motors Corporation, Chinese Academy of SciencesInventors: Long Jiang, Jinru Li, Mei Cai, Jerry Dale Rogers
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Patent number: 6964936Abstract: A method of making a catalyst with monolayer or sub-monolayer metal by controlling the wetting characteristics on the support surface and increasing the adhesion between the catalytic metal and an oxide layer. There are two methods that have been demonstrated by experiment and supported by theory. In the first method, which is useful for noble metals as well as others, a negatively-charged species is introduced to the surface of a support in sub-ML coverage. The layer-by-layer growth of metal deposited onto the oxide surface is promoted because the adhesion strength of the metal-oxide interface is increased. This method can also be used to achieve nanoislands of metal upon sub-ML deposition. The negatively-charged species can either be deposited onto the oxide surface or a compound can be deposited that dissociates on, or reacts with, the surface to form the negatively-charged species.Type: GrantFiled: March 6, 2003Date of Patent: November 15, 2005Assignee: Sandia CorporationInventor: Dwight R. Jennison
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Patent number: 6903046Abstract: This invention relates to improved catalytic compositions suited for use in hydrogenation processes and to an improved process for hydrogenating organic compounds as in amination of alcohols or hydrogenation of nitro groups to the amine using the catalyst. The catalytic composition is more particularly an improvement in nickel catalysts promoted with palladium carried on a support. The improvement resides in including a promoting effect of a metal M and/or its oxide, selected from Zn, Cd, Cu, and Ag, typically from about 0.01 to 10% by weight of the support.Type: GrantFiled: April 15, 2004Date of Patent: June 7, 2005Assignee: Air Products and Chemicals, Inc.Inventor: Hao Ding
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Patent number: 6881390Abstract: Compositions for reduction of gas phase reduced nitrogen species and NOx generated during a partial or incomplete combustion catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, and (iv) a noble metal component, preferably rhodium or iridium, and mixtures thereof, are disclosed. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced emissions of gas phase reduced nitrogen species and NOx in an effluent off gas of a partial or incomplete combustion FCC regenerator provide for an overall NOx reduction as the effluent gas stream is passed from the FCC regenerator to a CO boiler, whereby as CO is oxidized to CO2 a lesser amount of the reduced nitrogen species is oxidized to NOx.Type: GrantFiled: August 18, 2003Date of Patent: April 19, 2005Assignee: W. R. Grace & Co.-Conn.Inventors: George Yaluris, John Allen Rudesill
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Patent number: 6875717Abstract: A method and system for the in situ synthesis of a combinatorial library including impregnating a first component with a second component. The method and system advantageously may be employed in the synthesis of materials for screening for usefulness as a catalyst.Type: GrantFiled: July 16, 2003Date of Patent: April 5, 2005Assignee: Symyx Technologies, Inc.Inventors: Claus G. Lugmair, Damodara M. Poojary, Alfred Hagemeyer, Daniel M. Giaquinta
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Publication number: 20040242917Abstract: A catalyst for ester production which comprises zirconium oxide, copper, and at least one oxide selected from the group consisting of zinc oxide, chromium oxide, aluminum oxide and silicon oxide, and is obtainable by reducing with hydrogen a catalyst precursor prepared by the reaction of a salt containing at least one of metals constituting the oxides, a zirconium salt and a copper salt with an alkali hydroxide; and a process for producing an ester which comprises bringing either an alcohol or an alcohol and an aldehyde into contact with this catalyst in a gas phase.Type: ApplicationFiled: November 15, 2002Publication date: December 2, 2004Applicant: CHISSO CORPORATIONInventors: Kanichiro Inui, Takayoshi Takahashi, Toru Kurabayashi
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Publication number: 20040228784Abstract: The present invention provides combustion catalysts that have high exhaust gas-purifying activity and are less expensive than conventional ones.Type: ApplicationFiled: April 19, 2004Publication date: November 18, 2004Applicants: HONDA GIKEN KOGYO KABUSHIKI KAISHA, JAPAN INSULATION CO., LTD.Inventors: Masao Ishida, Tadahisa Masatani, Miyako Koga, Kazuo Shibahara, Kenichi Tsuge
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Patent number: 6784135Abstract: A composition is provided that can be used, for example, in a fuel processor for a fuel cell system. The composition includes a first material such as a catalyst, and a second material such as a desiccant. The second material is capable of sorbing and desorbing a heat transfer material such as water, and is present in an amount sufficient to sorb an amount of the heat transfer material sufficient to remove a portion of the heat generated when the first material undergoes an exothermic reaction.Type: GrantFiled: January 21, 2003Date of Patent: August 31, 2004Assignee: Power Plug, Inc.Inventors: Anton Scholten, Peter F. M. T. Van Nisselrooy, Walter R. De Jongh, Jan Stokman
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Patent number: 6753292Abstract: A silica-based photocatalyst fiber having visible-light activity, which fiber comprises a composite oxide phase comprising an oxide phase (first phase) mainly made of a silica component and a titania phase (second phase), wherein the second phase contains a metal element other than titanium and the existent ratio of the second phase slopingly increases towards the surface of the fiber, and a process for the production thereof.Type: GrantFiled: September 20, 2002Date of Patent: June 22, 2004Assignee: Ube Industries, Ltd.Inventors: Hiroyuki Yamaoka, Yoshikatu Harada, Teruaki Fujii
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Publication number: 20040116279Abstract: A process of making a supported catalyst includes steps of preparing a washcoat containing a mixture of hydrolyzed silicon alkoxide and a filler, depositing the washcoat on a surface of a solid support, drying the washcoat deposited on the surface of the solid support to form a coating on the surface of the solid support, and distributing a metal catalyst on the coating. The resulting supported catalyst may be used in a reaction vessel, such as a fixed bed reactor, for effecting a catalytic reaction, such as catalytic hydrogenation of an edible oil. The washcoatings can be formulated to provide a viscous composition that can be applied to form a thick coating on a substrate. The dried washcoatings exhibit excellent stability, cohesive layering strength, and adhesive strength between the coating and a substrate.Type: ApplicationFiled: December 16, 2002Publication date: June 17, 2004Inventors: William P. Addiego, Christopher R. Glose
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Patent number: 6716789Abstract: The disclosure is directed to a process for preparing an oxidic catalyst comprising copper in an oxidation state >0, which comprises treating a solid oxidic support material with an aqueous solution comprising at least one copper salt and at least one organic water soluble polymer which binds copper ions coordinatively in a concentration of from 0.1 to 100 g/l and then calcining, to the catalyst obtainable by this process and also to a process for dehydrogenating secondary alcohols to ketones using the catalysts, especially for dehydrogenating cyclohexanol.Type: GrantFiled: June 21, 2000Date of Patent: April 6, 2004Assignee: BASF AktiengesellschaftInventors: Daniel Heineke, Ruprecht Meissner, Michael Hesse, Henning-Peter Gehrken
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Patent number: 6706660Abstract: A lean NOx catalyst and method of preparing the same is disclosed. The lean NOx catalyst includes a ceramic substrate, an oxide support material, preferably &ggr;-alumina, deposited on the substrate and a metal promoter or dopant introduced into the oxide support material. The metal promoters or dopants are selected from the group consisting of indium, gallium, tin, silver, germanium, gold, nickel, cobalt, copper, iron, manganese, molybdenum, chromium, cerium, vanadium, oxides thereof, and combinations thereof. The &ggr;-alumina preferably has a pore volume of from about 0.5 to about 2.0 cc/g; a surface area of between about 80 to 350 m2/g; an average pore size diameter of between about 3 to 30 nm; and an impurity level of less than or equal to 0.2 weight percent. In a preferred embodiment the &ggr;-alumina is prepared by a sol-gel method, with the metal doping of the &ggr;-alumina preferably accomplished using an incipient wetness impregnation technique.Type: GrantFiled: December 18, 2001Date of Patent: March 16, 2004Assignee: Caterpillar IncInventor: Paul W. Park
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Patent number: 6696388Abstract: A gel composition substantially contained within the pores of a solid material for use as a catalyst or as a catalyst support in dehydrogenation and dehydrocyclization processes.Type: GrantFiled: January 10, 2001Date of Patent: February 24, 2004Assignee: E. I. du Pont de Nemours and CompanyInventors: Kostantinos Kourtakis, Leo E. Manzer
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Patent number: 6685899Abstract: A catalyst, method, and exhaust system for purifying exhaust gas from vehicle engines, including a catalyst having a carrier doped with copper oxide (CuO), and a precious metal as a main catalyst is disclosed. The impregnation of copper oxide into the carrier protects the catalyst from damage due to the toxicity of exhaust gas, and hinders agglomeration of precious metal particles used as the main catalyst. As a result, the heat resistance of the catalyst at high temperatures in addition to the catalytic activity for the oxidation of particulates can be improved.Type: GrantFiled: June 30, 2000Date of Patent: February 3, 2004Assignee: Samsung Electro-Mechanics Co., Ltd.Inventor: Sang-cheol Park
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Patent number: 6683024Abstract: A sorbent composition is provided which can be used in the desulfurization of a hydrocarbon-containing fluid such as cracked gasoline or diesel fuel. The sorbent composition contains a support component and a promoter component with the promoter component being present as a skin on the support component. Such sorbent composition is prepared by a process of impregnating a support component with a promoter component, wherein the promoter component has been melted under a melting condition, followed by drying, calcining, and reducing to thereby provide the sorbent composition.Type: GrantFiled: March 15, 2000Date of Patent: January 27, 2004Assignee: ConocoPhillips CompanyInventors: Gyanesh P. Khare, Donald R. Engelbert
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Patent number: 6660683Abstract: Compositions for reduction of gas phase reduced nitrogen species and NOx generated during a partial or incomplete combustion catalytic cracking process, preferably, a fluid catalytic cracking process, are disclosed. The compositions comprise (i) an acidic metal oxide containing substantially no zeolite, (ii) an alkali metal, alkaline earth metal, and mixtures thereof, (iii) an oxygen storage component, and (iv) a noble metal component, preferably rhodium or iridium, and mixtures thereof, are disclosed. Preferably, the compositions are used as separate additives particles circulated along with the circulating FCC catalyst inventory. Reduced emissions of gas phase reduced nitrogen species and NOx in an effluent off gas of a partial or incomplete combustion FCC regenerator provide for an overall NOx reduction as the effluent gas stream is passed from the FCC regenerator to a CO boiler, whereby as CO is oxidized to CO2 a lesser amount of the reduced nitrogen species is oxidized to NOx.Type: GrantFiled: October 21, 2002Date of Patent: December 9, 2003Assignee: W.R. Grace & Co.-Conn.Inventors: George Yaluris, John Allen Rudesill
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Patent number: 6638890Abstract: A modified carrier carrying on at least a part of an inert carrier surface an oxide which is represented by the formula (1): XaYbZcOd (wherein X is at least an element selected from alkaline earth metals; Y is at least an element selected from Si, Al, Ti and Zr; Z is at least an element selected from Group IA elements and Group IIIb elements of the periodic table, B, Fe, Bi, Co, Ni and Mn; and O is oxygen; a, b, c and d denote the atomic ratios of X, Y, Z and O, respectively, where a=1, 0<b≦100, 0≦c≦10, and d is a numerical value determined by the extents of oxidation of the other elements) is provided. A catalyst formed with the use of this modified carrier carrying a complex oxide containing Mo and V is useful as a vapor phase catalytic oxidation catalyst, and is particularly suitable as a catalyst for preparing acrylic acid through vapor phase catalytic oxidation of acrolein.Type: GrantFiled: October 31, 2002Date of Patent: October 28, 2003Assignee: Nippon Shokubai Co. Ltd.Inventors: Michio Tanimoto, Hiromi Yunoki, Daisuke Nakamura
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Patent number: 6528029Abstract: Composite of at least two metal oxides in the form of Primary Particles and a support having a particle size greater than the Primary Particles used in the formation of a catalyst composition for the treatment of a pollutant containing gas.Type: GrantFiled: October 13, 1999Date of Patent: March 4, 2003Assignee: Engelhard CorporationInventors: Joseph C. Dettling, Joseph H-Z. Wu
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Patent number: 6524991Abstract: A process and catalyst for the direct oxidation of an olefin having three or more carbon atoms, such as propylene, by oxygen to the corresponding olefin oxide, such as propylene oxide. The process involves contacting the olefin with oxygen under reaction conditions in the presence of hydrogen and in the presence of a catalyst. The catalyst comprises gold on a titanosilicate, preferably a microporous or mesoporous titanosilicate, such as, TS-1, TS-2, Ti-beta, Ti-ZSM-48, or Ti-MCM-41. Selectivity to the olefin oxide is high at good conversions of the olefin. The catalyst is readily regenerated, and the time between catalyst regenerations is long.Type: GrantFiled: September 26, 2001Date of Patent: February 25, 2003Assignee: Dow Global Technologies Inc.Inventors: Robert G. Bowman, Joseph L. Womack, Howard W. Clark, Joseph J. Maj, George E. Hartwell
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Patent number: 6518218Abstract: A catalyst system and method for making carbon fibrils is provided which comprises a catalytic amount of an inorganic catalyst comprising nickel and one of the following substances selected from the group consisting of chromium; chromium and iron; chromium and molybdenum; chromium, molybdenum, and iron; aluminum; yttrium and iron; yttrium, iron and aluminum; zinc; copper; yttrium; yttrium and chromium; and yttrium, chromium and zinc. In a further aspect of the invention, a catalyst system and method is provided for making carbon fibrils which comprises a catalytic amount of an inorganic catalyst comprising cobalt and one of the following substances selected from the group consisting of chromium; aluminum; zinc; copper; copper and zinc; copper, zinc, and chromium; copper and iron; copper, iron, and aluminum; copper and nickel; and yttrium, nickel and copper.Type: GrantFiled: March 28, 2000Date of Patent: February 11, 2003Assignee: General Electric CompanyInventors: Xiao-Dong Sun, Navjot Singh, Lionel Monty Levinson
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Patent number: 6495706Abstract: The present invention provides a process for producing hydroxycarboxylic acid esters easily, further at a high reaction selectivity, by using an inexpensive catalyst. That is, the present invention provides a process for producing hydroxycarboxylic acid esters, which comprises hydrogenating dicarboxylic acid diesters having 3 to 20 carbon atoms in the dicarboxylic acid moiety in the presence of a copper catalyst comprising 1 to 40% by weight of copper as copper oxides.Type: GrantFiled: May 24, 2001Date of Patent: December 17, 2002Assignee: Kao CorporationInventors: Takashi Aoki, Shinji Kotachi, Taku Mimura, Junji Koshino
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Patent number: 6447576Abstract: A cleaning agent and a cleaning process for cleaning a harmful gas containing, as a harmful component, an organometallic compound represented by the general formula: Rm—M—Hn wherein R is alkyl; M is As, P, S, Se or Te; and m and n are each positive integer satisfying the relation: m+n=valence of M are described. The cleaning agent contains, as an effective component, copper (II) oxide or a mixture of copper (II) oxide and manganese dioxide. The copper (II) oxide has a BET specific surface area of 10 m2/g or greater which is extremely larger than that of copper (II) oxide conventionally used as the effective component of known cleaning agents. With such an extremely large BET specific surface area, the cleaning agent strongly and stably adsorbs the harmful organometallic compound, thereby efficiently cleaning the harmful gas without causing desorption of the adsorbed organometallic compound.Type: GrantFiled: September 28, 2000Date of Patent: September 10, 2002Assignee: Japan Pionics Co., Ltd.Inventors: Kenji Otsuka, Yutaka Amijima, Ryuji Hasemi, Youji Nawa
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Patent number: 6420307Abstract: The present invention relates to a new fluidized-bed catalyst used in a process of propylene ammoxidation to acrylonitrile. The catalyst comprises a silica as carrier and a composition represented by the following general formulas: AaBbCcGedNaeFefBigMohOx Wherein A represents at least one element selected from a group consisting Li,K,Rb,Cs,Sm, In or Tl; B represents at least one element selected from a group consisting of P, Sb, Cr, W. Pr, Ce, As, B, Te, Ga, Al, Nb, Th, La or V; C represents one element selected from a group consisting of Ni, Co, Sr, Mn, Mg, Ca, Zn, Cd or Cu and the mixture thereof; a is a number of from 0.01 to 1.5; b is a number of from 0.01 to 3.0; c is a number of from 0.1 to 12.0; preferably from 2 to 10; d is a number of from 0.01 to 2.0; preferably from 0.01 to 1.0; e is a number of from 0.01 to 0.7; preferably from 0.05 to 0.5; f is a number of from 0.1 to 8; preferably from 1.0 to 3.0; g is a number of from 0.01 to 6; preferably from 0.1 to 2.Type: GrantFiled: August 18, 2000Date of Patent: July 16, 2002Assignee: China Petro-Chemical CorporationInventors: Lianghua Wu, Guojun Wang, Xin Chen
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Patent number: 6383273Abstract: The invention relates to a process for producing compositions containing a biocidal compound or adsorbent and/or catalyst compound and the compositions thereof. The invention also relates to a method for reducing or eliminating the amount of a bioactive agent or contaminant from an environment by contacting the environment with the composition of for a sufficient time to reduce or eliminate the amount of the bioactive agent or contaminant in the environment.Type: GrantFiled: August 12, 1999Date of Patent: May 7, 2002Assignee: Apyron Technologies, IncorporatedInventors: Bryan E. Kepner, Eric A. Mintz
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Publication number: 20020052291Abstract: A sorbent material is provided comprising a material reactive with sulfur, a binder unreactive with sulfur and an inert material, wherein the sorbent absorbs the sulfur at temperatures between 30 and 200° C. Sulfur absorption capacity as high as 22 weight percent has been observed with these materials.Type: ApplicationFiled: September 30, 1999Publication date: May 2, 2002Inventor: RANJANI SIRIWARDANE
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Patent number: 6342191Abstract: This invention relates to a process for producing an enhanced adsorbent particle comprising contacting a non-amorphous, non-ceramic, crystalline, porous, calcined, aluminum oxide particle that was produced by calcining at a particle temperature of from 300° C. to 700° C., with an acid for a sufficient time to increase the adsorbent properties of the particle. A process for producing an enhanced adsorbent particle comprising contacting a non-ceramic, porous, oxide adsorbent particle with an acid for a sufficient time to increase the adsorbent properties of the particle is also disclosed. Particles made by the process of the instant invention and particle uses, such as remediation of waste streams, are also provided. The invention also relates to a method for producing an adsorbent and/or catalyst and binder system. The invention also relates to particles made by the process, binders, and methods for remediating contaminants in a stream.Type: GrantFiled: December 10, 1998Date of Patent: January 29, 2002Assignee: Apyron Technologies, Inc.Inventors: Bryan E. Kepner, Eric A. Mintz
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Patent number: 6303536Abstract: This invention relates to a preparation process of a catalyst which comprises a noble metal and a metal as catalysis promoter in combination with an alkali or alkaline earth metal compound, supported on the outer surface of a carrier. The preparation process comprises impregnating the carrier with a solution containing an oxidative state noble metal as the main catalyst and an oxidative state metal as catalysis promoter, reducing the oxidative state metals into the metallic state in gaseous phase with a gaseous reducing agent under certain temperature, pressure, moisture and gas concentration, then impregnating the reduced carrier with a solution of an alkali or alkaline earth metal compound. The metal components-supporting catalyst prepared by the process according to the present invention has a high surface area and exhibits high catalytic activity, which leads to increase the catalytic efficiency and life of this heterogeneous catalyst.Type: GrantFiled: August 16, 1999Date of Patent: October 16, 2001Assignee: Dairen Chemical CoorporationInventors: Shien-Chang Chen, Fu-Shen Lin, Yuh-Lih Jong, Pi-Fwu Jang
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Industrial process for the heterogeneously catalytic gas-phase oxidation of propane to form acrolein
Patent number: 6252122Abstract: In an industrial process for the heterogeneously catalyzed gas-phase oxidation of propane with molecular oxygen to give acrolein, the feed gas mixture having an initial undiluted molar ratio of the reactants propane:O2 of 7:3 is diluted with the reactant propane and, if desired, inert gases in such a way that the feed gas mixture comprises more than 70% by volume of propane and at least 5% by volume of O2.Type: GrantFiled: December 4, 1998Date of Patent: June 26, 2001Assignee: BASF AktiengesellschaftInventors: Andreas Tenten, Theo Proll, Hans-Peter Schildberg -
Patent number: 6204218Abstract: A catalyst comprising, in its active composition, from 0.05 to 1.0% by weight of at least one metal or compound of a metal of the 10th group of the Periodic Table of the Elements and from 0.05 to 1.0% by weight of at least one metal or compound of a metal of the 11th group of the Periodic Table of the Elements, with the weight ratio of the metal of the 11th group to the metal of the 10th group being from 0.95 to 1.05, and, as support, an SiO2-containing catalyst support having a BET surface area of from 2 to 400 m2/g, wherein at least 20% of the total pore volume of the catalyst is made up by pores having a diameter greater than 100 nanometers, can be used in processes for removing alkynes, dienes and/or monounsaturated hydrocarbons from streams of materials.Type: GrantFiled: August 30, 1999Date of Patent: March 20, 2001Assignee: BASF AktiengesellschaftInventors: Klemens Flick, Ruprecht Meissner, Werner Hefner, Rainer Feser, Fabian Kunz
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Patent number: 6174834Abstract: Oxychlorination catalyst is produced by mixing together wet support material, copper chloride or precursor thereof, to form a paste, wherein the wet support material is wet clay, wet silica, wet silica gel, wet alumina, wet diatomaceous earth, or a mixture of two or more thereof; removing water from the paste to produce a substantially dry mixture; and calcining the substantially dry mixture at elevated temperatures to produce a calcined mixture wherein alkali metal chloride or precursor thereof is mixed with the wet support material or an aqueous solution of alkali metal chloride or precursor thereof is applied to the paste, the substantially dry mixture, or the calcined mixture and the water of the aqueous solution is substantially removed. Preferably wet attapulgus clay, cupric chloride, and potassium chloride are mixed to form the paste.Type: GrantFiled: April 5, 1999Date of Patent: January 16, 2001Assignee: PPG Industries Ohio, Inc.Inventor: Henry W. Schussler, III